PG

LED Error Message

BLINKS
Possible cause Fault elimination
Code Error text

This occurs when the controller

detects that the Parallel Speed
Limit Potentiometer Wiper Check the parallel speed
is open circuit or has been potentiometer, connections
shorted to one of the throttle and relevant wiring to the
Throttle Trip references. The Parallel Speed i-Drive.
- 0300 (Parallel Speed Pot. Limit Potentiometer Wiper If the trip is still present
Wiper Error ) input is located on pin 9 of the after the potentiometer,
14-way Tiller Connector. If this connectors and wiring
error occurs, the controller have been checked, the
will allow drive to continue but controller may be defective.
at the minimum programmed
speed.

Check the throttle

This occurs when the controller potentiometer, connectors
detects an error with one of the and relevant wiring to the
Throttle Trip throttle references, either high i-Drive.
7 0815 (Throttle Reference or low. The throttle references If the trip is still present
Error ) are located on pins 2 and 8 of after the potentiometer,
the 14-way Tiller Connector, connectors and wiring
respectively. have been checked, the
controller may be defective.

Tu r n t h e c o n t r o l l e r o f f
and then on to awake
This occurs when the controller t h e s y s t e m . To d i s a b l e
6 0A00 Sleep Model
enters Sleep Mode. Sleep Mode, program the
parameter Sleep Timer to 0
minutes.

This occurs when the controller

Check the throttle
detects that the Series Speed
p o t e n t i o m e t e r ,
Limit Potentiometer Wiper is
programming, connectors
shorted to one of the throttle
and relevant wiring to the
references, either high or
Throttle Trip i-Drive.
low. The Series Speed Limit
7 0E07 (Series Speed Pot. If the trip is still present
Potentiometer Wiper input is
Wiper Error ) after the potentiometer,
located on pin 1 of the 14-
programming, connectors
way Tiller Connector. The
and wiring have been
trip is only applicable if an
checked, the controller may
ISO-test resistor is fitted and
be defective.
programmed correctly.

Check the solenoid brake,

connectors and relevant
wiring to the i-Drive.
This occurs when the controller
Short Circuit In If the trip is still present
9 1500 detects a short circuit in the
Solenoid Brake after the brake, connectors
solenoid brake.
and wiring have been
checked, the controller may
be defective.

88
 PG

LED Error Message

BLINKS
Possible cause Fault elimination
Code Error text

Check the solenoid brake,

connectors and relevant
This occurs when the controller wiring to the i-Drive.
Open Circuit In detects an open circuit in the If the trip is still present
9 1502
Solenoid Brake solenoid brake at start-up or in after the brake, connectors
standby. and wiring have been
checked, the controller may
be defective.

Check the condition of

the batteries, connectors
This occurs when the controller
and relevant wiring to the
detects that the battery voltage
i-Drive.
has exceeded approximately
10 1600 High Battery Voltage If the trip is still present after
35V on 24V i-Drives and
the batteries, connectors
approximately 45V on 36V
and wiring have been
i-Drives.
checked, the controller may
be defective.

Check the condition of

the batteries, connectors
This occurs when the controller
and relevant wiring to the
detects that the battery voltage
i-Drive.
Very High Battery has exceeded approximately
10 1601 If the trip is still present after
Voltage 45V on 24V i-Drives and
the batteries, connectors
approximately 49.5V on 36V
and wiring have been
i-Drives.
checked, the controller may
be defective.

Check the state of the input,

This occurs when the controller Inhibit 1 programming,
detects that the Inhibit 1 input connectors and relevant
is active, Inhibit 1 Speed has wiring to the i-Drive.
been set to ‘0’ and Inhibit 1 If the trip is still present
6* 1E08 Inhibit 1 Active
Operation has been set to after the state of the input,
‘Latched’. This input is located programming, connectors
on pin 6 of the 14-way Tiller and wiring have been
Connector. checked, the controller may
be defective.

Check the state of the input,

This occurs when the controller Inhibit 2 programming,
detects that the Inhibit 2 input connectors and relevant
is active, Inhibit 2 Speed has wiring to the i-Drive.
been set to ‘0’ and Inhibit 2 If the trip is still present
6* 1E09 Inhibit 2 Active
Operation has been set to after the state of the input,
‘Latched’. This input is located programming, connectors
on pin 14 of the 14-way Tiller and wiring have been
Connector. checked, the controller may
be defective.

89
PG

LED Error Message

BLINKS
Possible cause Fault elimination
Code Error text

Check the condition of

the batteries, connectors
and relevant wiring to the
This occurs when the controller
i-Drive.
detects that the battery voltage
1 2C00 Low Battery Voltage If the trip is still present after
has fallen below approximately
the batteries, connectors
13.5V.
and wiring have been
checked, the controller may
be defective.

Check the condition of

the batteries, connectors
and relevant wiring to the
This occurs when the controller i-Drive.
Very Low Battery
1 2C01 detects a sudden drop in If the trip is still present after
Voltage
battery voltage. the batteries, connectors
and wiring have been
checked, the controller may
be defective.

Check that the operator is

not deflecting the throttle
at power-up, the throttle
This occurs when the controller
potentiometer, connectors
detects that the Throttle
and relevant wiring to the
Potentiometer has been
Throttle Displaced At i-Drive.
7* 2F01 displaced at start-up and the
Start-Up If the trip is still present
parameter Throttle Operated
after the operator use,
At Power-Up has been set to
potentiometer, connectors
‘Trip’.
and wiring have been
checked, the controller may
be defective.

Check the motor,

connectors and relevant
This occurs when the controller wiring to the i-Drive.
detects that the motor has If the trip is still present
2 3B01 Motor Open Circuit
become disconnected at start- after the motor, connectors
up or in standby. and wiring have been
checked, the controller may
be defective.

Check the motor,

connectors and relevant
This occurs when the controller wiring to the i-Drive.
Motor Shorted To detects that the motor wiring If the trip is still present
3 3D02
Battery Positive has been shorted to Battery after the motor, connectors
Positive. and wiring have been
checked, the controller may
be defective.

90
 PG

LED Error Message

BLINKS
Possible cause Fault elimination
Code Error text

Check the motor,

connectors and relevant
This occurs when the controller wiring to the i-Drive.
Motor Shorted To detects that the motor wiring If the trip is still present
3 3D03
Battery Negative has been shorted to Battery after the motor, connectors
Negative. and wiring have been
checked, the controller may
be defective.

‘4401’ is not actually a trip

code but rather a historical
record of the number of times
the i-Drive has tripped with
a suspected controller fault.
Check the batteries, motor,
Each time the i-Drive trips
connectors and wiring to
with an error not shown in the
the i-Drive.
table above, it records one
Please contact PGDT
Record Of Possible instance of the code ‘4401’ in
- 4401 for further advice before
Controller Fault the controller’s System Log.
returning a controller based
The actual controller trip code
solely on the presence of
is also recorded in the i-Drive’s
historical ‘4401’ trips in the
Control Log. The number
System Log.
of ‘4401’ trips shown in the
System Log should therefore
equal the cumulative number
of trip occurrences shown in
the Control Log.

This occurs whenever the

Programmable Turn the controller off and
8 5300 value of a parameter is altered
Setting Changed then on to reset the trip.
using a programmer.

Check the Belly Button

Switch, connectors and
This occurs when the controller
relevant wiring to the
detects that the Belly Button
i-Drive.
Belly Button Active Switch has been operated at
7 7901 If the trip is still present
At Start-Up power-up. The Belly Button
after the switch, connectors
Input is located on pin 9 of the
and wiring have been
14-way Tiller Connector.
checked, the controller may
be defective.

Check the batteries, motor,

connectors and wiring to
All the i-Drive.
Possible Controller This occurs when the controller
8 Other If the trip is still present after
Fault suspects an internal problem.
Codes these checks have been
conducted, the controller
may be defective.

91