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    TVL Smaw11 Q1 M 7

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    Earl Christian Bonaobra
    Here are the key factors to consider when using a flow cutting machine: - Type of material being cut - Different materials like steel, aluminum require different settings - Thickness of material - Thicker materials require higher power and slower speed - Cut quality requirements - Straight, accurate cuts or ability to cut curves and shapes - Fume extraction needs - Some materials produce toxic fumes requiring proper ventilation - Machine capacity - Max thickness it can cut. Heavier duty machines for thicker materials - Operator safety - Proper shielding, ventilation, fire suppression if cutting flammable materials - Post-cut work - If edges need finishing, beveling etc. Impacts machine/process selection

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    TVL Smaw11 Q1 M 7

    Uploaded by

    Earl Christian Bonaobra
    67 views10 pages
    Here are the key factors to consider when using a flow cutting machine: - Type of material being cut - Different materials like steel, aluminum require different settings - Thickness of material - Thicker materials require higher power and slower speed - Cut quality requirements - Straight, accurate cuts or ability to cut curves and shapes - Fume extraction needs - Some materials produce toxic fumes requiring proper ventilation - Machine capacity - Max thickness it can cut. Heavier duty machines for thicker materials - Operator safety - Proper shielding, ventilation, fire suppression if cutting flammable materials - Post-cut work - If edges need finishing, beveling etc. Impacts machine/process selection

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    TVL-SMAW11-Q1-M-7

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    Here are the key factors to consider when using a flow cutting machine: - Type of material being cut - Different materials like steel, aluminum require different settings - Thickness of material - Thicker materials require higher power and slower speed - Cut quality requirements - Straight, accurate cuts or ability to cut curves and shapes - Fume extraction needs - Some materials produce toxic fumes requiring proper ventilation - Machine capacity - Max thickness it can cut. Heavier duty machines for thicker materials - Operator safety - Proper shielding, ventilation, fire suppression if cutting flammable materials - Post-cut work - If edges need finishing, beveling etc. Impacts machine/process selection

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views10 pages

    TVL Smaw11 Q1 M 7

    Uploaded by

    Earl Christian Bonaobra
    Here are the key factors to consider when using a flow cutting machine: - Type of material being cut - Different materials like steel, aluminum require different settings - Thickness of material - Thicker materials require higher power and slower speed - Cut quality requirements - Straight, accurate cuts or ability to cut curves and shapes - Fume extraction needs - Some materials produce toxic fumes requiring proper ventilation - Machine capacity - Max thickness it can cut. Heavier duty machines for thicker materials - Operator safety - Proper shielding, ventilation, fire suppression if cutting flammable materials - Post-cut work - If edges need finishing, beveling etc. Impacts machine/process selection

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

    Technology

    Vocational Livelihood 11
    Shielded Metal Arc Welding

    Quarter 1
    Self-Learning Module 7
    TITLE : CLEANING SURFACES AND EDGES OF MATERIALS
    Writer : Rubener P. Tacsay
    Reviewer : Orlando A. Joven Jr (Validator)
    Emmanuel B. Penetrante (Technical)
    EXPECTATIONS

    At the end of this module, the learners will be able to:


     define the meaning of work piece;
     select materials, metal to be as work piece; and
     explain the important of cleaning surfaces and edges of materials

    PRETEST

    Directions: Write the letter of the correct answer in every items. Provide separate
    answer sheet.

    1. Why is cleaning the surface and edges of metal so important?


    a. It Provide good appearance of the cut metal
    b. It is given in the instruction
    c. Dirt and other substances are detrimental to weld quality
    d. It makes it easy to fit-up joint.
    2. What tool is used to easily clean metal scale, old paints and rust.
    a. Grinder
    b. Scrapper
    c. Chipping hammer
    d. Metal sand paper
    3. What is an air tight fit-up necessary for Tee-joint preparation?
    a. Dirt or contaminant will not stick
    b. Gas pocket associated with unfit fit-up are avoided
    c. None of the above
    4. Beveled Joint is considered “critical” in the category of weld. This mean
    that:
    a. Weld joints are necessary for radiography
    b. Weld joint is for visual
    c. Weld joint needs no inspection
    d. All of the above
    5. Root face of beveled joint will not exceed a maximum of ___________
    a. 3 mm
    b. 5mm
    c. 4mm
    d. 6 mm
    RECAP

    What are the different examples of Cutting tools and Equipment?


    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________

    LESSON

    CLEANING SURFACES AND EDGES MATERIALS


    INTRODUCTION:

    One of the basic needs to prepared in welding job is preparing the work piece that
    suited for the job. Work piece refer to a piece of metal which will be weld to do a
    certain task, in welding industry it is necessary to identify the particular metal as
    work piece which is the Carbon steel, it is a steel with carbon content from about
    0.05% up to 2.1% by weight. The definition of carbon steel from the American Iron
    and Steel Institute

    The term carbon steel may also be used in reference to steel which is not stainless
    steel; in this use carbon steel may include alloy steels. High carbon steel has many
    different uses such as milling machines, cutting tools (such as chisels) and high
    strength wires. These applications require a much finer microstructure, which
    improves the toughness.
    As the carbon percentage content rises, steel has the ability to
    become harder and stronger through heat treating; however, it becomes less ductile.
    Regardless of the heat treatment, a higher carbon content reduces weldability. In
    carbon steels, the higher carbon content lowers the melting point.
    CLASSIFICATION OF CARBON STEEL
    Mild or low-carbon steel
    Mild steel (iron containing a small percentage of carbon, strong and tough but not
    readily tempered), also known as plain-carbon steel and low-carbon steel, is now the
    most common form of steel because its price is relatively low while it provides
    material properties that are acceptable for many applications.
    High-tensile steel
    High-tensile steels are low-carbon, or steels at the lower end of the medium-carbon
    range
    Higher-carbon steels sulfur in particular make the steel red-short, that is, brittle
    and crumbly at working temperatures

    CARBON STEEL IS BROKEN DOWN INTO FOUR CLASSES BASED ON CARBON


    CONTENT:
    Low-carbon steel
    0.05 to 0.25% carbon (plain carbon steel) content.
    Medium-carbon steel
    Balances ductility and strength and has good wear resistance; used for large parts,
    forging and automotive components.
    High-carbon steel
    Approximately 0.6 to 1.0% carbon content. Very strong, used for springs, edged tools,
    and high-strength wires.
    Ultra-high-carbon steel
    Steels that can be tempered to great hardness. Used for special purposes like (non-
    industrial-purpose) knives, axles or punches

    Proper cleaning of metal surfaces and edges must be in mind before any fit – up and
    tacking take places. There must be an acceptable cleaning procedure applied in the
    surface of the plates and pipe before welding joints. The cleaning of surface and edges
    is considered one step for achieving quality in the preparation of materials.

    Below are acceptable practices in the preparation of surfaces and edges of the
    materials

    Edge A needs to grind smooth and squarely so that no


    gaps appear on the fit-up and the surface of the other
    plate to form Tee-Joint. These Two sides of the plate
    are place together to see to it that no gasps are found.
    Then are tightly assembled. The contaminants that are
    found in the fit-up must be cleaned and removed for
    welding safety

    Source:https://www.the
    fabricator.com/thefabric
    ator/article/cadcamsoft
    ware/the-art-of-bevel-
    Picture A cutting#gallery-3
    Source:https://www.thefabricator.com/thefabrica
    tor/article/cadcamsoftware/the-art-of-bevel-
    cutting#gallery-3
    Common tools use in cleaning surfaces and Edges on Materials

    Wire brush is a tool consisting of


    a brush whose bristles are made
    of wire, most often steel wire.
    The steel used is generally a
    medium- to high-carbon

    Angle grinder, also known as a side


    grinder or disc grinder, is a handheld power
    tool used for grinding (abrasive cutting)
    and polishing. Although developed originally as
    tools for rigid abrasive discs, the availability of
    an interchangeable power source has
    encouraged their use with a wide variety of
    cutters and attachments.
    Angle grinders can be powered by an electric motor, petrol engine or compressed
    air. The motor drives a geared head at a right-angle on which is mounted
    an abrasive disc or a thinner cut-off disc, either of which can be replaced when worn.
    Angle grinders typically have an adjustable guard and a side-handle for two-handed
    operation. Certain angle grinders, depending on their speed range, can be used
    as sanders, employing a sanding disc with a backing pad or disc. The backing system
    is typically made of hard plastic, phenolic resin, or medium-hard rubber depending
    on the amount of flexibility desired.

    PICTURE B

    SAFETY MEASURES:

    Before tacking, air tight fit-up must be check so as to avoid pockets in the
    fitted edge or surfaces.

    Original edge of cut


    Picture A

    The picture A and B plates are beveled cut. The gas cutting results are not
    properly done, the surface is not smooth and with irregular line cut caused by
    incorrect cutting. The surface must be smoothened with the use of grinder until such
    appearance is accepted, Dirt and contaminants such as oil, grease, scale, water and
    old paints must be removed from the surfaces using appropriate tools and solution.

    600

    1/8” (3mm)
    max

    Source: https://www.wikihow.com/Weld-With-a-%22Buzz-Box%22
    1/8” (3mm)
    max
    After root face is made and smoothened on the beveled surface, the two plates
    are place together facing each other with approximate gap before tacking may be
    done. This kind of preparation is applicable for plates and pipes of different types of
    materials. The root face must not exceed the maximum of 3mm thick from wall
    thickness of 6mm to 20 mm.

    ACTIVITIES

    ACTIVITY NO.1: Label the parts of portable grinder. Choose the label from the box
    Lock nut Flex wheel Plastic pad Inner flange Shaft lock Lock
    nut wrench

    Source: https://www.manualslib.com/manual/98200/Makita-Angle-Grinder.html?page=7#manual
    ACTIVITY NO.2
    Make a short write up on “What are the different factors needed to consider when
    using the flow cutting machine?
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________

    WRAP–UP

    OTHER CUTTING MACHINE


    Use the checklist below as basis for judging whether you meet the required
    competency. Mark check in the space provided.

    Performance Indicators YES NO


    1. Can identify the different parts of angle grinder
    2.Can installed or removed the wheel guard
    3.Can check all the precaution before using the flow cutting.
    4 Can installed or removed the depressed center grinding
    wheel/Multi-disc
    5. Can installed or removed the depressed abrasive disc
    6.Can replaced the carbon brush
    7. Can operate the angle grinder confidently
    8. Can repair the angle grinder safety fuse

    Note: Have learners assess their performance. For criteria needing assistance, provide
    the appropriate intervention

    VALUING
    What is the best way to clean the surface and edges of materials?
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    POSTTEST

    Directions: Encircle the letter of the correct answer in every items.

    _____1. What is a piece of metal which will be weld to do a certain task?


    a. Electrode
    b. Grinder
    c. wire brush
    d. workpiece
    _____2. This is a tool consisting of a brush whose bristles are made of wire, it is
    generally a medium- to high-carbon
    a. Electrode
    b. Grinder
    c. Steel brush
    d. Workpiece
    _____3. This is a handheld power tool used for grinding (abrasive cutting) and
    polishing.
    a. Electrode
    b. Portable Angle Grinder
    c. Steel brush
    d. Workpiece
    _____4. Root face of beveled joint will not exceed a maximum of ___________
    a. 3 mm
    b. 5mm
    c. 4mm
    d. 6 mm
    _____5. This is iron containing a small percentage of carbon, strong and tough but
    not readily tempered
    a. High-tensile steel
    b. Higher-carbon steels
    c. Medium Carbon steel
    d. Mild or low-carbon steel
    KEY TO CORRECTION
    D 5. 5. A
    D 4. 4. D
    B 3. 3. Inner flange 3. B
    C 2. 2. Shaft lock 2. Flex wheel 2. A

    References
    D 1. 1. Lock nut wrench 1. Lock nut 1. C
    POST TEST ACTIVITY 1 PRETEST

    References

    Government of the Philippines. DepEd-NCR Shielded Metal Arc Welding Module 1


    series 2019

    ^ Jump up to:a b c d "What is CNC Plasma Cutting?". www.manufacturingnetwork.com. Retrieved 2015-11-


    17.

    ^ "The life and times of plasma cutting". www.thefabricator.com.

    ^ "Making plasma cutting easier". www.thefabricator.com.

    ^ "Eye and face protection. - 1910.133". www.osha.gov. Retrieved 2015-09-27.

    ^ "How To Use A Plasma Cutter - A Comprehensive Beginners Guide".


    ^ Sacks, Raymond; Bohnart, E. (2005). "17". Welding Principles and Practices (Third ed.). New York:
    McGraw_Hill. p. 597. ISBN 978-0-07-825060-6.^ see the online seller Amazon, for example

    https://www.youtube.com/watch?v=GhDwwmtqH-Y

    https://www.millerwelds.com/resources/article-library/tech-tips-for-better-plasma-cutting

    http://www.cvosupply.com/upload/images/Document/%E0%B9%80%E0%B8%84%E0%B8%A3%E0%
    B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%95%E0%B8%B1%E0%B8%94%E0%B9%81%E
    0%B8%81%E0%B9%8A%E0%B8%AA/koike/manual/Koike%20IK-12%20Beetle.pdf

    https://www.youtube.com/watch?v=GhDwwmtqH-Y

    https://www.google.com.ph/search?hl=en&tbm=isch&sxsrf=ALeKk01E0r5RTtR2mwCvP_noVntoLBB
    6pg%3A1595814913293&source=hp&biw=1366&bih=625&ei=ATQeX4zbD8zVm

    https://www.ganpatind.com/carbon-steel-plates-supplier-exporter/
    https://www.thefabricator.com/thefabricator/article/cadcamsoftware/the-art-of-bevel-
    cutting#gallery-3

    https://www.thefabricator.com/thefabricator/article/plasmacutting/better-bevels-with-plasma-arc-
    cutting

    1. "Classification of Carbon and Low-Alloy Steels"


    2. ^ Knowles, Peter Reginald (1987), Design of structural steelwork (2nd ed.), Taylor & Francis,
    p. 1, ISBN 978-0-903384-59-9.
    3. ^ Engineering fundamentals page on low-carbon steel
    4. ^ Elert, Glenn, Density of Steel, retrieved 23 April 2009.

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