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Eaton 93pm 50 4w Ups P 164000540

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Eaton® 93PM UPS

400V/480V Four-Wire – 50 kW Frame


Installation and Operation Manual

p/n: P-164000540
Revision 10
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS


Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.

! IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton reserves the right to change specifications without prior notice. Modbus is a registered trademark of Schneider Automation, Inc.
MOXA is a registered trademark and MGate is a trademark of MOXA, Inc. Spiralock is a registered trademark of Spiralock Corporation.
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registered trademarks of National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International
Corporation. All other trademarks are property of their respective companies.

©Copyright 2016-2021 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
P-110000654-001 Revised: December 21st, 2018
EATON
END-USER LICENSE AGREEMENT

IMPORTANT, READ CAREFULLY. THIS END USER LICENSE AGREEMENT (THE have been given when mailed by first class mail to the address shown below:
“AGREEMENT”) IS A BINDING CONTRACT BETWEEN YOU, THE END-USER (THE LICENSE NOTICES:
“LICENSEE”) AND EATON INTELLIGENT POWER LIMITED, IRELAND, OR ONE OF ITS Eaton Intelligent Power Limited
AFFILIATES (“EATON” OR “LICENSOR”). BY OPERATING THIS UNINTERRUPTIBLE Eaton House,
POWER SUPPLY (UPS) PRODUCT INCLUDING SOFTWARE EMBEDDED IN IT 30 Pembroke Road,
(FIRMWARE), YOU, THE LICENSEE, ARE AGREEING TO BE BOUND BY THE TERMS, Dublin 4,
CONDITIONS, AND LIMITATIONS OF THIS AGREEMENT. READ THE TERMS AND D04 Y0C2,
CONDITIONS OF THIS AGREEMENT CAREFULLY BEFORE, INSTALLING OR OPERATING Ireland
THE PRODUCT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT, 5.4 Severability. If any provision of this Agreement is held to be invalid or unenforceable, the
PROMPTLY RETURN THE UNUSED PRODUCT TO EATON. remaining provisions of this Agreement will remain in full force.
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1.1 Documentation. “Documentation” means the user guides and manuals for the installation enforcing any provision of this Agreement will not constitute a waiver of any rights under any
and use of the UPS, whether made available over the internet, provided in CD-ROM, DVD, provisions of this Agreement.
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1.2 Firmware. “Firmware” means software programs that are embedded in the product for parties and supersedes all prior or contemporaneous agreements or representations, written
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Firmware, the Documentation or any part thereof, is expressly prohibited. For avoidance of knows or has reason to know will utilize the Firmware in the design, development or production
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patches, minor bug fixes and updates, including any enhancements, for the Firmware in is defined at 48 C.F.R. § 2.101, consisting of “commercial computer software” and “commercial
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or the Documentation in whole or in part, or allow any other person or entity, including any acquire the Firmware with only those rights set forth herein. Contractor/manufacturer is Eaton
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WARRANTY OF ANY KIND, . EATON DOES NOT WARRANT THAT THE FIRMWARE Eaton that are provided with, incorporated into, linked to, or embedded in the Firmware that are
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BUT NOT BE LIMITED TO, ANY LOSS OF PROFIT (WHETHER INCURRED DIRECTLY OR 5.14 Note on JAVA Support. The Firmware may contain support for programs written in JAVA.
INDIRECTLY), ANY LOSS OF GOODWILL OR BUSINESS REPUTATION, ANY LOSS OF JAVA technology is not fault tolerant and is not designed, manufactured, or intended for use or
DATA SUFFERED, COST OF PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES, resale as online control equipment in hazardous environments requiring fail-safe performance,
OR OTHER INTANGIBLE LOSS; (B) ANY LOSS OR DAMAGE WHICH MAY BE INCURRED such as in the operation of nuclear facilities, aircraft navigation or communications systems, air
BY LICENSEE OR ANY THIRD PARTY. THESE LIMITATIONS ON EATON’S LIABILITY WILL traffic control, direct life support machines, or weapons systems, in which the failure of JAVA
APPLY WHETHER OR NOT EATON HAS BEEN ADVISED OF OR SHOULD HAVE BEEN technology could lead directly to death, personal injury, or severe physical or environmental
AWARE OF THE POSSIBILITY OF ANY SUCH LOSSES ARISING. damage. EATON DISCLAIMS ALL DAMAGES INCLUDING DIRECT, INDIRECT AND
TO THE EXTENT PERMITTED BY LAW, THE TOTAL LIABILITY OF EATON, ITS AFFILIATES, CONSEQUENTIAL DAMAGES RELATING TO THE FAILURE OF ANY SOFTWARE
AND ITS LICENSORS, FOR ANY CLAIMS UNDER THESE TERMS, INCLUDING FOR ANY INCLUDING JAVA PROGRAMS AND/OR JAVA TECHNOLOGY.
IMPLIED WARRANTIES, IS LIMITED TO THE AMOUNT PAID FOR THE UPS. 5.15 Governing Law. This Agreement will be interpreted and enforced in accordance with the
THIS SECTION 5.2 STATES EATON’S ENTIRE LIABILITY AND LICENSEE’S SOLE AND laws of Ireland, without regard to choice of law principles. Any claim or suit with respect to this
EXCLUSIVE REMEDY UNDER THIS AGREEMENT, AND IS SUBJECT TO ALL LIMITATIONS Agreement shall be brought in the Courts of Ireland, unless mandatory law imposes otherwise.
STATED IN SECTION 4.2.
5.3 Notices. All notices required to be sent hereunder will be in writing and will be deemed to Eaton EULA
Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 UPS Standard Features ................................................................................................................................ 1
1.1.1 Installation Features .............................................................................................................................. 1
1.1.2 Control Panel ....................................................................................................................................... 3
1.1.3 Customer Interface ............................................................................................................................... 3
1.1.4 Energy Saver System Mode.................................................................................................................... 3
1.1.5 Internal Redundancy.............................................................................................................................. 3
1.1.6 UL 924 Auxiliary Lighting and Power Equipment Certification ......................................................................... 3
1.1.7 Advanced Battery Management............................................................................................................... 3
1.2 Options and Accessories.............................................................................................................................. 4
1.2.1 Integrated Battery Cabinet ...................................................................................................................... 4
1.2.2 Sidecar Integrated Accessory Cabinet-Bypass............................................................................................. 4
1.2.3 Top Entry Wiring Sidecar ........................................................................................................................ 4
1.2.4 Integrated Accessory Cabinet-Power Distribution ........................................................................................ 5
1.2.5 Parallel System .................................................................................................................................... 5
1.2.6 Monitoring and Communication ............................................................................................................... 5
1.2.7 Additional Output Surge Protection........................................................................................................... 5
1.3 Battery System .......................................................................................................................................... 6
1.3.1 Battery Configurations ........................................................................................................................... 6
1.3.2 Optional Thermal Sensor ........................................................................................................................ 6
1.4 Basic System Configurations......................................................................................................................... 6
1.5 Using This Manual ...................................................................................................................................... 7
1.6 Conventions Used in This Manual .................................................................................................................. 7
1.7 Symbols, Controls, and Indicators .................................................................................................................. 8
1.8 For More Information .................................................................................................................................. 8
1.9 Getting Help .............................................................................................................................................. 9
1.10 Equipment Registration.............................................................................................................................. 9

2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 UPS Installation Plan and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


3.1 Creating an Installation Plan ........................................................................................................................ 13
3.2 Preparing the Site ..................................................................................................................................... 13
3.2.1 Environmental and Installation Considerations .......................................................................................... 13
3.2.2 UPS System Power Wiring Preparation ................................................................................................... 25
3.2.3 External Parallel UPS System Power Wiring Preparation.............................................................................. 26
3.2.4 UPS System Interface Wiring Preparation ................................................................................................ 39
3.3 Inspecting and Unpacking the UPS Cabinets .................................................................................................. 40

4 UPS System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


4.1 Preliminary Installation Information............................................................................................................... 43

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 v
Table of Contents

4.2 Unloading the UPS Cabinet from the Pallet..................................................................................................... 43


4.3 Integrated Battery Cabinet Installation........................................................................................................... 47
4.4 Sidecar Integrated Accessory Cabinet-Bypass Wiring Installation ........................................................................ 47
4.5 External AC Power Wiring Installation ........................................................................................................... 48
4.6 Battery Power Wiring ................................................................................................................................ 53
4.7 Installing Interface Connections ................................................................................................................... 54
4.7.1 Installing Building Alarm and Relay Contact Connections ............................................................................. 54
4.7.2 Installing Battery Detect and Shunt Trip Interface Connections ..................................................................... 59
4.7.3 Installing Thermal Sensor Interface Connections ....................................................................................... 63
4.7.4 Generator Interface Connections............................................................................................................ 67
4.7.5 Installing External Parallel CAN Control Wiring and Connections ................................................................... 68
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections............................................................. 71
4.7.7 Installing Minislot Interface Connections.................................................................................................. 73
4.8 Installing a REPO Switch ............................................................................................................................ 74
4.9 Initial Startup ........................................................................................................................................... 77
4.10 Completing the Installation Checklist........................................................................................................... 77
4.11 Installation Checklist................................................................................................................................ 78

5 Understanding UPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81


5.1 UPS System Overview .............................................................................................................................. 81
5.2 Single UPS .............................................................................................................................................. 82
5.2.1 Modes.............................................................................................................................................. 82
5.2.2 Energy Saver System Mode.................................................................................................................. 83
5.2.3 Normal Mode..................................................................................................................................... 84
5.2.4 Bypass Mode..................................................................................................................................... 85
5.2.5 Battery Mode..................................................................................................................................... 86

6 UPS Oneline Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7 UPS Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91


7.1 UPS Controls and Indicators........................................................................................................................ 91
7.1.1 Control Panel ..................................................................................................................................... 93
7.1.2 Circuit Breakers.................................................................................................................................. 93
7.2 Using the Control Panel ............................................................................................................................. 94
7.2.1 Status Indicators................................................................................................................................. 94
7.2.2 System Events................................................................................................................................... 95
7.2.3 Using the LCD Touch Screen................................................................................................................. 95
7.2.4 Using the Menu.................................................................................................................................. 96
7.2.5 Mimic Screen .................................................................................................................................... 97
7.2.6 Display Menu Operation....................................................................................................................... 97
7.2.7 Sign In............................................................................................................................................ 104
7.2.8 System Controls............................................................................................................................... 105
7.3 Single UPS Operation .............................................................................................................................. 108

vi Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Table of Contents

7.3.1 Starting the UPS in Double Conversion Mode ......................................................................................... 108


7.3.2 Starting the UPS in Bypass Mode......................................................................................................... 109
7.3.3 Starting the UPS via DC Start Button..................................................................................................... 110
7.3.4 Starting the UPMs ............................................................................................................................ 111
7.3.5 Starting a Single UPM........................................................................................................................ 111
7.3.6 Transfer from Double Conversion to Bypass Mode .................................................................................. 112
7.3.7 Transfer from Bypass to Double Conversion Mode .................................................................................. 112
7.3.8 Transfer from ESS Mode to Double Conversion Mode .............................................................................. 112
7.3.9 Transfer from Double Conversion Mode to ESS Mode .............................................................................. 112
7.3.10 Transfer from Double Conversion to Bypass Mode and Shut Down UPMs .................................................. 113
7.3.11 Single UPM Shutdown ..................................................................................................................... 113
7.3.12 Single UPM Restart ......................................................................................................................... 113
7.3.13 UPS and Critical Load Shutdown ........................................................................................................ 113
7.3.14 Charger Control .............................................................................................................................. 115
7.3.15 Battery Test ................................................................................................................................... 115
7.3.16 Using the UPS LOAD OFF Command .................................................................................................. 115
7.3.17 Using the Remote Emergency Power-off Switch ................................................................................... 116
7.4 Multiple External Parallel System Operation ................................................................................................. 117
7.4.1 Starting the Parallel System in Double Conversion Mode........................................................................... 117
7.4.2 Starting the Parallel System in Bypass Mode .......................................................................................... 118
7.4.3 Starting the Parallel System UPMs ....................................................................................................... 119
7.4.4 Starting a Single UPM........................................................................................................................ 119
7.4.5 Transfer from Double Conversion to Bypass Mode .................................................................................. 120
7.4.6 Transfer from Bypass to Double Conversion Mode .................................................................................. 120
7.4.7 Transfer from ESS Mode to Double Conversion Mode .............................................................................. 120
7.4.8 Transfer from Double Conversion Mode to ESS Mode .............................................................................. 120
7.4.9 Transfer from Double Conversion to Bypass Mode and Shut Down all UPMs ................................................ 121
7.4.10 Single UPM Shutdown ..................................................................................................................... 121
7.4.11 Single UPM Restart ......................................................................................................................... 121
7.4.12 Single UPS Shutdown ...................................................................................................................... 122
7.4.13 Single UPS Restart .......................................................................................................................... 122
7.4.14 Parallel System and Critical Load Shutdown.......................................................................................... 122
7.4.15 Charger Control .............................................................................................................................. 123
7.4.16 Battery Test ................................................................................................................................... 123
7.4.17 Using the LOAD OFF Command......................................................................................................... 124
7.4.18 Using the Remote Emergency Power-off Switch ................................................................................... 124

8 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.1 Minislot Cards........................................................................................................................................ 127
8.2 Building Alarm Monitoring ........................................................................................................................ 128
8.3 General Purpose Relay Contact ................................................................................................................. 128
8.4 PredictPulse Remote Monitoring and Management Service............................................................................. 128

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 vii
Table of Contents

8.4.1 PredictPulse Service Features ............................................................................................................. 128


8.4.2 Installing PredictPulse ....................................................................................................................... 129

9 UPS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131


9.1 Important Safety Instructions .................................................................................................................... 131
9.2 Performing Preventive Maintenance ........................................................................................................... 131
9.2.1 DAILY Maintenance .......................................................................................................................... 132
9.2.2 MONTHLY Maintenance .................................................................................................................... 132
9.2.3 PERIODIC Maintenance ..................................................................................................................... 133
9.2.4 ANNUAL Maintenance....................................................................................................................... 133
9.2.5 BATTERY Maintenance...................................................................................................................... 134
9.3 Installing Batteries .................................................................................................................................. 134
9.4 Recycling the Used Battery or UPS............................................................................................................. 134
9.5 Maintenance Training .............................................................................................................................. 134

10 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


10.1 Model Numbers ................................................................................................................................... 135
10.2 Specifications....................................................................................................................................... 136
10.2.1 UPS Input...................................................................................................................................... 136
10.2.2 UPS Output ................................................................................................................................... 136
10.2.3 UPS Environmental ......................................................................................................................... 137

11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

viii Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
List of Figures

Figure 1. Eaton 93PM UPS ........................................................................................................................... 2


Figure 2. Eaton 93PM UPS with Left or Right-Mounted Sidecar ............................................................................ 2
Figure 3. UPS Cabinet Dimensions (Front and Right Side Views)......................................................................... 18
Figure 4. UPS Cabinet Dimensions (Top and Bottom Views) .............................................................................. 19
Figure 5. UPS Cabinet Front and Back Floor Mounting Bracket Mounting Dimensions (Back Views) ........................... 20
Figure 6. UPS Cabinet with Left or Right-Mounted Sidecar Dimensions (Top and Bottom Views) ............................... 21
Figure 7. UPS Cabinet Center of Gravity ........................................................................................................ 22
Figure 8. UPS Cabinet with Left or Right-Mounted Sidecar Center of Gravity ......................................................... 23
Figure 9. Remote EPO Switch Dimensions .................................................................................................... 24
Figure 10. 93PM External Parallel Wire Length ................................................................................................. 27
Figure 11. UPS Cabinet as Shipped on Pallet .................................................................................................... 41
Figure 12. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet........................................ 42
Figure 13. Removing the Pallet Skids and Supports – Eaton 93PM UPS ................................................................. 44
Figure 14. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS....................................................... 45
Figure 15. Removing the Sidecar Rear Shipping Bracket – Eaton 93PM UPS .......................................................... 47
Figure 16. UPS Conduit and Wire Entry Locations ............................................................................................. 49
Figure 17. Sidecar Conduit and Wire Entry Locations ......................................................................................... 50
Figure 18. UPS Inter-Cabinet Wiring Access Location......................................................................................... 51
Figure 19. Power Terminal Locations.............................................................................................................. 52
Figure 20. Power Terminal Detail ................................................................................................................... 53
Figure 21. Interface Terminal Locations........................................................................................................... 55
Figure 22. Interface Terminal Detail................................................................................................................ 56
Figure 23. Bottom Access Interface Wiring Locations ........................................................................................ 57
Figure 24. Wire Tie Anchors ......................................................................................................................... 58
Figure 25. Building Alarm Terminal Block Connector Assignments ........................................................................ 59
Figure 26. Relay Contact Terminal Block Connector Assignments......................................................................... 59
Figure 27. Battery Detect and Shunt Trip Terminal Locations ............................................................................... 61
Figure 28. Battery Detect and Shunt Trip Terminal Assignments .......................................................................... 62
Figure 29. Battery Configuration Jumper Assignments ....................................................................................... 63
Figure 30. Thermal Sensor Terminal Location ................................................................................................... 65
Figure 31. Thermal Sensor Terminal Assignments ............................................................................................. 66
Figure 32. Thermal Sensor Jumper Assignments .............................................................................................. 66
Figure 33. External Parallel CAN Wiring ........................................................................................................... 70
Figure 34. External Parallel Terminal Block ....................................................................................................... 70
Figure 35. External Parallel Pull Chain Wiring .................................................................................................... 72
Figure 36. REPO Switch .............................................................................................................................. 75
Figure 37. REPO Terminal Block Connector Assignments ................................................................................... 75
Figure 38. Normally-Open REPO Switch Wiring ................................................................................................ 76
Figure 39. Normally-Closed REPO Switch Wiring .............................................................................................. 77

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 ix
List of Figures

Figure 40. Main Elements of the UPS System .................................................................................................. 81


Figure 41. Path of Current Through the UPS in Energy Saver System Mode............................................................ 83
Figure 42. Path of Current Through the UPS in Normal Mode............................................................................... 84
Figure 43. Path of Current Through the UPS in Bypass Mode............................................................................... 85
Figure 44. Path of Current Through the UPS in Battery Mode............................................................................... 86
Figure 45. Eaton 93PM-50-1 UPS System Oneline with Internal Battery ................................................................. 87
Figure 46. Eaton 93PM-50-1 UPS System Oneline with Internal and External Batteries ............................................. 88
Figure 47. Eaton 93PM-50-1 UPS System Oneline with External Battery ................................................................ 89
Figure 48. Eaton 93PM-50-2 UPS System Oneline with External Battery ................................................................ 90
Figure 49. UPS Controls and Indicators ........................................................................................................... 91
Figure 50. UPS Breakers – 93PM-50-1 ............................................................................................................ 92
Figure 51. UPS Breakers – 93PM-50-2 ............................................................................................................ 93
Figure 52. UPS Control Panel ........................................................................................................................ 94
Figure 53. Parts of the LCD .......................................................................................................................... 96
Figure 54. Main Menu and Mimic Screen ........................................................................................................ 97
Figure 55. Typical Meters Summary Screen ..................................................................................................... 99
Figure 56. Typical Active Events Screen ........................................................................................................ 100
Figure 57. Typical System Log Screen .......................................................................................................... 100
Figure 58. Typical Settings User Screen ........................................................................................................ 101
Figure 59. Typical Information Screen ........................................................................................................... 101
Figure 60. Typical About Screen .................................................................................................................. 102
Figure 61. Typical Settings Configuration 1 Screen .......................................................................................... 102
Figure 62. Typical Settings Configuration 2 Screen .......................................................................................... 103
Figure 63. Typical Statistics Screen .............................................................................................................. 103
Figure 64. Sign In Password Screen ............................................................................................................. 104
Figure 65. Sign In Keypad........................................................................................................................... 105
Figure 66. Typical System Control Screen ..................................................................................................... 106
Figure 67. Typical UPS Control Screen .......................................................................................................... 106
Figure 68. Typical UPM Select Screen .......................................................................................................... 107
Figure 69. Typical UPM Control Screen ......................................................................................................... 107
Figure 70. Typical EAA Control Screen .......................................................................................................... 108
Figure 71. DC Start Button Location ............................................................................................................. 110
Figure 72. REPO Operation ........................................................................................................................ 117
Figure 73. Optional Minislot Cards ............................................................................................................... 127
Figure 74. Air Filter Location ....................................................................................................................... 133

x Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
List of Tables

Table 1. G1 Equipment Data from ANSI/ISA-71.04-2013 ................................................................................... 15


Table 2. Air Conditioning or Ventilation Requirements During Full Load Operation (400V) ......................................... 15
Table 3. Air Conditioning or Ventilation Requirements During Full Load Operation (480V) ......................................... 16
Table 4. UPS Cabinet Weights ..................................................................................................................... 16
Table 5. UPS Cabinet Clearances ................................................................................................................. 17
Table 6. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (380V) ........................ 28
Table 7. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (400V) ........................ 29
Table 8. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (415V) ....................... 30
Table 9. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–50 kW (480V) ........................ 32
Table 10. UPS External Power Cable Terminations ............................................................................................ 34
Table 11. Power Cable Conduit Recommendations for the Eaton 93PM-50 (400V).................................................... 35
Table 12. Power Cable Conduit Recommendations for the Eaton 93PM-50 (480V).................................................... 36
Table 13. Recommended Input and Bypass Circuit Breaker Ratings (400V) ............................................................. 37
Table 14. Recommended Input and Bypass Circuit Breaker Ratings (480V) ............................................................. 37
Table 15. Recommended Output Circuit Breaker Ratings (400V)........................................................................... 38
Table 16. Recommended Output Circuit Breaker Ratings (480V)........................................................................... 38
Table 17. Recommended DC Input Battery Disconnect Circuit Breaker Ratings (240 Cell) .......................................... 39
Table 18. Building Alarm Connections and Wire Terminations .............................................................................. 58
Table 19. Relay Contact Connections and Wire Terminations ............................................................................... 59
Table 20. External Battery Detect and Shunt Trip Connections and Wire Terminations............................................... 62
Table 21. Thermal Sensor Connections and Wire Terminations............................................................................. 66
Table 22. External Parallel CAN and Pull Chain Connections................................................................................. 69
Table 23. External Parallel CAN and Pull Chain Terminal Block Terminations............................................................ 69
Table 24. Normally-Open REPO Connections and Wire Terminations..................................................................... 76
Table 25. Normally-Closed REPO Connections and Wire Terminations ................................................................... 76
Table 26. Status Indicators ........................................................................................................................... 95
Table 27. Display Function Menu Map ............................................................................................................ 97
Table 28. Display Menu Operation ................................................................................................................. 98
Table 29. Controls Menu Operation .............................................................................................................. 105
Table 30. Typical System Status Messages.................................................................................................... 106
Table 31. IRC-MS Default Triggers ............................................................................................................... 127
Table 32. Eaton 93PM 400V UPS Models ...................................................................................................... 135
Table 33. Eaton 93PM 480V UPS Models ...................................................................................................... 135

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 xi
List of Tables

xii Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 1 Introduction

The Eaton® 93PM, Four-Wire – 50 kW Frame uninterruptible power supply (UPS) is a true online, continuous-
duty, transformerless, double-conversion, solid-state, three-phase system, providing conditioned and
uninterruptible AC power to protect the customer's load from power failures.
The Eaton 93PM, Four-Wire online power protection system is used to prevent loss of valuable electronic
information, minimize equipment downtime, and minimize the adverse effect on production equipment due to
unexpected power problems.
The Eaton 93PM, Four-Wire UPS continually monitors incoming electrical power and removes the surges,
spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building's
electrical system, the UPS system supplies clean, consistent power that sensitive electronic equipment
requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide
emergency power to safeguard operation.
The Eaton 93PM, Four-Wire UPS is available with one or two Uninterruptible Power Modules (UPMs)
integrated in one cabinet. Each UPM is rated for a maximum of 50 kW. The system maximum rating is 40 kW
at 400V and 50 kW at 480V, see Table 32 and Table 33 for system rating details. To deliver greater reliability,
UPS with two UPMs can provide N+1 redundancy up to a maximum of 50 kW. Should one UPM become
unavailable or require servicing, the remaining UPM supplies the load instead of transferring to bypass.
The UPS is housed in a single free-standing cabinet, with safety shields behind the door for hazardous voltage
protection. Power wiring is installed through the bottom of the cabinet with an optional sidecar available for top
entry wiring. Figure 1 shows the Eaton 93PM, Four-Wire UPS and Figure 2 shows the Eaton 93PM, Four-Wire
UPS with a left or right-mounted sidecar.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 11 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

1.1 UPS Standard Features


The UPS has many standard features that provide cost-effective and consistently reliable power protection. The
descriptions in this section provide a brief overview of the UPS standard features.

1.1.1 Installation Features


• Line-up-and-match or standalone configurations
• Power wiring can be routed through the bottom of the cabinet
• External battery wiring can be run internally through the left or right sides of the UPS cabinet in line-up-and-
match configurations
• Easily accessible mechanical terminals located at the bottom front of the cabinet reduce installation time
• Control wiring can be routed through the top or bottom of the UPS cabinet, or through the left or right
sides of the UPS cabinet in line-up-and-match configurations
• Built-in casters for easy cabinet placement
• Cabinet bolt holes are provided for permanently mounting the UPS using optional front and back or left and
right side floor mounting bracket kits

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 1
Introduction

Figure 1. Eaton 93PM UPS

Figure 2. Eaton 93PM UPS with Left or Right-Mounted Sidecar

UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar

2 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Introduction

1.1.2 Control Panel


The control panel, located on the front of the UPS, contains a color liquid crystal touch screen display (LCD) and
a horizontal row of LED indicators to control the operation of the UPS and to display the status of the UPS
system. See Chapter 7 UPS Operating Instructions for additional information.

1.1.3 Customer Interface


• Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility's alarm
system contacts. Some system configurations may limit the number of inputs available. The UPS uses
these inputs to monitor the building alarms in addition to the UPS status.
• Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light,
an audible alarm, or a computer terminal. The equipment connected to this contact alerts you to a UPS
alarm.
• Minislot Communication Bays – Four communication bays are standard equipment. One to four optional
Minislot® connectivity cards can be installed in the UPS at any time. Minislot cards are quickly installed at
the front of the UPS and are hot-pluggable.
For additional information on these topics, see Chapter 8 Communication.

1.1.4 Energy Saver System Mode


The 93PM Series UPS offers an Energy Saver System (ESS) mode that maximizes efficiency by eliminating
unnecessary power conversion when the commercial power source is within acceptable voltage and frequency
limits. In this mode, the UPS is actively monitoring the critical bus and instantly and seamlessly transitions to
double-conversion mode (inverter online) if a commercial electrical power brownout, blackout, overvoltage,
undervoltage, or out-of-tolerance frequency condition occurs. See Chapter 7 UPS Operating Instructions for
additional information.

1.1.5 Internal Redundancy


To deliver greater reliability, the Eaton 93PM UPS can be configured for internal redundancy. When configured,
the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the
capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally. If one or more
UPMs becomes unavailable and the load is at or below the capacity of remaining UPMs, the remaining UPMs
supply the load instead of transferring to bypass.

1.1.6 UL 924 Auxiliary Lighting and Power Equipment Certification


93PM models are complementary listed for “UL 924 Auxiliary Lighting and Power Equipment”, which allows
alternative battery runtimes to be used.

Emergency Power Off (EPO) and Remote Emergency Power Off (REPO) functionality is disabled for UPS
systems configured for UL 924 auxiliary lighting. To remove power from the system, a LOAD OFF command
(see paragraph 7.3.16 Using the UPS LOAD OFF Command or 7.4.17 Using the LOAD OFF Command) must be
given using the front panel controls and all breakers opened.

1.1.7 Advanced Battery Management


Advanced Battery Management (ABM) technology uses sophisticated sensing circuitry and a three-stage
charger. The charger is a high-frequency, IGBT-based power conversion stage that extends the useful service
life of UPS batteries by isolating the battery from the electrical environment, except for periodic charging or
reserve mode operation. ABM also protects batteries from damage due to high current charging and inverter
ripple currents. Charging at high currents can overheat and damage batteries.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 3
Introduction

ABM extends battery life by keeping the batteries charged and performing periodic battery testing. The battery
test checks the batteries by transferring to battery mode. During the test the battery voltage is constantly
monitored to determine Battery Health. ABM is intended for VRLA style batteries.

An ABM charging cycle starts with the charger driving the battery voltage at maximum current limit, to a
battery charge level of 2.30volts/cell. The time it takes for the voltage to reach the battery charge level is saved
as the battery charge time. If the battery charge time exceeds 24 hours, an alarm sounds.

When the battery reaches the float level, the battery is charged at the float level for 48 hours. Due to charger
capability, some battery cabinet configurations extend float level to 72 hours. Twenty-four hours into the float
period, a series of battery tests are performed to check the battery health. The float level charge continues
after a successful test.
After initial startup, the battery run time on the front panel display indicates two minutes. After the 24-hour float
charging period and automated battery testing, the actual battery run time is determined and the actual battery
run time is displayed.
After the float period is completed, the charger is disconnected and the batteries are allowed to rest for up to
672 hours (28 days) maximum rest time. If the battery voltage falls below the opportunity charge level of 2.1V/
cell during the first 240 hours (10 days) of the rest period, an alarm sounds.

An ABM charge cycle is initiated whenever one of these four conditions occurs since the last charge cycle:
• The batteries have rested over the maximum rest time of 672 hours.
• Accumulated discharge time is over a maximum battery discharge time of 20 seconds.
• Battery voltage is under the opportunity charge level of 2.1 volts/cell and the cabinet has been in rest mode
for longer than 240 hours.
• A Battery Test command has been initiated.

1.2 Options and Accessories


Contact an Eaton sales representative for information about the following options.

1.2.1 Integrated Battery Cabinet


Battery backup protection with additional runtime can be provide by equipping the UPS system with up to four
Integrated Battery Cabinets (IBCs) containing sealed lead-acid, maintenance-free batteries. The IBCs are
housed in single, free-standing cabinets designed for line-up-and-match installation, but may be installed
separate from the UPS cabinet. An external battery disconnect switch or tie point must be used when three or
four IBCs are located separate from the UPS cabinet. The IBCs may be installed on either the right or left side
of the UPS cabinet. The recommended installation location for adjacent battery cabinets is on the right side of
the UPS cabinet.

1.2.2 Sidecar Integrated Accessory Cabinet-Bypass


A Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) provides maintenance bypass functions. The SIAC-B
is available in two, three, or four breaker configurations enabling power to completely bypass the UPS. The
UPS can then be safely serviced or replaced without interrupting power to critical systems. The four breaker
configuration provides a convenient method for removing power from the UPS when using the maintenance
bypass to supply the load. The SIAC-B is housed in a cabinet attached to the UPS cabinet. The SIAC-B may be
installed on either the right or left side of the UPS cabinet. The SIAC-B can also be used for top entry wiring
access.

1.2.3 Top Entry Wiring Sidecar


If required, a sidecar is available for top entry power wiring. The sidecar performs the function of a wireway
routing the wires to the terminals mounted at the bottom of the UPS cabinet. The sidecar can be installed on
the left or right side of the UPS cabinet.

4 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Introduction

1.2.4 Integrated Accessory Cabinet-Power Distribution


An Integrated Accessory Cabinet-Power Distribution (IAC-PD) provides power distribution options for servers,
racks, and other equipment via distribution panelboards, or distributes power to larger loads via distribution
subfeed circuit breakers. The distribution options are customer configurable, enabling adaptation and expansion
without costly electrical rework.

1.2.5 Parallel System


NOTE All UPSs in a parallel system must have the same battery configuration. Each UPS
requires a separate battery cabinet.

A parallel UPS system with up to eight UPSs can be installed to provide a parallel capacity and/or redundant
system. This load sharing system provides more capacity than a single UPS, and can provide backup,
depending on the load and configuration. In addition, when one UPS is taken out of service for maintenance or
is not operating properly, a redundant UPS continues to supply uninterrupted power to the critical load. A built-
in Controller Area Network (CAN) provides connectivity for system metering and operational mode control. The
parallel system consists of two to four UPSs each with a parallel CAN, and a tie cabinet to act as a tie point and
to control the output.

1.2.6 Monitoring and Communication


Minislot Cards – Optional Minislot cards support several protocols, such as SNMP, SMTP, HTTP, Modbus®,
and TCP/IP. See Chapter 8 Communication for additional information on monitoring and communication
features.
Remote Monitoring Device (RMD) – An optional RMD contains a touch screen status display and a local
audible alarm, allowing monitoring of the operational status and alarm condition of the UPS from virtually any
location within the facility, up to 300 feet from the UPS. Refer to the Eaton Remote Monitoring Device (RMD)
Installation and Operation Manual, listed in paragraph 1.8 For More Information, for additional information.

PredictPulse™ Remote Monitoring and Management Service –PredictPulse is a subscription monitoring


and management service from Eaton that collects and analyzes data from connected power infrastructure
devices, providing us with the insight needed to make recommendations and take action on your behalf. It’s
also powered by CA Technologies, bringing together the best in hardware and software. Like a second set of
eyes on your power infrastructure, PredictPulse provides 24/7 remote monitoring of alarms and system
performance (load, temperature/humidity, battery health, energy savings and service level) to reduce downtime
risk and expedite repairs. PredictPulse also shares real-time status and trend information via an online
dashboard and smartphone mobile app (Apple and Android), giving subscribers insights about past and current
performance, a list of all active alarms, and asset management data (i.e., battery date codes, last and next
scheduled service dates, firmware versions). The service notifies customers of critical alarms, supports remote
diagnostics, and facilitates smart dispatch of technicians. PredictPulse requires a Power Xpert® Gateway
Minislot (PXGMS) connectivity card in an Minislot communication bay and an Environmental Monitoring Probe
(EMP) for battery temperature/humidity monitoring. See Chapter 8 Communication for additional information
on monitoring and communication features.

1.2.7 Additional Output Surge Protection


The Eaton 93PM UPS complies with ANSI 62.41 for line surges. However, if added security is required an
additional Surge Protection Device (SPD) can be installed. For this application, a 480V Delta Style SPD Type 1 or
Type 2 installed on the load side is recommended. The SPD must meet the Maximum Continuous Operating
Voltage (MCOV) for a 480V Delta Style SPD. Eaton offers a variety of SPD solutions including the Eaton SPD
Series with various kA ratings options.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 5
Introduction

1.3 Battery System


The battery system provides emergency short-term backup power to safeguard operation during brownouts,
blackouts, and other power interruptions.

1.3.1 Battery Configurations


The Eaton 93PM–50 UPS battery system can be internal to the UPS cabinet, can be external Integrated Battery
Cabinets (IBCs), or both. Internal batteries are not available when a redundant module is installed. The external
IBCs are connected in parallel with the internal batteries to provide extended run time. The battery system is
equipped with sealed lead-acid, maintenance-free batteries.

External IBCs are available at 480V (240 cell). Internal batteries are available at 480V (240 cell).
An external battery disconnect switch or tie point must be used when IBCs are located separate from the UPS
cabinet and wiring exceeds the number of battery terminals available.
A supplemental 48 Vdc shunt trip signal for an external battery disconnect device (IBCs only) is provided by the
UPS, but is not required for normal operation.

1.3.2 Optional Thermal Sensor


Thermal runaway protection for VRLA batteries can be provided by adding an optional thermal sensor to the
internal battery section or external battery cabinet.

The sensor is wired to the thermal sensor terminal and programmed to turn the charger off when a trip signal is
received.
The thermal sensor will maintain the trip state until it is reset by service. Service should be called to inspect the
batteries and reset the sensor in case of such an event.

1.4 Basic System Configurations


The following basic UPS system configurations are possible:
• Single UPS with internal batteries
• Single UPS with one to four external battery cabinets
• Single UPS with internal batteries and one to four external battery cabinets
• Single UPS with internal batteries and accessory cabinets
• Single UPS with one to four external battery cabinets and accessory cabinets
• Single UPS with internal batteries, one to four external battery cabinets, and accessory cabinets
• Two to four UPSs with internal batteries
• Two to four UPSs with one to four external battery cabinets
• Two to four UPSs with internal batteries and one to four external battery cabinets
• Two to four UPSs with internal batteries and accessory cabinets
• Two to four UPSs with one to four external battery cabinets and accessory cabinets
• Two to four UPSs with internal batteries, one to four external battery cabinets, and accessory cabinets
The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency
Power-off (REPO) control or Minislot communication cards.

6 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Introduction

1.5 Using This Manual


This manual describes how to install and operate the Eaton 93PM UPS. Read and understand the procedures
described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar
with the REPO procedure (see paragraph or ) or the LOAD OFF procedure (see paragraph or ).

The information in this manual is divided into sections and chapters. The system, options, and accessories
being installed dictate which parts of this manual should be read. At a minimum, Chapter 1 Introduction
through Chapter 4 UPS System Installation and should be examined.

Read through each procedure before beginning the work. Perform only those procedures that apply to the UPS
system being installed or operated.

1.6 Conventions Used in This Manual


This manual uses these type conventions:

• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
• Italic type highlights notes and new terms where they are defined.
• Screen type represents information that appears on the screen or LCD.

Icon Description

Note Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS
system refers to the entire power protection system – the UPS cabinet, an external battery system, and
options or accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
Left and right side notations are referenced standing in front of the cabinet.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 7
Introduction

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or electronic
equipment
equipment (WEEE)
recycling/reuse ininthe
or hazardous
(WEEE) thetrash.
trash.For
waste Forproper
center.
proper disposal,
disposal, contact
contact your local
your local
recycling/reuse or hazardous waste center.
recycling/reuse
recycling/reuseor
orhazardous
hazardouswaste
wastecenter.
center.

1.8 For More Information


Refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton
93PM Universal Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM
Integrated Battery Cabinet Installation Manual-Small, or the Eaton 93PM Integrated Battery Cabinet Installation
Manual-Small Welded for the following additional information:
• Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings

Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation (50 kW and
100 kW SIAC-B)
Eaton, Manual
Powerware, for theare
and BladeUPS following
registeredadditional
trademarks ofinformation:
Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
• Installation
ECopyright instructions,
2008–2010 includingRaleigh,
site preparation, planning forNoinstallation, wiringmayandbesafety information,
Eaton,
Eaton, Powerware,
Powerware, andEaton Corporation,
BladeUPS
BladeUPS are
are registered
registeredNC, USA. All rights
trademarks
trademarks reserved.
ofofEaton
Eaton partor
Corporation
Corporation oforthis
its document
subsidiaries
its andand
subsidiaries affiliates.
affiliates.
and detailed
reproduced in illustrations
any way without of
the cabinets
express with
written dimensional
approval of Eaton and connection
Corporation.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
point drawings
Phillips and Pozidriv and
Eaton, Powerware, are registered
BladeUPS trademarks of Phillips
are registered Screw
trademarks of Company.
Eaton Corporation or its subsidiaries and affiliates.
• Phillips and Pozidriv
Operation,
ECopyright are Eaton
including registered
breakers, trademarks
standard of Phillips
features Screw
and Company.
optional accessories, ofprocedures for using
be bethe bypass
ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All
2008–2010 Corporation, Raleigh, NC, USA. All rights
rightsreserved. NoNo
reserved. part
part this
of document
this may
document may
reproduced in
functions,
ECopyright
reproduced in anyinformation
and
any way without
way
2008–2010 without the
the express
about
express
Eaton Corporation, written
writtenapproval
maintenance
Raleigh, approval
NC, USA.ofofEaton
Eaton
All Corporation.
Corporation.
rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
Refer to the Eaton 93PM Integrated Accessory Cabinet-Power Distribution (IAC-PD) Installation and Operation
Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings
• Operation, including breakers, standard features and optional accessories, procedures for using the bypass
functions, and information about maintenance
Refer to the Eaton Remote Monitoring Device (RMD) Installation and Operation Manual for additional
installation and operating instructions.
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain
copies of these manuals.

8 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Introduction

1.9 Getting Help


If help is needed with any of the following:
• Scheduling initial startup
• Regional locations and telephone numbers
• A question about any of the information in this manual
• A question this manual does not answer

Please call the Customer Reliability Center at:

United States: 1-800-843-9433


Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative

Please use the following e-mail address for manual comments, suggestions, or to report an error in this
manual:
E-ESSDocumentation@eaton.com

1.10 Equipment Registration


Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Model Number:

Serial Number:

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 9
Introduction

10 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS


This manual contains important instructions that should be followed during installation and maintenance of the
UPS and batteries. Read all instructions before operating the equipment and save this manual for future
reference.

The UPS is designed for industrial or computer room applications, and contains safety shields behind the door
and front panels. However, the UPS is a sophisticated power system and should be handled with appropriate
care.

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE
PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

• The UPS is powered by its own energy source (batteries). The output terminals may carry live voltage even
when the UPS is disconnected from an AC source.
• To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor
environment, free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F). Do
not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor
use.
• As a result of the connected loads high leakage current is possible. Connection to earth ground is required
for safety and proper product operation. Do not check UPS operation by any action that includes removal of
the earth (ground) connection with loads attached.
• Emergency Power Off (EPO) and Remote Emergency Power Off (REPO) functionality is disabled for UPS
systems configured for UL 924 auxiliary lighting. To remove power from the system a LOAD OFF
command must be given using the front panel controls and all breakers opened. Review Chapter 7 UPS
Operating Instructions, for details.
• Ensure all power is disconnected before performing installation or service.
• Batteries can present a risk of electrical shock or burn from high short-circuit current. The following
precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with
insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Wear voltage rated gloves and
electrical hazard footwear.
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting
to alter wiring can cause injury.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 11
Safety Warnings

• Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment. DO NOT DISCONNECT the
batteries while the UPS is in Battery mode.
• Replace batteries with the same number and type of batteries as originally installed with the UPS.
• Disconnect the charging source prior to connecting or disconnecting terminals.
• Proper disposal of batteries is required. Refer to local codes for disposal requirements.
• Do not dispose of batteries in a fire. Batteries may explode when exposed to flame.
• Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect
personnel from dangerous voltages inside the unit.
• Do not install or operate the UPS system close to gas or electric heat sources.
• Lead-acid batteries can present a risk of fire because they generate hydrogen gas. Do not smoke when
near batteries. Do not cause flame or spark in battery area. Discharge static electricity from body before
touching batteries by first touching a grounded metal surface.
• The operating environment should be maintained within the parameters stated in this manual.
• Keep surroundings uncluttered, clean, and free from excess moisture.
• Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.

AVERTISSEMENT!

• Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts–circuits de
haute intensité. Prendre les précautions nécessaires.
• Pour le replacement, utiliser le même nombre et modéle des batteries.

ATTENTION!

• Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans
votre localité.
• Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
• Les accumulateurs au plomb-acide peuvent représenter un risque d’incendie, car ils génèrent de
l’hydrogène gazeux. Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans
la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la
terre avant de toucher les accumulateurs.

12 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 3 UPS Installation Plan and Unpacking

Use the following basic sequence of steps to install the UPS:

1. Create an installation plan for the UPS system.


2. Prepare your site for the UPS system.
3. Inspect and unpack the UPS cabinet.
4. Unload and install the UPS cabinet, and wire the system.
5. Install features, accessories, or options, as applicable.
6. Complete the Installation Checklist.
7. Have authorized service personnel perform preliminary operational checks and start up the system.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 11 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

3.1 Creating an Installation Plan


Before installing the UPS system, read and understand how this manual applies to the system being installed.
Use the procedures and illustrations in paragraph 3.2 Preparing the Site and Chapter 4 UPS System Installation
to create a logical plan for installing the system.

3.2 Preparing the Site


For the UPS system to operate at peak efficiency, the installation site should meet the environmental
parameters outlined in this manual. The operating environment must meet the weight, clearance, and
environmental requirements specified.

3.2.1 Environmental and Installation Considerations


General storage requirements for UPS Equipment:

• Equipment which cannot be immediately installed and energized should be stored in an indoor, dry, clean,
ventilated area, heated environment (i.e. an temperature and humidity controlled environment). The
storage area must be protected from rain, water, chemical agents and gases as shown in Table 1.
• Do not store in areas where conditions such as dampness, changes in temperature, dust, dirt, rubble,
paint, conductive particulates, or corrosive atmosphere / gases are present.
• Factory installed packaging and wrapping of the equipment should not be removed until equipment is
ready to install.
• Equipment should be checked periodically for any signs of deterioration. It is the responsibility of the
receiving contractor to ensure protection during storage.
• Equipment should be placed on true and solid level surfaces for storage.
• Have a plan for condensation and environmental mitigation prior to equipment arrival.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 13
UPS Installation Plan and Unpacking

The UPS system installation must meet the following guidelines:


• The system must be installed on a level floor suitable for computer or electronic equipment.
• The system must be operated at an altitude no higher than 1500m (5000 ft) without derating. For additional
assistance with high altitude operation, contact an Eaton service representative (see paragraph
1.9 Getting Help).
• The system must be installed in a temperature and humidity controlled indoor area free of conductive
contaminants.

Do not expose the UPS to overly aggressive environments, like salt mist or corrosive gases. High relative
humidity accelerates the effects of contaminants. The UPS should be installed in a G1 environment (based on
ANSI/ISA S-71.04 classifications). If the UPS is used in a more aggressive environment, it can cause reduced
product life and possibly early failure. If the installation location does not meet the recommended environment,
contact Eaton service representative for further information (see paragraph 1.9 Getting Help).

• The environmental requirements specified below are for the air at the intake ports of the 93PM UPS, and
are the maximum, not to exceed, ratings.

– There shall be at least a 1.8°F (1.0°C) difference between the dry bulb temperature and the wet bulb
temperature, at all times, to maintain a non-condensing environment.
– The maximum rate of temperature change shall be limited to 3°F over 5 minutes (36°F/hour), based on
the ASHRAE Standard 90.1-2013.
• The newer, more energy efficient data center cooling methods (such as air side economization) can create
much wider ranges of temperature and Relative Humidity (RH) in the UPS room and/or data center. There
are two aspects of this increased operating environment that can, if ignored, create issues.

– One is the creation of microclimates, which are persistent variations of temperature and/or RH within
a single room. For example one side of the room is always cooler than the other side, no matter the
actual temperature.
– The other aspect is the rate of change of temperature and/or RH, which can occur during transitions
within the cooling system. Examples: changing the mixture ratio of inside versus outside air, or
external changes in the outside air when going from night to day, and back to night.
– When ignored, either one of these aspects can create an undesirable microclimate at the UPS
location. If the environment created by this microclimate exceeds the UPS operating specification, the
UPS reliability, over time, will be reduced. These same environmental extremes will also create
reliability concerns for any servers that are exposed to them.

Failure to follow guidelines may void your warranty.


The basic environmental requirements for operation of the UPS are:
• Storage Temperature: -25°C to +55°C (-13°F to 131°F)
• Ambient Temperature Range: 5°C to +40°C (41°F to 104°F)
• Recommended Operating Temperature Range: -0°C to +40°C (32°F to 104°F)
• Storage and Use Maximum Relative Humidity: 5 to 95%, noncondensing

– There shall be at least a 1.8°F (1.0°C) difference between the dry bulb temperature and the wet bulb
temperature, always, to maintain a non-condensing environment
• This product was designed for installation and use in a G1 environment as defined in ANSI/ISA-71.04-
2013. Refer to Table 1 for gas concentration limits.

14 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 1. G1 Equipment Data from ANSI/ISA-71.04-2013

Contaminant Gas Gas Concentration in ppbv

H2 S <3
SO2SO3 <10
Group A
Cl2 <1

NOx <50
HF <1
Group B NH3 <500
O3 <2
NOTE: Table information copied from Table B1 of ANSI/ISA-71.04-2013 for G1 equipment

If battery systems are located in the same room as the UPS, the battery manufacturer's environmental
requirements should be followed if they are more stringent than the UPS requirements. Operating
temperatures above the recommended range will result in decreased battery life and performance, and may
reduce or void the battery warranty.

The UPS ventilation requirements are shown in Table 2 and Table 3.


To allow for future power upgrades, Eaton recommends using air conditioning or ventilation sized for the fully
rated UPS kW frame size installed instead of the derated kW ordered. Sizing the site cooling infrastructure to
be capable of cooling the maximum kW frame size will allow a full power rating upgrade without having to
modify the infrastructure.

Table 2. Air Conditioning or Ventilation Requirements During Full Load Operation (400V)

Heat Rejection Minimum Required


UPS Voltage BTU/hr x1000 Cooling Air Flow
Model Rating Rating (kg-cal/hr) at Full Load
Eaton 93PM-50-1
20 kW 2.56 (645)
Eaton 93PM-50-2 (N+1)
380 Vac
Eaton 93PM-50-1 189 liter/sec
30 kW 400 Vac 3.58 (903)
Eaton 93PM-50-2 (N+1) (400 cfm)
415 Vac
Eaton 93PM-50-1
40 kW 4.81 (1212)
Eaton 93PM-50-2 (N+1)

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 15
UPS Installation Plan and Unpacking

Table 3. Air Conditioning or Ventilation Requirements During Full Load Operation (480V)

Heat Rejection Minimum Required


UPS Voltage BTU/hr x1000 Cooling Air Flow
Model Rating Rating (kg-cal/hr) at Full Load
Eaton 93PM-50-1
20 kW 2.56 (645)
Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1
30 kW 3.58 (903)
Eaton 93PM-50-2 (N+1) 189 liter/sec
480 Vac
Eaton 93PM-50-1 (400 cfm)
40 kW 4.81 (1212)
Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1
50 kW 6.31 (1591)
Eaton 93PM-50-2 (N+1)

The UPS equipment operating environment must meet the weight requirements shown in Table 4 and the size
requirements shown in Figure 3 through Figure 9. Dimensions are in millimeters (inches).

NOTE Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and
Operation (50 kW and 100 kW SIAC-B) Manual, listed in paragraph
1.8 For More Information, for Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B)
size requirements.

Table 4. UPS Cabinet Weights

Weight kg (lb)
Internal
Battery Point
Model Strings Shipping Installed Loading

0 338 (745) 318 (702) 4 at 80 (176)


3 781 (1721) 761 (1678) 4 at 190 (420)
Eaton 93PM-50-1
4 885 (1952) 865 (1909) 4 at 216 (477)
0 354 (780) 334 (737) 4 at 84 (184)

Eaton 93PM-50-2 0 441 (972) 421 (929) 4 at 105 (232)

0 425 (937) 402 (887) 4 at 101 (222)

Eaton 93PM-50-1 with UPS Top Entry Wiring 3 844 (1862) 821 (1812) 4 at 205 (453)
Sidecar (no breakers) 4 949 (2093) 926 (2043) 4 at 232 (511)
0 441 (972) 418 (922) 4 at 105 (231)
Eaton 93PM-50-2 with UPS Top Entry Wiring
0 505 (1113) 482 (1063) 4 at 121 (266)
Sidecar (no breakers)

The UPS cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the front
of the cabinet and outlets are on top or in the back of the cabinet. Allow clearance in front of and on top or in
back of the cabinet for proper air circulation. The clearances required around the UPS cabinet are shown in
Table 5.

16 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 5. UPS Cabinet Clearances


From Front of Cabinet 914.4 mm (36") working space
From Top of Cabinet with Top Exhaust (Zones 1 and 3 – see 457.2 mm (18") minimum clearance for ventilation
Figure 4 )

From Top of Cabinet (Zones 2 and 3– see Figure 4 ) 457.2 mm (18") working space
From Top of Cabinet with rear service access (Zone 2– see Can be less than 457.2 mm (18")
Figure 4)

From Back of Cabinet with Rear Exhaust 254 mm (10") minimum clearance for ventilation
From Back of Cabinet with Top Exhaust None Required

From Back of Cabinet – Seismic Installation 914.4 mm (36") working space

From Right Side of Cabinet None Required

From Left Side of Cabinet None Required

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 17
UPS Installation Plan and Unpacking

Figure 3. UPS Cabinet Dimensions (Front and Right Side Views)

1067
46 [42.0]
[1.8]

6.5 4.3
[.3] [.2]
DISPLAY HDWR

1880
[74]

Torque M10 Bolt:


42 Nm (31 lb-ft.) 47.4
[1.9]

58 [2.3]
560
388 [15.3]
[22]
630 [24.8]
960 [37.8]

Front Right Side

Dimensions are in millimeters [Inches]

18 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Figure 4. UPS Cabinet Dimensions (Top and Bottom Views)

FRONT

TOP BOTTOM

FRONT

NOTE: Rear exhaust configuration shown.

Dimensions are in millimeters [inches]

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 19
UPS Installation Plan and Unpacking

Figure 5. UPS Cabinet Front and Back Floor Mounting Bracket Mounting Dimensions (Back Views)

M8 THD (8X) M8 THD (12X)


4 EA FRT & REAR 6 EA FRT & REAR
(Torque M8 Bolt: 27 Nm [20lb-ft.]) (Torque M8 Bolt: 27 Nm [20lb-ft.])

UPS UPS with Left-Mounted Sidecar

NOTE: Examples shown with top exhaust option. Dimensions are in millimeters [inches]

NOTE The UPS’ Front Floor Mounting Bracket’s mounting dimensions are identical to the Rear
Floor Mounting Bracket dimensions.

20 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Figure 6. UPS Cabinet with Left or Right-Mounted Sidecar Dimensions (Top and Bottom Views)

(Rear Exhaust Option) (Rear Exhaust Option)

Top 1067 Top


[ 42 ]

Front Front

762 762
[ 30 ] [ 30 ]

Front Front

1067
Bottom [ 42 ] Bottom

UPS With Left-Mounted Sidecar UPS With Right-Mounted Sidecar


Dimensions are in millimeters [Inches]

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 21
UPS Installation Plan and Unpacking

Figure 7. UPS Cabinet Center of Gravity

Dimensions are in millimeters [Inches]

Weight and Center of Gravity (letters A, B, and C map to Figure 7)

Internal Installed
Battery A B C Weight
Strings mm (in) mm (in) mm (in) kg (lb)

0 985 (38.7) 560 (22.0) 273 (10.7) 318 (702)

3 848 (33.4) 548 (21.5) 277 (10.9) 761 (1678)


Eaton 93PM-50-1 UPS
4 865 (34.0) 545 (21.4) 277 (10.9) 865 (1909)
0 975 (38.4) 561 (22.1) 274 (10.7) 334 (737)

Eaton 93PM-50-2 UPS 0 1032 (40.6) 557 (21.9) 275 (10.8) 421 (929)

22 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Figure 8. UPS Cabinet with Left or Right-Mounted Sidecar Center of Gravity

Front View Side View


(Sidecar can be on the left or right side)
762 1067
[30.0] 46 [42]
[2]

1880
[74]

202 B
[7.95]

C Dimensions are in millimeters [Inches]

Weight and Center of Gravity with Left-Mounted Sidecar (letters A, B, and C map to Figure 8)

Internal Installed
Battery A B C Weight
Strings mm (in) mm (in) mm (in) kg (lb)

0 961 (37.8) 561 (22.0) 406 (16.0) 402 (887)


Eaton 93PM-50-1 UPS with 3 849 (33.4) 549 (21.6) 445 (17.5) 821 (1812)
Top Entry Wiring Sidecar
(no breakers) 4 864 (34.0) 547 (21.5) 449 (17.7) 926 (2043)

0 954 (37.5) 562 (22.1) 409 (16.1) 418 (922)

Eaton 93PM-50-2 UPS with


Top Entry Wiring Sidecar 0 1005 (39.5) 559 (22.0) 419 (16.5) 482 (1063)
(no breakers)

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 23
UPS Installation Plan and Unpacking

Weight and Center of Gravity with Right-Mounted Sidecar (letters A, B, and C map to Figure 8)

Internal Installed
Battery A B C Weight
Strings mm (in) mm (in) mm (in) kg (lb)

0 961 (37.8) 561 (22.0) 346 (13.6) 402 (887)


Eaton 93PM-50-1 UPS with 3 849 (33.4) 549 (21.6) 312 (12.3) 821 (1812)
Top Entry Wiring Sidecar
(no breakers) 4 864 (34.0) 547 (21.5) 308 (12.1) 926 (2043)
0 954 (37.5) 562 (22.1) 343 (13.5) 418 (922)

Eaton 93PM-50-2 UPS with


Top Entry Wiring Sidecar 0 1005 (39.5) 559 (22.0) 335 (13.2) 482 (1063)
(no breakers)

Figure 9. Remote EPO Switch Dimensions

0.87
115.8
[0.22]
[4.56] 88.9
[3.50]

114.3 95.3
[4.50] [3.57]
(Square)

1.57
[0.40]
Needed to
remove key
Front View
1/2” Knockout Pattern
(Typical 5 sides)

Dimensions are in millimeters [Inches]

24 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

3.2.2 UPS System Power Wiring Preparation


NOTE Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and
Operation (50 kW and 100 kW SIAC-B) Manual, listed in paragraph
1.8 For More Information, for SIAC-B power wiring preparation and recommendations.

Read and understand the following notes while planning and performing the installation:

As a result of the connected loads high leakage current is possible. Connection to earth ground is required for
safety and proper product operation. Do not check UPS operation by any action that includes removal of the
earth (ground) connection with loads attached.

• Refer to national and local electrical codes for acceptable external wiring practices.
• To allow for future power upgrades, Eaton recommends installing the UPS using wiring and external
overcurrent protection breakers sized for the fully rated UPS kW frame size installed instead of the derated
kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having
to modify the site wiring infrastructure.
• For external wiring, use only 75°C copper wire.

! IMPORTANT
This product has been evaluated for use with copper wire only.

Wire sizes listed in Table 6 through Table 9 are for copper wiring only. If wire is run in an ambient
temperature greater than 40°C, larger size wire may be necessary. Wire sizes are based on using the
specified breakers.
• The AC output and output ground wiring to the critical load should be sized the same as the UPS rectifier,
bypass, and rectifier and bypass ground wiring if the recommended output breaker listed in Table 15 and
Table 15 are not installed in the system.
• Recommended wire sizes are based on NFPA National Electrical Code® (NEC®) 70 Table 310.15(B)(16) 75°
C ampacity with 40°C ambient correction factors.
• The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-
linear loads, up to the maximum of 1.5x the load current, require a larger neutral conductor and should be
sized in accordance with NFPA NEC 70 Article 310.15(B)(5).

! IMPORTANT
A grounded neutral conductor must be connected to the UPS bypass input in accordance with the National
Electrical Code (NEC) and any local code requirements.

• Supported single source, single or dual feed power sources:


– 3-wire grounded Wye (TN,TT) – Rectifier Input
– 4-wire grounded Wye (TN,TT) – Bypass Input
• Supported dual source, dual feed power sources:
– 3-wire grounded Wye (TN, TT) – Rectifier Input
– 4-wire grounded Wye (TN, TT) – Bypass Input

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 25
UPS Installation Plan and Unpacking

• Phase rotation must be clockwise starting with phase A (rotation A, B, C).


• The bypass feed into this equipment uses four wires. The rectifier feed into this equipment uses three
wires. The phases must be symmetrical about ground (from a Wye source, phase rotation clockwise A, B,
C) for proper equipment operation.
• If installing an external maintenance bypass, all feeds to the UPS including the Rectifier Input Breaker (RIB)
(if installed) must have a service disconnect independent of the maintenance bypass power path. Most
maintenance bypass solutions provide UPS input feeds derived from but isolated from the maintenance
bypass power path. If the maintenance bypass solution being installed does not provide such functionality,
DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass.

3.2.3 External Parallel UPS System Power Wiring Preparation


Read and understand the following notes in addition to the notes in paragraph
3.2.2 UPS System Power Wiring Preparation while planning and performing the external parallel installation:
• All external parallel UPS rectifier inputs must come from one source and all bypass input feeds must come
from one source.
• All UPSs in the external parallel system must contain the same number of UPMs. Mixed UPS kVA ratings
are not permitted.
• External parallel UPS input wiring size recommendations and output wiring size recommendations from
the UPSs to the tie cabinet are the same as listed in Table 6 through Table 9.
• The tie cabinet must contain Module Output Breakers (MOBs) with dual auxiliary contacts for control of
the system. Without dual auxiliary MOBs, UPMs are not allowed to go to bypass individually during
servicing. All UPMs will go to bypass instead of the just the UPM needing service, decreasing critical load
protection. With dual auxiliary MOBs, one UPM can be bypassed while the remaining UPMs support the
load as long as the remaining UPMs have the capacity to do so.
• External parallel system wiring length should be in accordance with Figure 10, to ensure approximately
equal current sharing when in bypass mode.

26 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Figure 10. 93PM External Parallel Wire Length

UPS 1
Bypass Input to
UPS Units
1A

2A
Battery

3A UPS 2

4A

Battery

UPS 3

Output from
UPS Units
1B

Battery 2B

UPS 4
3B

4B

Battery

NOTE 1 Required parallel system wire length must be equal to ensure approximately equal
current sharing when in Bypass mode. For proper operation the following must be true:
1A + 1B = 2A + 2B = 3A + 3B = 4A + 4B

NOTE 2 Any difference in wire length will result in decreased capacity of the UPS system while
on bypass. For example, a 10% difference between the longest and shortest wire
lengths will result in a decrease in bypass capacity of 10%.

For external wiring recommendations, including the minimum AWG size of external wiring, see Table 6
through Table 9. Wire sizes listed are for copper wiring only.

! IMPORTANT
This product has been evaluated for use with copper wire only. For external wiring, use only 75°C copper wire.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 27
UPS Installation Plan and Unpacking

Table 6. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (380V)

Units Rating 50/60 Hz


Basic Unit Rating kW 20 30 40
Input and Output Voltage Volts 380/380 380/380 380/380

AC Input to UPS Rectifier (0.99 Minimum pF) Amps 39 59 78


Full load current plus battery recharge current
(3) Phases, (1) Ground A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil (each) 8 4 3
Number per Phase (1) (1) (1)

Minimum Conductor Size (Ground) – AWG or kcmil (each) 10 8 8


Number (1) (1) (1)
AC Input to UPS Bypass (Four-Wire, Dual- Amps 39 59 78
Feed)
Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground B
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil (each) 6 4 2
Neutral) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 8 8


Number (each) (1) (1) (1)

DC Input from External Battery (Line-Up-and- Voltage 480 480 480


Match Eaton 93PM IBC)(1) Positive, (1) C Total Amps 45 67 89
Negative, (1) Ground

Minimum Conductor Size (Phase Positive and AWG or kcmil 2/0 2/0 2/0
Negative) (each) (1) (1) (1)
Number per Pole See Note See Note See Note

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

DC Input from External Battery (Standalone Voltage 480 480 480


Eaton 93PM IBC)(1) Positive, (1) Negative, (1) C Total Amps 45 67 89
Ground
Minimum Conductor Size (Phase Positive and AWG or kcmil 3/0 3/0 3/0
Negative) (each) (2) (2) (2)
Number per Pole

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

AC Output to Critical Load (Four-Wire) Amps 30 45 60


Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground
D
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil 8 6 3
Neutral) (each) (1) (1) (1)
Number per Phase

28 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 6. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (380V) (Continued)

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 8


Number (each) (1) (1) (1)

NOTE Callout letters A, B, C and D map to the Oneline Schematics detailed in Chapter 6 UPS Oneline Schematics.
Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet
(IBC).
The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

Table 7. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (400V)

Units Rating 50/60 Hz


Basic Unit Rating kW 20 30 40
Input and Output Voltage Volts 400/400 400/400 400/400

AC Input to UPS Rectifier (0.99 Minimum pF) Amps 37 56 74


Full load current plus battery recharge current
(3) Phases, (1) Ground A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil (each) 8 4 3
Number per Phase (1) (1) (1)

Minimum Conductor Size (Ground) – AWG or kcmil (each) 10 8 8


Number (1) (1) (1)
AC Input to UPS Bypass (Four-Wire, Dual- Amps 37 56 74
Feed)
Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground B
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil (each) 6 4 2
Neutral) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 8 8


Number (each) (1) (1) (1)

DC Input from External Battery (Line-Up-and- Voltage 480 480 480


Match Eaton 93PM IBC)(1) Positive, (1) C Total Amps 45 67 89
Negative, (1) Ground

Minimum Conductor Size (Phase Positive and AWG or kcmil 2/0 2/0 2/0
Negative) (each) (1) (1) (1)
Number per Pole See Note See Note See Note

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 29
UPS Installation Plan and Unpacking

Table 7. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (400V) (Continued)

DC Input from External Battery (Standalone Voltage 480 480 480


Eaton 93PM IBC)(1) Positive, (1) Negative, (1) C Total Amps 45 67 89
Ground
Minimum Conductor Size (Phase Positive and AWG or kcmil 3/0 3/0 3/0
Negative) (each) (2) (2) (2)
Number per Pole

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

AC Output to Critical Load (Four-Wire) Amps 28 43 57


Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground
D
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil 8 6 4
Neutral) (each) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 8


Number (each) (1) (1) (1)

NOTE Callout letters A, B, C and D map to the Oneline Schematics detailed in Chapter 6 UPS Oneline Schematics.
Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet
(IBC).
The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

Table 8. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (415V)

Units Rating 50/60 Hz


Basic Unit Rating kW 20 30 40
Input and Output Voltage Volts 415/415 415/415 415/415

AC Input to UPS Rectifier (0.99 Minimum pF) Amps 36 54 72


Full load current plus battery recharge current
(3) Phases, (1) Ground A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil (each) 8 4 3
Number per Phase (1) (1) (1)

Minimum Conductor Size (Ground) – AWG or kcmil (each) 10 8 8


Number (1) (1) (1)
AC Input to UPS Bypass (Four-Wire, Dual- Amps 36 54 72
Feed)
Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground B
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil (each) 6 4 2
Neutral) (1) (1) (1)
Number per Phase

30 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 8. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–40 kW (415V) (Continued)

Minimum Conductor Size (Ground) – AWG or kcmil 10 8 8


Number (each) (1) (1) (1)

DC Input from External Battery (Line-Up-and- Voltage 480 480 480


Match Eaton 93PM IBC)(1) Positive, (1) C Total Amps 45 67 89
Negative, (1) Ground

Minimum Conductor Size (Phase Positive and AWG or kcmil 2/0 2/0 2/0
Negative) (each) (1) (1) (1)
Number per Pole See Note See Note See Note

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

DC Input from External Battery (Standalone Voltage 480 480 480


Eaton 93PM IBC)(1) Positive, (1) Negative, (1) C Total Amps 45 67 89
Ground
Minimum Conductor Size (Phase Positive and AWG or kcmil 3/0 3/0 3/0
Negative) (each) (2) (2) (2)
Number per Pole

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4


Number (each) (1) (1) (1)

AC Output to Critical Load (Four-Wire) Amps 27 41 55


Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground
D
Minimum Conductor Size (Phase A, B, and C, and AWG or kcmil 8 6 4
Neutral) (each) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 8


Number (each) (1) (1) (1)

NOTE Callout letters A, B, C and D map to the Oneline Schematics detailed in Chapter 6 UPS Oneline Schematics.
Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet
(IBC).
The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 31
UPS Installation Plan and Unpacking

Table 9. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–50 kW (480V)

Units Rating 50/60 Hz


Basic Unit Rating kW 20 30 40 50
Input and Output Voltage Volts 480/480 480/480 480/480 480/480

AC Input to UPS Rectifier (0.99 Minimum Amps 35 48 60 73


pF)

Full load current plus battery recharge A AWG or kcmil 8 6 4 3


current (each) (1) (1) (1) (1)
(3) Phases, (1) Ground

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 8 8


Number (each) (1) (1) (1) (1)
AC Input to UPS Bypass (Four-Wire, Amps 35 48 60 73
Dual-Feed)
Full Load Current
(3) Phases, (1) Neutral – see Note, (1)
Ground B

Minimum Conductor Size (Phase A, B, and C, AWG or kcmil 8 4 3 2


and Neutral) (each) (1) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 8 8


Number (each) (1) (1) (1) (1)

DC Input from External Battery (Line-Up- Voltage 480 480 480 480
and-Match Eaton 93PM IBC)(1) Positive, C Total Amps 45 67 89 111
(1) Negative, (1) Ground

Minimum Conductor Size (Phase Positive and AWG or kcmil 2/0 2/0 2/0 2/0
Negative) (each) (1) (1) (1) (1)
Number per Pole See Note See See Note See Note
Note
Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4 4
Number (each) (1) (1) (1) (1)

DC Input from External Battery Voltage 480 480 480 480


(Standalone Eaton 93PM IBC)(1) C Total Amps 45 67 89 111
Positive, (1) Negative, (1) Ground

Minimum Conductor Size (Phase Positive and AWG or kcmil 3/0 3/0 3/0 3/0
Negative) (each) (2) (2) (2) (2)
Number per Pole

Minimum Conductor Size (Ground) – AWG or kcmil 4 4 4 4


Number (each) (1) (1) (1) (1)

32 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 9. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM 20–50 kW (480V) (Continued)

AC Output to Critical Load (Four-Wire) Amps 24 36 48 60


Full Load Current
(3) Phases, (1) Neutral – see Note, (1)
Ground D
Minimum Conductor Size (Phase A, B, and C, AWG or kcmil 10 6 4 3
and Neutral) (each) (1) (1) (1) (1)
Number per Phase

Minimum Conductor Size (Ground) – AWG or kcmil 10 10 10 8


Number (each) (1) (1) (1) (1)

NOTE Callout letters A, B, C and D map to the Oneline Schematics detailed in Chapter 6 UPS Oneline Schematics.
Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet
(IBC).
The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

! IMPORTANT
If a 4-pole Automatic Transfer Switch (ATS) is used to connect the UPS to a generator or alternative input
source, it may interrupt the UPS input neutral during its transition between sources. For the 93PM 4-wire UPS,
the ATS transition must be open in both directions. The “break” time for the contacts must be at least 50
msec. This allows the UPS to operate properly, however it is important to evaluate whether the critical load will
function properly as its neutral reference is rapidly (50 msec) switched. Note also that if the UPS load is on
bypass, an ATS switchover with interruption of the neutral, will interrupt the return current path and cause a
loss of all phase-to-neutral loads.
Note: If an overlapping neutral or make-before-break ATS switch is used, the neutrals must overlap for a
minimum of 50 msec during the transition.

The power wiring terminals are pressure terminations, UL and CSA rated. See Table 10 for external power
cable terminations.
Figure 19 and Figure 20 show the location of the UPS power cable terminals.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 33
UPS Installation Plan and Unpacking

Table 10. UPS External Power Cable Terminations


Number and Size of Tightening
Pressure Termination Torque Nm (lb Screw Size and
Terminal Function Terminal Function AWG or kcmil in) Type

AC Input to UPS Rectifier E1 Phase A 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E2 Phase B 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E3 Phase C 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
AC Input to Bypass E6 Phase A 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E7 Phase B 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E8 Phase C 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E12 Neutral (2) 6-300 kcmil 31.0 (275) 5/16” Hex

AC Output to Critical Load E9 Phase A 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E10 Phase B 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E11 Phase C 1- #14-2/0 kcmil 12.4 (110) 1/4" Hex
E12 Neutral (2) 6-300 kcmil 31.0 (275) 5/16” Hex
DC Input from Battery E4 Battery (+) 4 - #6-300 kcmil 31.0 (275) 1/4" Hex

E5 Battery (-) 4 - #6-300 kcmil 31.0 (275) 1/4" Hex

Customer Ground Ground Ground 6 - #14-1/0 kcmil 5.1 (45) Slotted

NOTE Customer ground, sized in accordance with NEC Table 250.122, can be run in any conduit listed in Table 11 and Table 12.

Conduit sizes were chosen from NEC Table 4, Electrical Metallic Tubing (EMT). See Table 11 or Table 12 for
conduit recommendations.
Per NEC article 300, 3(B), all three-phase conductors must be run in the same conduit. A ground wire must be
run in the same conduit as the phase conductors.

When running parallel wires in multiple conduits a ground wire must be run in each conduit in accordance with
NEC Table 250.122.
Conduit is sized to accommodate neutral conductors the same size as the phase conductor. If an oversized
neutral conductor is to be installed, check the conduit size needed to accommodate the oversized neutral and
use that conduit in place of the conduit listed in Table 11 or Table 12.
Conduit is sized to accommodate one ground conductor per conduit, sized in accordance with
NEC Table 250.122.
Conduit sizes listed are for copper wiring only.

34 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 11. Power Cable Conduit Recommendations for the Eaton 93PM-50 (400V)

Minimum
Number of Conduit Number
UPS Wires in Trade of
UPS Model Rating Voltage Terminal Conduit Size (Inches) Conduits
AC Input to UPS Rectifier
380 Vac 4 3/4” 1
(A, B, C, Ground)
400 Vac
415 Vac AC Input to UPS Bypass
5 1” 1
(A, B, C, Neutral, Ground)
93PM-50-1
20 kW 380 Vac 1”
93PM-50-2 (N+1) AC Output
400 Vac 5 1
(A, B, C, Neutral, Ground) 3/4”
415 Vac
Battery
DC 5 2-1/2” 1
(Positive, Negative, Ground)

AC Input to UPS Rectifier


4 1” 1
(A, B, C, Ground)
380 Vac
AC Input to UPS Bypass
400 Vac 5 1-1/4” 1
93PM-50-1 (A, B, C, Neutral, Ground
30 kW 415 Vac
93PM-50-2 (N+1) AC Output
5 1” 1
(A, B, C, Neutral, Ground)

Battery
DC 5 2-1/2” 1
(Positive, Negative, Ground)

AC Input to UPS Rectifier


4 1-1/4” 1
(A, B, C, Ground)
380 Vac
AC Input to UPS Bypass
400 Vac 5 1-1/4” 1
93PM-50-1 (A, B, C, Neutral, Ground
40 kW 415 Vac
93PM-50-2 (N+1) AC Output
5 1-1/4” 1
(A, B, C, Neutral, Ground)

Battery
DC 5 2-1/2” 1
(Positive, Negative, Ground)

NOTE Wires per conduit include neutral and ground wire.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 35
UPS Installation Plan and Unpacking

Table 12. Power Cable Conduit Recommendations for the Eaton 93PM-50 (480V)

Minimum
Number of Conduit Number
UPS Wires in Trade of
UPS Model Rating Voltage Terminal Conduit Size (Inches) Conduits
AC Input to UPS Rectifier 4 3/4” 1
(A, B, C, Ground)

AC Input to UPS Bypass 5 3/4” 1


480 Vac
93PM-50-1 (A, B, C, Neutral, Ground)
20 kW
93PM-50-2 (N+1) AC Output 5 3/4” 1
(A, B, C, Neutral, Ground)

Battery 5 2-1/2” 1
DC
(Positive, Negative, Ground)

AC Input to UPS Rectifier 4 1” 1


(A, B, C, Ground)

AC Input to UPS Bypass 5 1-1/4” 1


480 Vac
93PM-50-1 (A, B, C, Neutral, Ground
30 kW
93PM-50-2 (N+1) AC Output 5 1” 1
(A, B, C, Neutral, Ground)

Battery 5 2-1/2” 1
DC
(Positive, Negative, Ground)

AC Input to UPS Rectifier 4 1” 1


(A, B, C, Ground)

AC Input to UPS Bypass 5 1-1/4” 1


480 Vac
93PM-50-1 (A, B, C, Neutral, Ground
40 kW
93PM-50-2 (N+1) AC Output 5 1-1/4” 1
(A, B, C, Neutral, Ground)

Battery 5 2-1/2” 1
DC
(Positive, Negative, Ground)

AC Input to UPS Rectifier 4 1-1/4” 1


(A, B, C, Ground)

AC Input to UPS Bypass 5 1-1/4” 1


480 Vac
93PM-50-1 (A, B, C, Neutral, Ground
50 kW
93PM-50-2 (N+1) AC Output 5 1-1/4” 1
(A, B, C, Neutral, Ground)

Battery 5 2-1/2” 1
DC
(Positive, Negative, Ground)

NOTE Wires per conduit include neutral and ground wire.

36 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

External overcurrent protection and disconnect are not provided by this product, but are required by codes. See
Table 6 through Table 9 for wiring recommendations. If an output lockable disconnect is required, it is to be
supplied by the customer.

Table 13 and Table 14 list the recommended rating for input and bypass circuit breakers.

Table 13. Recommended Input and Bypass Circuit Breaker Ratings (400V)
Input Rating

UPS
UPS Model Rating Load Rating 380 Vac 400 Vac 415 Vac

Eaton 93PM-50-1 80% Rated 50A 50A 50A


20 kW
Eaton 93PM-50-2 (N+1) 100% Rated 40A 40A 40A

Eaton 93PM-50-1 80% Rated 80A 70A 70A


30 kW
Eaton 93PM-50-2 (N+1) 100% Rated 60A 60A 60A

Eaton 93PM-50-1 80% Rated 100A 100A 90A


40 kW
Eaton 93PM-50-2 (N+1) 100% Rated 80A 80A 80A

Table 14. Recommended Input and Bypass Circuit Breaker Ratings (480V)
Input Rating

UPS Model UPS Rating Load Rating 480V

Eaton 93PM-50-1 80% Rated 45A


20 kW
Eaton 93PM-50-2 (N+1) 100% Rated 35A

Eaton 93PM-50-1 80% Rated 60A


30 kW
Eaton 93PM-50-2 (N+1) 100% Rated 50A

Eaton 93PM-50-1 80% Rated 80A


40 kW
Eaton 93PM-50-2 (N+1) 100% Rated 60A

Eaton 93PM-50-1 80% Rated 100A


50 kW
Eaton 93PM-50-2 (N+1) 100% Rated 80A

To reduce the risk of fire, connect only to a circuit provided with maximum input circuit breaker current ratings
from Table 13 or Table 14 in accordance with the NEC, ANSI/NFPA 70.

The line-to-line unbalanced output capability of the UPS is limited only by the full load per phase current values
for AC output to critical load shown in Table 6 throughTable 9. The recommended line-to-line load unbalance is
50% or less.
Bypass and output overcurrent protection and bypass and output disconnect switches are to be supplied by the
customer. Table 15 and Table 16 list the recommended rating for output circuit breakers.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 37
UPS Installation Plan and Unpacking

Table 15. Recommended Output Circuit Breaker Ratings (400V)

Output Rating

UPS
UPS Model Rating Load Rating 380V 400V 415V

Eaton 93PM-50-1 80% Rated 50A 50A 50A


20 kW
Eaton 93PM-50-2 (N+1) 100% Rated 30A 30A 30A

Eaton 93PM-50-1 80% Rated 60A 60A 60A


30 kW
Eaton 93PM-50-2 (N+1) 100% Rated 50A 50A 50A

Eaton 93PM-50-1 80% Rated 80A 80A 70A


40 kW
Eaton 93PM-50-2 (N+1) 100% Rated 60A 60A 60A

Table 16. Recommended Output Circuit Breaker Ratings (480V)

Output Rating

UPS Model UPS Rating Load Rating 480V

Eaton 93PM-50-1 80% Rated 30A


20 kW
Eaton 93PM-50-2 (N+1) 100% Rated 25A

Eaton 93PM-50-1 80% Rated 45A


30 kW
Eaton 93PM-50-2 (N+1) 100% Rated 40A

Eaton 93PM-50-1 80% Rated 60A


40 kW
Eaton 93PM-50-2 (N+1) 100% Rated 50A

Eaton 93PM-50-1 80% Rated 80A


50 kW
Eaton 93PM-50-2 (N+1) 100% Rated 60A

A manual DC disconnect device is provided within the UPS when internal batteries are installed. No manual DC
disconnect device is provided within the UPS when only external batteries are used.
Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC. Rated battery current is
computed based on 2 volts per cell.

If required, external DC input overcurrent protection and disconnect switch is to be supplied by the customer.
Table 17 lists the recommended ratings for circuit breakers satisfying the criteria for each battery voltage.
Recommended disconnect size is based on a maximum full load discharge time less than 3 hours. For longer
discharge times a larger disconnect may be required.

38 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

Table 17. Recommended DC Input Battery Disconnect Circuit Breaker Ratings (240 Cell)

Output Rating

400V UPS Models 480V UPS Models UPS Rating 480V


Eaton 93PM-50-1 Eaton 93PM-50-1
20 kW 60A
Eaton 93PM-50-2 (N+1) Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1 Eaton 93PM-50-1


30 kW 90A
Eaton 93PM-50-2 (N+1) Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1 Eaton 93PM-50-1


40 kW 125A
Eaton 93PM-50-2 (N+1) Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1
N/A 50 kW 150A
Eaton 93PM-50-2 (N+1)

3.2.4 UPS System Interface Wiring Preparation


NOTE Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and
Operation (50 kW and 100 kW SIAC-B) Manual, listed in paragraph
1.8 For More Information, for SIAC-B power wiring preparation and recommendations.

Control wiring for features and options should be connected at the customer interface terminal blocks located
inside the UPS.

Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is
required.

Read and understand the following notes while planning and performing the installation:

• Use Class 1 wiring methods (as defined by the NEC) for interface wiring from 30V to 600V. The wire
should be rated for 600V, 1A minimum. 12 AWG maximum wire size.
• Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be
rated for 24V, 1A minimum.
• Because of the battery shunt trip wiring route in the UPS cabinet, the wire should be rated for a minimum
of 600V.
• Use twisted-pair wires for each input and return or common.
• All interface wiring and conduit is to be supplied by the customer.
• When installing external interface wiring between a building alarm, relay output, battery breaker trip, or
Minislot and the UPS interface terminals, conduit must be installed between each device and the UPS
cabinet.
• If using conduit, install the interface wiring in separate conduit from the power wiring.
• All building alarm inputs require an isolated normally-open contact or switch (rated at 24 Vdc, 20 mA
minimum) connected between the alarm input and common terminal. All control wiring and switch
contacts are customer-supplied.
• LAN and telephone drops for use with Minislot connectivity cards must be supplied by the customer.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 39
UPS Installation Plan and Unpacking

• The UPS battery detect signal wiring from a UPS building alarm must be connected to the battery
disconnect device.
• Program the battery detect building alarm to read battery open and for normally open contacts.
• A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided, but is not required
for normal operation.
• Battery detect and 48 Vdc shunt trip wiring should be a minimum of 18 AWG.
• The REPO feature opens all switchgear in the UPS cabinet and isolates power from your critical load. Local
electrical codes may also require tripping upstream protective devices to the UPS.
• The REPO switch must be a latching-type switch not tied to any other circuits.
• A jumper wire must be connected between pins 3 and 4 on the REPO terminal block if using a normally-
closed REPO switch.
• REPO wiring should be a minimum of 18 AWG and a maximum of 16 AWG.
• The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
• The maximum distance between the REPO and the UPS cannot exceed 150m (500 ft).
• Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac or 28
Vdc.
• Alarm relay wiring should be a minimum of 18 AWG (recommended 18 AWG).
• Parallel CAN and Pull Chain wiring should be a minimum of 18 AWG (recommended 18 AWG).

3.3 Inspecting and Unpacking the UPS Cabinets


The cabinet is shipped bolted to a metal and wood pallet (see Figure 11 or Figure 12) with outer protective
packaging material covering the cabinet.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 11 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

The UPS cabinet is heavy (see Table 4). If unpacking and unloading instructions are not closely followed, the
cabinet may tip and cause serious injury.

1. Carefully inspect the outer packaging for evidence of damage during transit.

Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative
immediately.

NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight
of the cabinet (see Table 3-2 for cabinet weight).

2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible,
before unpacking. If possible, move the cabinet using the pallet. Insert the forklift or pallet jack forks

40 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Installation Plan and Unpacking

between the supports on the bottom of the pallet (see Figure 7 or Figure 8 for the UPS cabinet center of
gravity measurements).

Do not tilt the UPS cabinet more than 10° from vertical or the cabinet may tip over.

3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for
removing the cabinet from the pallet.
4. Remove the protective packaging material from the cabinet and recycle in a responsible manner. Retain
any parts kits packaged with the cabinet.
5. Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading.
If damage has occurred or shortages are evident, contact an Eaton service representative immediately to
determine the extent of the damage and its impact on further installation.

NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and
other harmful contaminants. Failure to store and protect the UPS properly may void the
warranty.

Figure 11. UPS Cabinet as Shipped on Pallet

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 41
UPS Installation Plan and Unpacking

Figure 12. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet

UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar

42 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 4 UPS System Installation

4.1 Preliminary Installation Information

Installation should be performed only by qualified personnel.

Refer to the following while installing the UPS system:

• Review Chapter 3 UPS Installation Plan and Unpacking for cabinet dimensions, equipment weight, wiring
and terminal data, and installation notes.
• Do not tilt the cabinets more than ±10° during installation.
• Remove conduit landing plates to add conduit landing holes as required.
• If perforated floor tiles are required for ventilation, place them in front of the UPS.

4.2 Unloading the UPS Cabinet from the Pallet

• The UPS cabinet is heavy (see Table 4).


• Do not tilt cabinet more than 10° from vertical.
• Lift the cabinets only with a forklift or damage may occur.
• Ensure the forklift is rated to handle the weight of the cabinet.
Failure to follow these instructions may result in severe injury or death.

NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight
of the cabinet (see Table 4 for cabinet weight).

The UPS cabinet is bolted to a pallet consisting of four metal angle supports secured to two wood supports.

To remove the pallet:


1. If not already accomplished, use a forklift or pallet jack to move the UPS cabinet to the installation area, or
as close as possible, before unloading from the pallet. Insert the forklift or pallet jack forks between the
supports on the bottom of the pallet (see Figure 7 or Figure 8 for the UPS cabinet center of gravity
measurements).
2. Open the front door by lifting the latch from the bottom and turning to the right (counterclockwise) and
swing the door open.
3. Locate the four 1/2" jacking bolts from the parts kit and install them in the threaded holes in the front and
rear supports as shown in Figure 13. Place a floor protector from the parts kit underneath each jacking bolt,
and screw the bolts down against them.
The floor protectors protect the floor from being marred by the jacking bolts.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 43
UPS System Installation

Figure 13. Removing the Pallet Skids and Supports – Eaton 93PM UPS

Rear Cabinet
Support

Right Side
Cabinet Support

Cabinet
Support Bolts
(2 places at Cabinet
each corner) Mounting Bolts
(4 places front and 4 places rear)

Front Cabinet
Support

Skid Mounting Bolts


Left Side (4 places front and 4 places rear)
Cabinet Support
Jacking Bolts
(2 places front and 2 places rear)

Pallet Skid Floor Protectors


(2 places front and 2 places rear)

Do not remove or loosen the cabinet mounting or cabinet support bolts until instructed. Failure to follow these
instructions may result in severe injury or death.

4. Loosen, but do not remove, the skid mounting bolts holding the pallet skids to the front and rear supports,
and to the left and right side supports.
5. If a sidecar is attached to the UPS, loosen, but do not remove, the sidecar skid mounting bolts holding the
sidecar pallet skids to the sidecar front and rear supports, and to the left and right supports (see Figure 13
and Figure 14).

RISK OF INSTABILITY. Turning the jacking bolts unevenly may cause the cabinet to become unbalanced. To
prevent tipping the cabinet, raise the cabinet no more than 3 mm (1/8") above the floor (just enough to allow the
removal of the pallet skids). Failure to follow these instructions can result in serious injury or death.

44 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 14. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS

Sidecar Rear
Cabinet Support

Sidecar Front
Cabinet Support
Sidecar
Mounting Bolts
(2 places front and 2 places rear)
Sidecar
Sidecar Skid Mounting Bolts
Pallet Skid
(2 places front and 2 places rear)

6. Turn each jacking bolt consecutively, two full turns, until the pallet skids clear the floor by approximately
3 mm (1/8").
7. Remove the hardware loosened in Step 4.
8. If a sidecar is attached to the UPS, remove the hardware loosened in Step 5.
9. Pull the pallet skids out from under the metal angle supports without disturbing the jacking bolts. Recycle
the pallet skids and hardware in a responsible manner.

CABINET MAY FALL. Do not loosen the hardware attaching the front supports to the cabinet base. The cabinet
must be lowered by the jacking bolts before the supports can be removed.

10. Carefully and evenly lower the cabinet by turning each jacking bolt consecutively two full turns
(maximum) until the casters contact the floor and the cabinet is no longer supported by the jacking bolts.
11. After the UPS is resting on the floor, remove the jacking bolts and floor protectors. Recycle them in a
responsible manner.
12. Remove the cabinet support bolts fastening the front, rear, and side cabinet supports together and remove
the side supports.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 45
UPS System Installation

13. If a sidecar is attached to the UPS, remove the bottom screw securing the sidecar front panel. Lift the
panel straight up to remove from the panel hanger brackets at the top of the cabinet.
14. If a sidecar is attached to the UPS, remove the sidecar mounting bolts holding the front and rear sidecar
supports to the cabinet base (see Figure 14).
15. Remove the cabinet mounting bolts holding the front and rear supports to the cabinet base .
16. If installing the cabinet permanently, retain the cabinet mounting bolts; otherwise, recycle the bolts along
with the support brackets in a responsible manner.
17. Close the door and secure the latch.
18. If a sidecar is attached to the UPS, remove the screws securing sidecar rear shipping bracket. Remove the
bracket and reinstall the screws (see Figure 15).
19. If the leveling feet are not retracted, turn all four leveling feet until they are retracted as far into the cabinet
as possible.

To prevent tipping when rolling the cabinet, push the cabinet from the rear whenever possible.

20. Roll the cabinet to the final installation location.


21. Lower the UPS’s leveling feet and using a bubble level, adjust the leveling feet accordingly until the cabinet
is level.

NOTE Either front and back floor mounting brackets or left and right side floor mounting
brackets are available for permanently mounting the UPS.

22. If permanently mounting the UPS using the left and right side floor mounting brackets, proceed to
Step 23; if using the front and rear floor mounting brackets, proceed to Step 27; otherwise, proceed to
Step 30.
23. Locate the left and right side floor mounting brackets from the floor mounting kit.
24. Using the retained cabinet mounting bolts, install the floor mounting brackets to the left and right side of
the UPS with the angle facing outward.
25. Secure the cabinet to the floor with customer-supplied hardware.
26. Proceed to paragraph 4.3 Integrated Battery Cabinet Installation.
27. Locate the front and back floor mounting brackets from the floor mounting kit.
28. Using the retained cabinet mounting bolts, install the floor mounting brackets to the front and rear of the
UPS with the angle facing outward.
29. Secure the cabinet to the floor with customer-supplied hardware.

NOTE Black cover dots are provided, if side mounting bracket holes need to be covered for
aesthetic reasons.

30. Locate the black cover dots from the parts kit and install over the left and right side bracket mounting
holes.
31. Proceed to paragraph 4.3 Integrated Battery Cabinet Installation.

46 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 15. Removing the Sidecar Rear Shipping Bracket – Eaton 93PM UPS

Rear Shipping
Bracket

4.3 Integrated Battery Cabinet Installation


If installing Integrated Battery Cabinets (IBCs), refer to the Eaton 93PM Integrated Battery Cabinet Installation
Manual-Large and Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual-
Large and Large High Rate, the Eaton 93PM Integrated Battery Cabinet Installation Manual-Small, or the Eaton
93PM Integrated Battery Cabinet Installation Manual-Small Welded, listed in paragraph
1.8 For More Information, for installation instructions.
After the IBC is installed, proceed to paragraph
4.4 Sidecar Integrated Accessory Cabinet-Bypass Wiring Installation if a Sidecar Integrated Accessory Cabinet-
Bypass (SIAC-B) is attached to the UPS.

4.4 Sidecar Integrated Accessory Cabinet-Bypass Wiring Installation


If an SIAC-B is attached to the UPS, refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass
Installation and Operation (50 kW and 100 kW SIAC-B) Manual, listed in paragraph 1.8 For More Information, for
wiring installation instructions.

After the SIAC-B is wired, proceed to paragraph 4.5 External AC Power Wiring Installation to complete the
wiring of the UPS.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 47
UPS System Installation

4.5 External AC Power Wiring Installation

! IMPORTANT
This product has been evaluated for use with copper wire only. For external wiring, use only 75°C copper wire.

To install wiring:

1. Open the front door by lifting the latch from the bottom and turning to the right (counterclockwise) and
swing the door open.
2. Remove the screws securing the lower internal safety shield panel and remove the panel to gain access to
the input, output, and battery power wiring terminals. Retain the hardware for later use.
3. If wiring the UPS using the top entry sidecar, proceed to Step 7; otherwise proceed to Step 4.
4. Bottom Entry Wiring. Remove the bottom conduit plate (see Figure 16) from the inside bottom of the
UPS. Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the
bottom conduit plate prior to mounting on the UPS. Install the conduit plate and install all conduit runs into
the plate. Pull the wiring through conduit into the wiring area.
5. Route the input and output cables through the bottom of the cabinet to the UPS terminals. See Figure 16
for wiring access information, and Figure 19 for terminal locations.
6. Proceed to Step 11.
7. If not already accomplished, remove the bottom screw securing the sidecar front panel. Lift the panel
straight up to remove from the panel hanger brackets at the top of the cabinet.
8. Remove the screws securing the sidecar internal safety shield panel and remove the panel to gain access
to the interior of the sidecar and the UPS inter-cabinet wiring access pass-through. Retain the hardware for
later use.
9. Top Entry Wiring. Remove the top conduit plate (see Figure 17) from the top of the sidecar. Identify all
conduit requirements and mark their location. Drill and punch all conduit holes in the top conduit plate prior
to mounting on the sidecar. Install the conduit plate and install all conduit runs into the plate. Pull the wiring
through the conduit into the wiring area.
10. Route the input and output cables through the top of the UPS sidecar and the UPS inter-cabinet wiring
access pass-through to the UPS terminals. See Figure 17 and Figure 18 for wiring access information, and
Figure 19 for terminal locations.
11. Connect phase A, B, and C rectifier input power wiring from the utility source to the rectifier input
terminals. See paragraph 3.2.2 UPS System Power Wiring Preparation for wiring and termination
requirements.
For a detailed view of the UPS terminal blocks, see Figure 20.
12. Connect phase A, B, C and Neutral bypass input power wiring from the utility source to the bypass input
terminals.
13. If wiring an external parallel system, proceed to Step 14; otherwise, proceed to Step 16.

External parallel system wiring length should be in accordance with Figure 10, to ensure approximately equal
current sharing when in Bypass mode.

14. Connect phase A, B, and C and Neutral power wiring from the output terminals of each UPS to the tie
cabinet.
15. Proceed to Step 17.

48 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

16. Connect phase A, B, C and Neutral power wiring from the output terminals to the critical load. See
paragraph 3.2.2 UPS System Power Wiring Preparation for wiring and termination requirements.

As a result of the connected loads high leakage current is possible. Connection to earth ground is required for
safety and proper product operation. Do not check UPS operation by any action that includes removal of the
earth (ground) connection with loads attached.

17. Ground the UPS according to local and/or national electrical wiring codes by routing and connecting the
ground wire to the input ground lug. See Figure 19 for UPS terminal locations.
For a detailed view of the UPS ground terminals, see Figure 20.
18. Proceed to paragraph 4.6 Battery Power Wiring.

Figure 16. UPS Conduit and Wire Entry Locations

Bottom Entry
Top View Conduit Landings
(Rear Exhaust Option) for Customer
Front
Interface Wiring

Bottom Entry
Conduit Landing
for AC Input and
Output, and DC Input

Front Bottom View


Top Entry
Conduit Landings
for Customer
Interface Wiring

NOTE: Remove panels to drill or punch conduit holes.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 49
UPS System Installation

Figure 17. Sidecar Conduit and Wire Entry Locations

Top View
(Rear Exhaust Option)

Top Entry Conduit


Landing for AC
Input and Output,
and DC Input

Top Entry Conduit


Landings for Customer
Interface Wiring

Front
Bottom Entry Conduit
Landings for Customer
Interface Wiring

Bottom Entry Conduit


Landing for AC
Input and Output,
and DC Input

Bottom View
NOTE: Remove panels to drill or punch conduit holes.

50 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 18. UPS Inter-Cabinet Wiring Access Location

Inter-cabinet wiring access


to route interface wiring
between cabinets.

Inter-cabinet wiring access


knockouts. Remove knockouts
as required to route power
wiring between cabinets.

Left Side View Right Side View

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 51
UPS System Installation

Figure 19. Power Terminal Locations

Battery 50 kW Power Module


Start Qty 1 or 2

Battery Breaker
(Present only with
Internal Batteries)

Input Breaker Battery Section


0 Battery Strings
or
3 - 4 Battery Strings

AC Input to UPS Bypass


DC Input from Battery
(A, B, C, Neutral)

AC Input to UPS Rectifier


(A, B, C) AC Output to Critical Load
(A, B, C, Neutral)

52 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 20. Power Terminal Detail

DC Input from Battery + (E4)


Phase A (E6)
AC Input to Phase B (E7)
UPS Bypass Phase C (E8) DC Input from Battery - (E5)
Neutral (E12)
Phase A (E1) Phase A (E9)
AC Input to Phase B (E2) Phase B (E10)
UPS Rectifier AC Output to
Phase C (E3) Phase C (E11) Critical Load
Neutral (E12)

Cabinet Cabinet
Bonding Post Bonding Post
Equipment Ground
Terminals

4.6 Battery Power Wiring

When sizing the battery system, do not exceed the internal battery charger capabilities. See
Chapter 10 Product Specifications, for maximum battery charger currents.

To install wiring:

1. Route and connect the battery cables between the UPS and battery cabinet or battery disconnect
according to the instructions in the Eaton 93PM Integrated Battery Cabinet Installation Manual-Large and
Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual-Large and Large
High Rate, the Eaton 93PM Integrated Battery Cabinet Installation Manual-Small, or the Eaton 93PM
Integrated Battery Cabinet Installation Manual-Small Welded, listed in paragraph 1.8 For More Information.
See Figure 16, Figure 17, and Figure 18 for wiring access information, and Figure 19 for terminal locations.
2. Connect the positive, negative, and ground DC power wiring from the battery cabinet or disconnect to the
UPS cabinet battery and ground terminals. See paragraph 3.2.2 UPS System Power Wiring Preparation for
wiring and termination requirements.
For a detailed view of the UPS terminal block, see Figure 20.
3. After wiring the UPS system to the facility power and critical load, be sure to ground the system according
to local and/or national electrical wiring codes.
4. If wiring interface connections, proceed to paragraph 4.7 Installing Interface Connections; otherwise,
proceed to Step 5.
5. Reinstall all safety shield panels previously removed and secure with the retained hardware.
6. If removed, reinstall the sidecar front panel and secure with the retained hardware.
7. Close the UPS outside door and secure the latch.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 53
UPS System Installation

4.7 Installing Interface Connections


Use the procedures in the following paragraphs to connect the customer and battery interface connections.

4.7.1 Installing Building Alarm and Relay Contact Connections


NOTE 1 If installing interface wiring connections between standalone cabinets or separate
devices, conduit must be installed between each cabinet or device.
NOTE 2 Disconnect terminal block plugs from terminal blocks to wire plugs.

To install wiring:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If wiring the interface terminals from the bottom of the UPS, proceed to Step 8; otherwise, proceed to
Step 4.
4. Top Entry Wiring. Remove the top interface entry conduit landing plates to drill or punch holes (see
Figure 16).
5. Reinstall the interface entry plates and install the conduit.
6. Route the UPS building alarm and relay output interface wiring through the top interface entry conduit
landing plates to the UPS building alarm and relay output terminals. See Figure 16 for wiring access
information, and Figure 21 and Figure 22 for UPS interface terminal locations.
7. Proceed to Step 13.
8. Bottom Entry Wiring. Remove the bottom interface entry conduit landing plates to drill or punch holes
(see Figure 23).
9. Reinstall the interface entry plates and install the conduit.
10. Route the UPS building alarm and relay output interface wiring through the bottom interface entry conduit
landing plates to the bottom access interface wiring channel along the inside of the front door.
11. Route the wiring along the interface wiring channel to the UPS building alarm and relay output terminals.
See Figure 21 and Figure 22 for UPS interface terminal locations.
12. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
13. Connect the building alarm interface wiring to the building alarm terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation and Table 18 for wiring and termination requirements, and
Figure 25 for terminal assignments.
14. Connect the relay output interface wiring to the relay output terminals. See Figure 26 for terminal
assignments.
15. If wiring battery detect and shunt trip connections, proceed to paragraph
4.7.2 Installing Battery Detect and Shunt Trip Interface Connections; if wiring thermal sensor connections,
proceed to paragraph 4.7.3 Installing Thermal Sensor Interface Connections; if wiring generator interface
connections, proceed to paragraph 4.7.4 Generator Interface Connections; if wiring external parallel CAN
connections, proceed to paragraph 4.7.5 Installing External Parallel CAN Control Wiring and Connections; if
wiring external parallel pull chain connections, proceed to paragraph
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections; if wiring Minislot connections,
proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed
to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to Step 16.
16. Close the UPS outside door and secure the latch.

54 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 21. Interface Terminal Locations

Top of UPS

Minislot
Communication
InterfaceTerminals
Bays

Pull Chain and


CAN Terminals

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 55
UPS System Installation

Figure 22. Interface Terminal Detail

Minislot Communication Bay 2 Minislot Communication Bay 3

Minislot Communication Bay 1 Minislot Communication Bay 4 Cabinet Stiffener Bar

MINI-SLOT CARD
MINI-SLOT CARD

MINI-SLOT CARD
MINI-SLOT CARD

Pull Chain and Host USB Relay Output Terminals


CAN Terminals
Device USB REPO Terminals

Building Alarm Terminals RS-232

56 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 23. Bottom Access Interface Wiring Locations

Wire Tie Anchors

Bottom Access Interface


Wiring Channel

Bottom Entry Conduit Landings


for Customer Interface Wiring

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 57
UPS System Installation

Figure 24. Wire Tie Anchors

Wire Tie
Anchors

Table 18. Building Alarm Connections and Wire Terminations

Size of
Recommended Pressure Tightening
Terminal Name Description Wire Size Termination Torque

10 Building Alarm 1 Input: Programmable UPS alarm,


9 Building Alarm 1 activated by a remote dry contact
Return closure

8 Building Alarm 2 Input: Programmable UPS alarm,


7 Building Alarm 2 activated by a remote dry contact
Return closure

6 Building Alarm 3 Input: Programmable UPS alarm,


activated by a remote dry contact Twisted Pair 2 lb in
5 Building Alarm 3 #14-#30 AWG
closure Wires #18 AWG (0.22-0.25 Nm)
Return
4 Building Alarm 4 Input: Programmable UPS alarm,
activated by a remote dry contact
3 Building Alarm 4 closure
Return
2 Building Alarm 5 Input: Programmable UPS alarm,
activated by a remote dry contact
1 Building Alarm 5 closure
Return

58 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 25. Building Alarm Terminal Block Connector Assignments

UPS Building Alarms


1 2 3 4 5 6 7 8 9 10

Building Alarm 5 Return Building Alarm 1


Building Alarm 5 Building Alarm 1 Return
Building Alarm 4 Return Building Alarm 2
Building Alarm 4 Building Alarm 2 Return
Building Alarm 3
Building Alarm 3 Return

Table 19. Relay Contact Connections and Wire Terminations

Size of
Recommended Pressure Tightening
Terminal Name Description Wire Size Termination Torque

1 Relay Contact NC
Output: General purpose normally-
3 Relay Contact closed (NC) relay contact.
Common Twisted Pair 2 lb in
#14-#30 AWG
2 Relay Contact NO Wires #18 AWG (0.22-0.25 Nm)
Output: General purpose normally-
3 Relay Contact closed (NO) relay contact.
Common

Figure 26. Relay Contact Terminal Block Connector Assignments

UPS Relay Output


1 2 3

NC_Out
NO_Out
Com

4.7.2 Installing Battery Detect and Shunt Trip Interface Connections


NOTE 1 If installing interface wiring connections between standalone cabinets, conduit must be
installed between cabinets.
NOTE 2 Disconnect terminal block plugs from terminal blocks to wire plugs.

NOTE 3 Use wire rated for 600V and Class 1 wiring methods.

To install wiring:

1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 59
UPS System Installation

3. If not already removed, remove the screws securing the lower internal safety shield panel and remove the
panel. Retain the hardware for later use.
4. If wiring the battery detect and shunt trip connections using the inter-cabinet wiring access pass-through
(line-up-and-match configurations), proceed to Step 5; if wiring the battery detect and shunt trip
connections using bottom entry access, proceed to Step 7; if wiring the battery detect and shunt trip
connections using top entry access, proceed to Step 9.
5. Pass-through Wiring. Route the battery detect and shunt trip wiring from the battery cabinet through the
bottom UPS inter-cabinet wiring access pass-through to the UPS battery detect and shunt trip terminals.
See Figure 18 for UPS wiring access information, and Figure 27 for UPS terminal locations. Refer to the
Eaton 93PM Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM
Universal Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM
Integrated Battery Cabinet Installation Manual-Small, or the Eaton 93PM Integrated Battery Cabinet
Installation Manual-Small Welded, listed in paragraph 1.8 For More Information, for battery cabinet wiring
access information and instructions.
6. Proceed to Step 10.
7. Bottom Entry Wiring. Route the battery detect and shunt trip wiring from the battery cabinet or battery
disconnect through the bottom of the UPS to the UPS battery detect and shunt trip terminals. See
Figure 16 for UPS wiring access information and Figure 27 for UPS terminal locations.
8. Proceed to Step 10.
9. Top Entry Wiring. Route the battery detect and shunt trip wiring from the battery cabinet or battery
disconnect through the top of the UPS sidecar and the bottom UPS inter-cabinet wiring access pass-
through to the UPS battery detect and shunt trip terminals. See Figure 17 and Figure 18 for UPS wiring
access information, and Figure 27 for UPS terminal locations.
10. Connect the wiring to the battery detect and shunt trip terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation and Table 20 for wiring and termination requirements, and
Figure 28 for terminal assignments.
11. Verify jumpers are in position as shown in Figure 29. If jumpers are not installed or are in the incorrect
position, move or install the jumpers as shown in the figure.
12. If wiring thermal sensor connections, proceed to paragraph
4.7.3 Installing Thermal Sensor Interface Connections; if wiring generator interface connections, proceed
to paragraph 4.7.4 Generator Interface Connections; if wiring external parallel CAN connections, proceed
to paragraph 4.7.5 Installing External Parallel CAN Control Wiring and Connections; if wiring external
parallel pull chain connections, proceed to paragraph
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections; if wiring Minislot connections,
proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed
to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to Step 13.
13. Reinstall all safety shield panels previously removed and secure with the retained hardware.
14. If removed, reinstall the sidecar front panel and secure with the retained hardware.
15. Close the UPS outside door and secure the latch.

60 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 27. Battery Detect and Shunt Trip Terminal Locations

Battery Detect
and Shunt Trip
Terminals

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 61
UPS System Installation

Figure 28. Battery Detect and Shunt Trip Terminal Assignments

Battery Detect
and Shunt Trip
TB10
Battery Detect Internal
10
Battery Detect Return
9
Ground
8
7 Battery Shunt Detect
6 Battery Shunt Trip
5 VCC
4 Not Used
3 Not Used
2 MBS Detect
1 Ground

Table 20. External Battery Detect and Shunt Trip Connections and Wire Terminations

Recommended Size of
Minimum Wire Pressure Tightening
Terminal Name Description Size Termination Torque

5 VCC Output: Signal used to open battery Twisted Pair


6 Battery Shunt Trip breaker or disconnect Wires #18 AWG
Use wire rated 5–7 lb in
7 Battery Shunt #12-#22 AWG
Input: Signal used to indicate an open for 600V and (0.56–0.79 Nm)
Detect battery breaker. Also used to select Class 1 wiring
battery configuration. methods.
8 Ground

62 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 29. Battery Configuration Jumper Assignments

Battery Battery Battery


Detect and Detect and Detect and
Shunt Trip Shunt Trip Shunt Trip
TB10 TB10 TB10
10 10 10
9 9 9
Jumper Jumper Jumper
8 Jumper 8 8
7 7 7
6 6 6
5 5 5
4 4 4
3 3 3
2 2 2
1 1 1
UPS UPS UPS

Internal Internal and External


Batteries External Batteries
Batteries

4.7.3 Installing Thermal Sensor Interface Connections


NOTE 1 The UPS thermal sensor signal is used to indicate a thermal trip condition and to turn off
the battery charger.
NOTE 2 Disconnect terminal block plug from terminal block to wire plug.

NOTE 3 If the inter-cabinet wiring access pass-through is not used to install the thermal sensor
interface wiring connections, conduit must be installed between the battery cabinet and
the UPS cabinet.

NOTE 4 Use wire rated for 600V and Class 1 wiring methods.

To install wiring:

1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If not already removed, remove the screws securing the lower internal safety shield panel and remove the
panel. Retain the hardware for later use.
4. If wiring the thermal sensor connections using the inter-cabinet wiring access pass-through (line-up-and-
match configurations), proceed to Step 5; if wiring the thermal sensor connections using bottom entry
access, proceed to Step 7; if wiring the thermal sensor connections using top entry access, proceed to
Step 9.
5. Pass-through Wiring. Route the thermal sensor wiring from the battery cabinet through the bottom UPS
inter-cabinet wiring access pass-through to the UPS thermal sensor terminals. See Figure 18 for UPS
wiring access information, and Figure 30 for UPS terminal locations. Refer to the Eaton 93PM Integrated
Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM Universal Integrated
Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM Integrated Battery Cabinet
Installation Manual-Small, or the Eaton 93PM Integrated Battery Cabinet Installation Manual-Small Welded,

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 63
UPS System Installation

listed in paragraph 1.8 For More Information, for battery cabinet wiring access information and
instructions.
6. Proceed to Step 10.
7. Bottom Entry Wiring. Route the thermal sensor wiring from the battery cabinet through the bottom of
the UPS to the UPS thermal sensor terminals. See Figure 16 for UPS wiring access information and
Figure 30 for UPS terminal locations.
8. Proceed to Step 10.
9. Top Entry Wiring. Route the thermal sensor wiring from the battery cabinet through the top of the UPS
sidecar and the bottom UPS inter-cabinet wiring access pass-through to the UPS thermal sensor terminals.
See Figure 17 and Figure 18 for UPS wiring access information, and Figure 30 for UPS terminal locations.
10. Connect the wiring to the thermal sensor terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation and Table 21 for wiring and termination requirements, and
Figure 31 for terminal assignments.
11. Verify jumpers are in position as shown in Figure 32. If jumpers are not installed or are in the incorrect
position, move or install the jumpers as shown in the figure.
12. If wiring generator interface connections, proceed to paragraph 4.7.4 Generator Interface Connections; if
wiring external parallel CAN connections, proceed to paragraph
4.7.5 Installing External Parallel CAN Control Wiring and Connections; if wiring external parallel pull chain
connections, proceed to paragraph
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections; if wiring Minislot connections,
proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed
to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to Step 13.
13. Reinstall all safety shield panels previously removed and secure with the retained hardware.
14. If removed, reinstall the sidecar front panel and secure with the retained hardware.
15. Close the UPS outside door and secure the latch.

64 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 30. Thermal Sensor Terminal Location

Thermal Sensor
Terminals

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 65
UPS System Installation

Figure 31. Thermal Sensor Terminal Assignments

Thermal
Sensor
TB11

Jumper

1 2 3 4
Jumper
Thermal Sensor

Thermal Sensor Return

Table 21. Thermal Sensor Connections and Wire Terminations


Recommended Size of
Minimum Wire Pressure Tightening
Terminal Name Description Size Termination Torque

1 Jumper
Used to select battery configuration Twisted Pair
2 Jumper Wires #18 AWG
Use wire rated 5–7 lb in
3 Thermal Sensor Input: Used to signal a battery #12-#22 AWG
for 600V and (0.56–0.79 Nm)
temperature out of specification and to Class 1 wiring
4 Thermal Sensor turn off the battery charger to prevent
Return methods.
thermal runaway.

Figure 32. Thermal Sensor Jumper Assignments

Thermal Thermal Thermal


Sensor Sensor Sensor
TB11 TB11 TB11
1 1 1
2 2 2
Jumper Jumper Jumper
Jumper 3 3 3
4 4 4

UPS UPS UPS

Internal Internal and External


Batteries External Batteries
Batteries

66 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

4.7.4 Generator Interface Connections


If ESS is enabled and the UPS will be fed by a site generator at any time, the On Generator building alarm must
be wired and configured to a Building Alarm Input. Wiring the On Generator sensing circuit to a building alarm
allows the UPS to optimize its operation with the generator by transferring the UPS from ESS mode to Normal
(double conversion) mode.

NOTE 1 A UPS building alarm input is used to indicate On Generator.

NOTE 2 Any pair of unused building alarm terminals may be used for On Generator connections.
NOTE 3 Program the building alarm to read On Generator and for either Normally Open (default)
or Normally Closed as required by the generator sensing output.

NOTE 4 If installing interface wiring connections between standalone cabinets, conduit must be
installed between cabinets.
NOTE 5 Disconnect terminal block plugs from terminal blocks to wire plugs.

To Install wiring:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If wiring the interface terminals from the bottom of the UPS, proceed to Step 8; otherwise, proceed to
Step 4.
4. Top Entry Wiring. Remove the top interface entry conduit landing plates to drill or punch holes (see
Figure 16).
5. Reinstall the interface entry plates and install the conduit.
6. Route the UPS building alarm interface wiring through the top interface entry conduit landing plates to the
UPS building alarm terminals. See Figure 16 for wiring access information, and Figure 21 and Figure 22 for
UPS interface terminal locations.
7. Proceed to Step 13.
8. Bottom Entry Wiring. Remove the bottom interface entry conduit landing plates to drill or punch holes
(see Figure 23).
9. Reinstall the interface entry plates and install the conduit.
10. Route the UPS building alarm interface wiring through the bottom interface entry conduit landing plates to
the bottom access interface wiring channel along the inside of the front door (see Figure 23).
11. Route the wiring along the interface wiring channel to the UPS building alarm terminals.
12. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
13. Connect the building alarm interface wiring to the building alarm terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation and Table 18 for wiring and termination requirements, and
Figure 25 for terminal assignments.
14. If wiring external parallel CAN connections, proceed to paragraph
4.7.5 Installing External Parallel CAN Control Wiring and Connections; if wiring external parallel pull chain
connections, proceed to paragraph
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections; if wiring Minislot connections,
proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed
to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to Step 15.
15. Close the UPS outside door and secure the latch.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 67
UPS System Installation

4.7.5 Installing External Parallel CAN Control Wiring and Connections


NOTE 1 If installing interface wiring connections between standalone cabinets, conduit must be
installed between each cabinet.
NOTE 2 Disconnect terminal block plugs from terminal blocks to wire plugs.

To install wiring:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If wiring the external parallel CAN connections using the inter-cabinet wiring access pass-through (line-up-
and-match configurations), proceed to Step 4; if wiring the external parallel CAN connections using bottom
entry access, proceed to Step 6; if wiring the external parallel CAN connections using top entry access,
proceed to Step 12.
4. Pass-through Wiring. Route the external parallel CAN control wiring between UPS cabinets through the
top UPS inter-cabinet wiring access pass-through to the UPS external parallel terminals. See Figure 18 for
UPS wiring access information, and Figure 21 and Figure 22 for UPS interface terminal locations.
5. Proceed to Step 15.
6. Bottom Entry Wiring. Remove the bottom interface entry conduit landing plate to drill or punch holes
(see Figure 23).
7. Reinstall the interface entry plate and install the conduit.
8. Route the external parallel CAN control wiring through the bottom interface entry conduit landing plate to
the bottom access interface wiring channel along the inside of the front door (see Figure 23).
9. Route the wiring along the interface wiring channel to the UPS external parallel terminals.
10. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
11. Proceed to Step 15.
12. Top Entry Wiring. Remove the top interface entry conduit landing plate to drill or punch holes (see
Figure 16).
13. Reinstall the interface entry plate and install the conduit.
14. Route the external parallel CAN control wiring through the top interface entry conduit landing plate to the
UPS external parallel terminals. See Figure 16 for wiring access information and Figure 21 and Figure 22
for UPS interface terminal locations.
15. Connect the external parallel CAN wiring to the CAN terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation, Table 22, and Table 23 for wiring and termination
requirements, and Figure 33 and Figure 34 for wiring information and terminal assignments.
16. If wiring external parallel pull chain connections, proceed to paragraph
4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections; if wiring Minislot connections,
proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed
to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to Step 17.
17. Close the UPS outside door and secure the latch.

68 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Table 22. External Parallel CAN and Pull Chain Connections


External Parallel Terminal
Block Name Description

1 Pull Chain
External parallel pull chain connections between UPSs.
2 Pull Chain Ground
3 CAN H In
4 CAN L In External parallel CAN input connections from previous UPS.

5 Ground
6 Earth Not Used
7 CAN H Out
8 CAN L Out External parallel CAN output connections to next UPS.

9 Ground
10 Earth Not Used

Table 23. External Parallel CAN and Pull Chain Terminal Block Terminations

Recommended Size of Tightening


Terminal Minimum Wire Pressure Torque Nm (lb Type
Function Size Termination in) Screw Comments
CAN #26–#16 0.4 (3.5) - 0.8 Slotted Use shielded twisted-pair wires with drain
(7.1) wire for each input and return or common.
Strip wire insulation back 10 millimeters to
#18 AWG wire terminal blocks.
Pull Chain #26–#16 0.4 (3.5) - 0.8 Slotted Use twisted-pair wires for each input and
(7.1) return or common. Strip wire insulation
back 10 millimeters to wire terminal blocks.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 69
UPS System Installation

Figure 33. External Parallel CAN Wiring

Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair


with Drain line with Drain line with Drain line

External External External External


Parallel Parallel Parallel Parallel
TB TB TB TB

1 1 1 1
2 2 2 2
3 Termination 3 3 3
121 Ohm
4 Resistor 4 4 4
Parallel Parallel Parallel
5 5 CAN In
5 CAN In 5
CAN In
6 6 6 6
7 7 7 7 Termination
121 Ohm
8 8 8 8 Resistor
Parallel Parallel
9 9 Parallel 9 9
CAN Out CAN Out CAN Out
10 10 10 10
UPS 1 UPS 2 UPS 3 UPS 4
(If Installed) (If Installed)

Figure 34. External Parallel Terminal Block

UPS
1
Pull Chain
Ground_S
CAN H In
CAN L In
Ground (ISP)
Earth
CAN H Out
CAN L Out
Ground (ISP)
Earth
10

External Parallel Terminal Block

NOTE 1 External parallel CAN connections between UPS cabinets require shielded twisted pair
wire with drain wire.
NOTE 2 Terminations are 121 ohm 1% resistors installed in the terminal block in the first and last
UPS.

70 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

4.7.6 Installing External Parallel Pull Chain Control Wiring and Connections
NOTE 1 A UPS building alarm input is used to indicate an open MOB.

NOTE 2 Any pair of unused building alarm terminals may be used for the MOB Aux 1
connections.
NOTE 3 Program the MOB building alarm to read MOB open and for normally closed contacts.

NOTE 4 If installing interface wiring connections between standalone cabinets, conduit must be
installed between cabinets.
NOTE 5 Disconnect terminal block plugs from terminal blocks to wire plugs.

To install wiring:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If wiring the external parallel pull chain connections using the inter-cabinet wiring access pass-through
(line-up-and-match configurations), proceed to Step 4; if wiring the external parallel pull chain connections
using bottom entry access, proceed to Step 6; if wiring the external parallel pull chain connections using
top entry access, proceed to Step 12.
4. Pass-through Wiring. Route the external parallel pull chain control wiring between UPS cabinets through
the top UPS inter-cabinet wiring access pass-through to the UPS external parallel terminals. See Figure 18
for UPS wiring access information, and Figure 21 and Figure 22 for UPS interface terminal locations.
5. Proceed to Step 15.
6. Bottom Entry Wiring. Remove the bottom interface entry conduit landing plate to drill or punch holes.
7. Reinstall the interface entry plate and install the conduit.
8. Route the external parallel pull chain control wiring through the bottom interface entry conduit landing plate
to the bottom access interface wiring channel along the inside of the front door.
9. Route the wiring along the interface wiring channel to the UPS external parallel and building alarm
terminals.
10. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
11. Proceed to Step 15.
12. Top Entry Wiring. Remove the top interface entry conduit landing plate to drill or punch holes.
13. Reinstall the interface entry plate and install the conduit.
14. Route the external parallel pull chain control wiring through the top interface entry conduit landing plate to
the UPS external parallel and building alarm terminals. See Figure 16 for wiring access information and
Figure 21 and Figure 22 for UPS interface terminal locations.
15. Connect the external parallel pull chain wiring to the pull chain and building alarm terminals. See paragraph
3.2.4 UPS System Interface Wiring Preparation, Table 22, and Table 23 for external parallel terminal block
wiring and termination requirements, and Figure 34 and for wiring information and terminal assignments.
16. If wiring Minislot connections, proceed to paragraph 4.7.7 Installing Minislot Interface Connections; if
wiring REPO connections, proceed to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to
Step 17.
17. Close the UPS outside door and secure the latch.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 71
UPS System Installation

Figure 35. External Parallel Pull Chain Wiring

Building Building Building Building


Alarm TB Alarm TB Alarm TB Alarm TB
Twisted Pair Twisted Pair Twisted Pair Twisted Pair
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
10 10 10 10
UPS 1 UPS 2 UPS 3 UPS 4
(If Installed) (If Installed) (If Installed) (If Installed)

Panelboard
MOB 1 MOB 2 MOB 3 MOB 4
NC NC NC NC
AUX 1 COM AUX 1 COM AUX 1 COM AUX 1 COM
NO NO NO NO
NC NC NC NC
AUX 2 COM AUX 2 COM AUX 2 COM AUX 2 COM
NO NO NO NO

External External External External


Parallel Parallel Parallel Parallel
TB TB TB TB

1 Pull Chain 1 Pull Chain 1 Pull Chain 1 Pull Chain


2 2 2 2
3 Twisted 3 Twisted 3 Twisted 3 Twisted
4 Pair 4 Pair 4 Pair 4 Pair
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
10 10 10 10
UPS 1 UPS 2 UPS 3 UPS 4
(If Installed) (If Installed)

72 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

4.7.7 Installing Minislot Interface Connections


NOTE 1 LAN drop for use with Minislot cards must be provided by the customer.

NOTE 2 When installing interface wiring connections, conduit must be installed between each
device and the UPS cabinet.
NOTE 3 Remove the cabinet stiffener bar (see Interface Detail) before installing or removing
Minislot cards. Reinstall the bar after the procedure is completed.

For installation and setup of a Minislot card, contact an Eaton service representative (see paragraph
1.9 Getting Help).
To install wiring:
1. If not already installed, install the LAN drop.
2. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
3. If wiring a Minislot card from the bottom of the UPS, proceed to Step 8; otherwise, proceed to Step 4.
4. Remove the top interface entry conduit landing plate to drill or punch holes (see Figure 16).
5. Reinstall the interface entry plate and install the conduit.
6. Route the Minislot card interface wiring through the top interface entry conduit landing plate to the
Minislot card terminals. See Figure 16 for wiring access information, and Figure 21 and Figure 22 for
Minislot card locations.
7. Proceed to Step 13.
8. Remove the bottom interface entry conduit landing plate to drill or punch holes (see Figure 23).
9. Reinstall the interface entry plate and install the conduit.
10. Route the Minislot card interface wiring through the bottom interface entry conduit landing plate to the
bottom access interface wiring channel along the inside of the front door.
11. Route the wiring along the interface wiring channel to the Minislot card terminals.
12. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
13. Install the LAN and other cables to the appropriate Minislot cards. Refer to the manual supplied with the
Minislot card for terminal assignments.
14. Refer to the manual supplied with the Minislot card for operator instructions.
15. If wiring REPO connections, proceed to paragraph 4.8 Installing a REPO Switch; otherwise, proceed to
Step 16.
16. Close the UPS outside door and secure the latch.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 73
UPS System Installation

4.8 Installing a REPO Switch


A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the
UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 36
shows a REPO switch.

NOTE 1 Before installing a REPO switch, verify that the UPS was installed according to the
instructions in paragraphs 4.1 Preliminary Installation Information through
4.5 External AC Power Wiring Installation.
NOTE 2 When installing the REPO switch, you must install conduit between the device and the
UPS cabinet for wiring the switch.

NOTE 3 The REPO switch must be a Normally-open or Normally-closed latching-type switch not
tied into any other circuits.
NOTE 4 This procedure is intended for installing the Eaton-supplied REPO switch. If installing
another manufacturer's switch, use this procedure, and Figure 36 and Figure 37 as a
guide.
NOTE 5 The REPO switch wiring must be in accordance with NEC Article 725 Class 2
requirements.

NOTE 6 Disconnect terminal block plugs from terminal blocks to wire plugs.

To Install a REPO switch:

1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 7 UPS Operating Instructions, for shutdown instructions.
2. Securely mount the REPO switch. Recommended locations include operator's consoles or near exit doors.
See Figure 9 for enclosure dimensions and wiring knockouts.
3. If not already opened, open the front door by lifting the latch from the bottom and turning to the right
(counterclockwise) and swing the door open.
4. If wiring the REPO terminals from the bottom of the UPS, proceed to Step 9; otherwise, proceed to
Step 5.
5. Remove the top interface entry conduit landing plate to drill or punch holes (see Figure 16).
6. Reinstall the interface entry plate and install the conduit.
7. Route the REPO wiring through the top interface entry conduit landing plate to the REPO terminals. See
Figure 16 for wiring access information, and Figure 21 and Figure 22 for UPS interface terminal locations.
8. Proceed to Step 14.
9. Remove the bottom interface entry conduit landing plate to drill or punch holes (see Figure 23).
10. Reinstall the interface entry plate and install the conduit.

74 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 36. REPO Switch

EMERGENCY POWER OFF


FOR
UPS SYSTEM

REPO Switch Contact Block


(Front View) (Back View, Faceplate Removed)

11. Route the REPO wiring through the bottom interface entry conduit landing plate to the bottom access
interface wiring channel along the inside of the front door.
12. Route the wiring along the interface wiring channel to the REPO terminals.
13. Secure the wiring to the wire tie anchors provided (see Figure 24) using Zip ties.
14. Connect the REPO wiring as shown in Table 24 and Figure 38 for a normally-open REPO, or Table 25 and
Figure 39 for a normally-closed REPO. See paragraph 3.2.4 UPS System Interface Wiring Preparation for
wiring and termination requirements, and Figure 37 for terminal assignments.
15. If using a normally-closed REPO switch, connect a jumper wire between pins 3 and 4 on the REPO
terminal block.
16. If you are installing multiple REPO switches, wire additional switches in parallel with the first REPO.
17. If required, install wiring from the REPO switch to the trip circuitry of the upstream protective devices. A
second contact block is provided on the REPO switch for this function (see Figure 36). The REPO switch
wiring must be in accordance with NEC Article 725 Class 2 requirements.
18. Close the UPS outside door and secure the latch.

Figure 37. REPO Terminal Block Connector Assignments

UPS REPO
1 2 3 4
Normally Closed Normally Open
REPO Contacts REPO Contacts

EPO_A_B EPO_A
GND-ISO EPO_B

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 75
UPS System Installation

Table 24. Normally-Open REPO Connections and Wire Terminations

From REPO
Station
Switch Recommend-
Contact UPS ed Size
Block REPO Minimum of Wire Tightening
(Either Block) Terminal Name Description Wire Size Termination Torque

3 NO 3 EPO_A Input: Normally-open dry contact Twisted Pair 2 lb in


used to activate UPS EPO from a Wires #18 #16-#30 AWG (0.22-
4 NO 4 EPO_B 0.25 Nm)
remote switch AWG

Figure 38. Normally-Open REPO Switch Wiring

2
REPO TB
3 3

REPO Twisted
Switch Wires
(NO)
4 4

Table 25. Normally-Closed REPO Connections and Wire Terminations

From REPO
Station
Switch UPS Recommend- Size
Contact REPO ed of Wire
Block Termi- Minimum Termina- Tightening
(Either Block) nal Name Description Wire Size tion Torque

3 NO 1 EPO_ 2 lb in
A_B Input: Normally-closed dry contact used Twisted Pair (0.22-
#16-
to activate UPS EPO from a remote Wires #18 0.25 Nm)
4 NO 2 GND- #30 AWG
switch AWG
ISO

76 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Figure 39. Normally-Closed REPO Switch Wiring

1 1
REPO Twisted
Switch Wires
(NC)
2 2
REPO TB
3

4.9 Initial Startup


Startup may be performed by the customer’s battery qualified electrical contractor for single (not parallel) UPS
installations without any accessory cabinets such as an External Battery Cabinet.

NOTE Startup and operational checks for parallel systems or installations with accessory
cabinets must be performed by an authorized Eaton Customer Service Engineer, or the
warranty terms specified on the product's resources page become void. See
Chapter 11 Warranty for details. This service is offered as part of the sales contract for
the UPS. Contact an Eaton service representative in advance (a minimum two-week
notice is required) to reserve a preferred startup date.

4.10 Completing the Installation Checklist


The final step in installing the UPS system is completing the following Installation Checklist. This checklist
ensures that you have completely installed all hardware, cables, and other equipment. Complete all items listed
on the checklist to ensure a smooth installation. Make a copy of the Installation Checklist before filling it out,
and retain the original.
After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS
system and commission it to support the critical load. The service representative cannot perform any
installation tasks other than verifying software and operating setup parameters. Service personnel may request
a copy of the completed Installation Checklist to verify all applicable equipment installations have been
completed.

NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the
first time.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 77
UPS System Installation

4.11 Installation Checklist


o All packing materials and restraints have been removed from each cabinet.
o The UPS cabinet is placed in its installed location.
o All conduits and cables are properly routed to the UPS and any ancillary cabinets.
o All power cables are properly sized and terminated.
o Battery cables are terminated on E4 (+) and E5 (–).
o Battery shunt trip signal wiring is connected from the UPS to the battery cabinet or battery disconnect.
o Battery detect signal wiring is connected from the UPS to the battery cabinet or battery disconnect.
o Battery thermal sensor signal wiring is connected from the UPS to the battery cabinet or battery disconnect.
o A ground conductor is properly installed.
o Building alarms and alarm relays are wired appropriately. (Optional)
o LAN drops are installed. (Optional)
o LAN connections have been completed. (Optional)
o The REPO device is mounted in its installed location and its wiring is terminated inside the
UPS cabinet. (Optional)
o A jumper wire is connected between pins 3 and 4 on the REPO terminal block if using a normally-closed
REPO switch. (Optional)
o All internal safety shields are installed.
o Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (Optional)
o Air conditioning equipment is installed and operating correctly.
o The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be
installed on a level floor suitable for computer or electronic equipment.)
o Adequate workspace exists around the UPS and other cabinets.
o Adequate lighting is provided around all UPS equipment.
o A 120 Vac service outlet is located within 7.5m (25 ft) of the UPS equipment.
o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer for parallel
systems or installations with accessory cabinets.
o Visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

78 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS System Installation

Notes:

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Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 79
UPS System Installation

80 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 5 Understanding UPS Operation

5.1 UPS System Overview


The Eaton 93PM UPS is a continuous-duty, solid-state, transformerless, three-phase, true online system that
provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel,
integrated communication server, and digital signal processor (DSP) logic. Figure 40 shows the main elements
of the UPS system.
If utility power is interrupted or falls outside the parameters specified in Chapter 10 Product Specifications,
the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until
the utility power returns. For extended power outages, the UPS allows you to either transfer to an alternative
power system (such as a generator) or shut down your critical load in an orderly manner.

The emergency bypass consists of a continuous static switch, and bypass switchgear. The bypass switchgear
is located in series with the static switch. The static switch is armed and ready during normal operation.
This unit is a three-wire device. The loss of a single input phase will be considered a complete loss of input
power and discharge the battery to provide power to the load.

Figure 40. Main Elements of the UPS System

Battery
[Internal Battery (if applicable)
and/or External Battery Cabinet]

Battery
Switchgear

Battery
Converter

Rectifier Inverter
AC Input to Switchgear Switchgear
Rectifier/
Charger

Power Module

Digital
Metering

AC Output
AC Input to Static
to Critical
Bypass Switch
Bypass Load
Switchgear

UPS

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 81
Understanding UPS Operation

5.2 Single UPS


A single UPS operates independently to support an applied load from the inverter, providing conditioned and
uninterruptible AC power to the critical load from the output of the module. During an outage, the inverter
continues to operate, supporting power to the load from the battery supply. If the unit requires service, applied
loads are transferred to the internal bypass either automatically or manually.

5.2.1 Modes
The Eaton 93PM UPS supports a critical load in four different modes of operation:

• In Energy Saver System (ESS) mode, commercial AC power is supplied directly to the critical load through
the internal bypass and transfers automatically to Normal mode (double-conversion on demand) if an
abnormal condition is detected. The battery charger also provides charging current for the battery, if
needed.
• In Normal (double-conversion) mode, the critical load is supplied by the inverter, which derives its power
from rectified utility AC power. In this mode, the battery charger also provides charging current for the
battery, if needed.
• In Bypass mode, the critical load is directly supported by utility power. The battery charger also provides
charging current for the battery, if needed.
• In Battery mode, the battery provides DC power, which maintains inverter operation. The battery supports
the critical load.
The following paragraphs describe the differences in the UPS operating modes, using block diagrams to show
the power flow during each mode of operation.

82 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Understanding UPS Operation

5.2.2 Energy Saver System Mode


When the UPS is operating in ESS mode, commercial AC power is supplied directly to the critical load through
the internal bypass with the power module in a standby state. Surge protection and some filtering is also
provided, ensuring that clean power is delivered to the load equipment. If a commercial power brownout,
blackout, overvoltage, undervoltage, out-of-tolerance frequency condition occurs, or any other disturbance is
detected in the incoming power, the system forward transfers to normal mode (double-conversion on
demand). In case of a complete utility outage or if input power is outside the tolerances of the system, the UPS
transfers to battery mode and continues to supply conditioned, clean power to the critical load. When the input
line returns to normal operating range, the UPS returns to ESS operation. For charging batteries, the UPS will
not enter ESS mode until charger output is 25% or less of maximum charger current.

When operating in ESS, the UPS detection and control algorithms continuously monitor incoming power quality
and allow the fast engagement of power converters. Typical transition time to double conversion is less than
two milliseconds, which is practically seamless. If the UPS detects a fault condition while operating in ESS, it is
also able to detect and determine whether the fault is caused by the load or if it is upstream from the UPS. A
fault at the bypass source results in an immediate switch over to the inverter. A fault in the utility switches the
UPS out of Energy Saver System (ESS) mode while a fault in the load keeps the UPS in ESS mode.

When power conditions are within acceptable limits, the UPS operates as a high-efficiency, energy-saving
system — providing surge protection for IT equipment and ensuring clean power is delivered to the critical load.
Energy saver system increases system efficiency to 99% at 100% linear load and nominal Vin.

Figure 41 shows the path of electrical power through the UPS system when the UPS is operating in Normal
mode.
ESS mode is a normal operating mode, and not an alarm condition. While the UPS is in this mode, the
NORMAL light on the front display will illuminate.

Figure 41. Path of Current Through the UPS in Energy Saver System Mode

Bypass Input Bypass Switchgear Static


Static

Switch
Switch

Rectifier Input Output


Rectifier Inverter
Rectifier Inverter
Switchgear Switchgear

Battery Converter

Main Power Flow


Battery
Switchgear Switchgear Trickle Current
Closed
Energized
Open
De-Energized

Battery

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 83
Understanding UPS Operation

5.2.3 Normal Mode


During Normal mode, power for the system is derived from a utility input source through the rectifier
switchgear. Three-phase AC input power is converted to DC using IGBT devices to produce a regulated DC
voltage to the inverter. When the battery switchgear is closed the battery is charged directly from the regulated
rectifier output through a buck or boost DC converter, depending on the system voltage and the size of the
battery string attached to the unit.

Figure 42 shows the path of electrical power through the UPS system when the UPS is operating in Normal
mode.
The battery converter derives its input from the regulated DC output of the rectifier and provides a bucked
regulated DC voltage charge current to the battery. The battery is always connected to the UPS and ready to
support the inverter should the utility input become unavailable.
The inverter produces a three-phase AC output to a customer's load without the use of a transformer. The
inverter derives regulated DC from the rectifier and uses IGBT devices and pulse-width modulation (PWM) to
produce a regulated and filtered AC output. The AC output of the inverter is delivered to the system output
through the inverter switchgear.
If the utility AC power is interrupted or is out of specification, the UPS automatically switches to Battery mode
to support the critical load without interruption. When utility power returns, the UPS returns to Normal mode.
If the UPS becomes overloaded or unavailable, the UPS switches to Bypass mode. The UPS automatically
returns to Normal mode when the overload condition is cleared and system operation is restored within
specified limits.
If the UPS suffers an internal failure and is configured for capacity, it switches automatically to Bypass mode
and remains in that mode until the failure is corrected and the UPS is back in service.

Figure 42. Path of Current Through the UPS in Normal Mode

Bypass Input Bypass Switchgear Static

Switch

Rectifier Input Output


Rectifier Inverter
Rectifier Inverter
Switchgear Switchgear

Battery Converter

Main Power Flow


Battery
Switchgear Switchgear Trickle Current
Closed
Energized
Open
De-Energized

Battery

84 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Understanding UPS Operation

5.2.4 Bypass Mode

The critical load is not protected from voltage or frequency fluctuations or power outages while the UPS is in
Bypass mode.

The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure (if
configured for capacity). If configured for redundancy (N+1) the UPS would remain on line in Normal mode if
one UPM failed. The UPS can also be transferred from Normal mode to Bypass mode manually. The bypass
source supplies the commercial AC power to the load directly. Figure 43 shows the path of electrical power
through the UPS system when operating in Bypass mode.
In Bypass mode, the output of the system is provided with three-phase AC power directly from the system
input. While in this mode, the output of the system is not protected from voltage or frequency fluctuations or
power outages from the source. Some power line filtering and surge protection is provided to the load but no
active power conditioning or battery support is available to the output of the system in the Bypass mode of
operation.

The internal bypass is comprised of a solid-state, silicon-controlled rectifier (SCR) continuous duty static switch,
and bypass switchgear. The static switch is used instantaneously anytime the inverter is unable to support the
applied load. The continuous static switch is wired in series with the bypass switchgear, and together they are
wired in parallel with the rectifier and inverter.

The static switch, being an electronically-controlled device, can be turned on immediately to pick up the load
from the inverter while the inverter switchgear opens to isolate the inverter. The bypass switchgear is normally
closed, ready to support the static switch unless the bypass input source becomes unavailable.

If the UPS transfers to Bypass mode from Normal mode due to any reason other than operator intervention,
the UPS automatically attempts to transfer back to Normal mode (up to three times within a ten minute period).
The fourth transfer attempt locks the critical load to the bypass source and requires operator intervention to
transfer.

Figure 43. Path of Current Through the UPS in Bypass Mode

Bypass Input Bypass Switchgear Static

Switch

Rectifier Input Output


Rectifier Inverter
Rectifier Inverter
Switchgear Switchgear

Battery Converter

Main Power Flow


Battery
Switchgear Switchgear Trickle Current
Closed
Energized
Open
De-Energized

Battery

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 85
Understanding UPS Operation

5.2.5 Battery Mode


The UPS automatically transfers to Battery mode if a utility power outage occurs, or if the utility power does not
conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter
converts to AC power.
Figure 44 shows the path of electrical power through the UPS system when operating in Battery mode.
During a utility power failure, the rectifier no longer has an AC utility source from which to supply the DC output
voltage required to support the inverter. The rectifier switchgear opens and the battery instantaneously
supplies energy to the battery converter. The converter boosts the voltage so that the inverter can support the
customer's load without interruption. If bypass is common with the rectifier input, the bypass switchgear also
opens. The opening of the rectifier and bypass switchgear prevent system voltages from bleeding backwards
through the static switch and rectifier snubber components to the utility source.
If the input power fails to return or is not within the acceptance windows required for normal operation, the
battery continues discharging until a DC voltage level is reached where the inverter output can no longer
support the connected loads. When this event occurs, the UPS issues another set of audible and visual alarms
indicating SHUTDOWN IMMINENT. Unless the rectifier has a valid AC input soon, the output can be supported
for only two minutes before the output of the system shuts down.

If at any time during the battery discharge the input power becomes available again, the rectifier and the
bypass switchgear close and the rectifier begins to supply DC current to the converter and inverter. At this
point, the unit returns to Normal mode. Depending on the total load and the duration of the battery discharge,
battery current limit alarms may be seen for a short time due to the current required to recharge the battery.

Figure 44. Path of Current Through the UPS in Battery Mode

Bypass Input Bypass Switchgear Static

Switch

Rectifier Input Output


Rectifier Inverter
Rectifier Inverter
Switchgear Switchgear

Battery Converter

Main Power Flow


Battery
Switchgear Switchgear Trickle Current
Closed
Energized
Open
De-Energized

Battery

86 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 6 UPS Oneline Schematics

The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply,
and basic maintenance bypass.

Figure 45. Eaton 93PM-50-1 UPS System Oneline with Internal Battery

AC Input to UPS AC Input to UPS


Pull Chain Parallel CAN Rectifier 3-Wire Bypass 4-Wire
A-B-C Rotation A-B-C Rotation
Mini-Slot
Remote EPO Interface A B
Interface E1, E2, E3 E6, E7, E8, E12
Board
CB1 Input
Optional Single-Feed
Breaker
Jumper

Fuse
Rectifier
Switchgear Fuse

Rectifier
Bypass
Switchgear

Inverter
Static
Swtich
Inverter
Switchgear
Fuse
AC Output to
Critical Load
E9, D
E10,
E11,
E12
Battery
Converter

Battery
Switchgear
Fuse

Capacity Frame - 4 Strings Maximum UPM


CB2 Battery
Redundant Frame - 0 Strings
Breaker

INTERNAL BATTERY
E4, E5 UPS CABINET

NOTE Dashed lines indicate optional features/components.


AC Input to rectifier is not used in single-feed configuration.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 87
UPS Oneline Schematics

Figure 46. Eaton 93PM-50-1 UPS System Oneline with Internal and External Batteries

AC Input to UPS AC Input to UPS


Pull Chain Parallel CAN Rectifier 3-Wire Bypass 4-Wire
A-B-C Rotation A-B-C Rotation
Mini-Slot
Remote EPO Interface A B
Interface E1, E2, E3 E6, E7, E8, E12
Board
CB1 Input
Optional Single-Feed
Breaker
Jumper

Fuse
Rectifier
Switchgear Fuse

Rectifier
Bypass
Switchgear

Inverter
Static
Swtich
Inverter
Switchgear
Fuse
AC Output to
Critical Load
E9, D
E10,
E11,
E12
Battery
Converter

Battery
Switchgear
Fuse

Capacity Frame - 4 Strings Maximum UPM


CB2 Battery
Redundant Frame - 0 Strings
Breaker

INTERNAL BATTERY
E4, E5 UPS CABINET

Battery
Breaker
NOTE Dashed lines indicate optional features/components. External Battery
AC Input to rectifier is not used in single-feed configuration. Cabinet
(Not supplied with the UPS.)

88 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Oneline Schematics

Figure 47. Eaton 93PM-50-1 UPS System Oneline with External Battery

AC Input to UPS AC Input to UPS


Pull Chain Parallel CAN Rectifier 3-Wire Bypass 4-Wire
A-B-C Rotation A-B-C Rotation
Mini-Slot
Remote EPO Interface A B
Interface E1, E2, E3 E6, E7, E8, E12
Board
CB1 Input
Optional Single-Feed
Breaker
Jumper

Fuse
Rectifier
Switchgear Fuse

Rectifier
Bypass
Switchgear

Inverter
Static
Swtich
Inverter
Switchgear
Fuse
AC Output to
Critical Load
E9, D
E10,
E11,
E12
Battery
Converter

Battery
Switchgear
Fuse

UPM

E4, E5 UPS CABINET

Battery
Breaker
NOTE Dashed lines indicate optional features/components. External Battery
AC Input to rectifier is not used in single-feed configuration. Cabinet
(Not supplied with the UPS.)

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 89
UPS Oneline Schematics

Figure 48. Eaton 93PM-50-2 UPS System Oneline with External Battery

AC Input to UPS AC Input to UPS


Pull Chain Parallel CAN Rectifier 3-Wire Bypass 4-Wire
A-B-C Rotation A-B-C Rotation
Mini-Slot
Remote EPO Interface A B
Interface E1, E2, E3 E6, E7, E8, E12
Board
CB1 Input
Optional Single-Feed
Breaker
Jumper

Fuse Fuse
Rectifier Rectifier
Switchgear Switchgear Fuse

Rectifier Rectifier
Bypass
Switchgear

Inverter Inverter
Static
Swtich
Inverter Inverter
Switchgear Switchgear
Fuse Fuse
AC Output to
Critical Load
E9, D
E10,
E11,
E12
Battery Battery
Converter Converter

Battery Battery
Switchgear Switchgear
Fuse Fuse
UPM1 UPM2

E4, E5 UPS CABINET

Battery
Breaker
NOTE Dashed lines indicate optional features/components. External Battery
AC Input to rectifier is not used in single-feed configuration. Cabinet
(Not supplied with the UPS.)

90 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 7 UPS Operating Instructions

This section describes how to operate the UPS.

NOTE 1 Before starting the UPS, ensure all installation tasks are complete and a preliminary
startup has been performed by authorized service personnel. The preliminary startup
verifies all electrical interconnections to ensure the installation was successful and the
system operates properly.
NOTE 2 Read this section of the manual and have thorough knowledge of UPS operation before
attempting to operate any of the controls.

7.1 UPS Controls and Indicators


The controls and indicators identified and described in this section are used to set up, control, and monitor UPS
operation. Figure 49 shows the control panel location on the front door of the UPS. Figure 50 and Figure 51
show the UPS breakers.

Figure 49. UPS Controls and Indicators

Upper Front Door View

Control Panel

Door Latch

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 91
UPS Operating Instructions

Figure 50. UPS Breakers – 93PM-50-1

Input Breaker

Battery Breaker
(present when
internal batteries
are installed)

92 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

Figure 51. UPS Breakers – 93PM-50-2

Input Breaker

7.1.1 Control Panel


The control panel is used to set up and control the UPS, and to monitor UPS operation. For a description of the
UPS control panel functions, see paragraph 7.2 Using the Control Panel.

7.1.2 Circuit Breakers


• Input Circuit Breaker – The Input circuit breaker is used to control the AC input to the UPS rectifier.
• Battery Circuit Breaker – The Battery circuit breaker is present when internal batteries are installed and is
used to control the DC input to the UPS from the internal batteries. This breaker disconnects only the
internal batteries, if both internal and external batteries are installed.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 93
UPS Operating Instructions

7.2 Using the Control Panel


The following paragraphs describe the UPS control panel, including controls and indicators, and how to monitor
UPS operation. The control panel is shown in Figure 52.

Figure 52. UPS Control Panel

The control panel consists of:

• A color liquid crystal touch screen display (1).


• A horizontal row of status indicators (2). See paragraph 7.2.1 Status Indicators.

The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph
7.3 Single UPS Operation for use of the operational controls.
When the unit powers up, the screen displays the as shown in Figure 52.

7.2.1 Status Indicators


The four symbols on the bottom of the control panel are status indicators. These colored light emitting diode
(LED) lamps work with the alarm horn to provide the operating status of the UPS.
Table 26 describes the status indicators.

94 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

Table 26. Status Indicators


Indicator Status Description

On The UPS is in Double Conversion mode. The power module is supplying power to the
critical load.
Green Off The UPS is turned off.
On The UPS is in Battery mode. Because Battery mode is a normal condition of the UPS, the
normal indicator also remains illuminated.
On The UPS is in Bypass mode. The critical load is supported by the bypass source. The normal
indicator is not illuminated when the system is in Bypass mode.
Yellow
On The UPS has an active alarm and requires immediate attention. The LCD shows the highest
priority active alarms. All alarms are accompanied by an audible horn. To silence the horn,
touch any control panel button. The Alarm indicator may be illuminated along with other
indicators.
Red
Flashing There is a new UPS alarm condition. The indicator flashes until acknowledged by touching
any control panel button once.

7.2.2 System Events


When the UPS system is running in Double Conversion mode, it continually monitors itself and the incoming
utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event
caused the change from Double Conversion mode. System events on the UPS can be indicated by horns,
lights, messages, or all three.

Select the LOGS tab from the navigation bar on main menu screen to display the active events screen. This
screen shows any currently active alarms, notices, or commands. For more information on using the events
screen, see paragraph 7.2.6 Display Menu Operation.

• System Event Horns – The system event horn beeps to alert an operator that an event needing attention
is taking place. The horn cycles at a half-second rate. To silence the horn, touch any control panel button.
• System Event Indicators – The status indicators on the UPS control panel work with the event horn to let
the operator know when the UPS is operating in any mode other than double conversion. Only the normal
mode indicator is illuminated during normal UPS system operation. The other indicators illuminate to
indicate alarms or events. When an alarm occurs, first check these indicators to see what type of event
has taken place. For descriptions of the status indicators, see paragraph 7.2.1 Status Indicators.
• System Event Messages – When a system event occurs, a message appears on the LCD in the UPS
status area. This message is also written to the Events Log and may be added to the History Log. The
messages are divided into four categories: alarms, notices, status, and commands.

7.2.3 Using the LCD Touch Screen


The LCD touch screen on the control panel provides an operator interface with the UPS system. Figure 53
identifies the display areas discussed in the following sections.
All functions and commands are accessed by touching or tapping the screen tabs or buttons. When text input
is required, either a Qwerty keyboard or numeric keypad will be displayed.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 95
UPS Operating Instructions

Figure 53. Parts of the LCD

A Status Bar displays the UPS name, UPS state, current date and time, meter information, active alarms and
notices, and a sign in/sign out button. For more information about alarms and notices, see paragraph
7.2.2 System Events.
B Main Menu Navigation Bar displays main menu functions and selections as tab buttons. To select a screen
function touch the tab name.

C Secondary Menu Navigation Bar displays functions and selections related to the current screen as tab
buttons. To select a screen function touch the tab name.
D Information Area contains status data, operational controls, acknowledgments, action confirmations, and
screen prompts.

You can use the LCD touch screen to:


• Look at a log of UPS events (alarms, notices, and commands) (see paragraph
7.2.6 Display Menu Operation)
• Monitor UPS operation (see paragraph 7.2.6 Display Menu Operation)
• Set UPS parameters (see paragraph 7.2.6 Display Menu Operation)
• Control UPS operation (see paragraphs 7.2.6 Display Menu Operation and 7.2.8 System Controls)

7.2.4 Using the Menu


The UPS navigation tab menu bar allows you to display data in the information area to help you monitor and
control UPS operation. Table 27 shows the basic menu structure.

96 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

Table 27. Display Function Menu Map

Menu Option Description

HOME Displays the system status both graphically (mimic) and written.

METERS Displays performance meters for the system or critical load.

CONTROLS Displays the Controls screen.

MIMIC Displays the mimic screens and access to system information screens.

LOGS Displays the list of active events and provides access to historical system events.

STATISTICS Displays UPS statistical data (uptime, downtime, maintenance, efficiency, etc.

SETTINGS Allows access to various screen controlled variables for the system operation. Settings include date and time
for the time stamp, display language, the unit name, meter subscripts, password, and view the firmware
version numbers Used only by service personnel.

NOTE Screens shown are representative examples of system operation. The screen data will
vary based on system activity at the time of observation.

7.2.5 Mimic Screen


Figure 54 shows the Main Menu and Mimic screen.
The Mimic screen shows the internal components of the UPS cabinet and a real-time graphical representation
of the operating status of the system.

Figure 54. Main Menu and Mimic Screen

7.2.6 Display Menu Operation


Table 28 describes the menu functions and how to use them.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 97
UPS Operating Instructions

Table 28. Display Menu Operation

Function Subfunction Operation

Home An overview of UPS operation, including information on load, efficiency and


consumption.

Meters – UPS The meter screens show the UPS meter readings for the unit. The default voltage
displayed on these screens is phase-to-neutral. These can be changed to display
the voltage phase-to-phase (A-B, B-C, C-A). Tap the METERS tab on the main
menu navigation bar to display the METER SUMMARY screen (see Figure 55).
The current UPS readings are displayed in the information area of the screen. To
display individual meter details, tap the desired meter button to display the
detailed meter screen.
Output – UPS The Output screen shows output voltage (phase to neutral), output current (each
phase), and frequency being supplied by the UPS, as well as the kVA, kW, and
power factor measurements.

Input – UPS The Input screen shows input voltage (phase to neutral), input current (each
phase), and frequency of the incoming utility source, as well as the kVA, kW, and
power factor measurements.

Bypass The Bypass screen shows the bypass input voltage (phase to neutral), input
current (each phase), and frequency of the incoming utility source, as well as the
kVA, kW, and power factor measurements.

Battery – UPS The Battery screen displays the battery voltage (Vdc) and the battery current
(Idc).
Mimics UPS Mimic Tap the MIMICS tab on the main menu navigation bar to display an overview of
UPS operation, including information on load, efficiency and consumption. If
there is an error, an error indicator is displayed next to the affected part. Active
events log can be opened by tapping the error indicator.

UPS Module Map Tap the UPS MODULE MAP tab on the secondary menu navigation bar to
display the status of each UPM.

System Overview Tap the SYSTEM OVERVIEW tab on the secondary menu navigation bar to
display the status and meters summary for each UPS.

ESS Tap the ESS tab on the secondary menu navigation bar to display the
approximate consumption and energy savings of ESS mode.

Logs Active Tap the LOGS tab on the main menu navigation bar to display the ACTIVE
EVENTS screen (see Figure 56). A listing of all system events that are currently
active is displayed. The most recent event is listed first. As events clear, they are
removed from the Events listing. To scroll through the events, press the up or
down scroll bar.
System Log (Historical) Tap the SYSTEM LOG tab on the secondary menu navigation bar to display the
SYSTEM LOG screen (see Figure 57). The history Log lists up to 512 events in
chronological order, with the most recent event listed last (once 512 is reached,
the earliest event is overwritten). The end of the log (the most recent events) is
displayed first; scroll upward to view older event listings. To scroll through the
events, press the up or down scroll bar.

Settings Configurable system settings. Tap the SETTINGS tab on the main menu
navigation bar to display the settings screen. Settings may be password
restricted. Settings Level 2 default password is 0101.

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Table 28. Display Menu Operation (Continued)

Function Subfunction Operation

User Tap the USER tab on the secondary menu navigation bar to display the USER
screen (see Figure 58). Tap the INFORMATION or ABOUT button to display
system information (see Figure 59 and Figure 60).

Configuration Tap the CONFIGURATION tab on the secondary menu navigation bar to display
the screen. Tap the function to be changed. Make and save the changes. Follow
screen prompts to accept or abort changes. For additional functions, tap the 2
button. See Figure 61 and Figure 62 for configuration screens.

Statistics Statistics Summary Tap the STATISTICS tab on the main menu navigation bar to display a summary
of UPS statistics (see Figure 63).

Statistics Details Tap the desired statistic button to display the detailed statistic screen.

Controls See paragraph 7.2.8 System Controls for details.

Figure 55. Typical Meters Summary Screen

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Figure 56. Typical Active Events Screen

Figure 57. Typical System Log Screen

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Figure 58. Typical Settings User Screen

Figure 59. Typical Information Screen

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Figure 60. Typical About Screen

Figure 61. Typical Settings Configuration 1 Screen

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Figure 62. Typical Settings Configuration 2 Screen

Figure 63. Typical Statistics Screen

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7.2.7 Sign In
The Controls and Setting screens are restricted. The user must sign in using a password to gain access.

To prevent inadvertent or unauthorized power disruption to the critical load or auxiliary lighting system, change
the Level 1 and Level 2 default passwords when system commissioning startup is performed.

To Sign in:
1. Tap the lock button in the upper right corner of the screen. The sign in screen is displayed (see Figure 64).
2. Tap the password entry area on the screen.
3. Enter the password using the keypad displayed and tap the return key (see Figure 65).
Level 1 default password is 1111. Settings Level 2 default password is 0101.
4. Sign in is complete. Tap continue to return to previous screen.

Figure 64. Sign In Password Screen

104 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
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Figure 65. Sign In Keypad

7.2.8 System Controls


Tap the CONTROLS tab on the main menu navigation bar to display the Controls screen. Double conversion
operation, transfer to bypass, shutdown, and charger control commands are controlled through this screen. In
addition, the screen displays the current status of the UPS.

Table 29 describes the control functions and provides instructions to access and use the command menu
screens.
Table 30 lists the typical System Status Screen Messages that are displayed during UPS operation.

For UPS operating instructions using the System Controls, see paragraph 7.3 Single UPS Operation.
Figure 66 through Figure 70 show the major control screens.

Table 29. Controls Menu Operation

Function Subfunction Operation

System The CONTROLS tab on the main menu navigation bar displays the
Controls System Controls screen.

System Status GO ONLINE starts the UPS in Double Conversion mode or transfers the
UPS to Double Conversion mode from Bypass mode.

Bypass GO TO BYPASS starts the UPS in Bypass mode or transfers the UPS
to Bypass mode from Double Conversion mode.

Charger TURN ON CHARGER/TURN OFF CHARGER sets the battery charger


on or off.
Battery Test RUN BATTERY TEST starts the battery test.

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Table 30. Typical System Status Messages

Function Message

UPS Double Conversion; Bypass; ESS

Bypass Off; On; Available

Charger Charger Resting; Charger

Figure 66. Typical System Control Screen

Figure 67. Typical UPS Control Screen

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Figure 68. Typical UPM Select Screen

Figure 69. Typical UPM Control Screen

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Figure 70. Typical EAA Control Screen

7.3 Single UPS Operation


NOTE 1 If an Integrated Battery Cabinet (IBC) is installed, refer to the Eaton 93PM Integrated
Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton 93PM
Universal Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the
Eaton 93PM Integrated Battery Cabinet Installation Manual-Small, or the Eaton 93PM
Integrated Battery Cabinet Installation Manual-Small Welded listed in paragraph
For more Info, for IBC battery breaker location.
NOTE 2 If a Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is installed, refer to the Eaton
93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation (50 kW
and 100 kW SIAC-B) Manual, listed in paragraph For More Info for operating instructions.
NOTE 3 This unit is a four-wire device. The loss of a single input phase or the loss of neutral with
unbalanced four-wire loads will be considered a complete loss of input power and
discharge the battery to provide power to the load. This unit does not utilize an actively
switched neutral. Installations are advised that the loss of neutral may affect four-wire
loads. Please contact Eaton if your supply neutral is switched. (e.g. by a 4-pole ATS
switch)

Ensure proper Personal Protective Equipment (PPE) is worn when operating the UPS system.

7.3.1 Starting the UPS in Double Conversion Mode


To start the UPS system:

1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breaker is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.

108 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
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5. Close the UPS input breaker.


6. If the UPS contains a battery breaker, close the UPS battery breaker.
7. Close the door and secure the latch.
8. If IBCs are installed, close the IBC battery breakers.
9. Observe the UPS control panel display becoming active, indicating logic power.
10. Verify no alarms are active.
11. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
12. Tap the GO ONLINE button.
13. If requested, enter the Level 1 password. Default password is 1111.
The rectifier and inverter turn on. The inverter continues to ramp up to full voltage.
Once the inverter reaches full voltage, the UPS inverter switchgear closes and the static switch turns off.
Power is now supplied to the critical load in dual conversion mode. It takes approximately one minute for
the UPS to achieve the dual conversion mode.
The Normal status indicator is illuminated.

7.3.2 Starting the UPS in Bypass Mode


If the inverter output of the UPS is not available and the critical load needs to be energized:

In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.

1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breaker is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. If the UPS contains a battery breaker, close the UPS battery breaker.
7. Close the door and secure the latch.
8. If IBCs are installed, close the IBC battery breakers.
9. Observe the UPS control panel display becoming active, indicating logic power.
10. Verify no alarms are active.
11. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
12. Tap the GO TO BYPASS button.
If requested, enter the Level 1 password. Default password is 1111.
The rectifier and inverter turn on. The inverter continues to ramp up to full voltage.
Once the inverter reaches full voltage, the UPS inverter switchgear closes and the static switch turns off.
Power is now supplied to the critical load in dual conversion mode. It takes approximately one minute for
the UPS to achieve the dual conversion mode.
The Normal status indicator is illuminated.

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UPS Operating Instructions

7.3.3 Starting the UPS via DC Start Button

! IMPORTANT
Secure the UPS output. Performing DC start will energize UPS Output and customer loads (verify that no work
is being done downstream).
If installed, verify that the Maintenance Bypass Breaker (MBP) is Open.

1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breaker is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. If the UPS contains a Rectifier Input Breaker (RIB), close the Rectifier Input Breaker.
7. If the UPS contains a battery breaker, close the UPS battery breaker.
8. If Integrated Battery Cabinets (IBCs) are installed, close the IBC battery breakers.
9. Press the DC Start button on the front of each UPM to power on the UPM power supply. (See Figure 71
for DC Start Button location).

Figure 71. DC Start Button Location

DC Start
Button

10. Close the door and secure the latch.


11. Observe the UPS control panel display becoming active, indicating logic power.
12. Verify no alarms are active.
13. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
14. Tap the GO ONLINE button.
If requested, enter the Level 1 password. Default password is 1111.
The unit will start on battery power. Restoration of utility power during this time will transfer the system to
normal operation.

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7.3.4 Starting the UPMs


To start the power modules without transferring the critical load to Double Conversion mode:
1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breaker is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. Close the door and secure the latch.
7. Observe the UPS control panel becoming active, indicating logic power.
8. Verify no alarms are active.
9. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
10. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
11. On the UPM Select screen, select UPM 1. The UPM Control Screen is displayed.
12. Tap the START MODULE button.
The UPM 1 rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to
transfer to the Double Conversion mode and supply the critical load.
13. Repeat Steps Step 9 through Step 12 selecting UPM 2 to start UPM 2.
The UPM 2 rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to
transfer to the Double Conversion mode and supply the critical load.

7.3.5 Starting a Single UPM


To Start a single UPM:
1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breaker is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. Close the door and secure the latch.
7. Observe the UPS control panel becoming active, indicating logic power.
8. Verify no alarms are active.
9. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
10. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
11. On the UPM Select screen, select the UPM to start. The UPM Control Screen is displayed.
12. Tap the START MODULE button.

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The UPM rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to transfer
to the Double Conversion mode and supply the critical load.

7.3.6 Transfer from Double Conversion to Bypass Mode


To transfer the critical load to Bypass mode:

In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.

1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the GO TO BYPASS button.
The UPS transfers to Bypass mode. and the critical load is immediately supplied by the bypass source. If
the bypass source is not available, the power module remains on and an alarm sounds.
The BYPASS status indicator is illuminated. The power module remains on.

Power is present inside the UPS cabinet.

7.3.7 Transfer from Bypass to Double Conversion Mode


To transfer the critical load to Normal mode:

1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the GO ONLINE button.
The UPS transfers to Double Conversion mode. If the power module is not available, the system remains
on bypass and an alarm sounds.
The NORMAL status indicator is illuminated.

7.3.8 Transfer from ESS Mode to Double Conversion Mode


To transfer the load to Standard Normal mode:

1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the EAA CONTROLS tab on the secondary Control menu navigation bar. The EAA CONTROLS screen
is displayed.
3. Tap the DISABLE ESS button.
The UPS transfers to Double Conversion mode.
The NORMAL status indicator is illuminated.

7.3.9 Transfer from Double Conversion Mode to ESS Mode


To transfer the load to HE Normal mode:

1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the EAA CONTROLS tab on the secondary Control menu navigation bar. The EAA CONTROLS screen
is displayed.
3. Tap the ENABLE ESS button.

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The UPS transfers to ESS mode if no abnormal power conditions are detected. If abnormal power
conditions are detected, the UPS will wait and transfer to ESS mode when conditions are cleared.
The NORMAL status indicator is illuminated.

7.3.10 Transfer from Double Conversion to Bypass Mode and Shut Down UPMs
To transfer the critical load to Bypass mode and shut down the UPMs:
1. Transfer the critical load to bypass by performing the procedure in paragraph
7.3.6 Transfer from Double Conversion to Bypass Mode.
2. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
3. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
4. On the UPM Select screen, select UPM 1. The UPM Control Screen is displayed.
5. Tap the SHUT DOWN MODULE button.
The UPM status indicates SHUTDOWN. The power module is turned off.
Logic power remains on.
6. Repeat Steps Step 2 through Step 5 selecting UPM 2 to shut down UPM 2.
The UPM status indicates SHUTDOWN. The power module is turned off.
Logic power remains on.

7.3.11 Single UPM Shutdown


To shut down a single UPM:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
3. On the UPM Select screen, select the UPM to shutdown. The UPM Control Screen is displayed.
4. Tap the SHUT DOWN MODULE button.
The UPM status indicates SHUTDOWN. The power module is turned off. The remaining UPMs continue to
supply the critical load.
Logic power remains on.

7.3.12 Single UPM Restart


To restart a single UPM from a shutdown state:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
3. On the UPM Select screen, select the UPM to start. The UPM Control Screen is displayed.
4. Tap the START MODULE button.
The UPM rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to transfer
to the Double Conversion mode and supply the critical load.

7.3.13 UPS and Critical Load Shutdown


To perform maintenance or service on the critical load, shut down power to the load:

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 113
UPS Operating Instructions

1. Turn off all equipment that is being powered by the UPS.


2. Perform the Load Off procedure in paragraph 7.3.16 Using the UPS LOAD OFF Command.
The inverter and bypass switchgear open, and the power module is turned off.
3. Perform the battery charger off procedure in paragraph 7.3.14 Charger Control.
The rectifier and battery switchgear open.

Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

4. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
5. Open the UPS input breaker.
6. If the UPS contains a battery breaker, open the UPS battery breaker.
7. Close the door and secure the latch.
8. Open the UPS input feeder circuit breaker.
9. If dual feed, open the UPS bypass feeder circuit breaker.
10. If IBCs are installed, open all battery breakers.

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7.3.14 Charger Control


To turn the battery charger on:
1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
3. Tap the TURN ON CHARGER button.
To turn the battery charger off:
4. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
5. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
6. Tap the TURN OFF CHARGER button.

7.3.15 Battery Test


NOTE 1 The UPS has a user initiated battery test intended to determine if the batteries are able
to support the load.
NOTE 2 The battery test is only able to be initiated when the battery is fully charged. This
normally occurs within 72 hours of the start of a charging cycle. The command will not
be shown if the test is not able to be run.

To start the battery test:

1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
3. Tap the RUN BATTERY TEST button.

7.3.16 Using the UPS LOAD OFF Command


A UPS shutdown is initiated by the LOAD OFF command on the UPS Control screen. The UPS LOAD OFF
controls the UPS output by powering down the UPS and de-energizing the critical load.
The UPS (including Bypass) remains off until restarted.
To use the LOAD OFF command:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.

All power to the critical load is lost when LOAD OFF is selected in the following step. You should use this
feature only when you want to de-energize the critical load.

2. Tap the LOAD OFF button.


An action confirmation screen is displayed. Follow the on screen prompts to shut down the UPS or to
cancel the shutdown. Selecting YES will immediately shut down the UPS and de-energize the critical load.
Selecting NO will abort the shutdown.

Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.

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3. To restart the UPS after using the LOAD OFF follow the procedure in paragraph
7.3.1 Starting the UPS in Double Conversion Mode or 7.3.2 Starting the UPS in Bypass Mode.

Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

7.3.17 Using the Remote Emergency Power-off Switch

Emergency Power Off (EPO) and Remote Emergency Power Off (REPO) functionality is disabled for UPS
systems configured for UL 924 auxiliary lighting. To remove power from the system a LOAD OFF command
(see paragraph 7.3.16 Using the UPS LOAD OFF Command) must be given using the front panel controls and
all breakers opened.

A UPS emergency power-off is initiated by the REPO pushbutton switch. In an emergency, you can use this
switch to control the UPS output. The REPO switch de-energizes the critical load and powers down the UPS
immediately, without asking for verification.

The UPS, including Bypass, remains off until restarted.

All power to the critical load is lost when the REPO switch is activated in the following step. You should use
this feature only when you want to de-energize the critical load.

NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-
supplied REPO switch is used, it may not activate in the same manner; refer to the
operating instructions provided with the switch.

To use the REPO switch:

1. Firmly push the red pushbutton until it locks into place. The switch latches into the activated state (see
Figure 72).
The rectifier, inverter, battery, and bypass switchgear open, and the power module is turned off
immediately, without asking for verification.

Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and
cleared.

2. To deactivate the REPO switch in preparation for restarting the UPS, insert the supplied key and rotate
clockwise until the red pushbutton releases (see Figure 72). To remove the key, rotate the key back to the
vertical position.
3. Restart the UPS by following the procedure in paragraph
7.3.1 Starting the UPS in Double Conversion Mode or 7.3.2 Starting the UPS in Bypass Mode.

116 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
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Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

Figure 72. REPO Operation

Activated Deactivated
(Pushbutton locked into place.) (Unlock pushbutton to release.)

7.4 Multiple External Parallel System Operation


NOTE 1 If an Integrated Battery Cabinet (IBC) is installed, refer to the Eaton 93PM Integrated
Battery Cabinet Installation Manual-Large and Large High Rate or the Eaton 93PM
Sidecar Integrated Accessory Cabinet-Tie and Tie Bypass (50 kW and 100 kW SIAC-T,
and 50 kW and 100 kW SIAC-TB) Installation and Operation Manual, listed in paragraph
1.8 For More Information, for IBC battery breaker location.
NOTE 2 If an Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is installed, refer to the
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation (50
kW and 100 kW SIAC-B) Manual, listed in paragraph 1.8 For More Information, for
operating instructions.

NOTE 3 This unit is a four-wire device. The loss of a single input phase or the loss of neutral with
unbalanced four-wire loads will be considered a complete loss of input power and
discharge the battery to provide power to the load. This unit does not utilize an actively
switched neutral. Installations are advised that the loss of neutral may affect four-wire
loads. Please contact Eaton if your supply neutral is switched. (e.g. by a 4-pole ATS
switch)

7.4.1 Starting the Parallel System in Double Conversion Mode


To start the UPS system:

1. Close all Module Output Breakers (MOBs).


2. Open each UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.

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3. Verify that all UPS input breakers are open.


4. Close all UPS input feeder circuit breakers.
5. If dual feed, close all UPS bypass feeder circuit breakers.
6. Close all UPS input breakers.
7. If the UPS contains a battery breaker, close all UPS battery breakers.
8. Close the door and secure the latch.
9. If IBCs are installed, close the IBC battery breakers.
10. Observe the UPS control panel display becoming active, indicating logic power.
11. Verify no alarms are active.
12. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
13. Tap the GO ONLINE button.
14. If requested, enter the Level 1 password. Default password is 1111.
The rectifier and inverter turn on. The inverter continues to ramp up to full voltage.
Once the inverter reaches full voltage, all UPS inverter switchgear close and the static switches turn off.
Power is now supplied to the critical load in dual conversion mode from all UPSs. It takes approximately
one minute for the UPSs to achieve the dual conversion mode.
The Normal status indicator is illuminated.

7.4.2 Starting the Parallel System in Bypass Mode


If the inverter output of the UPS is not available and the critical load needs to be energized:

In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.

1. Close all Module Output Breakers (MOBs).


2. Open each UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
3. Verify that all UPS input breakers are open.
4. Close all UPS input feeder circuit breakers.
5. If dual feed, close all UPS bypass feeder circuit breakers.
6. Close all UPS input breakers.
7. If the UPS contains a battery breaker, close all UPS battery breakers.
8. Close the door and secure the latch.
9. If IBCs are installed, close the IBC battery breakers.
10. Observe the UPS control panel display becoming active, indicating logic power.
11. Verify no alarms are active.
12. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
13. Tap the GO TO BYPASS button.
The critical load is immediately supplied by the bypass source, in Bypass mode from all UPSs.

118 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
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The BYPASS status indicator is illuminated.

7.4.3 Starting the Parallel System UPMs


To start the power modules without transferring the critical load to Double Conversion mode:
1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breakers is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. Close the door and secure the latch.
7. Observe the UPS control panel becoming active, indicating logic power.
8. Verify no alarms are active.
9. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
10. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
11. On the UPM Select screen, select UPM 1. The UPM Control Screen is displayed.
12. Tap the START MODULE button.
The UPM 1 rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to
transfer to the Double Conversion mode and supply the critical load.
13. Repeat Steps Step 9 through Step 12 selecting UPM 2 to start UPM 2.
The UPM 2 rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to
transfer to the Double Conversion mode and supply the critical load.
14. Repeat Steps Step 7 through Step 14 for each UPS in the parallel system.

7.4.4 Starting a Single UPM


To Start a single UPM:
1. Open the UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
2. Verify that the UPS input breakers is open.
3. Close the UPS input feeder circuit breaker.
4. If dual feed, close the UPS bypass feeder circuit breaker.
5. Close the UPS input breaker.
6. Close the door and secure the latch.
7. Observe the UPS control panel becoming active, indicating logic power.
8. Verify no alarms are active.
9. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
10. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
11. On the UPM Select screen, select the UPM to start. The UPM Control Screen is displayed.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 119
UPS Operating Instructions

12. Tap the START MODULE button.


The UPM rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to transfer
to the Double Conversion mode and supply the critical load.

7.4.5 Transfer from Double Conversion to Bypass Mode


To transfer the critical load to Bypass mode:

In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.

1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the GO TO BYPASS button.
All of the UPSs transfer to Bypass mode. and the critical load is immediately supplied by the bypass
source. If the bypass source is not available, the power module remains on and an alarm sounds.
The BYPASS status indicator is illuminated. The power module remains on.

Power is present inside the UPS cabinet.

7.4.6 Transfer from Bypass to Double Conversion Mode


To transfer the critical load to Normal mode:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the GO ONLINE button.
All of the UPSs transfer to Double Conversion mode. If the power module is not available, the system
remains on bypass and an alarm sounds.
The NORMAL status indicator is illuminated.

7.4.7 Transfer from ESS Mode to Double Conversion Mode


To transfer the load to Standard Normal mode:
1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the EAA CONTROLS tab on the secondary Control menu navigation bar. The EAA CONTROLS screen
is displayed.
3. Tap the DISABLE ESS button.
All of the UPSs transfer to Double Conversion mode.
The NORMAL status indicator is illuminated.

7.4.8 Transfer from Double Conversion Mode to ESS Mode


To transfer the load to HE Normal mode:
1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the EAA CONTROLS tab on the secondary Control menu navigation bar. The EAA CONTROLS screen
is displayed..
3. Tap the ENABLE ESS button.

120 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

All of the UPSs transfer to ESS mode if no abnormal power conditions are detected. If abnormal power
conditions are detected, the UPSs will wait and transfer to ESS mode when conditions are cleared.
The NORMAL status indicator is illuminated.

7.4.9 Transfer from Double Conversion to Bypass Mode and Shut Down all UPMs
To transfer the critical load to Bypass mode and shut down the UPMs:
1. Transfer the critical load to bypass by performing the procedure in paragraph
7.4.5 Transfer from Double Conversion to Bypass Mode.
2. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
3. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
4. On the UPM Select screen, select UPM 1. The UPM Control Screen is displayed.
5. Tap the SHUT DOWN MODULE button.
The UPM status indicates SHUTDOWN. The power module is turned off.
Logic power remains on.
6. Repeat Steps Step 2 through Step 5 selecting UPM 2 to shut down UPM 2.
The UPM status indicates SHUTDOWN. The power module is turned off.
Logic power remains on.
7. Repeat Steps Step 2 through Step 7 for each UPS in the parallel system.

7.4.10 Single UPM Shutdown


To shut down a single UPM:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
3. On the UPM Select screen, select the UPM to shutdown. The UPM Control Screen is displayed.
4. Tap the SHUT DOWN MODULE button.
The UPM status indicates SHUTDOWN. The power module is turned off. The remaining UPMs continue to
supply the critical load.
Logic power remains on.

7.4.11 Single UPM Restart


To restart a single UPM from a shutdown state:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar. The UPM Select
screen is displayed.
3. On the UPM Select screen, select the UPM to start. The UPM Control Screen is displayed.
4. Tap the START MODULE button.
The UPM rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to transfer
to the Double Conversion mode and supply the critical load.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 121
UPS Operating Instructions

7.4.12 Single UPS Shutdown


To Shutdown a single UPS:

NOTE To shut down a single UPS, MOBs with dual auxiliary contacts must be installed and
connected according to the procedure in Chapter 4 UPS System Installation,
Installing Interface Connections section.

To shut down a single UPS:


1. Open the MOB for the UPS being shut down.
UPS will load off. Logic power remains on.
2. Open the UPS input feeder circuit breaker.
3. If dual feed, open the UPS bypass feeder circuit breaker.
4. Open all battery breakers, internal and external IBCs if installed.
The UPS is now completely shut down.

7.4.13 Single UPS Restart


To restart a single UPS from a shutdown state:
1. Close the MOB for the UPS being restarted.
2. Close the UPS input feeder circuit breaker for the UPS being restarted.
3. If dual feed, close the UPS bypass feeder circuit breaker for the UPS being restarted.
4. If IBCs are installed, close the battery breakers for the UPS being restarted.
5. On the UPS being restarted, observe the UPS control panel display becoming active, indicating logic
power.
6. Verify no alarms are active.
7. On the UPS being restarted, tap the CONTROLS tab on the main menu navigation bar. The System
Control screen is displayed.
8. Tap the GO ONLINE button.
9. If requested, enter the Level 1 password. Default password is 1111.
The rectifier and inverter turn on. The inverter continues to ramp up to full voltage.
Once the inverter reaches full voltage, all UPS inverter switchgear close and the static switches turn off.
Power is now supplied to the critical load in dual conversion mode from all UPSs. It takes approximately
one minute for the UPSs to achieve the dual conversion mode.
The Normal status indicator is illuminated.

NOTE If the UPS is starting on a bus with other online paralleled UPSs, the UPS will not go to
bypass during startup. The UPS will start, sync to the other UPSs online, and go online.

7.4.14 Parallel System and Critical Load Shutdown


To perform maintenance or service on the critical load, shut down power to the load:
1. Turn off all equipment that is being powered by the UPS parallel system.
2. Transfer the UPSs to bypass by performing the procedure in paragraph
7.4.9 Transfer from Double Conversion to Bypass Mode and Shut Down all UPMs.

122 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

3. Perform the Load Off procedure in paragraph 7.4.17 Using the LOAD OFF Command.
4. The inverter and bypass switchgear open, and the power module is turned off on all UPSs.
5. Perform the battery charger off procedure in paragraph 7.4.15 Charger Control.
6. The rectifier and battery switchgear open.

Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

7. Open each UPS front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
8. Open all UPS input breakers.
9. If the UPSs contain a battery breaker, open all UPS battery breakers.
10. Close the door and secure the latch.
11. Open all UPS input feeder circuit breakers.
12. If dual feed, open all UPS bypass feeder circuit breakers.
13. If IBCs are installed, open all battery breakers.

7.4.15 Charger Control


To turn the battery charger on:
1. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
2. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
3. Tap the TURN ON CHARGER button.
To turn the battery charger off:
4. Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed.
5. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
6. Tap the TURN OFF CHARGER button.

7.4.16 Battery Test


NOTE 1 This UPS has a user initiated battery test intended to determine if the batteries are able
to support the load.
NOTE 2 The battery test is only able to be initiated when the battery is fully charged. This
normally occurs within 72 hours of the start of a charging cycle. The command will not
be shown if the test is not able to be run.

To start the battery test:

1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.
2. Tap the UPS CONTROLS tab on the secondary navigation bar. The UPS Control screen is displayed.
3. Tap the RUN BATTERY TEST button.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 123
UPS Operating Instructions

7.4.17 Using the LOAD OFF Command


A UPS shutdown is initiated by the LOAD OFF command on the UPS Control screen. The UPS LOAD OFF
controls the UPSs output by powering down all of the UPSs and de-energizing the critical load.

The UPSs (including Bypass) remains off until restarted.


To use the LOAD OFF command:
1. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed.

All power to the critical load is lost when LOAD OFF is selected in the following step. You should use this
feature only when you want to de-energize the critical load.

2. Tap the LOAD OFF button.


An action confirmation screen is displayed. Follow the on screen prompts to shut down the UPS or to
cancel the shutdown. Selecting YES will immediately shut down the UPS and de-energize the critical load.
Selecting NO will abort the shutdown

Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.

3. To restart the UPS after using the LOAD OFF follow the procedure in paragraph
7.4.1 Starting the Parallel System in Double Conversion Mode or
7.4.2 Starting the Parallel System in Bypass Mode.

Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

7.4.18 Using the Remote Emergency Power-off Switch

Emergency Power Off (EPO) and Remote Emergency Power Off (REPO) functionality is disabled for UPS
systems configured for UL 924 auxiliary lighting. To remove power from the system a LOAD OFF command
(see paragraph 7.4.17 Using the LOAD OFF Command) must be given using the front panel controls and all
breakers opened.

A UPS emergency power-off is initiated by the REPO pushbutton switch. In an emergency, you can use this
switch to control the UPS output. The REPO switch de-energizes the critical load and powers down the UPSs
immediately, without asking for verification.
The UPSs, including Bypass, remains off until restarted.

All power to the critical load is lost when the REPO switch is activated in the following step. You should use
this feature only when you want to de-energize the critical load.

124 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Operating Instructions

NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-
supplied REPO switch is used, it may not activate in the same manner; refer to the
operating instructions provided with the switch.

To use the REPO switch:

1. Firmly push the red pushbutton until it locks into place. The switch latches into the activated state (see
Figure 72).
The rectifier, inverter, battery, and bypass switchgear open, and the power module is turned off
immediately on all UPSs, without asking for verification.

Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and
cleared.

2. To deactivate the REPO switch in preparation for restarting the UPS, insert the supplied key and rotate
clockwise until the red pushbutton releases (see Figure 72). To remove the key, rotate the key back to the
vertical position.
3. Restart the UPS by following the procedure in paragraph
7.4.1 Starting the Parallel System in Double Conversion Mode or
7.4.2 Starting the Parallel System in Bypass Mode.

Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers
are opened. Wait at least 5 minutes before accessing internal components.

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UPS Operating Instructions

126 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 8 Communication

This chapter describes the communication features of the Eaton 93PM UPS.

8.1 Minislot Cards


The Eaton 93PM UPS has four standard, factory-installed Minislot communication bays. The UPS is compatible
with the following Minislot cards (see Figure 73):
• The Power Xpert Gateway Minislot (PXGMS) UPS Card provides Web-enabled, real-time monitoring of
Eaton 93PM uninterruptible power systems (UPSs) through standard Web pages, Power Xpert software,
Intelligent Power Manager (IPM), Intelligent Power Protector (IPP), or third-party software. As an integral
part of the Eaton Power Xpert Architecture®, the PXGMS UPS Card provides a central point to connect
UPSs to the Ethernet network.
Network managers can view critical downstream device information, such as status, power, energy, and
power quality data with an easy-to-use interface.
• Industrial Relay Card-Minislot (IRC-MS) – can be used to indicate the operating status of the UPS system
using the customer's monitoring equipment. The Industrial Relay Card uses five isolated normally-open or
normally-closed dry relay contacts to indicate the UPS status. Normal, Bypass, Battery, and Alarm modes
can be monitored. See Table 31 for default triggers. The contact ratings and wire range are listed in the
IRC-MS installation guide. One input can be activated by a switch or dry contact. The voltage source is
provided by the card, no external voltage source is needed.
For installation and setup of a Minislot card, contact an Eaton service representative. Refer to the manual
supplied with the Minislot card for user instructions.

Figure 73. Optional Minislot Cards

+ - CMN
Ethernet 10/100 Status EMP
DHCP

TX RX
Restart
100 Act Ident
Power
PXGMS UPS Setup

Table 31. IRC-MS Default Triggers


Relay Trigger

K1 UPS supporting the load

K2 UPS on Battery

K3 Summary alarm

K4 UPS on bypass

K5 UPS battery low

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 127
Communication

8.2 Building Alarm Monitoring


This standard feature lets you connect the UPS to your building alarms, such as smoke detectors or
overtemperature alarms. The building alarm customer interface terminals for external are located inside the
UPS. Use twisted-pair wires for each alarm input and common.

The building alarms can be programmed to display the alarm functional name.

8.3 General Purpose Relay Contact


One general purpose relay contact is provided as a standard feature on the UPS. The relay contact customer
interface terminals are located inside the UPS. Use twisted-pair wires for the normally-closed or normally-open
and common connections.

Normally-closed or normally-open contacts can be used. If the state of the contact changes from the state
specified as normal, a signal is issued. This contact can be connected to equipment at the facility (such as a
light or an alarm bell) to notify the operator when an alarm is active on the UPS. This feature is useful if the UPS
is located in a remote area where the UPS horn may not be heard immediately.

Contacts should not be operated in excess of 30 Vac or 28 Vdc @ 5A.

NOTE If contact ratings are required that can be operated above the rated voltage and current
available with the UPS general purpose relay contacts, an IRC-MS card should be used.

8.4 PredictPulse Remote Monitoring and Management Service


The Eaton 93PM UPS supports Eaton's PredictPulse remote monitoring and management service.
PredictPulse is a subscription monitoring and management service that collects and analyzes data from
connected power infrastructure devices, providing us with the insight needed to make recommendations and
take action on your behalf. It’s also powered by CA Technologies, bringing together the best in hardware and
software. PredictPulse Service is included at no charge during the first year of Eaton 93PM UPS operation
(warranty period) along with the required connectivity parts. Beyond that, it may be purchased with Eaton
Support Agreements or as a standalone subscription after the initial warranty expires. PredictPulse may also be
subscribed to for free as part of a 90-day trial period. PredictPulse availability and first year bundled offers may
vary by market. For more information, visit www.eaton.com/predictpulse.

8.4.1 PredictPulse Service Features


PredictPulse provides proactive monitoring, an online dashboard, mobile app with alarm status information and
a monthly report detailing the ongoing health of your Eaton 93PM UPS. Features include:
• Proactive monitoring that automatically analyzes the status of the Eaton 93PM UPS 96 times every day
(every 15 minutes). All health data gathered from the unit, current and historical, is analyzed at the
Customer Reliability Center (CRC). Algorithms and sophisticated analytics software is constantly scanning
your UPS's data for potential failures. Anomalies are escalated to a Software and Monitoring analyst or
Technical Support specialist. Critical events are remotely diagnosed to expedite repairs, including smart
dispatch of field technicians with probable cause and likely parts (avoiding return visits due to lack of
required parts). Through this service, the CRC can take pre-emptive, corrective action to ensure the
highest level of availability of your Eaton 93PM UPS.
• Easy self-installation in minutes from a wizard installer or directly from the PXGMS card. PredictPulse uses
standard Eaton connectivity hardware, requiring no special software (devices only need to be connected to
a network).

128 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Communication

• Ability to give an unlimited number of coworkers access to the real-time data and reports found in
PredictPulse’s online dashboard and mobile app. This allows you to collaborate and Eaton to notify the
most appropriate person responsible for a specific site or device.
• Real-time access to key performance information, alarms and trended health data about your Eaton 93PM
UPS via the PredictPulse online dashboard. Depending on the model, the dashboard aggregates all
subscribed devices and provides detailed information about voltages, loads, energy savings, service levels,
external factors such as temperature and humidity, attached batteries, and system availability. All of these
factors contribute to the Relative Performance Index (RPI) score that allows you to compare your unit's
health relative to Eaton's optimum UPS operating levels.
• Real-time alarm events for all subscribed devices via the PredictPulse mobile app (Apple and Android). You
can track all alarms by device. As critical alarms occur, Eaton will acknowledge them so you know when
Eaton has diagnosed the alarm (and pending notification of resolution).
• A monthly summary report that delivers key performance information, alarms and trended health data
about your Eaton 93PM UPS, based on the prior month’s data.
• A foundation based on CA Technologies’ leading Data Center Infrastructure Management (DCIM) software
application. This enables powerful reporting, analytics, security, and compatibility with hundreds of power
infrastructure devices.

8.4.2 Installing PredictPulse


A quick start guide and self-installation wizard tool are available at www.eaton.com/predictpulse. The latest
updates, installation tips and information on connecting PredictPulse are also available at that link. For
installation support or questions about PredictPulse, contact predictpulsesupport@eaton.com.

PredictPulse relies on a PXGMS card installed with the UPS to send one-way outbound SMTP e-mails to Eaton,
as well as an Environmental Monitoring Probe (EMP) for battery temperature/humidity monitoring. PredictPulse
is secure as Eaton never communicates through your firewall—it only listens for health data and alarm data—
and uses industry-standard security protocols. By using a common e-mail transport mechanism, you do not
have to open your network to proprietary or potentially unsecure protocols and transports. The PXGMS
Connectivity Card gathers information directly from the UPS and any external sensors that are attached, and
transmits that data every 15 minutes (or 96 times per day), enabling real-time monitoring and advanced virtual
preventive maintenance.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 129
Communication

130 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 9 UPS Maintenance

The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and
assemblies are located for easy removal, with very little disassembly. This design allows authorized service
personnel to perform routine maintenance and servicing quickly.
You must schedule periodic performance checks of your UPS system to keep it running properly. Regular
routine checks of operation and system parameters enable your system to function efficiently for many trouble-
free years.

9.1 Important Safety Instructions


Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE
UTILITY POWER. The UPS module interiors are unsafe until the DC power source is disconnected and the
electrolytic capacitors are discharged. After disconnecting the utility power and the DC power, authorized
service personnel should wait at least five minutes for capacitor bleedoff before attempting internal access to
the UPS module.

• Servicing and maintenance should be performed by qualified service personnel only.


• LETHAL VOLTAGE PRESENT. This unit should not be operated with the cabinet doors open or protective
panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS
system.

Each battery string is an energy source in itself. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF
THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If
you suspect that a battery string needs service, contact an Eaton service representative.
If the string requires service contact an Eaton service representative.
Observe these precautions when working on or around batteries:

• Remove watches, rings, or other metal objects.


• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting terminals.
• Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contact with
any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such
grounds are removed during installation and maintenance.
• When replacing batteries, use the same number of sealed, lead-acid batteries.
• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
• Do not dispose of batteries in a fire. Batteries may explode when exposed to flame.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

9.2 Performing Preventive Maintenance


The UPS system requires very little preventive maintenance. However, the system should be inspected
periodically to verify that the units are operating normally and that the batteries are in good condition.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 131
UPS Maintenance

9.2.1 DAILY Maintenance


Perform the following steps daily:
1. Check the area surrounding the UPS system. Ensure the area is not cluttered, allowing free access to the
unit.
2. Ensure the air intakes (vents on the front door of the UPS cabinet and the exhaust openings (on the rear of
the UPS cabinet) are not blocked.
3. Ensure the operating environment is within the parameters specified in paragraph
3.2.1 Environmental and Installation Considerations and Chapter 10 Product Specifications.
4. Ensure the UPS is in Normal mode (Normal status indicator is illuminated). If an alarm lamp is illuminated
or the Normal status indicator is not illuminated, contact an Eaton service representative.

9.2.2 MONTHLY Maintenance


Perform the following steps monthly:
1. Monitor system parameters as described in paragraph 7.2 Using the Control Panel.
2. Check the UPS air filter (located behind the front door) and wash or replace as necessary. See Figure 74 for
filter location. Contact an Eaton service representative for replacement filters.

Verify washed filter is thoroughly dry before reinstalling.

To remove the filters:


a. Unfasten the front door by lifting the latch from the bottom and turning to the right (counterclockwise)
and swing the door open.
b. Remove the foam filters from the frame on the front door.
c. Install the customer’s spare foam filters, either washed or new foam filters, into the frame on the
front door.

! IMPORTANT
The foam filters are to be replaced with new or washed filter immediately. The UPS is not meant to be run
without filters installed.

d. Close the front door and secure the latch.


3. Record maintenance results and any corrective actions in a suitable log.

132 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
UPS Maintenance

Figure 74. Air Filter Location

Air Filter

9.2.3 PERIODIC Maintenance


Periodic inspections of the UPS should be made to determine if components, wiring, and connections exhibit
evidence of overheating. Particular attention should be given to the compression lug connections. Maintenance
procedures should specify that the compression lug connections be retorqued to values listed in this manual.

9.2.4 ANNUAL Maintenance


Annual preventive maintenance should be performed only by authorized service personnel familiar with
maintenance and servicing of the UPS system. Contact an Eaton service representative for more information
about service offerings.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 133
UPS Maintenance

9.2.5 BATTERY Maintenance


Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should
be performed only by authorized service personnel.

9.3 Installing Batteries


Install batteries in accordance with the battery and battery system manufacturer's instructions.

9.4 Recycling the Used Battery or UPS


Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or
UPS.

• Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is
required. Refer to your local codes for disposal requirements.
• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
• A battery can cause electrical shock, burn from high short-circuit current, or fire. Observe proper
precautions.

• Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d'incendie. Suivre les précautions
qui s'imposent.
• Pour le remplacement, utiliser le même nombre et modéle des batteries.
• L'élimination des batteries est règlementée. Consulter les codes locaux à cet effet.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:

CAUTION
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance

must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste
instructions.

center. This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

CAUTION
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your
local recycling/reuse or hazardous waste center.

9.5 Maintenance Training Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system
reproduced in any way without the express written approval of Eaton Corporation.

operation and teaches you how to perform first level corrective maintenance. For more information about
training and other services, contact the Customer Reliability Center (see paragraph 1.9 Getting Help).

134 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 10 Product Specifications

10.1 Model Numbers


The UPS is housed in a free-standing cabinet with safety shields behind the door. The UPS is available in
50 or 60 Hz with various output power ratings.

Table 32. Eaton 93PM 400V UPS Models


Model Power Rating Voltage

Eaton 93PM-50-1
20 kW
Eaton 93PM-50-2 (N+1)
380 Vac
Eaton 93PM-50-1
30 kW 400 Vac
Eaton 93PM-50-2 (N+1)
415 Vac
Eaton 93PM-50-1
40 kW
Eaton 93PM-50-2 (N+1)

Table 33. Eaton 93PM 480V UPS Models


Model Power Rating Voltage

Eaton 93PM-50-1
20 kW
Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1
30 kW
Eaton 93PM-50-2 (N+1)
480 Vac
Eaton 93PM-50-1
40 kW
Eaton 93PM-50-2 (N+1)

Eaton 93PM-50-1
50 kW
Eaton 93PM-50-2 (N+1)

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 135
Product Specifications

10.2 Specifications
The following sections detail the input, output, environmental, and battery specifications for the UPS.

10.2.1 UPS Input

Operating Input Voltage Rectifier: 400 Vac Wye, 3W + ground. Neutral not used.
Bypass: 400 Vac Wye, 4W + ground.
or
Rectifier: 480 Vac Wye, 3W + ground. Neutral not used.
Bypass: 480 Vac Wye, 4W + ground.

Operating Input Frequency Range 50/60 Hz

Operating Input Current For 380 Vac UPS systems, see Table 6.
For 400 Vac UPS systems, see Table 7.
For 415 Vac UPS systems, see Table 8.
For 480 Vac UPS systems, see Table 9.
Reduced for Generator
Adjustable

Input Current Harmonic Content 3% THD at full load

Power Factor Minimum 0.99


Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801 4

Battery Voltage 240 cell – 480 Vdc

Battery Charging Capacity 16.5 A maximum per 50 kW module at full load at nominal input voltage

10.2.2 UPS Output

UPS Output Capacity 100% rated current

Output Voltage Regulation ± 1% (10% to 100% load)

Output Voltage 400 Vac Wye, 4W + ground


or
480 Vac Wye, 4W + ground

Output Voltage Harmonic Content 1% maximum THD (linear load)


5% maximum THD (nonlinear load)
Output Current For 380 Vac UPS systems, see Table 6.
For 400 Vac UPS systems, see Table 7.
For 415 Vac UPS systems, see Table 8.
For 480 Vac UPS systems, see Table 9.

Output Voltage Balance < 2% for 100% maximum load imbalance (linear load)

Output Voltage Phase Displacement < 2.5° for 100% maximum load imbalance (linear load)

Frequency Regulation 0.1 Hz free running

Synchronous to Bypass ± 4 Hz (default setting)

136 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Product Specifications

Frequency Slew Rate 1 Hz per second (default setting)

Load Compatibility 0.8 pF Leading


0.8 pF Lagging

Overload Capability <110% for 10 minutes


<125% for 60 seconds
<150% for 10 seconds
>150% for 300 milliseconds

10.2.3 UPS Environmental

Operating Temperature 5 to 40°C (41 to 104°F) without derating. The recommended operating temperature
is 25°C (77°F).
Operating Altitude Maximum 1500m (5000 ft) at 40°C without derating

Storage Temperature -25 to +55°C, excluding batteries (prolonged storage above 40°C causes rapid
battery self-discharge)

Relative Humidity (operating and 5 to 95%, noncondensing


storage)

Acoustical Noise 50 kW at 100% load – 65 dBA at a 1m distance, per ISO 7779

Agency Markings UL 924 Auxiliary Lighting and Power Equipment


Safety: UL1778 5th Ed./CSA22.2 No. 107.3-14 3rd Ed.

EMI Emissions and Immunity Meets IEC 62040-2 C3 and FCC Part 15 Subpart B Class A, ICES-003, CISPR 22

Electrostatic Discharge (ESD) Meets IEC 61000-4-2 Level 3 specifications. Withstands up to 4 kV contact pulse
Immunity without damage and with no disturbance or adverse effect to the critical load.

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 137
Product Specifications

138 Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10
Chapter 11 Warranty

To view the UPS warranty please click on the link or copy the address to download from the Eaton website:
UPS Product Warranty

https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-
power-ups/portfolio/eaton-three-phase-ups-warranty.pdf

EQUIPMENT REGISTRATION

Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Model Number:

Serial Number:

Eaton 93PM UPS (400V/480V Four-Wire – 50 kW Frame) Installation and Operation Manual P-164000540—Rev 10 139
P-16400054010
P-164000540 10

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