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    Repair Manual: Installation Model(s) : R112, R114, R116

    Uploaded by

    Ahmet
    cesap mast

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Repair Manual: Installation Model(s) : R112, R114, R116

    Uploaded by

    Ahmet
    175 views5 pages
    cesap mast

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    cesap1

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    © © All Rights Reserved

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    cesap mast

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    175 views5 pages

    Repair Manual: Installation Model(s) : R112, R114, R116

    Uploaded by

    Ahmet
    cesap mast

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Repair manual: Installation Model(s): R112, R114, R116

    Publication Number: 7575392-040 Date: 2016-10-24 Applies from serial number: 6308581

    Step 1

    Step 2 Step 3

    Step 4a Step 4b

    Cesab 6 10 T Code(s): 1006


    Repair manual: Installation Model(s): R112, R114, R116
    Publication Number: 7575392-040 Date: 2016-10-24 Applies from serial number: 6308581

    Step 5 Step 7
    Step 6

    Step 8 Step 9 Step 10a

    Cesab 6 11 T Code(s): 1006


    Repair manual: Installation Model(s): R112, R114, R116
    Publication Number: 7575392-040 Date: 2016-10-24 Applies from serial number: 6308581

    Step 10b

    Step 11 Step 12

    C
    Step 13 Step 14

    Cesab 6 12 T Code(s): 1006


    Repair manual: Installation Model(s): R112, R114, R116
    Publication Number: 7575392-040 Date: 2016-10-24 Applies from serial number: 6308581

    189 Nm

    124 Nm

    Step 15

    Step 16 Step 17

    Method
    1. The precondition of installing the mast in the truck is that the correct mast
    is mounted on the correct truck. The matching is done by using the label
    and the identification plate behind the operators seat.
    2. Park the truck in an area that permits good access and room to mount
    the mast on the truck. Place the mast a bit from the truck so that there is
    no interference when the mast is lifted from the pallet. Remove the
    strapping.
    3: Fix the lifting yoke to the top part of the mast when it is still lying on the
    pallet.
    4: When installing the mast in the reach carriage, it is important to ensure
    that the hoses are correctly installed, see figures 4a and 4b
    5: For reach carriage with additional sheet metal (applies to 2.0 and 2.5 ton
    mast), the hoses must be traced as per the figure 5.

    Cesab 6 13 T Code(s): 1006


    Repair manual: Installation Model(s): R112, R114, R116
    Publication Number: 7575392-040 Date: 2016-10-24 Applies from serial number: 6308581

    6: Check that the hoses are not pinched by rear of the reach carriage when
    placing the mast.
    7: Lubricate the eccentric insert of the mast with MoS2 grease. Place the
    mast in the reach carriage.
    8: Turn the eccentric inserts so that the flat part is facing forward (towards
    the forks) according to figure 8.
    Note: The eccentric inserts must not be turned so that the large flat surfaces
    face inwards in the cups on the mast attachment in the reach carriage.

    9: Fit the locking ring, but do not tighten it.


    10: Install the adjusting screws (Figure 10a) and adjust the mast so that
    spacing between the mast and the eccentric cams is the same (Figure
    10b). There should be no more than 5 mm difference on each side.
    11: Fit the lock screws with the washers, but do not tighten.
    12: Place the mast against the bottom part of the reach carriage, and fit the
    bolts and washers into the lower bracket (do not tighten).
    13: Check how many shims are needed on each side after marking. Left and
    right side are decided by the operator's position. Check that the
    inclination backward is 90 10. They are supplied in the bag (A). If there
    are different amount of shims on either side, these are marked as per the
    figure, R (right) and L (left). If they are not marked, both sides must
    have the same amount of shims.
    The shims B are for 1.6 and 2.0 ton masts. The shims C are for 2.5 ton
    masts.
    14: Adjust the lateral inclination so as to be within 90 6. Check that the
    screws to the eccentric lock ring are not too tight. Turn the eccentric
    inserts so that the factory markings are in line with the bracket in the
    reach carriage, see Figure 14.
    Note: This is to ensure that the correct mast setting made at the factory is
    maintained.

    . Tighten the bolts at the bottom of the mast to 519Nm for 1.6-2.0 ton masts
    and
    266Nm per bolt (2ea per side) for 2.5 ton masts.
    15: Apply Loctite 29320 (Loctite 242 blue) to the threads of the adjusting
    screws and tighten to 189Nm. Then tighten the lock ring screws to
    124Nm.
    16: Refit the hoses at the correct places. Observe the markings on the hoses
    that must have been made when the mast was removed from the truck.
    17: Connect the electrics connectors needed to start the truck.

    Cesab 6 14 T Code(s): 1006

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