TC 500
TC 500
TC 500
2007-12-25
Content
Revision History-----------------------------------------------------------------------------------------------2
General-----------------------------------------------------------------------------------------------------------2
Radio Overview------------------------------------------------------------------------------------------------3
Software Specification--------------------------------------------------------------------------------------5
Circuit Description------------------------------------------------------------------------------------------9
CPU Pins-------------------------------------------------------------------------------------------------------13
Parts List 1-----------------------------------------------------------------------------------------------------15
Adjustment Description-----------------------------------------------------------------------------------59
Disassembly and Assembly for Repair--------------------------------------------------------------63
Exploded View------------------------------------------------------------------------------------------------66
Part List 2------------------------------------------------------------------------------------------------------67
Packing---------------------------------------------------------------------------------------------------------68
PCB View-------------------------------------------------------------------------------------------------------69
Block Diagram------------------------------------------------------------------------------------------------73
Schematic Diagram-----------------------------------------------------------------------------------------74
Specifications------------------------------------------------------------------------------------------------76
Revision History
Version Date Content of Update
Circuit: 1. Update the parts list 1, schematic diagram, block
02 September,2007 diagram, PCB View and some parameters of specifications.
Structure: update parts list 2, exploded view.
General
Manual Scope
This manual is intended for use by experienced technicians familiar with similar types of communication
equipment. It contains all service information required for the equipment and is current as of the
publication date.
Radio Overview
2 3 4
1
12
8
5 9
11
6
7
10
13
1. Antenna
2. LED Indicator
The light will glow red during transmission. The light will glow green during receiving. During
transmission, the light flashes red when the battery voltage is low.
3. Channel Selector Knob
Turn the Channel Selector Knob to select from channels 1-16 (Channel 16 can be programmed by
your dealer as scan function).
4. Power/Volume Control Knob
Rotate the Power/Volume Control Knob clockwise to turn the radio on and fully counter clockwise to
turn the radio off. When the radio is on, turn the knob to adjust volume.
5. PTT Key
Press and hold down PTT key to talk, release it to receive.
6. Monitor Key
In receive mode, long press (above 2 seconds) Monitor key to monitor activity on the current
channel.
7. Microphone
8. Speaker
9. External Jack
Remove the jack cover and insert an earphone; or insert programming cable into the jack to program
the radio via programming software.
10. Battery
11. Belt Clip
Used to clip radio on your belt.
12. Battery Latch
Used to fasten and remove the battery.
13. Charging Contact
Connect the charging contacts with that on the charger to begin charging.
Software Specification
Radio Feature Description
1. Use Channel Selector Knob to choose from 15+1(Scan) channels
2. Monitor
3. CTCSS/CDCSS
Non-standard Model (Other): 38+83 groups
4. Channel Spacing
12.5KHz/25KHz Narrow/Wide Selectable
5. Channel Scan (Priority channel and scan revert channel available)
6. Battery Save Feature (the function can be programmed by dealer as on/off)
7. Time-out Timer (TOT)
8. High/low Power Switch
9. Squelch Level Control (9 levels)
10. Low Battery Alert
11. Model Set Mode
12. PC Programming and Adjusting Mode
13. User Wired Clone Mode
14. Factory Wired Clone Mode
15. Manual Adjust Mode
Radio Modes
User Mode
User mode is conventional communication mode. Turn the power on while disconnecting the two SELF
points, the radio enters user mode. (Refer to “TC-500 Owner’
s Manual”for details about operation in this
mode.)
6. Turn off the radio and then disconnect the two SELF points on PCB to complete the model setting.
For example, if MS1 of TC-500-U (450.000~469.995MHz) is 0 (See the initial data table) and its
number refers to 7, then it is unnecessary to short out MS1 and MS2. To initialize its model and
channel data, you can operate as following:
(1) Short out the two SELF points on PCB;
(2) Turn on the radio and turn the Channel Selector Knob to the position 7;
(3) Press PTT key while holding down MONI key;
(4) After data reset, turn off the radio, disconnect the two SELF points and restart to use the radio.
Remarks: The old data (frequency, CTCSS/CDCSS, channel function settings) will be changed
once the model is set, and part of functions will also be changed. Therefore, do not make this
operation unless it’
s very necessary, such as changing the EEPROM, etc.
PC Programming Mode
The following parameters can be set through programming software:
1. Receive frequency and transmit frequency
2. Receive signaling and transmit signaling
3. Busy channel lockout
4. Time-out timer
5. Squelch level
6. Battery save
7. Audio alarm
8. Monitor mode
9. Scan mode
10. Scan revert channel
11. Priority scan channel
12. N/W model
13. High/low power
14. N/W setting
PC Adjusting Mode
The following parameters can be set via PC programming software:
1. Low battery alert level
2. Squelch level 9
3. Squelch level 3
4. CTCSS deviation (wide)
5. CDCSS deviation (wide)
6. CTCSS deviation (narrow)
7. CDCSS deviation (narrow)
Note: For standard model, CTCSS is off in all channels after initialization.
Circuit Description
Frequency Configuration
The receiver utilizes double conversion superheterodyne. The first IF is 21.4MHz and the second is
455KHz. The first local oscillator signal is supplied from PLL circuit. Frequency needed in the transmitter
is supplied from PLL circuit. Figure 1 shows the frequency configuration.
Frequency Range: 136-150MHz 150-174MHz 350-370MHz
370-390MHz 400-420MHz 450-470MHz
Receiver
The receiver utilizes double conversion superheterodyne.
1. Front -end RF Amplifier
The input signal from antenna is amplified in RF amplifier (Q27) after passing through the
receive/transmit switch circuit and a 3 -stage LC band pass filter. The amplified signals are
filtered by a band pass filter (a 3-stage LC BPF) to eliminate unwanted signals before they
go to the first frequency mixer.
synthesizer in the first mixer (Q23) to generate a 21.4MHz first IF signal. The first IF signal is then
fed through two monolithic crystal filters (XF1) to remove spurious signals from adjacent channels.
3. IF Amplifier
The first IF signal is amplified in Q22 and then enters the IF process chip IC1. The signal is mixed
with the second local oscillator signal in IC1 to create a 455KHz second IF signal. The second IF
signal is then fed to a 455KHz ceramics filter (CF1) to eliminate unwanted signals before it is
amplified and FM detected in IC1.
4. Audio Amplifier
The demodulated audio signal obtained from IC1 is amplified in IC7 (1/4), and then filtered by low
pass filter Q19 and high pass filter Q20, and then de-emphasized by R130 and C156. The resulting
audio signal passes through a volume control circuit and then is amplified to a sufficient level to
drive the speaker by audio power amplifier (IC8).
5. Squelch
Part of the audio signal from IC1 enters IC1 again, and the noise component is amplified and
rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The
DC signal from IC1 goes to the analog port of the microprocessor (IC11). IC11 determines whether
to output sounds from the speaker by detecting whether the input voltage is higher or lower than
preset value.
To output sounds from the speaker, IC11 sends a high level signal to the MUTE and AFCO lines and
turns IC8 on through Q12.
FM IF IC1 IC7
HPF
DET AMP Q12
SW
IC7
LPF
2 39 40 1
BUSY
MUTE
AFCO
TI
IC11
MCU
10
matches the preset value and controls the MUTE and AFCO and the speaker sound output
according to the squelch results.
11
Transmitter
1. Transmit audio
The audio signal from microphone is amplified through IC3, and then pre -emphasized , and then
filtered by another low-pass filter(separate filter)(Q25 and Q24) to eliminate the frequencies over
3KHz. The resulting signal enters the VCO for direct FM modulation. (See figure 5)
2. CTCSS/CDCSS Encoder
The necessary frequency for CTCSS/CDCSS encoder is generated by IC11 and FM -modulated to
the PLL reference signal. Since the reference OSC does not modulate the loop characteristic
frequency or higher, modulation is performed at the VCO side by splitter. (See figure 5)
Control System
The IC11 CPU operates at 7.3728MHz.
12
CPU Pins
PIN No. PIN NAME I/O DESCRIPTION
1 TI I CTCSS/CDCSS input
2 BUSY I Input busy signal
3 BATT I Detect battery voltage
4 TIBI I CTCSS/CDCSS exterior circuit central point input
5 NC
6 SAVE O Power saving control H: OFF L: ON
7 TXLow O Transmitter power control H: Low power L: High power
8 NC
9 DAT O data output
10 CLK O clock output
11 LE O PLL IC enable
12 BEEP O Beep output
13 SCL O E2PROM clock cable
14 SDA I/O E2PROM data cable
Microphone mute control H: Microphone mute
15 MUTE O
L: Microphone enable
16 MS1 I Model set
17 GREEN O Green light control H: light
18 RED O Red light control H: light
19 TXD O RS-232C output
20 RXD I RS-233C input
21 PTTK I PTT key input
22 MS2 I Standard model select H: Non-standard L: Standard
23 RXC O Receiver power control L: power on
24 NC
25 RESET I Reset input
26 SELF I Self-program L: on
27 TXC O Transmitter power control H:on
28 XIN I Oscillator input
29 XOUT O Oscillator output
30 Vss I Grounding
31 R/T O TX/RX control H:RX L: TX
32 UL I PLL unlock detector H: Lock L: unlock
33 IF-SELECT I IF select H: 21.4MHz L: 45.05MHz
13
14
Parts List 1
TC-500 VHF (136-150MHz)
No. Material No. Description Qty. Ref.No. Address
1 3001051030000 Chip resistor 0402 10KΩ 1 R86 B5J
2 3001060000000 Chip resistor 0603 0Ω 1 D20 T1D
3 3001060000000 Chip resistor 0603 0Ω 1 D25 T2C
4 3001060000000 Chip resistor 0603 0Ω 1 L29 B3C
5 3001060000000 Chip resistor 0603 0Ω 1 Q41 T3F
6 3001060000000 Chip resistor 0603 0Ω 1 R107 B3I
7 3001060000000 Chip resistor 0603 0Ω 1 R108 B3F
8 3001060000000 Chip resistor 0603 0Ω 1 R110 T4G
9 3001060000000 Chip resistor 0603 0Ω 1 R128 B4I
10 3001060000000 Chip resistor 0603 0Ω 1 R151 B2F
11 3001060000000 Chip resistor 0603 0Ω 1 R193 B3E
12 3001060000000 Chip resistor 0603 0Ω 1 R194 B3E
13 3001060000000 Chip resistor 0603 0Ω 1 R508 B1I
14 3001060000000 Chip resistor 0603 0Ω 1 R701 T2F
15 3001060000000 Chip resistor 0603 0Ω 1 R702 T4G
16 3001060000000 Chip resistor 0603 0Ω 1 R94 T3F
17 3001061000000 Chip resistor 0603 10Ω 1 R106 T3F
18 3001061000000 Chip resistor 0603 10Ω 1 R113 T5J
19 3001061000000 Chip resistor 0603 10Ω 1 R164 B4H
20 3001061000000 Chip resistor 0603 10Ω 1 R171 B5G
21 3001061000000 Chip resistor 0603 10Ω 1 R80 B4G
22 3001061000000 Chip resistor 0603 10Ω 1 R82 B2E
23 3001061010000 Chip resistor 0603 100Ω 1 R127 B1E
24 3001061010000 Chip resistor 0603 100Ω 1 R147 B2F
25 3001061010000 Chip resistor 0603 100Ω 1 R74 B4G
26 3001061010000 Chip resistor 0603 100Ω 1 R75 B2A
27 3001061010000 Chip resistor 0603 100Ω 1 R76 B1F
28 3001061010000 Chip resistor 0603 100Ω 1 R90 T5H
29 3001061020010 Chip resistor 0603 1KΩ 1 R203 T2E
30 3001061020010 Chip resistor 0603 1KΩ 1 R39 B3I
31 3001061020010 Chip resistor 0603 1KΩ 1 R51 B5E
32 3001061020010 Chip resistor 0603 1KΩ 1 R52 T3F
33 3001061020010 Chip resistor 0603 1KΩ 1 R53 B4G
34 3001061020010 Chip resistor 0603 1KΩ 1 R56 B4I
35 3001061020010 Chip resistor 0603 1KΩ 1 R57 B1I
36 3001061020010 Chip resistor 0603 1KΩ 1 R58 T4B
37 3001061020010 Chip resistor 0603 1KΩ 1 R59 T3B
38 3001061020010 Chip resistor 0603 1KΩ 1 R60 T2D
39 3001061020010 Chip resistor 0603 1KΩ 1 R61 T2D
40 3001061020010 Chip resistor 0603 1KΩ 1 R89 T4I
41 3001061030010 Chip resistor 0603 10KΩ 1 R100 T4B
42 3001061030010 Chip resistor 0603 10KΩ 1 R119 B4J
43 3001061030010 Chip resistor 0603 10KΩ 1 R169 T2H
44 3001061030010 Chip resistor 0603 10KΩ 1 R36 B2I
45 3001061030010 Chip resistor 0603 10KΩ 1 R37 T2E
46 3001061030010 Chip resistor 0603 10KΩ 1 R38 B4J
47 3001061030010 Chip resistor 0603 10KΩ 1 R40 B3F
48 3001061030010 Chip resistor 0603 10KΩ 1 R41 T5F
49 3001061030010 Chip resistor 0603 10KΩ 1 R42 T5E
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
Adjustment Description
The radio can be adjusted with PC programming software or by manual adjustment. Manual adjustment
procedure of TC-500 is as follow. (Refer to “model set mode”and “manual adjust mode”in the section
Software Specification.)
Instrument:
Radio Communication Test Set 1 set
Scanner 1 set
3A/10V Power Supply 1 set
Digital Voltmeter 1 set
3A Ammeter 1 set
Adjustment
1. Initialization:
It’
s necessary to set the model and initialize the radio before adjustment because there is no
needed information in EEPROM when the radio is manufactured. Please refer to the “model set
mode”in the section Software Specification for details.
2. Adjustment:
Some items can be adjusted in conventional communication mode and the others in manual adjust
mode. Turn on the radio, the radio enters conventional communication mode. If manual adjust mode
is enabled, turn on the radio while holding down PTT and MONI keys simultaneously, the radio
enters manual adjust mode after 2 seconds. (Refer to the section Software Specification.)
VCO
Measurement Adjustment
Specifications
Item Condition Test
Terminal Part Method /Remarks
Instrument
1.Power
1.power voltage DC 6V
supply
1. TX High. Turn to CH15 in
manual adjust mode and
2.Transmit
press PTT. 3.0V±0.2V
VCO lock TC1
2. TX Low. Turn to CH14 in
voltage
manual adjust mode and Digital
CV
press PTT. Voltmeter >0.8V
1. RX High. Turn to CH15 in
3. Receive
manual adjust mode. 2.6V±0.2V
VCO lock TC2
2. RX Low. Turn to CH14 in
voltage
manual adjust mode. >0.8V
59
1. RX Center. Turn
to CH13 in manual
adjust mode (long
press MONI key to
switch N/W).
Radio
Communication
Test Set
2. RX Low. Turn to
-118dBm
CH14 in manual ANT
MOD:1KHz SINAD: 12dB
5.sensitivity adjust mode (long Speaker Check
DEV:±3kHz or higher
press MONI key to Jack
(Wide)
switch N/W).
±1.5kHz
(Narrow)
FILER: 0.3-3.4kHz
1. RX Center. Turn
Radio Communic
to CH2 in manual Level 9
-ation Test Set Adjust squelch
adjust mode. Adjust Adjust to just
SSG output: level 9
by pressing PTT or close the squelch.
-117dBm
MONI.
ANT
6.Squelch Speaker
Jack
2.RX Center. Turn
Radio Communic
to CH3 in manual Level 3
-ation Test Set Adjust squelch
adjust mode. Adjust Adjust to just
SSG output: level 3
by pressing PTT or close the squelch.
-125dBm
MONI.
60
Transmitter
Measurement Adjustment Specific-a
Item Condition Test tions
Terminal Parts Method /Remarks
equipment
Radio
1. TX Center. Turn to Communication
CH13 in manual adjust Test Set
ANT Check deviation:
9. Modulation mode and press PTT FILTER:
MIC 3.0kHz(Wide)
Sensitivity (long press MONI key FILER:
Jack 1.5 kHz(narrow)
to switch N/W). 0.3-3.4kHz
Audio:1kHz
12±2mV
1. TX Center. CTCSS:
67.0Hz
67.0Hz. Turn to CH4 in
CTCSS
manual adjust mode.
Adjust VR3,
Radio deviation tested
10. CTCSS Communication on condition 1 and
ANT VR3
Balance Test Set condition 2 are
2. TX Center. CTCSS: LPF:300Hz consistent, the
250.3Hz. Turn to difference≤200Hz 250.3Hz
CH16 in manual adjust CTCSS
mode and press PTT.
Adjust deviation
1. TX Center. Turn to
to:
CH4 (wide) and CH4
0.65kHz±100Hz
11. CTCSS (narrow) in manual
(Wide)
Deviation adjust mode. Adjust by
0.4kHz±100Hz
pressing PTT or
Radio (Narrow)
MONI.
Communication
ANT
Test Set
1. TX Center. Turn to Adjust deviation
LPF:300Hz
CH5 (wide) and CH7 to:
12. CDCSS (narrow) in manual 0.65kHz±100Hz
Deviation adjust mode. Adjust by (Wide)
pressing PTT or 0.4kHz±100Hz
MONI. (Narrow)
61
1. TX Center. Turn to
Check:
CH13 in manual adjust Radio Power
13. High/low Low: 1.6— 2.5W
mode and press PTT Communication ANT Supply:
Power High: above
(long press MONI key Test Set 6V
3.5W
to switch N/W).
1. Turn to CH1 in
manual adjust mode.
14. Adjust the level
Adjust the power Digital
Low Battery to make LED just
supply voltage at 5.3V. Voltmeter
Alert Level flash.
Adjust by pressing
PTT or MONI.
Note: In manual adjust mode, when Channel Selector Knob is positioned at channel 1-channel16,
Microphone jack can’
t connect with external cables. After adjustment is completed, short out the two SELF
points and then turns the radio on, the radio will enter model set mode; press PTT key to disable the manual
adjust mode.
62
Figure 1
Screw
Screw
Jack Cover
Volume
Control Knob
Channel Selector
Knob
Figure 2
63
Pull the chassis upwards and then pull the chassis away from the front cover. (As shown in figure 3)
Figure 3
The disassembly is shown as the figure 4.
Figure 4
Figure 5
64
Figure 6
Figure 7
65
Exploded View
22
36
37
38
26
39
27
40
35
28
41
29
42
32
43
34
45
1
44
66
Part List 2
No. P/N Description Qty.
A 7102507000000 Machine screw 1
B 7102004021030 Self-tapping screw 10
C 7102009001000 Machine screw 2
D 7102504000300 Machine screw 2
E 7102505000110 Machine screw 2
F 7102004020100 Self-tapping screw 1
1 7400077000000 Microphone net 1
2 6100030000020 PTT key 1
3 6000050100000 Front case of main unit 1
4 6201006000000 Inner liner knob 2
5 6000158000040 Channel selector knob 1
6 6000160000040 Volume control knob 1
7 5001010000020 Speaker 1
8 7400034000000 Insulation pad for speaker 1
9 4301040000060 PTT switch 2
10 4304030000010 Gray code channel selector knob 1
11 7207002200200 Screw(second edition) 2
12 4303020000030 Volume switch 1
13 6000046000000 Bracket for positive electrode piece 1
14 7500115000000 Battery contact pad 2
15 6201030000000 Positive electrode piece of battery 1
16 7500195000000 Waterproof sponge for positive electrode piece 1
17 6100034000000 Waterproof ring 1
18 7500114000000 Heat sinking pad 1
19 6300052000000 Aluminum chassis 1
20 4400100008000 Antenna pedestal 1
21 6000051000030 Rear cover 1
22 7000139000000 Latch spring 1
23 6000039000000 Battery latch 1
24 7400014010020 Water-proof PVC sheet (battery) 1
25 6201022000000 Negative electrode piece (battery) 1
26 5205000000280 Speaker jack 1
27 5205000000190 Earpiece jack 1
28 4210060000000 Lead 1
29 4210060000100 Lead 1
30 5002230000000 Microphone 1
31 6100075000000 Microphone washer 1
32 7400075000000 Felt speaker 1
33 6000054000000 Microphone cover 1
34 6000189000000 Light guide 1
35 6201503000000 Charging electrode piece (battery) 3
36 6000154100030 Belt clip 1
37 7000018000130 Spring (belt clip) 1
38 7000124000000 Shaft (belt clip) 1
39 6201035000110 Belt clip dome 1
40 6300010000000 Metal holder (belt clip) 1
41 6000052000080 Front case (battery) 1
42 5511100050000 Ni-MH battery core 1
43 6000053000020 Bottom case(battery) 1
44 6201092000000 Positive and negative electrode piece (battery) 2
45 7500154000000 Sponge pad (battery) 2
67
Packing
Antenna
Charger
Belt Clip
Main Unit
Adapter
O
wn
er `
sM
an
u
al
Owner`s Manual
Gift Box
68
DEV
AMP
Q13 TX VCO BUFF AMP SW FINAL AMP
DEV D4 AMP AMP DRIVE AMP ANT SW LPF
IF IC XF1
IF AMP 1ST MIXER AMP BPF
MCF BPF 5T
2ST MIXER IC1
C 20.945MHz Q22 Q23 Q27 C
TA31136
IC8 TXD RXD
21.4MHz
M38C2XMX
CPU BUSY
IC7
IC5 SP
BPF MUTE SW VOL
R47 AMP AUDIO AMP
A IC 8
Q21
EEPROM
LPF
POWER SW
B POWER B
BUSY LAMP
BATT
1 2 3 4 5 6 7 8
73
X4 NC
C214 TC6
NC 10P
R128
0Ω
X2
12.8MHz XO
C202
0Ω VC R56
1K
Q13
R11
120K TC-500V Schematic Diagram
VP L9 XO C207 R81 R122 L21 Q32 L30
Vp Xo R95 Q16 2SC5108 C103 C98 ANT1
C206 C130 68K R194 1000P 3.9K 330Ω 56nH 15P R196 C42 RD01MUS2-T113 8T
VR5 VcGnd 0Ω 2SK1875(V) 10P
NC 7P C25 Q31
NC R112 0Ω 18Ω D14
R202 470P C90 C63 Q14 Q15 C97 1000P RD07MVS1 MA2Z07700L
VC
2SC4988
0.039uF 0.01uF 1000P C96 R34 22P MA2S07700L L29 C147 C30
C129 C95 2SC5108 L23 L28
C182 33P 15P 3.3k 0Ω C67 L3 1000P 1000P L24 C235
47P C131 470P VP R96 0.5P 18P C91
H/L P 4T 4T 6T 1000P
MA2Z36000L
R193 18nH
C128 1000P
1SV269 D10
R119
NC D4 L18 0Ω
10K
MA2S07700L
C26 68K
D R67 100nH 3.3K 470P 3.3K 47Ω R125 NC 82P D
C27 10Ω
L43
R82
KPT-1608SRC Q30 9 16 470P 27P R70
Q28 TB31202FN R38 270Ω R101 47Ω C55 C102 C506
8 1 R79 820Ω L2 47K NC NC NC C101 3P 1P 9P 180nH
DTC114EE
C24
1000P
10K VR6
KPT-1608SGC
C82 DTC114EE IC2 L44 L45 5.6K R68 C22 R30 R103 330nH 22p L4
0.01uF R114 27nH C88 68P R72 NC 150Ω 3.3K 47K 47k 3.3uH C139 C142 C145
470P
1000P 470P R104 C141
D6
120K R102 C68
C123 R117 4.7K R115 22k 22K 20P 27P 27P 22P
TC1 R80 C111 1000P C29 C12
R63 C117 2.7K 150Ω
R171
1000P
10Ω
MA2S07700L
10K NC 100Ω
R62 R118 R45 C124 600Ω 2SK1824 C208
4.7uF 4.7uF D2 C114 C51 7T
330Ω D22 D24 330Ω 100K R209 0.1uF 470P C134 D12
D13 C113 L8 1SV282 C136 C105
L13 C126 C31 NC L11 C28 C112 R75 33P
39nH
NC 1000P 600Ω C154 33P 20P
L33
600Ω 0.33uF 470P 220Ω 470P 6.8uF 100Ω
R191 D3 Q6 470P
C201 C231 1000P
L6 1SV282
NC68nH 4P 15P
R87 4.7K*4 10K*4 1000P 820P 6.8uH Q7 L7 VR7
68K 4.7K CP3 CP1 VR3 NC UMC4(NTR)
68K R105 R164 600Ω R83
68K
R86 IC6
R207
47K 47K 180K R201 150K
NJM2904V2
2.2k
10Ω C217
R9 R53 C137 L10 470P
R121 R99 CP6 C132 C237 1 8
C15 C16 C17 C205 C7 100K C135 0.01uF 60Ω R208 R190
Q38
4.7K 4.7K R124 C180 10K*4 L17 Q8 1K L25 100P DTA144EE
220K 100P D7 0.01uF 33P R77 150K 150K R169
100P 100P 100P 100P 6.8uH C19 2SK1875(V) 100nH R188 10K
C170 CP5 MA2S37600L220P R189 C218 R197
C11 R8 0.39Ω R199 470P 1M
0.022uF 10K*2
R154
2SC5343EG Q18
TC3
10P
C200
100K
10P NC 68nH 2P
R606 R607 R608 R609 CP4 D8 0.75P 8P 33P 4 5
5600pF L16 10k
47K 47K 47K 47K 4.7K*2 W/N C HVC362TRF-E L48 TC2 33nH
5P R84 10K R178 150K 150K
C121 6.8uH 100k R206
1000P 6p 4.7K C110 C84
24K
C187 R69 1000P R172 33k 470P
C232 C204
Q36
5 8 10P 270Ω R146 R108 L49 TP2 DTC114EE
4 9 C109 D9 R173
60 40 NC 1000P MA2S11100L C115 470P 1K XF1 21.4MHz 0Ω 330nH MIXER 100k H/L P
15uF
G2
1 12 R129 L37 R111 C107 L35 C116 L32 C94 L34 C106 L39
C243 33K MONI Q22 R148 C190 Q23
C240 C99 1uH R48 1000P 12P 68nH 5P 82nH 5P 68nH 10P 82nH R151 3SK318 L36
U1 0.01uF 560K NC 3SK318 Q27 1000P
0.01uF IC11 R116 1M NC 1.5K
C191
NC
C241 C242 2SC5108-Y 0Ω G2
0.01uF 0.01uF M38223M4H C74 TC5 C119 L40 R32
R109 1M 1000P R149 10P 18P 180nH 3.3k
M38223M4A-163HP R59 1K R49 C233 R147 R5 R168
C73 C56 56k 100k
C SELF X3 2.7K 0.1uF 100Ω 39P 150Ω R76 C
1000P
C78 1000P R127
100Ω C32 100Ω
1000P C175 C176 1000P
R4 33P 7.3728MHz 33P R192 R150
L42 R20 47K 2.2K R6 39k 120k
NC 80 R133 C33
NC 20 R604 NC R88 C161
82K
2SC5343EG
C118
C70
1000P
4.7K C181 0.033uF CF1 C8
L41 R21 NC 1 3900P R140 C155 R142 C64 0.1uF 0.47uF C36 R17
455kHz(F) 0.01uF
10uF 150K 100k
R19
2.2K 220P 0.033uF 3.9K C152 3.9k 3.3K 0.1uF 1 IC8Vout 10 R94 NC
680K
C52 R12 0Ω NC
R1
R628
R139 R136 0.033uF R141 C156 VCC PWEGND
8.2k
1 8 C53 150K 3.9K 150K 3.9K 0.033uF R57 0.039uF 3
A0 VCC R100 C2 100k 220P L1 1K R113 NC PREGND 8 R106
33P R93
8
7
6
5
4
3
2
1
NC
QUAD FILO
NDET VCC
DEC
FILI
R203
MIXI OSCI
IFI
3 6 R58 100K 5 6 NC
20.945MHz
R18 0.01uF
AF
J2 MIC
C86 C59 C85
C60 1uF R156 C10 R157 IC3 C194
1uF 1000P R155 0.1uF
1000P 1.8M 1.8M 0.01uF C75 68K NJM2100V 2 R163
ACTIVE Q24 Q25 R153 1000P 15K R166
F1 R152
0Ω FILTER 2SC5343EG 39K 2SC5343EG 39K 470Ω
C144 5 4 J3
C158 R174
DC 6.0V L15 R51 R27 R28 C168 R162 C169 C77 C48 L14
R66 R145 C165 R33 C166 C157 0.047uF 1uH 2.2K
60Ω 1K 10P 0.022uF 15K 0.022uF 1000P 0.1uF
820Ω SPK/4Ω
B+ 3.3K 3.3K
3.3K R158 0.047uF C172 R159
47K 2.2uF 3300P R85
39K C171 1800P 39K R131 6.8K
C120 C149 Q2 470P 8 1 D18 D19
1.8K C76
47uF 470P Q1 UMG3N
C9 R42 C49 1SS372 R110 DAN222(TL) R165
UMG3N R41 C34 ACTIVE Q29 R50 1000P 0Ω
VR2 0.018uF 470P FILTER 10K 1.5K 0.1uF 2.2K MIC1
R65 2.7K 10K 2SK1824 Q26
47K
Mic
R601
C174
3.3K
R95 R102 R114 R115 R117 C143 C146 C186 C107 C104 C119 C187 C136 C131 C147 C201 C19 C123 C145 C95 TC2 L44 C92 C124 C140 C101 D3 File No.: Rev: V01
V1(136-150MHz) 0Ω 20KΩ 3KΩ 47Ω 6.8KΩ 5PF 11PF 12PF 15PF 18PF 18PF 18PF 47PF 470PF 470PF 560PF 100PF 0.1UF 15PF 0.75P 10P 33nH 0.3PF 1.5UF 10PF 10PF 1SV282
Prepare: Check: Approve:
V2(150-174MHz) 100KΩ 22KΩ 4.7KΩ 150Ω 2.7KΩ 1PF 9PF 5PF 12PF 15PF 12PF 10PF 39PF 100PF 1000PF 820PF 220PF 0.01UF 22PF 0.5PF 6P 27nH 0.75PF 4.7UF 5PF 8PF HVC362
1 2 3 4 5 6 7 8
74
R96 R202
VR5
D10
BDZ3.0B
0 C26
1000P
R200
0.1U
330
R56 1K
TC-500U Schematic Diagram
R11
68K X4 12.8MHZ C252
120K
1000P L50 Q13 C207 R81 C42
4 3 C195 R170 Q16 R194 R122 L30
VDD OUT L26 C63 2SC5108 C103
1 2 1UH C253
2P
18n
12K PRF957 0 470P 3K 330 C98 470P 8T ANT1
VC GND 1000P 3P Q32
R622 10P Q31 C235
C254 C255 10P Q15 C97 6P R196 RD01 RQA0002 1000P
C202 47k Q14 D5 L29 C67
R169 8.2k
C100 2SC4226
Q17
2200P C96 R34 6P MA2S077 C147 D11 C30
2SC4988
1u/6.3V 2SC5108 R129 10 3.3nH 270P L23 L24 L28
6P 22P 3.3k 1000p MA77
C182 C91 470P
C192 2P
C25 NC L21 3T 3T 3T
C95 1P
MA2S077
10K 8P R79 L2 C101 1P 1P 1P 1U
470P
27K 47P NC 15P
C24
DTC114EE 1 0.22u R115 220 680
C82 DTC114EE 8 L45 5.6K R68 C22 R30 R197 C27 5T
23nH
1000p
R72 3.3K 470P R617 R103 R75
C111
1000P 47nH 0 C142 C141
C145
470P 8P
D6
MA360 120K 27k 56k C68 100 8P 8P
6P
3.9k C230
470P
R80 R104
C208
R63 C117 R117 6.8K R102 1000P
R44
1000P
R74 22k
C83
10K NC 100
R62 R118 R45 4.7u C124 1.5u 10p 601S 2SK1824 C29 C51
C126 NC
1.5u/10V
D22 D24 470 10K C31 R205 C28 3T
470 D13 R171 R204 + 470p 0.1u C136 C134
0.33u L8
C112
RED GREEN C113 NC 2P D12 C105
NC L13 C90 L5 82 470P 10K L11 470P 3P MA2S077
1000p 601s 601s C154 C12 3P
R191 7P 3.3U D2
MA2S376 C231 Q6 470P 221SG 0.01u
VR4 R143 47 C65 TC1 C114 1000p
R87 4.7K*4 10K*4 470p L47 2SJ243 Q7 L7 VR6 47K L33
68K 4.7K CP3 CP1 VR3 NC 1000P 10P L32
R105 D3 100n R164 UMC4 601s 3T
68K 4T C104
47K L6 MA2S376
R83 R187 1P
601S 10 R53 C137 47K R183 150K NJM2904V C116
C92 R9 L10 600sg 1.5K
R121 R99 C17 C180 CP6 C132 C189 470P
C15 C16 1P 100K C135 0.01u R179 C185 1 8
C164
0.5P
4.7K 4.7K R124 100p L17 5P 1K 150K IC6 Q37
100P100P 100P 100p 10K*4 10P
120K 100n D7 C19 R173 0 R185 47P DTA114EE TC3
1u/6.3V
C183
NC L25 R172 0
R40 10K
0.01u C219 R154 2SC5343(s) 150K NC R181
68K 100K 23nH Q18 C196 R182
R606 1000p 47k D8 C188 L46 L31 4T
CP4 4.7K*2 W/NC R198 3.3U 1.5P 22n 150K R180 R1844 1M
47K MA2S376 22P R84 5
R609 R78 C163 TC4
Q8
2SK508NV
C121 C110
R607 R608 47K L48 C186 4.7K C251 MIXER 150K 150K 0.5P 10P
1000P 1000p C204 470P C184 0 R186
47K 47K 100N 4P Q22 Q36
C187
C191
R116 1M C190 NC
NC
0.01U 470P 0 G2 NC
M38223M4H C74 C107
R626 100K
C108
R32
L36 3T
R109 1M 1000P TC5 L34
R59 1K L35
4P
C R49 C233 R147 C73 C56 R5 4P 3T 10P 3T 3.3k R618 C
R623 100K
R625
2.7K
C176 33P
100K
C78 1000P R76 C32 R127 C33
R624
100K
1000p C175 100 470p 100 470P
X3
L42 R20
80 R4 47K33p R6 2SC5343(s) R192
NC NC 20 R133 R88
R604 2.2K C161 C118 0
82K C181
1000P
CF1 C155 10u R142 C8
C70
1 4.7K 0.047U Q40 C64 0.1u
L41 R21 NC 3900P 455kHz(F) R140 0.01U 22uF
2SA1362
PST9140NR
R3 C13 R24
K
R43 2SC5343(s) C71 R55
1K 330K 1.5K 1 10 0 33K
C150 R508 1000P
0.1U
47K
QUAD FILO
NDET VCC
DEC
FILI
RIPPLE
MIXI OSCI
IFI
R58
20.945MHz
C3 270K C47
82P 12 RSSI
13
14
15
16
GND TXD
1000P
MIC
C86 C59 C85
C60 1u/ 6.3V R156 C10 R157 C194
1u/ 6.3V
1000P 1000P R155 0.01U 56K
1.8M C75 NJM2100V R163 0.1uF
ACTIVE Q24 1.8M Q25 R153 1000P 15K R166
FILTER 2SC5343(s) 2SC5343(s) 39K 470
R152 5 IC3 4
C144 R174 J3
R51 R27 39K C158 C168 C169 C77 C48 L14
DC 6.0V L15 R28 R162
R66
820
R104 C104 C139 C143 C146 C136 C141 C195 C186 C108 C188 C138 C107 C506 C93 C19 L44 C189 C193 C88 C90 C101 C182 C192
FILE NO. REV 01
U1(400-420MHz)27KΩ 2PF 3PF 3PF 3PF 4PF 4PF 4PF 6PF 11PF 33PF 39PF 7.5PF 22PF 3.6PF 47PF 27nH 10PF 10PF 12PF 12PF 18PF 7PF 2.4PF
18PF
DRAWN BY CHECKED APPROVAL
U2(450-470MHz)22KΩ 1PF 8PF 1PF 1PF 3PF 8PF 2PF 4PF 4PF 22PF 33PF 4PF 2PF 18PF 23nH 5PF 8PF 10PF 8PF 7PF 6PF 2PF
1 2 3 4 5 6 7 8
75
Specifications
General
VHF: 136-150MHz 150-174MHz
Frequency Range UHF: 350-370MHz 370-390MHz
400-420MHz 450-470MHz
Channel Capacity 16
Channel Spacing 25KHz/12.5kHz
Frequency Stability ±5 ppm
Operating Voltage 6V
Dimensions(H×W×D)
109*54*34mm
(with battery, without antenna)
Weight (with antenna & battery) 270g
Receiver
Sensitivity 0.25uV(25kHz)/0.28uV(12.5kHz)
Intermodulation ≥50dB
Rated Audio Power Output 400mW(4Ω)
Transmitter
FM Noise ≥40dB
All Specifications are tested according to TIA/EIA-603, and subject to change without notice due to
continuous development.
69