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Abdul Sayeed Resume - PQM

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MOHAMMED ABDUL SAYEED Visakhapatnam, India

Project Quality Manager +91 9502751944/+6281268435794

Mohammed.abdulsayeed76@gmail.com
linkedin.com/in/abdulsayeed

Profile
A highly accomplished and proficient QA/QC Expert with extensive experience (over 26 years) in the QA/QC
related to (upstream/midstream/downstream)Offshore/Onshore Oil & Gas, Renewal energy and areas
involved procurement, fabrication, construction, installation of offshore wind farm 4 leg jackets, TP barrel
installation, process platforms, FPSO Integrity module platforms, Wellhead platforms, Living Quarter
platforms, Bridges, Jacket fabrication, Top side modifications, Laying & Hook-up of subsea pipelines, Riser
installation and jacket fabrication for offshore wind farm, Critical & Non critical valves, Process Piping &
Piping components, heavy fabrication of pressure vessels, Heat exchangers, land rig steel structures, Storage
tanks and Shutdown activities for routine maintenance of Rotary pumps, static equipment’s at process plants.

Adept at providing QMS as well as technical integrity verification, testing activities and ensuring
implementation of QAQC systems, for overall company applications and specific project applications. An
exceptionally customer-driven individual with the ability to mentor, train, and nurture professional teams to
accomplish project aims. An articulate communicator with excellent motivational skills enabling a respected
leadership-style that has achieved desired objectives. Innovative, resourceful, and adaptable, generates
optimal results with a positive work ethic and strong desire to continually build on success.
Core Competencies

 Skilled in visual inspection identifying anomalies  Interpreting codes, rules & regulations
 Strong document control, internal audit, strategy &  Organizational skills delivering projects on or
project management abilities before scheduled deadlines
 Proven technical abilities  Strong negotiating capabilities
 Confident to take initiative & manage processes  Skilled in nurturing & managing key relationships
 Team leadership & team empowerment expertise  Effective interpersonal & communication skills
 Analytical mind-set; problem-solving abilities  Ability to work well under pressure

Key Career Achievements


 Successfully managed and led quality team of 50+ personnel to achieve all objectives
 Through implementing continual improvement processes successfully resolved quality issues
 Instrumental in increasing performance, facilitating growth, met, and exceeded work targets by which
resulting in savings for the company in both time and money
 Consistently trained quality personnel to comply with all processes and procedures and to work
independently which improved all work performed

Education

Pursuing MBA in Quality Management, Bits Pilani University, India


Bachelor of Mechanical Engineering Techno Global University, India

Certifications

2021: Chartered Engineer (India), The Institute of Engineers, India


2021: Certified EMS IRCA Lead Auditor ISO 14001:2015
2020: Certified OHMS IRCA Lead Auditor ISO 45001:2018
2018: Certified QMS IRCA Lead Auditor ISO 9001:2015
2014: Certified QMS IRCA Lead Auditor ISO 9001:2008
2014: BGAS, Certified Painting Inspector-GR.2 from TWI, UK, Abu Dhabi, UAE (valid till date)
2012: Certified Quality Engineer (Course completed) Abu Dhabi, UAE
2012: API-510, Pressure Vessel Inspector, Abu Dhabi, UAE (valid till date)
2011: API-570, Piping Inspector, Abu Dhabi, UAE (valid till date)
2006: CSWIP-3.2.2, (LEVEL-3) Senior Certified Welding Inspector, TWI, UK, Kuala Lumpur, Malaysia (valid till
date) Certificate No-550193
2000: ASNT LEVEL – II, RT Film Interpretation and RT, UT, MT, PT (valid till date)
1992: Technical vocational in mechanical

Codes & Standards

ASME-SEC-I, II, V, VIII, IX API EEMUA DNV


ASME-B31.1, B31.3, B16.4 AWS ASTM/ANSI ISO/EN

Career History

SAIPEM, Indonesia Sep 2021 to Till Date


Project Quality Manager (QAQC Team Size 30-40)
Key Project: EPC for (Green Field) North Field Production Sustainability (NFPS) Offshore & Pipelines Project at
Karimun Yard, Tanjung Balai, Indonesia
Client: Qatar Gas, Qatar

 Project scope (Green Field) at karimun yard- Raiser platforms (6 no’s) including Topsides and
Jackets, Well head platforms (6 no’s) Top sides, Bridges (8 no’s) and fabrication of CRA, SS, CS Piping
spools.
 Develop and implement Contract Quality Management Plan, Inspection/Verification Strategies and
Project Audit Plan. Identify & Monitor Project Quality Objectives & KPI’s.
 Preparing all Quality Forms and Registers for the project (MIR, Welding Performance, Repair Rates,
Calibration etc.)
 Manage the quality control and surveillance plan for inspection activities as per ITP’s.
 Leading QA/QC team of QA Engineers, QA/QC supervisors, Inspectors and Managing the team
positioned at multiple locations
 Provide weekly, bi-weekly quality reports to project manager for issuance to Qatar Gas.
 Review WPSs and PQRs for Piping & steel structure according to company Specs.
 Manage the NCR, CAR, programs with a direct link to the Quality Manager on all issues.
 Hold weekly meetings with Client & Subcontractors.
 Conduct Internal Audit to access the effectiveness of Quality system outlined in Project
 Conduct quality awareness training to front line inspection personnel.
 Conducting Kick of Meeting, Pre-Inspection Meeting and coordination meetings at Vendor &
Subcontractor premises.
 Review and comment on subcontractors’ quality procedures, ITP`s and ensure that it comply with
applicable specifications and codes.
 Conduct Quality Induction Program and Flawless Program for all project team personnel.
 Surveillance on Sub-Contractor's quality management system and ensure the establishment of a
trained, qualified, and competent quality team.

SAIPEM, Indonesia Sep 2019 to Aug 2021


Project Quality Manager (QAQC Team Size 40-50) PMT Team
Key Project: FORMOSA2 Offshore Wind Farm Project 32 Jackets at Karimun Yard, Tanjung Balai, Indonesia
Customer: FORMOSA2 (Taiwan) – Client: Jan de Nul N.V. (Belgium)

 Project scope, Serial fabrication of (32 no’s) Wind Farm Jackets, Transition Piece Barrel, Flooring
Decks, Boat landing, J-Tubes, Grouting lines, Territory out fittings, E & I and Mechanical activities.
 Effectively reviewing and preparing of Project Quality Documents Viz. Contract/Project Quality Plan,
procedures like control of documents/records, NCR Management, Internal audit plans and other
specific documents and managing the team of QAQC Engineers, Coordinators, Supervisors, Inspectors
and NDT team
 Identify Quality Related Risks in projects during the project phase and properly assess the identified
risk created by change, review and establish controls in line with the Risk management action plan.
 Conducting Kick of Meeting, Pre-Inspection Meeting, Go-No-Go meetings for every jacket and
coordination meetings with subcontractors.
 Developing Project Quality Plan to ensure adherence to the requirements of the contractor and
proficiently ensuring the implementation and maintenance of the Project Quality Management
System
 Analysing project requirements, quality resources, identifying gaps and implementing mitigation
action
 Identifying and providing the resources for verification activities to ensure quality standards are
implemented and maintained
 Establishing project specific strategies for quality audit, non-conformance reporting and customer
satisfaction
 Managing of Final As-built dossier and follow-up of client comments.
 Managing PO vendor and resolving issues by conducting weekly meeting and vendor visits along with
client representatives.
 Conducting project quality management system audits & Sub‐Contractors audits to determine
compliance to project quality requirements Follow‐up, monitor close out of non‐conformities raised
during onshore fabrications
 Conducting Lessons Learnt sessions and quality awareness sessions with project production
and QC Inspection team.
 Review all the recorded NCR’s (Non-conformance Report) CAR’s (Corrective Action Request) and
evaluate the effective implementation of the corrective and preventive action, Root cause analysis to
systematically prevent and solve the underlying issues during the project.
 Actively Involved in fabrication and construction welding, Dimensional Control Inspection, Painting,
E &I and Mechanical Inspection activities for Wind Farm Jackets, TP barrel serial fabrication, Flooring
Deck, Boat landing, J-Tubes, Grouting lines, Territory out fittings and Dimensional control
involvement as per DNVGL-OS-C401 standard and project requirements.
 Prior to Jacket upending and load out of Jackets Involved in Mechanical completion and pre
commissioning of hydraulic equipment, Davit crane equipment and grillage inspection activities.
 Follow up of final punch list and Jacket load out sea fastening activities.
 Setting up meetings with sub-contractors’ quality responsible persons to ensure effective
implementation of client’s approved quality plans/procedures

FERNAS CONSTRUCTION CO. INC (EPC), Mesaeed, Qatar Feb 2019 to Aug 2019
Sr.QAQC Engineer/Deputy Quality Manager – Pipeline & Piping
Key Project: NGL-4 MESAEED, Pipeline & Piping Project, EPIC for Domestic Supply of Butane from NGL complex to
QP Refinery Phase 1 UG/AG 16” Pipeline & Tie-In Piping shutdown activities at NGL1,2,4 & QP Refinery
Client: Qatar Petroleum

 Successfully carried out Internal Quality audits of Construction/Engineering/Procurement as per


project schedule
 Prepared and reviewed project quality plan, procedures, method statements etc.
 Carried out Inspection of Project materials prior to release for construction and effectively
coordinated Vendor manufacture relevant to project materials
 Monitored NCR and CAR and followed up for CAPA till completion/close-out
 Performed and coordinated inspection of cold bends and hot bends as per pipeline alignment
drawings and project requirements
 Proficiently developed inspection testing plans and Construction Method statements based on the
specification of the project
 Prepared and reviewed pipeline book and piping test packs
 Coordinated Pipeline, Piping welding and construction activities inside and outside plant
 Prepared and reviewed (TDR, s) technical deviation requests & (TQ, s) Technical Queries

TECHNIP Abu Dhabi, UAE May 2017 to Jun 2018


Sr. QAQC Engineer – Mechanical, Piping, Welding (PMC) worked as Project Management Consultant for
ADNOC UAE.
Key Project: ADNOC NASR FFD, Package 2, Offshore Platforms (Upstream), HHI Yard, South Korea, ULSAN
Main Contractor – Hyundai Heavy Industries/Company: ADMA – OPCO
Quality & Construction for Offshore Platform modules in Metric Tons GTP-21730/SP-11800/AP, LQ-22000/PDP –
3460 & MFT 3800
 Participated in weekly Safety & Quality walk through and supported safety awareness and safe
performance during execution of work
 Performed Quality audits of contractors and vendors, reviewed and approved contractors and
vendors ITP & Quality procedures
 Ensured and verified the selection of corrosion inhibitors and Injection quill points
 Responsible for all piping pre-commissioning activities
 Established the check list and conducted for various inspection activities as per ADNOC company
standards
 Supervised and coordinated team of TPA QC inspectors to ensure inspections adhered to
ITP/Contractual requirements
 Reviewed, approved implementation of construction procedures, ITP, WPS, PQR and witnessed
WPQT, PQR
 Monitored project trend repair analysis and welder performance reports of welders
 Reviewed and interpreted RT films for SDSS/Inconel/6Moly/Cooper nickel/LTCS and CS piping
 Issued site quality alerts and NCRs for non-conformance activities
 Performed line walks/reinstatement activities of test packs as per system and subsystem
 Reviewed dossiers for (RFC) Release for Commissioning as per system and sub systems
 Ensured all quality records progressed, collated accurately, fully traceable to the work and auditable

SAIPEM, Karimun, Indonesia Jun 2016 to Apr 2017


Sr.QAQC Engineer/QAQC Coordinator (Upstream)
Key Project: KAOMBO, FPSO Anglo Block 32 at Karimun, Tanjung Balai, Indonesia (Offshore & Onshore)/
Client: Total/Main Contractor: Saipem PT Indonesia
Inspection & Coordination in Quality of FPSO (South & North), Topside Piping, Mechanical, Modules & Pipe Rack
Installation activities

 Established and reviewed ITP (Inspection Test Plans), repair plans, weld maps, welding procedure,
PWHT procedures and hydro pressure testing procedures
 Involved in quality of structural, piping, welding, mechanical, dimensional inspection activities with
QC team for FPSO top side process modules
 Monitored project trend repair analysis and welder performance reports of welders
 Coordinated and involved with company/TPI for Final Inspection Activities prior to paint release and
module load out
 Issued Site quality alerts and NCR, s for non-conformance activities

DNV-GL & INTERTEK (TPA), Baoji, China Jan 2015 to Apr 2016
Sr.Inspection Engineer – Rig Structural, Mechanical & High-Pressure Piping
Key Project: LAND RIGS ACQUISITION 2 & 3 (1500 & 2000HP) in China/Client: NDC (National Drilling Company
Main Contractor: BOMCO & subcontractors at Baoji, China
Quality/Integrity of Land Rigs Main Structures, Substructures, Rotary table works, Draw works, Mud pumps,
Water tanks, Sewage Tanks, Hydraulic power units of high-pressure piping, Fabrication/Welding/Mechanical,
New & Repair Painting Inspection, Installation & Commissioning activities
 Managed Quality Team to enable delivery of project objectives and monitored all Quality related
activities, including generation of deliverables
 Reviewed and approved all relevant ITP and procedures
 Issued NCR, s for non-conformance products
 Internal and external inspection of static equipment’s and mud tanks
 Surveillance and witness inspection of heat treatment process, welding, piping, fabrication, blasting &
painting activities related to rig structures, mud pumps, draw works, sea wage tanks, water tanks and
High-pressure piping for land RIG structures
 Implemented project specific strategies for quality audit/construction QC support, non-conformance
reporting and continual improvement
 FAT (Factory Acceptance Test) of hydraulic cylinders for RIG structures and equipment
 Reviewed Final Documentation after completion of RIG piping

PETROFAC E&C INTERNATIONAL LTD., Abu Dhabi, UAE Jun 2008 to Dec 2014
Deputy QAQC Manager – Piping & Structural Offshore & Onshore (Jul 2013 to Dec 2014)
Key Project: Satah Al Razboot (SARB-3), Field Development Project package 3 EPC Work, Jacket Structures of
Flare platforms, Raiser platforms, Pile pipes, Bridges, Boat Landings & Top Decks (Offshore & Onshore)/Client:
ADMA,

Deputy QAQC Manager – Piping & Test Packs (Nov 2012 to Jun 2013)
Key Project: NGL 4th Train, Petrofac E & C International Ltd./Client: GASCO, Ruwais, Abu Dhabi, UAE
QAQC Engineer/Deputy QAQC Manager – Pipeline & Piping (May 2010 to Oct 2012)
Key Project: EPC for ASAB FFD, Petrofac E & C International Ltd./Client: ADCO, Abu Dhabi, UAE

Site QC Coordinator – Pipeline & Piping (Jun 2008 to Apr 2010)


Key Project: EPC Harweel Cluster Phase – 2A/B Facilities, Petrofac E & C International Ltd./Client: PDO, Oman

PANORAMA CONTRACTING & ENGINEERING SERVICES, Dukhan, Qatar Dec 2007 to May 2008
QAQC Supervisor/Sr. Pipeline Inspector
Key Project: Pre-shutdown and shutdown function/Client: Qatar Petroleum

NATIONAL PETROLEUM CONSTRUCTION CO., Doha, Qatar May 2007 to Oct 2007
Senior QC Inspector - Pipeline
Key Project: Offshore & Onshore Pipeline/Client: Qatar Gas

PETRA RESOURCES SDN BHD, Malaysia Nov 2005 to Apr 2007


QA/QC Coordinator & Senior Inspector
Key Project: Pre-shutdown & shutdown function/Client: Shell, Malaysia

LAHOUD ENGINEERING CO LTD., Sharjah, UAE Oct 2004 to Oct 2005


QAQC Coordinator (NDT & Piping)
Key Project: Sajaa New Gas Processing Plant/Client: Crescent Petroleum

CONTRACTING & TRADING COMPANY, Saudi Arabia Dec 2002 to Jul 2004
QA/QC Supervisor – Pipelines/Piping
Key Project: Haradh/Hawiyah Khuff Gas Pipeline projects/Client: Saudi Aramco, KSA

MANNAI ENGINEERING CONSTRUCTION, Qatar Jul 2001 to Oct 2002


QAQC Inspector – Expansion Project & Shutdown Activities
Key Project: Qatar Petroleum Corporation NGL 4 & ARAB Recycling Gas Plant Expansion Project & Shutdown
activities/Main Contractor: HHI Engineering/Snamprogetti/Client: Qatar Petroleum, Qatar

ABB SOIMI SPA, Uzbekistan Aug 1999 to Aug 2000


QAQC Mechanical/Welding Inspector
Key Project: EPC Polyethylene & Ethylene Project, ABB Soimi Spa/Client: ABB Construction

ABB SOIMI SPA, Qatar May 1997 to Apr 1999


QAQC Inspector – Pipeline/Piping
Key Project: LBG Tanks & Pipeline/Piping Onshore facilities project, ABB Soimi Spa
Main Contractor: JGC (Japan Gas Company)/Client: Ras Gas

T. MAXWELL RAFFERTY ENGINEERING LTD., Visakhapatnam India Feb 1995 to May 1997
QC Inspector – Overhaul Pumps & Shutdown Welding/Mechanical
Key Project: Piping, static and rotating equipment installation and shutdown activities/Client: HPCL

Safety Induction Training

2014: BOSIET, EBS (Emergency Breathing System) First Aid, Fire Fighting & HUET Course, GTSC training
centre, UAE
2005: Sea Survival, First Aid, Fire Fighting & HUET Course, MSTS Training Centre, Malaysia
PTW, working at height, Confined space & H2s at Qatar/Oman/UAE/Indonesia/Malaysia/South Korea

Technical Proficiencies
MS Office; Word, Excel, PowerPoint.
Design software - AutoCAD (Advanced Mechanical Desktop); Operating System – Windows 7 & above

Languages
Proficient in English, Hindi, Urdu, Telugu

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