INSTALLATION and SERVICE MANUAL

KONE
AUTOMATIC SLIDING DOOR OPERATOR
CONTENTS:

1 GENERAL: ................................................................................................................................................... 2
2 INSTALLATION: ........................................................................................................................................ 3
2.1 INSTALLATION ORDER:.................................................................................................................... 3
2.2 MOUNTING THE RAIL ............................................................................................................................... 4
2.3 MOUNTING SIDE PANELS.......................................................................................................................... 5
2.4 MOUNTING PHOTOCELL (BEFORE MOUNTING DOOR WINGS). ................................................................... 6
2.5 MOUNTING THE CARRIERS ....................................................................................................................... 7
2.6 MOUNTING OF THE CONNECTION STRIP FOR BASIC UNIT AND ENDBUFFERS.............................................. 8
2.7 MOUNTING AND ADJUSTMENT OF THE DOOR WINGS ................................................................................ 9
2.8 ADJUSTMENT OF THE END BUFFERS ........................................................................................................ 9
2.9 MOUNTING OF THE ELECTR. LOCKING DEVICE AND HOOK- AND BAR LOCK ............................................ 10
2.10 ADJUSTMENT AND FUNCTION (POWERLESS) OF THE ELECTRICAL LOCKING DEVICE ............................... 11
2.11 MOUNTING OF THE BOTTOM GUIDE........................................................................................................ 12
2.12 MOUNTING THE BASIC-UNIT; CONNECTION OF THE DOOR WINGS TO THE CONNECTION BARS ................. 12
2.13 ADJUSTING TOOTHED BELT .................................................................................................................... 13
2.14 MOUNTING OF THE BASIC-UNIT INTO THE RAIL ...................................................................................... 13
2.15 CONNECTION BARS ................................................................................................................................ 14
2.16 MOUNTING AND CONNECTION OF ACTIVATING DEVICES, IN- AND OUTPUTS ........................................... 15

IMPORTANT:
-It is strictly forbidden to make copies of this manual in any form and to give this
manual or parts of this manual or information of this manual or the dooroperator
including the programming facilities to third persons or companies
-This manual is owned by KONE DEURSYSTEMEN BV and has to be returned on
request.
-Copyright is exclusive for KONE DEURSYSTEMEN BV
- Previous manuals should not be used!

1 GENERAL:

• The UWS automatic sliding door operators are designed to open and close sliding door wings as reliably as
possible and to grant persons a safe passage.

• If the door operator is damaged, if persons are injured or damage is inflicted in any other way by improper use
or by improper application of technical data and/or equipment KONE DEURSYSTEMEN BV. Will accept no
liability, supply parts under the guarantee, or carry out repairs.

• Qualified persons should only carry out Electrical connections to the electricity mains.

• Electrical connections to- or on the Printed Circuit Board should only be carried out after switching off the
power supply and by using ESD equipment.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 2 of 15

2 INSTALLATION:

4 14

13 11
5

12
1

10
2

8
3

15

2.1 INSTALLATION ORDER:

1- Mounting rail.
2- Mounting side panels.
3- Mounting photocells
4- Mounting carriers.
5- Mounting and adjustment door wings.
Adjustment end buffers.
6- Mounting bottom support.
7- Mounting motor and control unit on the sub-frame,
Mounting sub frame in the rail and
Connection of door wings to the connection bars.
8- Mounting electrical locking device.
9- Mounting control unit.
10-Mounting and connection of activating devices.
11-Mounting and connection of the programme- or selector switch.
12-Mounting and connection of the emergency button.
13-Mounting and connection options (I.e. Battery unit, lamps, etc.)
14-Connection of power supply, adjustment and function control.
15-Mounting and cleaning cover, door- and side panels.
16-Function explanation to the user.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 3 of 15

2.2 Mounting the rail

• Define the rail length with the opening width.

In case of installing afterwards the running track (no. 7) with rubber profile (no. 3) into the rail (no. 1) be
sure the running track and rail are connected on the most left and right-handed side with a connector (no.
58) and with 2 self-winding screws (hole = 2.5 mm).
• Check the floor with a water level.

Attention!! The floor must be on water level, before starting the installation of the
door unit and door.

• Define door height A and B on the X A B

left- and right-hand side of the
door light opening LO from the
finished floor level. LO

• Draw a horizontal line (X) 10 mm

on the wall above the longest door height.
(Height A or B).
This line shows the bottom of the
rail that has to be mounted.

Attention!! Line X must be exactly on water level.

The door unit must always be mounted on water level!

„ Define the middle (M) of the opening width.

- In case of 2 door wings point M is equal to the middle point of the opening width.

- In case of 1 door wing point M is equal to the left- or right-handed side of the opening width,

M M M

Doors in closed position!

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 4 of 15

Mounting rail (continuation):

Check if the wall, on which the unit will be mounted, is flat.

If the wall is not flat, aluminium-packing strips must be used to fill any
gaps when mounting the rail to prevent bending when the installation
bolts in the wall are tightened.

• Use suitable bolts, washers, etc. during the

mounting of the rail.

• Preferably affix bolts behind the motor and end wheel.

58 59
• All bolts must be secure.

• Connect the running track and mounting rail on the most

left and right handed side by using stripe 58 and bolt 59.
(earthen the rail!)

• Finally clean the rail.

2.3 Mounting side panels

• The side panels have to be mounted on water level

underneath the rail.

Be sure the side panels are fixed well to the wall, floor and rail!

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 5 of 15

2.4 Mounting photocell (before mounting door wings).

• The cables of the photocells and the photocells have to be installed first before mounting the door wings.
The cables must be installed in the rubber door frame-profiles or in the aluminium profiles of the door
frame (use silicon in the aluminium profiles to fasten the cables!).

• Attention!! Ensure that the cables are

not damaged during installation in
the doorframe or by the door wing.

The height of 1 set (PLP 6) is

between ± 575 - 800mm.

The height of 2 sets (PLP 8/5) is: S E

Top set about 1000 mm 800MM
Bottom set about 200 mm

• Attention: When 2 sets are used,

Transmitters (S) and receivers (E)
have to be mount crosswise.

• Install the cables properly in the unit

and cut to the correct length.

Attention!! Don't lay the cables in a roll, S E

as this can cause interference and interfere 1000MM
with the operation of the photocells.
Cut off excess cable.
E 200MM S
• finally connect the photocells and cables.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 6 of 15

2.5 Mounting the carriers

21

22

14

12

15
P 16
17

18

- Place the carriers (14) into rail (1). (The Running wheels (22) have to be placed on the bottom of the running
track !)

- Push the Upper wheel(21) gently in direction of the arrow (P) and tighten the screw of this wheel.

- Attention: This wheel may NOT touch the upper part of the running track.

- To mount and adjust the door wings the connection plate (15) on the carrier is used. This plate gives the
possibility to adjust the door wing to the right height by means of the adjusting bolt (18).
- After adjusting the door wing the connection plate (15) has to be fixed by
using the bolts 17. Bolts 16 stays loose and is just for connection both plates during adjusting these plates.

- Attention: Total door weight when using 2 door wings is 240 kg - UWS2400 and 140 kg - UWS1400.

- Per doorwing 2 carriers are used with a total carrying capacity of 120 kg.

- Attention: If the door wing is > 120 kg, use for every 60 kg extra an extra carrier as well, (i.e Telescopic)

- Opening between the carriers in closed position is 25 mm and is blocked by the end buffers.
- The adjustment of the carriers must leave an opening of 1 mm when the locking clasp (13) is in locked position.
- Without locking device or only electrical locking use end buffers no. 11A.
- With hook locks use end buffers no. 11B.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 7 of 15

2.6 Mounting of the connection strip for basic unit and endbuffers

After mounting the door wings the connection strip (no.4) in the middle of the rail has te be mounted in the top
profile (no 6).
On this strip the basic unit is fixed afterwards.
The connection strip (no. 4) is fixed with 2 adjusting screws (Allen-key inside M8 x 20) no.5.
The basic unit (no. 23) has to be fixed afterwards with 4 screws Ripp M8 x 12 (no. 17).
When using the basic unit 1800m 1 extra screw no.17 is used.
On the left- and right handed side of the connection strip 2 long bolts (M8 x 120) including 2 nuts are mounted. On
these bolts the basic unit can be fixed during maintenance.
On the most left handed side an extra screw must be present for earthed contact.
This is screw no. 17 with a toothed washer (DD x 8); this screw must be fixed securely.
The end buffers (no. 11) are installed on the left and right handed side into the rail.
These are fixed with screw no. 53 (Ripp M6x12) and sliding nut no. 57 (M6).
The middle end buffers are mounted on strip and fixed into a special sliding nut with the same length as the strip.
The width of this strip is normal 60 mm (no. 11A).
When hook locks are installed, the end buffers are mounted on a strip (no. 11B) with a length
of 130 mm .

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 8 of 15

2.7 Mounting and adjustment of the door wings

16

6
1
17
21

4
22
1
14
7
7

58
11

28 3

27
2
26
8

45
9
44

• Connect the door wing (44) to the carriers (14).

Before doing that, the mounting profile (26) has to be connected securely to the top of the door wings.
The connection bolts have to be fixed in the top of the door wing (44) or in a strip (45).
45 must be a metal- or aluminium strip and mounted well in the top of the door wing (44).

2.8 Adjustment of the end buffers

After fixing the door wings and carriers,
11 the end buffers (11) have to be adjusted.
To prevent finger traps a clearance of 25
mm between the vertical profiles of the
door wing and side panel remains in full
open position, a max. of 8 mm between
Min 25mm 11
glass side panel and vertical door profile
and a max. of 8 mm clearance under the
door wings.

After correct adjustment tighten all bolts

Max 8 mm securely.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 9 of 15

2.9 Mounting of the electr. locking device and hook- and bar lock

13
-Per door wing 2 carriers are used.
Opening between the carriers is 25 mm
and is blocked by the end buffers (11).
-The adjustment of the carriers must
leave an opening of 1 mm when the
locking clasp (13) is in locked position.
By sliding the basis unit (23) a little
to the left or right, the right position
will be found.
-The electrical locking device is
connected to the locking board that
is plugged into the PCB. 11 11
25MM

ATTENTION: Use ESD anti-static safety devices before opening the PCB or touching boards !

-When hook- or bar locking devices 12 13 12

are used , the long clasp (12) has to be
fixed on the inner carriers.

This extra room allows an extra

aluminium profile on the inner part
of the door wing to mount the
hook- or bar locking.

-The opening between the carriers

must be 95 mm.

11 95 mm 11

Single sliding doors with a electrical

locking device have to be provided
with an special mounting plate (no. 55 23 1 55 56
55) for mounting the electrical
locking including a lock clasp (no.
56) or end wheel.
Depending of the opening direction
this plate is mounted on the left or 1 56
right handed side.
The electrical locking is hooked
behind the locking clasp (no. 12 or
13) on the carrier and the locking
clasp (no. 56) in the rail in locked
position. 55

When the opening width is over 3

meter, the end wheel has to be
mounted on this plate (no. 55) as well and fixed on the right handed side of the basic unit (no 23). (When a
electrical locking is present, it is possible to have one plate on the left side for the locking device and one on the
right side for the end wheel)

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 10 of 15

2.10 Adjustment and function (powerless) of the electrical locking device

14 40 43 23 13 41

The electrical locking (40) together with the locking clasp (13) is pushed through the
mounting opening (43) into the basic-unit (23) and secured by the bolts (41).
The doors are closed fully and the locking device is placed into locked position.
In this position there must be a space of about 1mm between the locking clasp and the locking clasp on the
carrier.

To change from powerless locked to powerless unlocked: 1- Remove the 2 wires of the solenoid. 2-Remove
bolts A 3- Bring the solenoide incl. the spring to the other side. 4- bring in the bolts in C and fasten them.
4- connect the 2 leads of the solenoid again in the terminal

Grey
Yellow

green

Micro-sw.
for
locking

Optional
M Switch

2 leads

Terminal
White
Braun

Spring Solenoide A A Manual unlock C C

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 11 of 15

 2.11 Mounting of the bottom guide

1
• The bottom guide (20) has to be fixed
19 19
in the floor with 2 rust proof steel bolts
after the correct position has been found.

Ensure that the door (19) has free movement

and slides smoothly over the bottom guide.
20
An 8 mm clearance must be left under
the door wing.

Attention: the bolts of the bottom guide

must be tightened securely in the floor.
8 MM
(When using WALDOOR 30S profile the bottom
guide is already integrade into the side panel).

2.12 Mounting the basic-unit; connection of the door wings to the connection bars

23 29 32 33

The basic-unit (23) is supplied with:

- the motor (46)
- end wheel (39)
- construction to adjust the belt tension (47)
BLACK
- toothed belt (36)
- connection bar (29)
- cover support (33)
34 - cover bar (32)
- distance tubes (34) (2 Types: short (silver) and long (black).

Attention: The black distance tubes (34) are mounted to the

upper part of the belt and to the right handed door wing.

29 - belt mounting bracket (35)

Attention:
-Be sure the motor is earthed well on the basic unit by means of an special earthed strip.
-Don't mount the cables in a roll but parallel.
-Cables must be fixed with cable binders.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 12 of 15

2.13 Adjusting toothed belt

After mounting the motor, toothed belt and end wheel (39)
the toothed belt has to be tightened by means of the con-
struction to adjust the belt tension (47). Bolt 48 is to loosen.
The plate must be moved MANUALLY in the direction of
the arrow. The upper and the bottom part of the belt must be
pushed gently together and bolt (48) retightened.
Bolt 5 is to fasten the basic unit upto the mounting rail

47 48

2.14 Mounting of the basic-unit into the rail

Mark the middle of the basic-unit (23).

Mount the basic-unit (23) into the rail (1). Middle point of the basic-unit is, when using double doors, the middle
point of the rail. When single sliding doors are used the basic-unit is mounted on the left or right side of the rail
(depending on the direction of door travel).
Tighten the connection bolts.

46

36 23

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 13 of 15

2.15 Connection bars

After the basic-unit is mounted into the rail, the connection bars (29) have to be connected to the carriers with
bolts .

First close the doors fully.

Connect the connection bolts through the holes (37) into the basic unit.

• ATTENTION: Check that the heads of these bolds don't touch the carriers or basic-unit after these bolts
have been tightened.

Check the right position of the belt clamp (35) on the connection bar. This clamp must be in line with the
connection bar

ATTENTION: Diagram below is in back view

37 29 35

39 35 36 29 37 38

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 14 of 15

2.16 Mounting and connection of activating devices, in- and outputs

• Pay attention to the correct mounting of motion detectors and that under no circumstances should the
motion detectors be activated by moving objects, like plants or wind and rain in the active area.

- When mounted on the cover check that the cover is securely mounted using all screws. Under no
circumstances should the cover be allowed to vibrate and activate the motion detector.

- When mounted outside a weather proof housing must be installed above the motion detector.

• Mounting of other activating devices.

• Connect all activating devices, photocells, firealarm etc.

ATTENTION:

-Connect wiring only when the power supply is switched off.

-Check after wiring connection that the wiring is connected according to the wiring diagram and the
wiring in the connection-terminals are tight.

-Check that when closing the cover no cables can be trapped by the cover.

-When the motion detector is mounted on the cover check the connection terminal of the motion detector:
when raising the cover that the connection terminal can not get loose from the motion detector and the
wiring must be free of carriers, belt, etc.

• Mount the cover on the cover supports (33).

Check that, after mounting the cover, the cover doesn't hit the door wing.

UWS2400 -VS 010 KONE DEUSYSTEMEN BV Page 15 of 15