Material and Equipment Standard For Line Pipe
Material and Equipment Standard For Line Pipe
Material and Equipment Standard For Line Pipe
FOR
LINE PIPE
FOURTH EDITION
DECEMBER 2020
This Standard is the property of Iranian Ministry of Petroleum. All rights are reserved to the owner.
Neither whole nor any part of this document may be disclosed to any third party, reproduced, stored in
any retrieval system or transmitted in any form or by any means without the prior written consent of
the Iranian Ministry of Petroleum.
Dec. 2020 IPS-M-PI-190 (4)
FOREWORD
The Iranian Petroleum Standards (IPS) reflect the views of the Iranian Ministry of Petroleum and are
intended for use in the oil and gas production facilities, oil refineries, chemical and petrochemical
plants, gas handling and processing installations and other such facilities.
IPS are based on internationally acceptable standards and include selections from the items
stipulated in the referenced standards. They are also supplemented by additional requirements
and/or modifications based on the experience acquired by the Iranian Petroleum Industry and the
local market availability. The options which are not specified in the text of the standards are itemized
in data sheet/s, so that, the user can select his appropriate preferences therein.
The IPS standards are therefore expected to be sufficiently flexible so that the users can adapt
these standards to their requirements. However, they may not cover every requirement of each
project. For such cases, an addendum to IPS Standard shall be prepared by the user which
elaborates the particular requirements of the user. This addendum together with the relevant IPS
shall form the job specification for the specific project or work.
The IPS is reviewed and up-dated approximately every five years. Each standards are subject to
amendment or withdrawal, if required, thus the latest edition of IPS shall be applicable
The users of IPS are therefore requested to send their views and comments, including any
addendum prepared for particular cases to the following address. These comments and
recommendations will be reviewed by the relevant technical committee and in case of approval will
be incorporated in the next revision of the standard.
PART I ............................................................................................................................................ 1
1. Introduction ..................................................................................................................................... 1
1.1 Scope ................................................................................................................................... 1
2. General Definitions ......................................................................................................................... 2
PART II ............................................................................................................................................ 3
2. Normative References.................................................................................................................... 3
3. Terms and Definitions, Symbols, and Abbreviations ................................................................. 4
3.1.23 HFW Pipe ........................................................................................................................ 4
3.1.60 Test Unit ......................................................................................................................... 4
4. Conformity ...................................................................................................................................... 5
4.1 Units of Measurement ........................................................................................................ 5
4.2 Rounding ............................................................................................................................. 5
5. Compliance to this Specification .................................................................................................. 6
5.1 Quality ................................................................................................................................. 6
5.3 References to Annexes...................................................................................................... 6
5.4 Minimum Inspection Requirements ................................................................................. 6
6. Pipe Grade, Steel Grade and Delivery Condition ........................................................................ 7
7. Information to be Supplied by the Purchaser ............................................................................. 7
7.1 General Information ........................................................................................................ 7
7.2 Additional Information ....................................................................................................... 7
8. Manufacturing ................................................................................................................................. 7
8.1 Process of Manufacture .................................................................................................... 7
8.4 Tack Welds ........................................................................................................................ 10
8.6 Weld Seams in SAW Pipe ............................................................................................... 11
8.8 Treatment of Weld Seams in EW Pipe........................................................................... 11
8.8.2 PSL 2 HFW Pipe............................................................................................................ 11
8.9 Cold Sizing and Cold Expansion ................................................................................... 12
8.11 Jointers ...................................................................................................................... 12
8.12 Heat Treatment ............................................................................................................... 12
8.13 Traceability ..................................................................................................................... 13
8.14 Preparation of Edges for Welding ........................................................................... 13
9. Acceptance Criteria ...................................................................................................................... 13
9.2 Chemical Composition ................................................................................................... 13
9.6 Flattening Test .................................................................................................................. 15
9.8 CVN Impact Test for PSL 2 Pipe ..................................................................................... 15
9.10 Surface Conditions, Imperfections and Defects .........................................................17
9.11 Dimensions, Mass and Tolerances .............................................................................. 19
9.12 Finish of Pipe Ends ........................................................................................................ 20
9.13 Tolerances for the Weld Seam...................................................................................... 21
9.14 Tolerances for Mass....................................................................................................... 23
9.15 Weldability of PSL 2 pipe .............................................................................................. 23
9.16 Crack Tip Opening Displacement (CTOD) Test (for Fracture Toughness
Evaluation) ...................................................................................................................... 23
9.17 Hardness Survey ............................................................................................................ 23
9.18 Spring-back Ring Test for Residual Stress Evaluation ..............................................24
Dec. 2020 IPS-M-PI-190(4)
PART I
1. Introduction
This Standard specification gives the amendments and supplements to API Spec 5L (Forty-Sixth
Edition-2018) "Specification for Line Pipe" named parent standard.
The amendments/supplements to API Spec 5L given in PART II of this Standard are directly related
to the equivalent sections or clauses in API Spec 5L. For clarity, the section and paragraph
numbering of API Spec 5L has been used as far as possible. Where clauses in API Spec 5L are
referenced within this Standard, it shall mean those clauses are amended by this Standard. Clauses
in API Spec 5L that are not amended by this Standard shall remain valid as written. Furthermore, in
this standard, there are two conditions which will be selected based on the service condition at the
COMPANY discretion, as the following:
a) Unless otherwise specified by the purchaser: It means the clause shall be carried out, unless the
purchaser specified another requirement in purchase order or manufacturer documents (i.e.
MPS/QCP-ITP etc.) with Company approval.
b) If specified by the purchaser: It means the clause is not mandatory to carry out, unless the
purchaser specified it in purchase order or manufacturer documents (i.e. MPS/QCP-ITP etc.)
with COMPANY approval.
Unless defined otherwise in the purchase order, the order of precedence (highest authority listed
first) of the documents shall be:
a) Regulatory requirements.
b) Contract documentation (e.g. Purchase order, Approved MPS/QCP-ITP or Data sheet).
c) This specification.
d) The parent standard.
Note 1: This is a revised version of this standard, which is issued as revision (4)-2020.
Revision (3)-2014 of the said standard specification is withdrawn.
1.1 Scope
This standard specifies requirements for manufacturing of product specification level PSL 2 of
seamless and welded pipe (including SAW and HFW) for use in pipeline transportation systems in
the petroleum, petrochemical and natural gas industries.
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2. General Definitions
The users of this Standard shall consider the following definitions:
Refers to the persons, firm or company whose tender has been accepted by the COMPANY and
who will supply the product.
INSPECTOR:
The Inspector referred to in this Standard is a person/persons or a body appointed in writing by the
COMPANY for the inspection of fabrication and installation work.
SHALL:
Is used where a provision is mandatory.
SHOULD:
Is used where a provision is advisory only.
WILL:
Is normally used in connection with the action by the COMPANY or its representative in order to
future decisions or actions, rather than by a contractor, supplier or vendor.
MAY:
Is used where a provision is completely discretionary.
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PART II
2. Normative References
Add to this clause the following:
API RP 5LW “Recommended Practice for Transportation of Line Pipe on Barges and
Marine Vessels”
ASME BPVC Section II - Part C “Specifications for welding rods, electrodes and filler metals”
ASME BPVC Section VIII - Div 1 “Rules for construction of pressure vessel”
ASTM E45 “Standard Test Methods for Determining the Inclusion Content of Steel”
ASTM E112 “Standard Test Methods for Determining Average Grain Size”
ASTM E384 “Standard Test Method for Knoop and Vickers Hardness of Materials”
ASTM E1180 “Standard Practice For Preparing Sulfur Prints For Macrostructural
Evaluation”
AWS A5.1/A5.1M “Specification for Carbon Steel Electrodes for Shielded Metal Arc
Welding”
AWS A5.5/A5.5M “Specification for Low Alloy Steel Covered Arc Welding Electrodes”
AWS A5.17/A5.17M “Specification for Carbon Steel Electrodes and Fluxes for Submerged
Arc Welding”
AWS A5.18/A5.18M Specification for Carbon Steel Filler Metal for Gas Shielded Arc Welding.
AWS A5.23/A5.23M “Specification for Low Alloy Steel Electrodes and Fluxes for Submerged
Arc Welding”
AWS A5.28/A5.28M “Specification for Low Alloy Steel Filler Metal for Gas Shielded Arc
Welding”
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BS 8701 “Full ring ovalization test for determining the susceptibility to cracking of
line pipe steels in sour service - Test method”
EFC Publication 16 “Guidelines on Materials Requirements for Carbon and Low Alloy Steels
for H2S-Containing Environments in Oil and Gas Production”
ISO 3183:2019 “Petroleum and natural gas industries - Steel pipe for pipeline
transportation systems”
ISO 5817 “Welding — Fusion-welded joints in steel, nickel, titanium and their
alloys (beam welding excluded) — Quality levels for imperfections”
ISO 14732 “Welding personnel - Qualification testing of welding operators and weld
setters for mechanized and automatic welding of metallic materials”
NACE MR0175/ ISO 15156 “Petroleum and natural gas industries - Materials for use in H2S
containing environments in oil and gas production”
NACE TM0316 “Four-Point Bend Testing of Materials for Oil and Gas Applications”
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Dec. 2020 IPS-M-PI-190(4)
requires the creation of a new test unit unless otherwise specified in this standard:
I. Changing pipe-manufacturing process and conditions.
II. The pipes subject to any reprocessing.
III. Changing each Heat No.
IV. An increase or decrease in the cold-expansion ratio of more than 0.002.
V. Producing pipes with the same conditions:
• Not more than 200 pipes with OD ≤ 6".
• Not more than 100 pipes with 6" < OD < 20".
• Not more than 50 pipes with OD ≥ 20".
4. Conformity
4.1 Units of Measurement
The existing clause shall be deleted and replaced with the following:
This Standard is based on International System of Units (SI), as per IPS-E-GN-100 except where
otherwise specified.
4.2 Rounding
The existing clause shall be deleted and replaced with the following:
Unless otherwise stated in this Standard, to determine conformance with the specified
requirements, observed or calculated values shall be rounded to the nearest unit in the last right-
hand place of figures used in expressing the limiting value, in accordance with IPS-E-GN-100, part
5.6 "Guide for the Rounding of Numbers".
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5.1 Quality
Add to this clause the following:
The manufacturer shall be previously audited or accepted by the purchaser.
All sub-contractors (e.g. raw material supplier, NDT supplier, etc.) shall be clearly identified (unless
defined otherwise at the bid stage) and accepted by the purchaser.
Quality plans and inspection and test plans, developed as outputs to operational planning and
control for the products and services, shall define the specific controls to be implemented by the
manufacturer and when applicable sub-manufacturers to ensure conformance with the specified
requirements. Controls shall address both internally and externally sourced processes products and
services.
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Note 1: An indication found but later cleared by additional NDT checks shall not be part of the
above repair rate ratio.
At the end of the manufacturing activities and tests, the manufacturer shall provide a test report (and
graphs for hydrotest and heat treatment) giving the results information. Finally, manufacturer shall
prepare a final book of all manufacturing activities and tests associated with product certificates.
Any work performance or test result not in conformance with the purchaser’s specifications or
agreed procedure shall be subject to a nonconformance request (NCR), to be issued by the
manufacturer for the purchaser’s acceptance. Each NCR report shall state the corrective action
proposed by the manufacturer. A NCR process including lead times for issue and response shall be
agreed at the Pre-Inspection Meeting (PIM).
8. Manufacturing
8.1 Process of Manufacture
Add to this clause the following:
Any change to the essential manufacturing process parameters beyond the limit qualification of the
MPQT shall require requalification (see Annex B).
Note 1: Type of pipes including COW, COWL, COWH, LFW, LW, Double-seam SAWL and Double-
seam COWL are not acceptable and all related clauses shall be ignored.
Note 2: COW may be acceptable only for making a continuous tack weld in SAW pipe.
Note 3: HFW pipe is generally limited to a maximum wall thickness 20 mm.
Note 4: For type of pipe end, only plain end and beveled end are acceptable.
Note 5: For using of SAWH pipes design principles shall be considered and specified by the
purchaser based on the service condition. SAWH pipe is generally manufactured where
the outer diameter is equal and above 24" (610 mm).
Unless otherwise specified by the purchaser, SAWH pipes shall be manufactured by
offline manufacturing process (i.e. helical two-step (HTS)); this process is split into pipe
forming combined with continuous tack welding followed by submerged arc welding.
SAWH line pipe shall not be used for any of the following applications:
a) Where the seam welds are at risk of corrosion due to water drop out.
b) In sour service.
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8.3.2 The existing clause shall be deleted and replaced with the following:
The ingots, blooms, billets, slab, strip (coil) or plates used as starting material for the manufacture of
pipe shall be made in a basic oxygen or electric arc furnace.
Slitting of mother plate/ strip (coil) or slabs should not carried out.
Note 1: If slitting allowed by the purchaser based on the service condition, at least the following
precautions shall be considered:
• Metallographic investigations (including e.g. micro and if required macro and hardness)
shall be applied to determine the wide of segregation zone throughout full wide of
mother plate/ strip (coil) or slabs.
• Center slitting of mother plate/ strip (coil) or slabs and slitting through segregation zone
are not permitted (due to adverse effects of probable segregations).
• Slitting may be performed such that a suitable distance between "segregation zone"
and "weld area (including seam and HAZ)" be at least 5 times of nominal wall thickness
of pipe (i.e. 5t). The suitable distance may be varied at the COMPANY discretion based
on metallographic investigations and service condition.
• If there is no observable segregation zone through metallographic investigations, the
suitable distance (i.e. 5t or specified by the purchaser) shall be applied between center
line of "mother plate/ strip (coil) or slabs" and "weld area (including seam and HAZ)".
• Metallographic investigations shall be carried out at least once for each slitting.
Note 2: Strip (coil)/plate end welds are not permitted and related clauses shall be ignored.
8.3.3 The existing clause shall be deleted and replaced with the following:
The manufacturer shall demonstrate that clean steel making practices are used and specific
treatment to control inclusions size, shape and distribution are employed to produce the quality steel
required to manufacture the pipes according to this specification. For HFW pipes, inclusion control
with respect to content, distribution and shape shall be performed by desulfurizing, degassing, and
either calcium injection or rare earth metal treatment.
The manufacturer shall record details of the casting sequences (e.g. casting strand, number of
heats, tons, scrapping lengths). These parameters shall be available for inspector review, if
requested.
In addition, the following requirements shall be considered and reported, unless otherwise specified
by the purchaser:
a) If steel scrap is used, delivered scrap shall be checked for radioactivity; no radiation is permitted.
b) The steel shall be fully killed.
c) The gas content of Oxygen, Hydrogen and Nitrogen within molten steel or product shall be
checked online (and documented) and be equal or less than 30 ppm, 5 ppm and 120 ppm,
respectively.
The inspection frequency shall be at least one sample per heat No. under the same
manufacturing conditions.
d) Sulfur print testing should be carried out for the slab used for the manufacture of pipe, according
to ASTM E1180 to reveal the segregation and distribution of sulfide inclusions to ensure the
uniformity of productions. The test results shall not exhibit long continuous or accumulated
segregations d) Any other acceptance criteria or sulfur print pattern (or method) shall be specified
by the purchaser if required based on the service condition.
Suitable inspection frequency shall be specified by the purchaser based on the service condition;
unless otherwise specified by the purchaser, the inspection frequency shall be at least one
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sample per each ten heat No. or charge No. (whichever applicable) under the same
manufacturing conditions (For sour service frequency, see H.3.2.1).
Segregation analysis shall be carried out for the slab used for the manufacture of pipe, by cross-
section chemical analysis at least at the surface, ¼ and ½ product thickness. The chemical
composition shall be within the variation of target chemical composition (See B.5.2.1).
Suitable inspection frequency shall be specified by the purchaser based on the service condition;
unless otherwise specified by the purchaser, the inspection frequency shall be at least one
sample per each ten heat No. or charge No. (whichever applicable) under the same
manufacturing conditions (For sour service frequency, see H.3.2.1).
Note 1: Macrographic and micrographic methods associated with a suitable inspection frequency
and criteria to evaluate the uniformity of productions may be specified by the purchaser if
required based on the service condition.
e) The steel used for the manufacture of pipe shall be fine grained with a grain size of ASTM No.8
or finer, as defined in ASTM E112. Generally, this grain size criteria is for steels including ferrite-
pearlite microstructures; and for other microstructures (as primary austenite grain size in a full
martensitic microstructure steel, etc.), the grain size criteria shall be specified by the purchaser if
required.
Suitable inspection frequency shall be specified by the purchaser based on the service condition;
unless otherwise specified by the purchaser, the inspection frequency shall be at least one
sample per each ten heat No. or charge No. (whichever applicable) under the same
manufacturing conditions.
Note 1: Grain size measurement for SMLS and welded pipes shall also be carried out after final
mechanical and thermal processes of pipe manufacturing, to ensure achieving a grain size
of ASTM No.8 or finer.
f) The steel used for the manufacture of pipe shall be examined at least at location ¼ and ½ product
thickness for a banded structure in terms of "carbon / carbides segregation" and "ferrite or
pearlite/martensite, etc" and qualified under the responsibility of the pipe manufacturer.
Assessing the nature, extent and degree of banding or orientation for single-phase (constituent)
and two or more phases (constituents) microstructures shall be carried out as stereological or
microindentation hardness procedures whichever is applicable as defined in ASTM E1268 to
ensure the uniformity of productions. Furthermore, the acceptance criteria may be specified by
the purchaser if required based on the service condition.
Suitable inspection frequency shall be specified by the purchaser based on the service condition;
unless otherwise specified by the purchaser, the inspection frequency shall be at least one
sample per each ten heat No. or charge No. (whichever applicable) under the same
manufacturing conditions. (For sour service frequency, see H.3.2.1)
Note 1: Bidirectional mechanical test (including at least tensile and CVN impact tests) associated
with a suitable inspection frequency may be specified by the purchaser if required based
on the service condition to ensure achieving fairly isotropic mechanical properties; The
results shall be within the tolerance of target mechanical properties.
Unless otherwise specified by the purchaser, the inspection frequency shall be at least
one sample per each ten heat No. or charge No. (whichever applicable) under the same
manufacturing conditions.
Note 2: The degree of banding or orientation of microstructure measurement (and bidirectional
mechanical tests, if required by the purchaser) for SMLS and welded pipes shall also be
carried out after final mechanical and thermal processes of pipe manufacturing to ensure
achieving acceptance criteria.
g) The steel used for the manufacture of pipe shall not have detrimental inclusions contents with the
following considerations. The inclusion rating shall be performed in accordance with the
microscopical test method of ASTM E45 (Method D: Low Inclusion Content) and shall not be
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Dec. 2020 IPS-M-PI-190(4)
higher than severity 1.5 for all types of heavy and thin inclusions (i.e. types A, B, C and D
inclusions). Any other acceptance criteria (severity) may be specified by the purchaser for each
type of inclusions or even all of them if required based on the service condition.
Suitable inspection frequency shall be specified by the purchaser based on the service condition;
Unless otherwise specified by the purchaser, the inspection frequency Unless otherwise
specified by the purchaser, the inspection frequency shall be at least one sample per each ten
heat No. or charge No. (whichever applicable) under the same manufacturing conditions (For
sour service frequency, see H.3.2.1).
Note 1: The microscopical test method D for inclusion rating of steel for SMLS and welded pipes
shall also be carried out after final mechanical and thermal processes of pipe
manufacturing to ensure achieving acceptance criteria.
8.3.6 The existing clause shall be deleted and replaced with the following:
Any lubricant or contamination on the weld bevel or the surrounding areas [minimum 100 mm (3.937
in.)] shall be removed before making the seam welds (tack weld and SAW weld). The weld bevel
shall be clean and completely dry.
8.4.1 e: The existing clause shall be deleted and replaced with the following:
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Dec. 2020 IPS-M-PI-190(4)
Shielded metal arc welding using low hydrogen electrodes from which the diffusible hydrogen
content of the resulting weldment shall not exceed 5 ml/100g of deposited metal.
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8.9.2 The existing clause shall be deleted and replaced with the following:
The sizing ratio for cold-expanded pipe shall not be less than 0.008 or more than 0.015.
Note 1: Non-expanded SAW pipe shall not be supplied unless explicitly stated on the purchase
order together with any supplementary test requirements. HFW shall not be cold expanded.
Note 2: Unless otherwise specified by the purchaser, non-expanded pipes manufactured by press
or roll bending processes are not acceptable unless full body heat treatment is performed.
Note 3: Unless otherwise specified by the purchaser, HFW and SAWH shall not be cold expanded.
8.11 Jointers
The existing clause shall be deleted and replaced with the following:
Jointers shall not be supplied and all related clauses shall be ignored.
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Note 3: See ASME Section VIII - Division 1- UCS-56 for details of stress relieve heat treatment
variables and tolerances.
Note 4: Unless otherwise specified by the purchaser, for sour service and demanding applications,
quenching by spraying is not recommended.
8.13 Traceability
Add to this clause the following:
The manufacturer shall record the following heat identity properties, as applicable:
a) Date of production.
b) Casting sequence number.
c) Heat number.
d) Casting strand number.
e) Billet/slab sequence number.
f) Mother billet/slab (If applicable).
g) Daughter billet/slab (If applicable).
h) Mother pipe/plate (If applicable).
i) Test unit identity.
j) Pipe numbering.
9. Acceptance Criteria
9.2 Chemical Composition
9.2.2 The existing clause shall be deleted and replaced with the following:
For PSL 2 pipe with t ≤ 25.0 mm (0.984 in.), the chemical composition for standard grades shall be
as specified in Table 5.
Note 1: The weight percentage of elements for all pipes:
S ≤ 0.010 P ≤ 0.020
Unless otherwise specified by the purchaser: For S ≥ 15 ppm: Ca/S = 2 to 5 with Ca ≤ 0.004
Unless otherwise specified by the purchaser: For S < 15 ppm: 0.001 ≤ Ca ≤ 0.004
Note 2: In footnote "a" of Table 5, for seamless pipe with t > 20.0 mm (0.787 in), the carbon
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C 0.040 Cr 0.100
Mn 0.200 P NA
Si 0.250 S NA
Ni 0.100 Ca NA
Cu 0.060 B NA
V 0.030 O NA
Nb 0.020 H NA
Al 0.040 N NA
a. For CEIIW and CEPcm the range shall be split equally around the datum CE (agreed target value).
(Allowable range: Target CEIIW ± 0.030 and CEPcm ± 0.020)
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9.2.3 The existing clause shall be deleted and replaced with the following:
For PSL 2 pipe with t > 25.0 mm (0.984 in.), the chemical composition shall be agreed with the
purchaser, this standard and with the requirements of Table 5 being amended as appropriate.
The existing clauses shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser, acceptance criteria for flattening tests shall be as
following:
a) No cracks or breaks shall occur in either weld or parent metal during flattening of the test
specimen to 50 % of the original outside diameter.
b) The specimen shall be further flattened to 33 % of original outside diameter without cracks or
breaks, other than in the weld.
c) There shall be no evidence of lamination or burnt metal during the entire test before opposite
walls of the pipe meet.
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t ≤ 20 Tb 0
20 < t ≤ 30 T-10 0
30 < t T-20 0
a. A lower test temperature may be specified by the purchaser
b. " T " is the minimum design temperature, which shall be specified in the purchase order. If no
minimum design temperature is indicated, it shall be taken as 0 °C.
The existing Table 8 shall be deleted and replaced with the following:
Table 8- CVN minimum average absorbed energy for pipe body, weld and HAZ of PSL 2 pipe
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9.8.2.2 The existing clause shall be deleted and replaced with the following:
For a set of three test pieces, the minimum average and individual shear fracture area for each test
shall be at least 85 % and 75 % respectively, at the test temperature specified in Table 29.
The existing clause shall be deleted and replaced with the following:
The minimum average (of a set of three test pieces) absorbed energy for each pipe weld and HAZ
test shall be as specified in Table 8, based upon full-size test pieces and test temperature specified
in Table 29.
If specified by the purchaser, for a set of three test pieces, the minimum average and individual
shear fracture area for each test shall be at least 75 % in the HAZ and 50 % in the weld, at the test
temperature specified in Table 29.
For each test (of a set of two test pieces), the average shear fracture area shall be ≥ 85 %, based
on 0 °C or minimum design temperature whichever is lesser. The minimum individual shear area
value shall be at least 75%.
Full wall thickness specimens shall be used, as far as possible; Where it is not possible to test a full
thickness specimen due to capacity limitation of testing equipment, the test temperature shall be
adjusted in accordance with API 5L3. DWT temperature reduction for a specimen with a thickness
greater than 39.7 mm shall be specified by the purchaser.
9.10.2 Undercuts
The existing paragraphs shall be deleted and replaced with the followings:
Undercuts in SAW pipe shall be investigated, classified, and treated as following:
a) Undercuts that have a depth ≤ 0.4 mm (0.008 in.) are acceptable, regardless of length, and shall
be treated in accordance with Clause C.1.
b) Undercuts that have a depth > 0.4 mm (0.008 in.) but ≤ 0.8 mm (0.031 in.) are acceptable
provided they are treated in accordance with Clause C.2 and provided that:
1) their individual lengths are ≤ 0.5t,
2) their individual depths are ≤ 0.1t, and
3) there are no more than two such undercuts in any 300 mm (11.811 in.) length of weld.
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c) Undercuts that exceed the limits specified in item "b" shall be classified as defects and shall be
treated in accordance with Clause C.3.
Note 1: Undercuts can best be located visually.
Note 2: Undercuts which are coincident at inside and outside weld are not permitted.
Note 3: Undercut repairs after pipe expansion is not accepted.
9.10.4 Lamination
The existing paragraph shall be deleted and replaced with the following:
Any laminations or inclusions extending into the face or bevel of the pipe shall be classified as a
defect. Pipes that contain such defects shall be rejected or cut back until no such lamination or
inclusion is present at the pipe ends.
9.10.5.2 The existing clause shall be deleted and replaced with the following:
For dents, the length in any direction shall be ≤ 25 % of the pipe diameter with a maximum length of
300 mm (11.811 in.). The depth, measured as the gap between the extreme point of the dent and
the prolongation of the normal contour of the pipe, shall be in accordance with the following:
a) No sharp-bottom dents are acceptable. For sharp bottom gouges, see 9.10.7.
b) Cold formed dents without sharp bottom gouges are acceptable to a maximum depth of 3.2 mm
(0.126 in.).
c) Dents > 1.6 mm (0.063 in.) are not acceptable at the pipe ends i.e. within a length of 100 mm
(3.937 in.) at each of the pipe extremities.
Dents that exceed the specified limits shall be considered defects and shall be treated in
accordance with subclauses "b" or "c" of Clause C.3.
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9.11.3.4 The existing clause shall be deleted and replaced with the following:
The tolerances for straightness shall be as following:
a) The total deviation from a straight line, over the entire pipe length, shall be ≤ 0.15% of the pipe
length, as shown in Figure 1.
b) The local deviation from a straight line at each end of 1 m (4 ft) portion at each pipe end
shall be ≤ 3.0 mm (0.12 in) as shown in Figure 2.
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Dec. 2020 IPS-M-PI-190(4)
The existing Table 11 shall be deleted and replaced with the following:
Table 11 - Tolerances for wall thickness
SMLS Pipe b
a. If the purchase order specifies a minus tolerance for wall thickness smaller than the
applicable value given in this table, the plus tolerance for wall thickness shall be increased
by an amount sufficient to maintain the applicable tolerance range.
b. For pipe with D ≥ 355.6 mm (14.000 in.) and t ≥ 25.0 mm (0.984 in.), the wall thickness
tolerance locally may exceed the plus tolerance for wall thickness by an additional 0.05t,
provided that the plus tolerance for mass (see 9.14) is not exceeded.
c. The plus tolerance for wall thickness does not apply to the weld area.
Figure.10 - End preparation for pipe with a thickness over than 22 mm (7/8 in)
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Dec. 2020 IPS-M-PI-190(4)
9.13.2.2 The existing clause shall be deleted and replaced with the following:
a) Welds shall have a regular finish, merge smoothly into the base material and shall not extend
beyond the original joint preparation by more than 8 mm (0.31 in.).
During MPQT, a sample of the weld cross section macro shall be retained as a standard sample
of acceptable cap profile at the MPS stage.
b) For a distance of at least 100 mm (3.937 in.) from each pipe end, the inside weld bead shall be
ground flush to -0.0 mm, +0.5 mm (0.02 in.) from the original contour of the pipe. For the
remainder of the pipe, the inside weld bead shall not extend outside the applicable value given in
Table 16 from adjacent pipe surface.
c) For a distance of at least 150 mm (5.906 in.) from each pipe end, the outside weld bead shall be
ground to a height -0.0 mm, +0.5 mm (0.02 in.) from the original contour of the pipe. For the
remainder of the pipe, the outside weld bead shall not extend outside the applicable value given
in Table 16 from adjacent pipe surface.
d) When grinding seams, the transition between the base material to the pipe body shall be smooth
without a visually noticeable step. The outside pipe diameter contour shall be maintained,
avoiding grinding flat.
e) Removal of pipe ends outside and inside weld beads using grinding wheels may be carried out
after expansion, however shall be carried out before hydrostatic testing.
f) Weld concavity is not permitted.
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Dec. 2020 IPS-M-PI-190(4)
The existing Table 16 shall be deleted and replaced with the following:
Table 16 - Permissible weld bead height for SAW pipes (except at pipe ends)
a. At the option of the manufacturer and accepted by the purchaser, weld beads higher than permitted may be ground
to acceptable heights.
Misalignment of the weld beads of SAW pipe [see Figure 4 d)] shall not be cause for rejection if it is
within the limits specified in this section, and provided that complete penetration and complete
fusion have been achieved as indicated by nondestructive examination and as demonstrated by
macro examination.
The maximum misalignment of the weld beads shall not exceed 3 mm (0.1 in.) for pipe with
specified wall thickness t ≤ 20 mm (0.8 in.) or 4 mm (0.16 in.) for pipe with specified wall thickness
t > 20 mm (0.8 in.).
For SAW pipes, the width of overlap, measured with a straight line perpendicular to the radial
direction, shall be minimum ¼ t or 5 mm (0.2 in.), whichever is less.
If specified by the purchaser, when the seam tracking system associated with the welding
equipment is deemed insufficient to follow the pipe rotation, the weld penetration shall be visually
checked at both pipe ends on every pipe, by chemical etching on the machined weld sections.
9.13.4 Peaking
Add this clause as the following:
Peaking of the pipe at the weld location shall not deviate by more than 1.5 mm (0.06 in.) from the
theoretical form, when measured transverse to pipe axis using inspector accepted inside and
outside templates (minimum 200 mm (7.87 in.) in length or 0.25D whichever is greater) / dial gauge.
Note 1: Peaking up to 2.5 mm (0.1 in.) may be allowed for SAWH pipes.
Unless otherwise specified by the purchaser, the weld toe angle for both OD and inner diameter ID
welds shall not exceed 40°. It shall be measured from the tangent line of the base metal - weld
metal crossing point to the curvature of the weld bead.
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Dec. 2020 IPS-M-PI-190(4)
Arc burns, cracks, start/stop craters, poor restart and surface porosity are not permitted.
Systematic imperfections shall be reported. The source of the imperfections shall be investigated
and corrected to ensure they do not lead to defects in subsequent production.
9.14.3 The existing items "a", "b" shall be deleted and replaced with the following:
For all grades: -1.75%.
9.16 Crack Tip Opening Displacement (CTOD) Test (for Fracture Toughness Evaluation)
Add this clause as the following:
If specified by the purchaser based on the service condition, CTOD test may be ordered by the
purchaser and the minimum CTOD value (from a set of three specimens) taken from each of the
pipe, weld and HAZ locations, at the 0 °C or minimum design temperature (whichever is lesser)
shall be specified by the purchaser.
Note 1: Unless otherwise specified by the purchaser, the minimum CTOD value (from a set of three
specimens) taken from each of the pipe, weld and HAZ locations, shall be 0.25 mm
(0.0098 in), tested at the 0 °C or minimum design temperature (whichever is lesser) given
in the order form.
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Dec. 2020 IPS-M-PI-190(4)
𝑬𝑬𝑬𝑬 𝟏𝟏 𝟏𝟏
𝝈𝝈 = � − �
𝟏𝟏 − 𝝁𝝁𝟐𝟐 𝑫𝑫𝟎𝟎 𝑫𝑫𝟏𝟏
𝑬𝑬𝑬𝑬 𝟏𝟏 𝟏𝟏
𝝈𝝈 = � − �
𝟏𝟏 − 𝝁𝝁𝟐𝟐 𝑫𝑫𝟎𝟎 � 𝒙𝒙 + 𝑫𝑫 �
𝝅𝝅 𝟎𝟎
Where:
σ is the residual stress;
μ is Poisson’s ratio;
E is modulus of elasticity;
Do is average outside diameter before splitting; and
D1 is average outside diameter after splitting.
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Dec. 2020 IPS-M-PI-190(4)
− During MPQT, deformation angle (i.e. the angle by which the material adjacent to the weld is
displaced from the horizontal) or other means of assessment of deformation or squeeze
pressure during welding, as agreed with the purchaser. Metallographic examination shall include
an assessment of the level of deformation achieved during the welding operation, e.g.
deformation angle (see Figure.13).
Note 1: Various techniques can be used for revealing and measuring metal flow distortion. Some
methods that have proven successful individually or in combination include:
− saturated picric acid etchant in distilled water.
− specimens taken from a small pipe sample in which the seam has not been heat-treated.
− use of an optical comparator or profile projector.
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Dec. 2020 IPS-M-PI-190(4)
10. Inspection
10.1 Types of Inspection and Inspection Documents
10.1.3 Inspection Documents for PSL 2 Pipe
10.1.3.1 The existing clause shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser:
The manufacturer shall issue an Inspection Certificate 3.1.B in accordance with ISO 10474:1991.
If specified by the purchaser, an Inspection Certificate 3.1.A or 3.1.C in accordance with ISO
10474:1991 or an Inspection Certificate 3.2 in accordance with EN 10204:2004 shall be issued.
Final inspection reports shall be supplied as per the MPS and as a minimum shall be supplied in
searchable electronic format e.g. PDF.
If specified by the purchaser, testing in which data curves are developed (e.g. tensile tests,
compressive stress strain, CTOD, hydrostatic...) shall be supplied in native data formats that can
be imported into a spreadsheet file.
The manufacturer shall prepare documents as MPQT, MPS, QCP and ITP before starting
production; the documents shall cover at least the following:
a) Flow diagram of all manufacturing stages associated with a summary key action in each stage
shall be specified in MPQT and MPS.
b) All related tests and evaluations associated with the relevant standard clause, acceptance
criteria, frequency, action to nonconformity and type of report (e.g. table, curve...) shall be
specified in QCP.
c) Presence schedule of inspector throughout manufacturing stages and tests shall be specified in
ITP.
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
The existing Table 18 shall be deleted and replaced with the following:
Table 18 - Inspection frequency for PSL 2 pipe
1 Heat analysis. All pipes. One analysis per heat of steel. One analysis per heat of steel.
2 Product analysis. All pipes. One analyses per test unit. Once for each selected test pipe.
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Dec. 2020 IPS-M-PI-190(4)
Table 18 – (continued)
27 Weighing of pipe. All pipes. Each pipe. Each selected test pipe.
28 Length. All pipes. Each length of pipe. Each selected test pipe.
a. The cold-expansion ratio (if applicable) is designated by the manufacturer, and is derived using the designated before-expansion
outside diameter or circumference and the after-expansion outside diameter or circumference. An increase or decrease in the
cold-expansion ratio of more than 0.002 requires the creation of a new test unit.
b. Pipe produced by each welding machine shall be tested at least once per week.
c. Other tests and requirements for MPQT shall be considered according to Annex B and everywhere throughout this standard.
NOTE: Pipe body impact testing shall be carried out using the largest possible transverse
specimens without or with tapered ends (due to dimensional limitations) as Table 22. Where the
pipe dimensions are insufficient to extract transverse specimens, impact testing shall be carried out
using the largest possible longitudinal specimens. The required energy for longitudinal specimens
shall be at least 50% higher than required energy for transverse specimens considering ratio factor
as Clause 9.8.1.1. For weld and HAZ impact tests, only transverse specimens shall be used.
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Dec. 2020 IPS-M-PI-190(4)
Key
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Dec. 2020 IPS-M-PI-190(4)
a) Test pieces shall be taken from the weld metal, the HAZ and the parent metal.
b) Test pieces shall be prepared in accordance with ISO 12135, ISO 15653 or BS 7448-1.
c) Test pieces shall be Bx2B through thickness notched specimens.
d) For weld metal testing, the notch axis shall be located on the weld center line.
e) For HAZ specimens, the notch axis shall be located so as to sample the fusion line.
f) The central 50 % portion of the specimen shall sample the HAZ.
g) The outer portions of the specimen shall sample weld metal.
h) Test pieces for base metal shall be taken at location 180° from the weld seam and have position
YX, per Figure 15.
i) Test pieces for weld metal and HAZ area shall be taken from position NP, per Figure 15.
The number of valid CTOD tests for each location shall be a minimum three.
Key
Unless otherwise specified by the purchaser, the length of the sample piece of tube should be at
least three times the outside diameter and a minimum 150 mm (5.90 in.) long, to avoid significant
end effects.
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
Notes:
1. Base material indents spacing: 2.0 mm +/- 0.1 mm (0.08 in. +/-0.004 in.).
2. HAZ indents spacing: 0.5 mm -0 / +0.1 mm (0.02 in. +/-0.004 in.).
3. Weld metal indents spacing: 1.0 mm +/- 0.1 mm (0.04 in. +/-0.004 in.).
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Dec. 2020 IPS-M-PI-190(4)
Key
a = 1.0 +/- 0.1 mm (0.04 in. +/-0.004 in.).
b = 2.0 +/- 0.1 mm (0.08 in. +/-0.004 in.).
c = 5.0 +/- 0.1 mm (0.02 in. +/-0.004 in.).
Figure 18 − HFW Welds
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Dec. 2020 IPS-M-PI-190(4)
10.2.12 Retesting
Add to this clause as the following:
Where one specimen fails to conform to the specified requirements, the manufacturer may elect to
perform retesting in accordance with Clauses 10.2.12.1 to 10.2.12.8 as applicable.
If any test specimen fails due to some defect in the material, it may be substituted by another test
specimen, with prior acceptance of the purchaser’s representative. The nature of the defect shall be
made clear and the inspector shall specify additional nondestructive testing to ensure that the defect
is an isolated case.
11. Marking
11.1.1 Add to this clause the following:
The quality of the paint employed for marking shall be perfectly readable for at least a year, for
pipes exposed to outdoor weather conditions and marking shall be coated with a durable and legible
lacquer to prevent corrosion.
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Dec. 2020 IPS-M-PI-190(4)
f) Pipe steel grade and Delivery condition (i.e. heat treatment type).
h) Type of pipe.
n) Pipe No.
p) Order number.
Inside marking items: At least as following for all pipes with D≥16 in:
b) Pipe steel grade and Delivery condition (i.e. heat treatment type).
e) Pipe No.
f) Order number.
11.2.3 The existing clause shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser:
a) For pipe with D≤1.900 in, the marking shall be on the outside surface at one end of each pipe.
b) For pipe with 1.900 <D<16 in, the marking shall be on the outside surface of the pipe, starting at
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Dec. 2020 IPS-M-PI-190(4)
a point between 450 mm and 760 mm from one of the pipe ends.
c) For pipe with D≥16 in, the marking shall be on the outside and inside surface of the pipe, starting
at a point at least 150 mm from one of the pipe ends.
d) On HFW pipe, the manufacture shall apply a line of heat resistant white paint with 50 mm wide on
the inside surface at each end of each pipe to mark the location of the weld line.
Note 1: For coated pipe, marking may be on the coating (not required outside surface of pipe).
11.2.8 The existing clause shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser the manufacturer shall apply a ring of paint as
following:
1- For pipe with D<1.900 in, apply a 50 mm wide paint strip fully circumferential on the external
surface at both ends of each pipe.
2- For pipe with D≥1.900 in, apply a 50 mm wide paint strip fully circumferential on the inside
surface at both ends of each pipe.
The paint color shall be as given in Table 27 if the pipe grade is applicable; for all other grades, the
paint color shall be as specified by the purchaser.
The existing Table 27 shall be deleted and replaced with the following:
L 245 or B Silver
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Dec. 2020 IPS-M-PI-190(4)
14.2 Shipping
Add this clause as the following:
a) The manufacturer shall submit with the shipping procedures a written method to prevent salt
contamination of the pipe at the receiving facility.
b) For marine shipping, the ship’s log shall be made available to the purchaser for review when the
pipe is unloaded.
c) At least eight weeks prior to shipment, the manufacturer shall submit loading instructions and
diagrams for review and comment, for all pipe shipped by truck or vessel.
d) When the manufacturer is responsible for handling or shipping, the purchaser’s review and
comment of these loading instructions shall not relieve the manufacturer of responsibility for any
damage during shipment. If in-transit fatigue cracks are detected after shipment, the purchaser
shall reserve the right to reject the entire shipment until an absence of fatigue cracking is proven
on the entire shipment, by a specified NDT method by the purchaser.
14.3 Handling
Add this clause as the following:
14.4 Storage
Add this clause as the following:
a) No over stowage or deck loads shall be permitted. The storage of pipe shall be elevated off the
ground, sloped and not in contact with other pipe. Pipe shall not be nested one diameter inside
another.
b) All handling, loading and unloading shall be carried out in such a way as to avoid magnetization,
mechanical damage and prevent stresses which result in dents or out-of-roundness.
c) All dimensional tolerances and pipe surface conditions specified within this specification and
API 5L shall apply to the pipe condition as received by the purchaser at the shipping destination.
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Dec. 2020 IPS-M-PI-190(4)
The manufacturer shall be responsible for any permanent deformations subsequent to mill
acceptance and resulting from loading, storing, stacking, transportation or shipping, provided that
these operations are within the scope of the manufacturer.
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Dec. 2020 IPS-M-PI-190(4)
Annex B
(Normative)
Manufacturing Procedure Qualification for PSL 2 Pipe
B.1 Introduction
The existing clause shall be deleted and replaced with the following:
1. Manufacturing procedure qualification shall be required for all PSL2 pipe unless otherwise
specified by the purchaser.
2. Qualification shall be carried out on each combination of diameter and wall thickness supplied
unless otherwise specified by the purchaser.
3. The qualified manufacturing procedure shall form the basis for pipe acceptance.
4. Deviation from the qualified manufacturing procedure shall require full requalification in
accordance with the requirements of (B.5). The purchaser shall reserve the right to require
requalification in the case of a change in the procedure specification.
5. The Manufacturer shall inform the purchaser within 48 hours of any intentional or unintentional
manufacturing deviations from the agreed procedures, dimensional tolerances, or composition.
The Manufacturer shall communicate these changes even if the finished pipes meet the
requirements of this standard or any other agreed document.
6. The manufacturing procedure shall be qualified by selecting at random three of the completely
finished pipes of the first day’s production in each size (each diameter and each wall thickness),
grade and steel source (first shift production) at the COMPANY discretion. The MPQT pipes shall
be selected by the inspector.
7. Unless otherwise specified by the purchaser, in the first-day production, at least two heats shall
be represented by the test pipes.
8. All related tests for ordered pipes based on this standard or any other agreed document shall be
performed on each test pipe.
9. For HFW pipe, the test pipes shall include the pipes made from each end of the first coil of strip.
10. Unless otherwise specified by the purchaser, for orders less than 50 tons, first day production
tests are not required and may use of data from a previous order with similar pipe grade, size,
and manufacturing method.
11. With purchaser approval, part or all of the manufacturing procedure qualification may be carried
out prior to first day production, but shall use plate or strip(coil) ordered for production and the
same welding machines and procedure and NDT equipment as proposed in production.
b) A manufacturing procedure qualification test in accordance with at least items B.5 shall be carried
out.
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Dec. 2020 IPS-M-PI-190(4)
The MPS shall be prepared for each mill to cover each type of pipe, delivery condition, nominal pipe
diameter, grade and specified wall thickness.
The required information may be included within the MPS or provided as standalone document, at
the manufacturer’s discretion.
Before production commences, the manufacturer shall supply the purchaser with summary
information or identification of the control documents as applicable, on the main characteristics of
the manufacturing procedure.
This shall include a plan and process flow description/diagram and at least the following information:
2) Equipment and process description including steelmaking method, heat size, deoxidation
practice, control of slag physicochemical properties and slag removal, secondary/ladle refining,
degassing and stirring practice, inclusion shape control practice, and casting method.
3) Control of chemical composition, based on target chemical composition (to be agreed prior to
start up).
8) Steelmaking and casting methods used to mitigate segregation and inclusions during the
continuous casting process. The documentation shall include a description of the processes,
quality control steps and tests to assure adequate quality of the final pipe. Control of steel
cleanliness and centerline segregation, including the acceptance criteria.
10) Billets and slabs visual inspection and associated acceptance criteria.
11) Quality plan detailing all inspection points and tests performed in accordance with ISO 10005 or
any agreed standard by the purchaser.
3) Hydrostatic testing practices including calibration of equipment and records of the test.
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Dec. 2020 IPS-M-PI-190(4)
4) Non-destructive inspection methods and practices including calibration practice and records of
the test.
8) Pipe marking process and details (including freehand marking limitation, lettering height, distance
from pipe ends, painted colored band).
11) Pipe storage, handling (including pipe end protection), loading and shipping practices.
12) Method for cold expansion/reduction/sizing/finishing, target and maximum sizing ratio.
13) Control of intermediate heat treatment process if any (e.g. quenching or normalizing).
15) Heat treatment procedure including a sketch of the heat treatment facilities layout, showing
furnaces and quenching bath relative to each other.
16) Type, identification of furnaces and sketch of furnaces showing, overall dimensions, working
zone and location of heat elements.
17) Location and identification of thermal sensors in the furnace. Sensors for temperature regulation
and sensors for temperature control shall be clearly distinguished. Method of heating and fuel (if
applicable).
20) Loading temperature, heating and cooling rate, soaking temperature set-up and soaking time
with associated tolerances and maximum transfer time.
21) For continuous and semi-continuous furnaces: travel speed and minimum soaking time as
function of size (e.g. thickness, diameter, cross section, etc.) for products to be heat-treated and
other relevant parameters.
22) Arrangement of pipes inside the furnaces including minimum distance between pipes, number of
pipe layers in the furnace and location of the weld seam.
23) Identification and control of individual pipes throughout the heat treatment cycle.
24) For sour service pipe, the HIC and SSC test procedures shall include full details of the exposure
test method and the procedure used for metallographic preparation of the exposed test pieces.
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Dec. 2020 IPS-M-PI-190(4)
3) For HFW pipe, the seam welding procedure shall include at least details of the following:
III. Methods to be used for heating strip(coil) edges and for the control and monitoring of power
input in relation to the temperature of the pipe surface and the speed of the pipe.
IV. Frequency (in kHz) of the welding power supply.
V. Welding speed.
VI. Welding Temperature (or Principal approved alternative method of monitoring weld quality).
VII. Welding power.
VIII. Compressive force or displacement used in welding.
IX. Temperature of in-line normalizing or normalizing and tempering (if applied).
X. Details of any protective atmosphere used for welding.
XI. Methods used to accomplish and control the upset welding of the heated pipe edges.
XII. Methods used for trimming of the weld bead.
4) For SAW pipe, the seam welding procedure shall include at least details of the following:
V. Brand name, classification, size and grade of filler metal and flux.
VI. Speed of welding.
VII. Number of electrodes and polarity for each electrode.
VIII. Stick out for each wire.
IX. Welding current for each wire.
X. Welding voltage for each wire.
5) Preliminary welding procedure specification (PWPS) or previously qualified WPS (if available)
including all essential variables from Table B.1 and Table B.2, unless otherwise specified by the
purchaser.
Note 1: Other criteria for change essential variables in Table B.1 and Table B.2, may be specified
by the purchaser.
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Dec. 2020 IPS-M-PI-190(4)
3) Equipment and process description including billet reheating practices, minimum temperature and
soaking time at billet reheating stage, tube manufacturing stage and finishing stage.
4) Control of process parameters for reheating, tube manufacturing and finishing stage.
j) Quality plan detailing all inspection points and tests performed in accordance with ISO 10005 or
any agreed standard by the purchaser.
B.5.1 The existing clause shall be deleted and replaced with the following:
For qualification of the manufacturing procedure, the inspections and tests specified in Clause 8.3.3,
Table 18, selected annexes and appendices (in accordance with purchase order) and the additional
destructive tests specified in Clause B.5.2 shall be carried out.
B.5.2 The existing clause shall be deleted and replaced with the following:
If it is not specified by this standard, the frequency and amount of qualification testing shall be
indicated by the purchaser, although requalification testing shall be approved by the purchaser.
The MPQT (i.e. first day production tests) shall be repeated after any change in the manufacturing
procedure or interruption to the program.
The Manufacturer shall submit to the COMPANY a report giving the results of all related tests
together with macrographs of the weld cross section and micrographs confirming the microstructure
of the welded and seamless pipe.
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Dec. 2020 IPS-M-PI-190(4)
B.5.2.1 Macrographic, Micrographic and Segregation Analysis on Slabs (for Coil or Plate)
Add this clause as the following:
A ductile brittle transition temperature (DBTT) curve, (at least in terms of energy and shear area)
shall be developed from a Charpy impact test at least against temperatures of 20, 0, -20, - 40, and
- 60˚C at the following location:
b) HFW: DBTT shall be performed within the parent material and along the weld centerline within
0.25 mm (0.01 in.) from the fusion line.
c) SAW: DBTT shall be performed within the parent material at 90° from the weld seam, along the
weld centerline, on the fusion line and fusion line +2mm.
Note 1: If specified by the purchaser, the temperature range for testing may be extended when
necessary to get sufficient data for representing fully a transition curve showing the
transition area.
Note 2: The tests at temperatures below the target test temperature will be for information only.
Note 3: If specified by the purchaser, the transition curve shall be generated for both finished pipe
and in the aged condition (see B.5.2.5).
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
Annex C
(Normative)
Treatment of Surface Imperfections and Defects
a. Cosmetic grinding i.e. grain size disk # 100 or flap wheels. Wall thickness check is not required after cosmetic grinding.
C.2.3 The existing clause shall be deleted and replaced with the following:
After grinding, complete removal of defects shall be verified by wet or dry MT as per ASTM E709 or
ISO 10893-5, and by the NDT method which detected the defect i.e. automatic UT (AUT) or
electromagnetic inspection (EMI).
Following ID grinding, MT or liquid penetrant shall be used to verify complete removal of defects:
a) If MT or liquid penetrant cannot be performed on the ID, manual or automatic UT (and EMI as
applicable) may be used to ensure complete defect removal.
b) Any UT procedure for verification of removal of defects by ID grinding shall be submitted to the
purchaser for review and acceptance.
Wall thickness measurements shall be made by UT in the ground areas and the results shall be
recorded. The wall thickness in the ground area shall be in accordance with Clause 9.11.3.2;
however, the minus tolerances for diameter and out-of-roundness (see 9.11.3.1) shall not apply in
the ground area.
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Dec. 2020 IPS-M-PI-190(4)
C.4.3 The existing clause shall be deleted and replaced with the following:
The total length of repaired zones on each pipe weld shall be ≤ 5 % of the total weld length for SAW
weld seams; unless otherwise specified by the purchaser, weld repairs shall be limited to a
maximum of four per pipe with a maximum length of 350 mm (13.8 in.) each.
C.4.4 The existing clause shall be deleted and replaced with the following:
Repairs shall be separated by at least 200 mm (7.9 in.). Each repair shall be carried out with a
minimum of two layers/passes over a length of at least 50 mm (2.0 in.)
No welding repair is permitted over a length of 254 mm (10.0 in.) from each pipe end.
C.4.6 The existing clause shall be deleted and replaced with the following:
The external surface of the repair weld shall be subject to grinding to obtain a uniform appearance
and to merge smoothly into the base material.
Each repaired area shall be 100 % examined by ultrasonic and MT testing. Additional radiographic
testing shall be performed if specified by the purchaser.
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Dec. 2020 IPS-M-PI-190(4)
Annex D
(Normative)
Repair Welding Procedure
D.1 General
D.1.2 The existing item b in this clause shall be deleted.
D.1.4 The existing clause shall be deleted and replaced with the following:
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Dec. 2020 IPS-M-PI-190(4)
Key
A Weld metal center line.
B Fusion line of repair weld to base metal and fusion line of repair to original weld.
C Fusion line + 2 mm (0.08 in.).
If hardness testing (HV10) is specified for the longitudinal weld, hardness testing shall also be
performed on any repairs to the longitudinal weld.
The typical number and position of the indentations shall be as shown in Figure D.3 and D.4.
Acceptance criteria shall be as per Clause 9.17 or applicable annexes and appendices as specified
by the purchaser.
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Dec. 2020 IPS-M-PI-190(4)
If CTOD testing is specified by the purchaser, the qualification of a repaired weld shall be subject to
the same CTOD testing, except that surface notched specimens shall be used to sample the weld
metal and both HAZs (repair/parent material and repair weld/original weld).
An alternative notch specimen may be proposed by the manufacturer as well as approved by the
purchaser.
Note 1: As per Clause C.4.2, the rim of the cavity shall not extend by more than 3.2 mm (0.126 in.).
See Figure C.1.
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
Annex E
(Normative)
Nondestructive Inspection for Pipe Not Required to Meet Annex H, J, or N
E.1.3 The existing clause shall be deleted and replaced with the following:
The manufacturer shall have Level 3 personnel responsible for all NDT activities. The UT Level 3
personnel shall be available on call during manufacture. All of the manufacturer/supplier NDT
specifications and procedures shall clearly demonstrate the approval of the NDT Level 3 showing an
approval date. When required, the manufacturer shall supply the purchaser or the inspector, the
qualification number and the expiry date of the NDT Level 3 individual.
E.3.1.1 The existing clause shall be deleted and replaced with the following:
The weld seams and HAZs of welded pipes shall be nondestructively inspected over 100 % of the
full length for imperfections, for the entire thickness and width, as specified in Table E.1 and as
follows. UT shall be performed in accordance with ISO 10893-11, as amended or supplemented by
this annex.
Note 1: UT shall be performed using automated equipment with “conventional” or phased array
techniques. UT procedures using time of flight diffraction (ToFD) and electromagnetic
acoustic transducer (EMAT) equipment shall only be used with the specific written
acceptance of the purchaser and on the basis of a specific qualification program accepted
by the purchaser.
Note 2: Manual UT (MUT) shall not be permitted as a substitute or replacement for AUT.
Note 3: If specified by the purchaser, full X-ray supplemented by MUT may be allowed for seam
weld inspection.
E.3.1.2 The existing clause shall be deleted and replaced with the following:
All SMLS pipe shall be subject to automated NDT over 100 % of the length and circumference (for
transverse, longitudinal and inclined embedded imperfections) as stated in Table E.2.
Unless otherwise specified by the purchaser, the applicable codes for testing are:
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Dec. 2020 IPS-M-PI-190(4)
The existing Table E.1 shall be deleted and replaced with the following:
NDT Method a
Weld seam type
EMI b UT RT
HFW for t < 6 mm One method or a combination of methods is required Not applicable
a. The weld seam at the pipe ends might require additional inspection (see Clause E.3.2).
b. Acceptable EMI method shall be accepted by the purchaser.
c. Required unless the manufacturer and the purchaser have agreed to replace it by radiographic inspection.
d. Required as a minimum on pipe ends.
The existing Table E.2 shall be deleted and replaced with the following:
E.3.1.3 The existing clause shall be deleted and replaced with the following:
a) For seamless pipe, NDT should be performed after hydrotesting. Unless otherwise specified by
the purchaser, the required nondestructive inspection of SMLS pipe shall take place at least after
each heat treating and cold-expansion operations, if performed, but may take place before
cropping, beveling, and end sizing;
b) For welded pipe, NDT shall be completed after hydrostatic testing. It shall be considered that the
required nondestructive inspection of weld seams of cold-expanded pipe shall take place after
cold expansion.
c) For SAW pipe, NDT shall be done after hydrostatic testing and any sizing practice.
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Dec. 2020 IPS-M-PI-190(4)
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Dec. 2020 IPS-M-PI-190(4)
find laminar defect on both bevel faces of pipes in accordance with ISO 10893-5 or ASTM E709;
Bevel faces shall be free of indications.
Pipe end lamination check may be performed using MUT.
Note 1: If specified by the purchaser, longer scanning distance may be ordered.
UT shall be carried out to verify that at least the 50 mm (2 in.) zone at each pipe end is free of
axially-aligned through-thickness cracking. Scanning shall be performed in both circumferential
directions using adequate shear wave probes (it should be 45˚). Axially-aligned N5 notches on the
inside and outside surfaces shall be used to set the reference and acceptance levels. No cracks
shall be allowed.
If specified by the purchaser, MT of pipe end face/bevel shall be carried out associated with UT
inspection for the detection of laminar imperfections (or other requested imperfections by the
purchaser), in accordance with ISO 10893-5 or ASTM E709. The end face shall be free of
indications.
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Dec. 2020 IPS-M-PI-190(4)
E.4.2.3 The existing clause shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser, the density of the radiograph shall be between 2.0 and
3.0 in the weld seam and between 2.0 and 3.5 in the parent metal. Film viewers (illuminator) shall
be certified for the applicable density ranges.
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Dec. 2020 IPS-M-PI-190(4)
E.5.1.3 Manual UT
Add this clause as the following:
MUT equipment shall only be used to:
a) Inspect non-AUT-inspected plate edges and plate ends;
b) Inspect non-AUT-inspected pipe ends, if prior written acceptance has been obtained from the
purchaser;
c) Verify indications recorded by AUT; and
d) Confirm the rejection or acceptance of indications.
Note 1: Unless otherwise specified by the purchaser, recording levels used during MUT
shall be equivalent to those used during AUT and the MUT scanning speed shall not
exceed 150 mm/s (6 in/s).
Note 2: Unless otherwise specified by the purchaser, MUT for detection of laminar imperfections
shall be performed in accordance with ISO 10893-9 (Annex A) and dual transducer probes
shall be used.
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Dec. 2020 IPS-M-PI-190(4)
E.5.2.2 The existing clause shall be deleted and replaced with the following:
Reference standards may be of any convenient length, as determined by the manufacturer and
accepted by the purchaser.
Unless otherwise specified by the purchaser, reference standards used for dynamic demonstration
and repeatability testing shall be full production length.
E.5.2.3 The existing Table E.7 shall be deleted and replaced with the following:
b. Drilled hole diameters are based on standard drill-bit sizes. A hole is not required if a notch is used to establish the reject
threshold.
c. Depth is expressed as a percentage of the specified wall thickness. It is not necessary that the depth be less than 0.3 mm
(0.012 in.). The depth tolerance is ±15 % of the specified notch depth or ± 0.05 mm (0.002 in.), whichever is the greater.
f. At the option of the manufacturer and specified by the purchaser, N10 notches or 3.2 mm (0.125 in.) holes may be used
(see Table E.8 for applicable acceptance limits).
g. At the option of the manufacturer and specified by the purchaser, for SAW seams, the reject threshold may be established
using weld-edge notches or weld-edge radially drilled holes.
h. At the option of the manufacturer and specified by the purchaser, the notches may be oriented at an angle that would
facilitate the detection of anticipated defects.
i. If specified by the purchaser, the reference standard shall contain OD and ID notches and a radially drilled hole.
j. If specified by the purchaser, the diameter of radially drilled hole may be 3.2 mm.
Visual and dimensional inspection shall be carried out on each reference standard and the results
shall be included in a formal report or certificate, demonstrating compliance with the requirements of
this specification and the applicable design. NDT methods may be used to provide additional
information. The following shall be included as a minimum requirement:
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Dec. 2020 IPS-M-PI-190(4)
b) Reference standard: identification, length, diameter, thickness, material, weld procedure and
weld profile (as appropriate), scanning surface profile, and reference reflector locations.
e) If FBH (flat bottom hole) specified by the purchaser for weld: diameter, drilled depth, depth below
surface, location of end relative to fusion line, angles in two perpendicular planes, and
confirmation of flatness and perpendicularity of end.
f) If FBH (flat bottom hole) specified by the purchaser for plate/ strip (coil): diameter, drilled depth,
depth below surface, angles in two perpendicular planes, and confirmation of flatness and
perpendicularity of end.
g) If SDH (side-drilled hole) specified by the purchaser: diameter, drilled length, depth below
surface, location, angles in two planes.
E.5.5.1 The existing Table E.8 shall be deleted and replaced with the following:
a. Expressed as a percentage of the indication produced by the reference indicator. The reject threshold (see Clause
E.5.3) shall not exceed the applicable acceptance limit.
b. If accepted and specified by the purchaser in order.
c. If specified by the purchaser, the hole size may be 3.2 mm.
If specified by the purchaser, during MPQT and production, MUT inspection for delayed hydrogen
cracking (DHC) shall be performed as specified procedure. AUT may be applied when agreed with
the purchaser. AUT procedures and reference pipes shall also be agreed with the purchaser. When
AUT is applied, adequate reference flaws shall be added to the reference standard, to assure 100 %
coverage of the weld.
Note 1: The inspection is limited to SAW pipes and expected DHC Location and Orientation is
indicated in Figure E.1.
Note 2: Unless otherwise specified by the purchaser, one pipe per shift shall be selected or 2 % of
produced pipes per day, whichever is greater.
Note 3: 100 % of the weld seams shall be tested 48 hours after hydrotest.
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Dec. 2020 IPS-M-PI-190(4)
E.6.1.2 The existing clause shall be deleted and replaced with the following:
Surface imperfections revealed by magnetic particle inspection shall be investigated, classified, and
treated as Clause 9.10.7.
E.6.2 Equipment
Add to this clause the following:
Magnetization shall be carried out in two perpendicular directions for pipe bodies and in at least one
direction (for circumferential defects) for pipe end bevels.
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Dec. 2020 IPS-M-PI-190(4)
Note 1: Magnetic particle testing shall be performed in accordance with ASTM E709.
Note 2: For pipe with D ≥ 609.6 mm (24 in.), the entire internal weld shall be MT inspected.
Note 3: Indications > 3.2 mm (0.125 in.) in any direction shall be classified as defects.
Note 4: Cracks are not acceptable.
E.7.4 The existing clause shall be deleted and replaced with the following:
Measurements shall be made on each end of a pipe, selected at least three times per 4 h per
operating shift.
E.7.6 The existing clause shall be deleted and replaced with the following:
Unless otherwise specified by the purchaser, four readings shall be taken approximately 90° apart
around the circumference of each end of the pipe. The average of the four readings shall be ≤ 2.0
mT (20 Gs), and no one reading shall exceed 2.5 mT (25 Gs) when measured with a Hall-effect
gaussmeter or equivalent values when measured with another type of instrument that is approved
by the purchaser.
E.8 Laminar Imperfections in the Pipe Body of HFW, SAW and SMLS Pipe
Add "SMLS" to existing E.8 title.
E.8.1 The existing clause shall be deleted and replaced with the following:
For HFW pipe, ultrasonic inspection shall be used to verify that the pipe body is free of laminar
imperfections greater than those permitted by:
a) ISO 10893-9 (Unless otherwise specified by the purchaser, acceptance level U2), if such
inspection is done prior to pipe forming, or
b) ISO 10893-8 (Unless otherwise specified by the purchaser, acceptance level U2), if such
inspection is done after seam welding.
Note 1: Unless otherwise specified by the purchaser, the scanning coverage shall be at least 50 %
of the area of the strip (coil) or pipe body. The scanning coverage may be increased up to
100% of the area of the strip (coil) or pipe body, at the COMPANY's discretion.
E.8.2 The existing clause shall be deleted and replaced with the following:
For SAW pipe, ultrasonic inspection shall be used to verify that the strip(coil)/plate (or the pipe body)
is free of laminar imperfections greater than those permitted by ISO 10893-9 acceptance level U2.
Note 1: Unless otherwise specified by the purchaser, the scanning coverage shall be at least 50 %
of the area of the strip(coil)/plate or pipe body. The scanning coverage may be increased
up to 100% of the area of the strip(coil)/plate or pipe body, at the COMPANY's discretion.
Note 2: If specified by the purchaser, ISO 10893-8 (acceptance level U2), shall be considered for
such inspection after seam welding.
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Dec. 2020 IPS-M-PI-190(4)
Note 2: If specified by the purchaser, ISO 10893-8 acceptance level U1 may be used.
Note 3: EMT may be applied for nominal wall thickness less than 6mm, according to Table E.2.
E.9 Laminar Imperfections along the Strip/Plate Edges or Weld Seam of HFW and SAW Pipe
The existing clause shall be deleted and replaced with the following:
For HFW and SAW pipes, ultrasonic inspection shall be used to verify that at least the [3.5t + 25 mm
(0.98 in.)] or 50 mm (2.0 in.), whichever is greater, wide zone along each of the strip(coil)/plate
edges or along each side of the pipe weld seam is free of laminar imperfections greater than those
permitted by:
a) ISO 10893-9 acceptance level U2, if such inspection is done prior to pipe forming, or
b) ISO 10893-8 acceptance level U2, if such inspection is done after seam welding.
Note 2: If specified by the purchaser, for pipes, UT for detection of laminar imperfections shall be
performed on both the plate and along the pipe weld seam.
Note 1: Unless otherwise specified by the purchaser, manually ultrasonic thickness measurements
shall be done approximately within 50 mm (2.0 in.) of each pipe end at least at four
locations circumferentially each 90 degree apart.
Unless otherwise specified by the purchaser, wall thickness checks shall be performed, as a
minimum four locations equally apart on the straight line in the middle and edges of the each plates
(i.e. twelve measurements on each plate).
Steel plate thickness measurements shall be such that the specified minimum and maximum wall
thickness of finished pipes are met.
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Dec. 2020 IPS-M-PI-190(4)
Note 1. If specified by the purchaser, (specially when steel plate thickness measurement had not
carried out), manually ultrasonic thickness measurement, at least in the middle of the each
SAW pipe should be done associated with ends of each pipe as above.
For HFW pipe, unless otherwise specified by the purchaser, manually ultrasonic thickness
measurements shall be done approximately within 50 mm (2.0 in.) of each pipe ends at least at
three locations circumferentially, approximately 20 mm (0.79 in.) from edges of both sides of seam
weld and on the opposite side to the seam weld (i.e. six measurements on each pipe).
Note 2. If specified by the purchaser, manually ultrasonic thickness measurement in the middle of
each HFW pipe should be done associated with ends of each pipe as above.
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Dec. 2020 IPS-M-PI-190(4)
Annex H
(Normative)
PSL 2 Pipe Ordered for Sour Service
H.1 Introduction
Add to this clause the following:
Material supplied according to this annex shall also comply with NACE MR0175/ISO 15156. Where
conflicting requirements arise, the most stringent requirement shall apply.
Pipe that has not been intentionally manufactured to be HIC resistant steel shall not be used, even if
it has passed subsequent HIC tests.
In case of conflict between clauses of part II in this standard and this Annex requirements, the most
stringent requirements shall be applied for pipe ordered for sour service.
H.3 Manufacturing
H.3.2.1 Add to this clause the following:
All pipes shall be manufactured in accordance with a manufacturing procedure that has been
qualified to the requirements of Annex B, supplemented with additional testing specified within
Annex H (refer to Table H.3). Beside the requirements of Clause 8.3.3 and unless otherwise
specified by the purchaser, the followings shall be considered:
1. Sulfur print testing shall be carried out for the steel used for the manufacture of pipe to reveal the
segregation and distribution of sulfide inclusions to ensure the uniformity of productions. The test
results shall not exhibit segregations. Unless otherwise specified by the purchaser, the
inspection frequency shall be at least one sample per each five heat No. or charge No.
(whichever applicable) under the same manufacturing conditions.
2. The base metal shall have inclusion ratings in accordance with ASTM E45 method D. The
severity level, not higher than the severity 1 should be considered for all types of heavy and thin
inclusions (i.e. types A,B,C and D inclusions).
Unless otherwise specified by the purchaser, the inspection frequency shall be at least one
sample per each five heat No. or charge No. (whichever applicable) under the same
manufacturing conditions.
3. The steel used for the manufacture of pipe, at location ¼t and ½t shall be examined for a banded
structure (i.e. ferrite or pearlite/martensite). Acceptance criteria shall be agreed between the
manufacturer and the purchaser; it should be no banded. Unless otherwise specified by the
purchaser, the inspection frequency shall be at least one sample per each five heat No. or
charge No. (whichever applicable) under the same manufacturing conditions.
4. The steel used for the manufacture of pipe shall not exhibit banded structure in terms of carbon /
carbides segregation. Unless otherwise specified by the purchaser, the inspection frequency
shall be at least one sample per each five heat No. or charge No. (whichever applicable) under
the same manufacturing conditions.
5. The degree of banding or orientation of microstructure measurement (and bidirectional
mechanical tests, if required by the purchaser) for SMLS and welded pipes shall also be carried
out after final mechanical and thermal processes of pipe manufacturing to ensure achieving
acceptance criteria that is comply with related requirements for ordered pipes.
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Dec. 2020 IPS-M-PI-190(4)
H.3.2.3 The existing clause shall be deleted and replaced with the following:
The molten steel shall be treated for inclusion shape control. A procedure (e.g. metallographic
examination) may be agreed between the purchaser and the manufacturer to assess the
effectiveness of inclusion shape control.
H.3.3.2.2 The existing clause shall be deleted and replaced with the following:
For HFW pipe, the abutting edges of coil or plate shall be machined or milled.
Note 1: Unless otherwise specified by the purchaser, shearing is not permitted.
H.3.3.2.4 The existing clause shall be deleted and replaced with the following:
For HFW pipe, such coil and plate shall be inspected ultrasonically for laminar imperfections or
mechanical damage in accordance with K.4, either before or after cutting the coil or plate, or the
completed pipe shall be subjected to full-body inspection, including ultrasonic inspection.
H.3.3.2.5 The existing clause shall be deleted and replaced with the following:
Strip(coil)/plate end welds are not permitted.
H.3.3.2.6 The existing clause shall be deleted and replaced with the following:
Intermittent tack welding of the SAWL groove shall not be used.
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Note 1: The footnotes "d", "e" and "h" of Table H.1 are not permitted unless specified by the
purchaser.
Note 2: The footnotes "c", "f", "i", "j" and "k" of Table H.1 shall be carried out unless otherwise
specified by the purchaser.
Note 3: In case of conflict among chemical requirements of API 5L and chemical requirements of
this standard, the requirements of this standard shall be carried out.
H.4.1.2 The existing clause shall be deleted and replaced with the following:
For PSL 2 pipe with t > 25.0 mm (0.984 in.), the chemical composition shall be agreed with the
purchaser, this standard and with the requirements of Table H.1 being amended as appropriate.
The tensile properties shall be in accordance with Clause 9.3 and Table H.2.
Unless otherwise specified by the purchaser , maximum ratio Rt0.5 / Rm in Table H.2, for pipe grades
from B to X65 shall be changed to 0.90 .
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H.7 Inspection
The existing Table H.3 shall be deleted and replaced by the following:
1 Hardness testing of pipe with SMLS, HFW, SAWL. Once per test unit of not more than 100 lengths of
D < 508 mm (20.000 in.). pipe with the same coldexpansion ratio a.
2 Hardness testing of pipe with SMLS, HFW, SAWL. Once per test unit of not more than 50 lengths of
D ≥ 508 mm (20.000 in.). pipe with the same coldexpansion ratio a.
Hardness testing of hard spots in Each hard spot found on the internal or external
3 HFW, SAWL.
welded pipe. surface of the pipe.
Hardness testing of the
Once per test unit of not more than 50 lengths of
4 longitudinal seam weld HFW, SAWL.
pipe with the same cold-expansion ratio a.
of welded pipe.
Metallographic testing for banding Unless otherwise specified by the purchaser, it
5 SMLS, HFW, SAWL.
and inclusion evaluations . shall be performed once per each five heat.
Pipe diameter and out-of-roundness
6 for pipe. SMLS, HFW, SAWL. All pipe.
a. The cold-expansion ratio is designated by the manufacturer and is derived using the designated before-expansion outside
diameter or circumference and the after-expansion outside diameter or circumference; an increase or decrease in the
coldexpansion ratio of more than 0.002 requires the creation of a new test unit.
H.7.2 Samples and Test Pieces for Mechanical and Technological Tests
H.7.2.1 General
H.7.2.1.3 Add this clause as the following:
For HIC and SSC testing, detailed drawings of test specimens sampling for MPQT and production
tests shall be issued by the manufacturer and submitted for the purchaser’s approval, as part of the
MPS. These drawings shall:
a) Precisely define the specimen location (along the length, around the circumference and in the pipe
wall thickness); and
b) Give a unique identification number for each test specimen.
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H.7.2.3.2 The existing clause shall be deleted and replaced with the following:
Test pieces for four-point bending SSC tests shall be ≥ 115 mm (4.5 in.) long × 15 mm (0.59 in.) wide
× 5 mm (0.20 in.) thick. For welded pipe, the test piece shall contain the longitudinal (or helical) weld
in the middle of the tested area and the test piece shall be oriented transverse to the weld seam
(Figure 5 b) and c) Key 1). For seamless pipe, the sample shall be oriented longitudinal to the pipe
body (Figure 5 a) Key 1). If agreed, samples may be flattened. Unless otherwise specified by the
purchaser, samples shall be machined from the inside surface of the pipe.
Unless otherwise specified by the purchaser, the following shall be considered:
a) Each specimen shall have the following dimensions: 115 mm (4.53 in.) to 140 mm (5.51 in.) long,
15 mm wide (0.59 in.) and 5 mm (0.20 in.) thick.
b) Only samples free of defects shall be used. Regardless of the pipe wall thickness t, the set of
specimens shall be cut as close as possible to the surface in contact with the fluid containing H2S
(inside or outside), with a minimum depth of machining to obtain flat surfaces.
c) Unless otherwise specified by the purchaser, all surfaces shall be polished to 600 grit after
machining. Samples identification shall be performed on each specimen by an accepted method.
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Dec. 2020 IPS-M-PI-190(4)
d) If requested by the purchaser, test specimens shall have the surface in contact with fluid in the
original condition with no subsequent surface preparation (refer to NACE TM 0316).
e) If a full ring test is specified by the purchaser, test sample and specimen reference shall be made
to BS 8701.
The existing Table H.4 shall be deleted and replaced by the following:
Table H.4 - Number, Orientation, and Location of Test Pieces per Sample for Hardness Tests
Number, Orientation, and Location of Test Pieces a b
Specified Outside Diameter
Type of pipe Sample location
D mm (in)
< 508 (20.000) ≥ 508 (20.000)
SMLS Pipe body 4T 4T
Pipe weld 1W 1W
SAWL/HFW
Pipe body 3T 3T
a. Test piece shall be spaced by 90º (all four quadrants of the selected pipe).
b. Refer to API 5L, Figure 5 for an explation of the symbols used to designate orientation and location.
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Dec. 2020 IPS-M-PI-190(4)
a) The CAR percentage result for each specimen (If UT testing is specified by the purchser).
b) Locations and dimensions of specimens in tested pipe.
c) All pertinent explanations (where needed) and concluding comments.
d) Any failure shall be analyzed by the manufacturer and the cause of failure made clear to the
purchaser.
e) For tests on HFW pipe, sections containing the weld seam shall be metallographically examined
at magnifications of at least 100X for any evidence of cracking at the weld line in the through-
thickness direction and all such indications reported.
f) Indications on the weld line shall not have an aggregate length greater than 0.5 mm (0.02 in)
through thickness.
H.7.3.2.1.1 General
Add this clause as the following:
Sulfide stress cracking tests shall be performed using the 4 point bending test method (method B of
EFC Publication 16 or NACE TM 0316).
With the exception of the type of specimen (no holes) and the bending method (4-point bending), all
the provisions regarding method B of NACE TM0177 shall apply.
The manufacturer shall prepare a fully detailed test procedure proposal based upon this specification
and submit it to the purchaser for prior approval.
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H.7.3.2.1.5 Reporting
Add this clause as the following:
At the end of the test, the manufacturer shall provide a test report giving the following information:
a) Measurement of the actual applied stress (strain gauges, etc.).
b) Individual results for each specimen tested per set, with photographs and photomicrographs (when
applicable).
c) Type of solution used for the tests. pH of solution at the start and at the end of the test and during
the test, for EFC Publication 16 solutions. H2S concentration at the start and at the end of the test.
d) Location and dimensions of specimens.
e) Mill certificates of materials tested showing full chemical analysis and mechanical properties.
f) Testing procedure specification.
g) Conclusions and pertinent explanations (where needed), or concluding information.
h) Any test failure shall be analyzed by the manufacturer and the cause of failure explained in the
report.
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Annex K
(Normative)
Nondestructive Inspection for Pipe Ordered for Sour Service, Offshore
Service, and/or Service Requiring Longitudinal Plastic Strain Capacity
K.1 Introduction
Add to this clause the following:
In case of conflict between Annex E and this Annex requirements, the most stringent requirements
shall be applied for Pipe Ordered for Sour Service, Offshore Service, and/or Service Requiring
Longitudinal Plastic Strain Capacity.
K.2.1.3 The existing clause shall be deleted and replaced with the following:
For pipe with t ≥ 5.0 mm (0.197 in.), ultrasonic inspection with automated/semiautomated systems in
accordance with ISO 10893-8 or by manual methods, as specified in Annex A of ISO 10893-8:2011,
shall be used to verify that at least [3.5t + 25 mm (0.98 in.)] or 100 mm (3.94 in.), whichever is
greater, wide zone at each pipe end is free of such laminar defects. Pipe end UT shall be
undertaken from the outside surface and be inspected before beveling.
Note 1: If specified pipe end UT inspection after weld beveling by the purchaser, it shall be
undertaken from the pipe internal surface following by MT test (with a suitable technique
for laminar imperfection e.g. radially through wall thickness) to find laminar defect on both
bevel faces of pipes in accordance with ISO 10893-5 or ASTM E709; Bevel faces shall be
free of indications.
K.2.1.4 The existing clause shall be deleted and replaced with the following:
If specified by the purchaser, MT of pipe end face/bevel shall be carried out associated with UT
inspection for the detection of laminar imperfections, in accordance with ISO 10893-5 or ASTM
E709. The end face shall be free of indications.
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K.3.2.2 The existing clause shall be deleted and replaced with the following:
For offshore service and service requiring longitudinal plastic strain capacity, individual laminations
and/or lamination densities exceeding the acceptance limits given in Table K.1 shall be classified as
defects. Compliance with such requirements shall be verified by ultrasonic inspection in accordance
with ISO 10893-8:2011 (except 4.2), ASTM A435, or ASTM A578. Unless otherwise specified by the
purchaser, the coverage during automatic inspection shall be 100 % of the pipe surface.
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Offshore
and
longitudinal 10
1000(1.6) 300 (o.5) 35 (1.4) 8 (0.3)
plastic [per 1,0 m (3.3 ft) ˣ 1,0m (3.3 ft) square] b
strain Not specified
capacity
5
Sour 100 (0.16) 30 (0.05) 5 (0.2) 5 (0.2)
[per 500 mm(1.6 ft) ˣ 500 mm (1.6ft ) square ] c
Sour,
offshore,
or
longitudinal 3
100 (0.16) 20(0.8) - 10(0.4) -
[per 1,0m (3.3 ft)length]
plastic
strain
capacity
Note 1. For an imperfection to be larger than the minimum imperfection size, the minimum area, minimum length and minimum
width given for the pipe body (or strip(coil)/plate body) all have to be exceeded.
Note 2. For the purpose of determining the extent of suspect area, adjacent suspect areas separated by less than the smaller
two minor axes of the areas shall be considered one area.
a. Number of imperfection smaller than the maximum and greater than the minimum imperfection size.
b. For pipe with D < 323,9 mm (12.375 in ) or strip(coil)/plate widths less than 1 000 mm (39.4 in ) , the maximum population density is
referred to 1,0 m2 (10.8 ft2).
c. For pipe with D < 168,3mm (6.625 in) or strip(coil)/plate widths less than 500 mm (19.7 in), the maximum population density is referred to
0,25 m2 (2.7 ft2).
d. The maximum imperfection area of edges is the product of the maximum imperfection length, where length is the dimension parallel to the
material edge and the transverse dimension, An imperfection is considered to be larger than the maximum imperfection size if either the
length or the transverse dimension is exceeded.
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K.4.3 Laminar imperfections on the strip/plate edges or areas adjacent to the weld seam
The existing clause shall be deleted and replaced with the following:
The strip(coil)/plate edges or the areas adjacent to the weld seam shall be ultrasonically inspected
at least over a width of at least [3.5t + 25 mm (0.98 in.)] or 50 mm (3.94 in.), whichever is greater,
for the detection of laminar imperfections, in accordance with ISO 10893-9 or ISO 10893-8,
respectively, to the acceptance limits as given in Table K.1 for strip/plate edges or areas adjacent to
the weld seam; (Also consider Annex E, Clause E.9).
K.5.2 Laminar Imperfections in the Pipe Body and on the Strip/Plate Edges
K.5.2.1 The existing clause shall be deleted and replaced with the following:
The pipe or strip(coil)/plate body shall be ultrasonically inspected for the detection of laminar
imperfections in accordance with ISO 10893-9 to acceptance limits for the relevant service condition
as given in Table K.1, and unless otherwise specified by the purchaser, with a coverage 100% of
pipe or strip(coil)/plate body; (Also consider Annex E, Clause E.8).
K.5.2.2 The existing clause shall be deleted and replaced with the following:
The strip(coil)/plate edges shall be ultrasonically inspected at least over a width of at least [3.5t + 25
mm (0.98 in.)] or 50 mm (3.94 in.), whichever is greater, for the detection of laminar imperfections in
accordance with ISO 10893-9 to acceptance limits as given in Table K.1 for strip(coil)/plate edges or
areas adjacent to the weld seam; (Also consider Annex E, Clause E.9).
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K.5.3 Nondestructive Inspection of the Weld Seam at the Pipe Ends/Repaired Areas
The existing clause shall be deleted and replaced with the following:
The length of weld seam at pipe ends that cannot be inspected by the automatic ultrasonic
equipment and repaired areas of the weld seam (see Clause C.4) shall be subjected to the
following:
a) For the detection of longitudinal imperfections, manual or semi-automatic ultrasonic inspection
using the same inspection sensitivity and inspection parameters as is specified in Clause K.5.1.1
and radiographic inspection in accordance with Clause E.4.
b) For the detection of transverse imperfections, a manual/semi-automatic ultrasonic inspection
using the same inspection sensitivity and parameters as is specified in Clause K.5.1.1 and
radiographic inspection in accordance with Clause E.4.
For manual ultrasonic inspection, the scanning speed should be ≤ 150 mm/s (6 in./s).
K.5.5 Laminar Imperfections on the Plate/Coil Edges or Areas Adjacent to the Weld Seam
Add this clause as the following:
The strip(coil)/plate edges or the areas adjacent to the weld seam shall be ultrasonically inspected
at least over a width of at least [3.5t + 25 mm (0.98 in.)] or 50 mm (3.94 in.), whichever is greater,
for the detection of laminar imperfections, in accordance with ISO 10893-9 or ISO 10893-8,
respectively, to the acceptance limits as given in Table K.1 for strip(coil)/plate edges or areas
adjacent to the weld seam; (Also consider Annex E, Clause E.9).
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Appendix 1
(Informative)
Welding Consumables
AP1.1 General
The manufacturer’s procedures concerning storing, handling, drying, recycling and traceability of
consumables is subject to the purchaser’s review and acceptance. The manufacturer shall provide
evidence of long and successful use of the proposed combination of welding consumables on
similar applications, to the satisfaction of the purchaser.
Welding consumables shall be stored and handled in accordance with the supplier’s written
recommendations.
The welding consumables shall be procured according to AWS A5.01 or ASME BPVC Section II
Part C SFA A5.01 and be supplied by a supplier accepted by the purchaser.
The level of testing shall be in accordance with Schedule I as specified in AWS A5.01.
Unless otherwise specified in the MPS, all welding consumables shall be individually marked and
supplied with an inspection certificate type 3.1 according to EN 10204, obtained for the same batch.
Deposited weld metal shall not have diffusible hydrogen content higher than 5 ml per 100 g weld
metal under production conditions, tested in accordance with ISO 3690. The hydrogen content test
shall be done during the packing and the actual value shall be specified in the certified material test
report.
If specified in the MPS, welding consumables and procedures that produce a weld deposit
containing more than 1 % mass fraction nickel are not acceptable.
Weld deposits shall be in compliance with ISO 15156 for welding consumables for SAW pipes
ordered for sour service applications.
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Appendix 2
(Informative)
Weldability Test
AP2.1 Introduction
The intent of the weldability test is to verify acceptable properties in the girth weld HAZ. The
manufacturer should note that the weldability tests are acceptance tests for the pipes, and that
pipes cannot be accepted until these tests have been successfully completed.
Weldability tests shall be performed by the pipe manufacturer or by an accepted supplier under their
responsibility.
Where the purchaser allows data from previous weldability trials in lieu of testing, material used in
the previous weldability trials shall be identical in grade and manufacturing procedure to the pipe to
be supplied, and be of similar diameter, wall thickness and chemical composition (within the limits of
applicable chemical composition and associated tolerances).
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Test coupons shall be prepared with a single V-groove. Test coupons shall have one side with 0°
bevel angle. The tests shall be carried out with two welding heat inputs as follows:
a) low welding heat inputs (0.45 KJ/mm ≤ HI ≤ 0.75 KJ/mm) with a maximum preheat temperature of
50 °C (122 °F) and an inter-pass temperature not exceeding 250 °C (482 °F);
b) high welding heat inputs (1.5 KJ/mm ≤ HI ≤ 3 KJ/mm) with a preheat temperature and inter-pass
temperature not lower than 250 °C (482 °F).
The HAZ shall be considered sufficiently straight when scribed marks for the machining of fracture
toughness specimen notches sample at least 75 % of the scribe length in the central two thirds of
the specimen thickness within 0.5 mm (0.02 in.) of the fusion line.
Note 1: The 75 % of the scribe length need not be continuous. The fusion line shall be considered
part of the weld metal and not be included in the determination of % HAZ sampled.
The time lapse between the root and hot pass shall be 15 minutes without maintaining preheating
during that time.
Note 2: Weld bead placement techniques should be utilized such that within the central 60 % of the
section thickness, 25 % of the weld metal adjacent to the fusion line on the square edge side of the
weld grove is unrefined-columnar weld metal.
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AP2.4 Reporting
Following completion of the test program, the results and a final report from the manufacturer shall
be submitted to the purchaser.
The final report shall include, as a minimum, the following:
a) welding procedure specifications;
b) procedure qualification records;
c) mill certificates of pipe materials used;
d) NDT and mechanical test results (including any failures);
e) any other testing agreed with the purchaser;
f) any necessary photographs, macrographs and micrographs (if any); and
g) the interpretation of the results and the conclusions of the manufacturer, including the
recommendations for welding the pipes at the installation site.
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Key
In the Coarse Grain HAZ (CGHAZ) − to be determined by metallography
At 2 mm from the Fusion Line
At 5 mm from the Fusion Line
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Appendix 3
(Informative)
Qualification of NDT at Plate/Coil and Pipe Mills
Qualification shall be subject to demonstration of the capability of the mill to satisfy the requirements
of this specification, and all standards referenced herein.
The qualification shall remain valid for a period of four years unless there is a change to the
equipment, including structural components, software or hardware.
The purchaser may require repeating the qualification for a specific project. This shall be specified in
the MPS.
The process for the qualification of pipe mill NDT equipment and practices shall be as follows.
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AP3.2.2.2.1
The number and dimensions of reference standard/pipe shall be determined as follows:
a) For wall thickness ≤ 12 mm (0.47 in.): one reference standard having the lowest wall thickness
and smallest diameter to be qualified;
b) For wall thickness > 12 mm (0.47 in.): one reference standard having the highest wall thickness
and largest diameter to be qualified.
AP3.2.2.2.2
For the repeatability trial, the following shall apply:
a) The repeatability trial shall be carried out dynamically, using the same conveyor assembly and at
the maximum scanning speeds (travel and/or cross-head) to be used during production.
b) Indications from all reference reflectors shall be set at a suitable amplitude to enable recording
and subsequent height measurement, typically 80 % FSH ±5 % (i.e. where an AUT system can only
measure amplitudes up to 100 % FSH, any indication greater than 100 % shall be invalid)
c) Ten uninterrupted test runs, in the forward direction, without any adjustment of equipment or
settings. Any interruption or adjustment shall invalidate the results.
d) When specified in the MPS by the purchaser, ten uninterrupted test runs, in the reverse direction
(after turning the reference standard end-to-end), without any adjustment of equipment or settings.
Any interruption or adjustment shall invalidate the results.
e) For equipment with rotating head assemblies, 20 runs shall be completed in total, consisting of
five runs at each pipe angular position (0°, 90°, 180° and 270°), the pipe being rotated after each
series of five runs.
f) The results of a repeatability trial shall be considered acceptable when no reference reflector
indication amplitude deviates from the average value by more than ±25 % (or equivalent dB
tolerances as determined by the purchaser).
g) The following data shall be recorded:
1) Written procedure;
2) Reference standard details and dimensions;
3) Equipment used, including probe types, frequencies and dimensions;
4) Chart record, either paper or digital – as applicable;
5) For each scan number: the channel, probes used, scanning direction, reference reflector
identities and locations, indication amplitudes (digitally recorded);
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6) Indication amplitudes for all reference reflectors shall be recorded as percentage of screen
height or as percentage chart height (as applicable), or decibels, using an automated digital
method such as a digital export feature, to at least one decimal point (e.g. 81.6 %, not
rounded up to 82 %); and
7) Indication amplitudes for all channels and all reference reflectors shall be entered into a
spreadsheet supplied by the auditor for the calculation of the average values and the
minimum and maximum deviations from the average values.
AP3.2.2.3.1
The number and dimensions of reference standard/pipe shall be determined as follows:
- One reference standard representative of the diameter and thickness range to be qualified, as
agreed with the purchaser.
AP3.2.2.3.2
For the repeatability trial, the following apply in one direction of the reference standard:
a) Carried out dynamically, using the same conveyor assembly and at the maximum scanning
speed(s) (travel and/or cross-head) to be used during production.
b) Indications from all reference reflectors shall be set at a suitable amplitude to enable recording
and subsequent height measurement, typically 80 % FSH ±5 % (i.e. where an EMI system can only
measure amplitudes up to 100 % FSH, any indication greater than 100 % shall be invalid).
c) Ten uninterrupted test runs, without any adjustment of equipment or settings. Any interruption or
adjustment shall invalidate the results.
d) The results of a repeatability trial shall be considered acceptable when no reference reflector
indication amplitude deviates from the average value by more than ±25 % (or equivalent dB
tolerances).
e) The following data shall be recorded:
1) Written procedure;
2) Reference standard details and dimensions;
3) Equipment used, including probe types, frequencies and dimensions;
4) Chart record, either paper or digital – as applicable;
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5) For each scan number: the channel, probes used, scanning direction, reference reflector
identities and locations, indication amplitudes (digitally recorded);
6) Indication amplitudes for all reference reflectors shall be recorded as percentage of screen
height or as percentage of chart height (as applicable), using a consistent method, to at least
one decimal point (e.g. 81.6 %, not rounded up to 82 %); and
7) Indication amplitudes for all channels and all reference reflectors shall be entered into a
spreadsheet supplied by the auditor for the calculation of the average values and the
minimum and maximum deviations from the average values.
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Appendix 4
(Informative)
Procedure Requirements for NDT
The manufacturer shall provide a procedure for each NDT technique, describing the inspection
equipment and processes to be applied. Multiple NDT techniques shall not be combined within one
procedure. The procedures shall contain as a minimum, the details stated in the tables included in
this appendix and shall be submitted to the purchaser in English, for review and acceptance prior to
qualification or requalification of the mill NDT or production NDT.
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Product from (e.g. SLMS pipe, HFW pipe, HFW weld seam).
Material grade and specification
Dimensions (pipe: length, diameter, thickness)
Scope (application)
Coverage required: coverage limits
Weld process (as applicable)
Reference to this specification and related standards
Qualification requirements.
Personnel Performance demonstration – if required
Stage of Stage at which EMI is to be performed.
manufacture
Surface Condition Condition and surface preparation of surfaces requiring inspection.
Inspection Mode of inspection: differential or absolute or combination.
techniques Scanning mode: automated, manual
Manufacturer, type and designation of EMI instrument and scanner
Equipment Probe manufacturer, type, designations, sizes and arrangments
Reference standard, identification, description, illustration, including all reference reflections
Calibration Calibrations, control checks and maintenance
Setting of sensitivity
Standardization
Recording levels (defect gate heights, start points and lengths)
Description of process
Scanning direction with respect to product axis
Inspection
Frequencies, drive voltages and gain settings
parameters
Minimum digitization rate
Maximum permitted product travel speed and probe traverse speed
Acceptance Interpretation, evaluation and acceptance criteria
Criteria
Report shall include at least the following items:
Procedure identification and revision
Application: Identification, description and dimensions (see above)
All equipment used
Reporting Result: accept or reject
Scanning direction with respect to product axis
Position and size of all defects
Date and time of inspection
Name of operator responsible for performing EMI
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Product from (e.g. pipe longitudinal weld seam: pipe weld seam ends)
Material grade and specification
Dimensions (pipe: length, diameter, thickness: weld thickness including root and cap)
Scope (application) Coverage required
Weld process
Weld preparation (drawing showing weld preparation dimensions and angles)
Reference to this specification and related standards
Qualification requirements
Personnel Performance demonstration – if required
Stage of Stage at which RT is to be performed e.g. for longitudinally welded pipe seams – after
manufacture hydrotest.
Surface Condition Condition and surface preparation of weld surfaces
Conventional film RT or digital (e.g. DR, DDA, CR)
Inspection Single-wall/double-wall: source inside/outside: film/detector outside/inside
techniques Film processing: automated or manual
Arrangement of equipment - description, with illustration
X-ray set: manufacturer, type and designation. Maximum kV and amperage. Focal spot size
(s)
X-ray generator: manufacturer, type and designation. Maximum kV
Film: brand, designation and sizes.
Film processor: manufacturer, type and designation.
Source/film/detector manipulation system
Intensifying screens
Equipment
Digital detector: manufacturer, type and designation, dimension, number of pixels
Imaging plate (IP): type, dimension, resolution
Imaging plate scanner: manufacturer, type and designation. Resolution
Film viewer: Sizes, maximum readable densities
Digital viewers/monitors: manufacturer, type, designation, size. Capabilities in terms of
brightness, shades of gray, light intensity ratio, number of pixels
Image quality indicators
Calibrations, control checks and maintenance
Calibration
For digital RT: as required by ISO 10893-7, plus routine checking of image archiving
Source-film/detector distance, object-film/detector distance, geometric unsharpness (Ug)
Angle of beam centerline relative to weld centerline
Maximum kV permitted relative to penetrated thickness
Overlap of consecutive exposures
Inspection
Location of film/detector/IP, IQIs, Identification letters
parameters
For digital RT: image quality class: permitted ranges for grey values and contrast:
requirements for basic spatial resolution and signal-to-noise ratio
IQI location and sensitivity
Storage conditions for unexposed and exposed films. Digital image archiving
Acceptance Interpretation, evaluation and acceptance criteria
Criteria
Report shall include at least the following items:
Procedure identification and revision
Application: Identification, description and dimensions (see above)
All equipment used
Reporting
Result: accept or reject
Position and size of all defects
Date and time of inspection
Name of operator responsible for performing RT/interpreting images
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Appendix 5
(Informative)
Minimum Requirements to Order Sour-Service Plate
AP5.1 General
Pipe manufacturer shall determine and prepare data about the following :
• Reference standards.
• Dimensions including width, length, thickness, flatness, squareness and camber/plate
length and tolerances.
• Slab chemical composition and grade.
• Manufacturer process arrangement (Flow chart).
• Slab numbering / traceability.
• Slab charging / loading system.
• Slab heat treatment.
• Slab descaling system.
• Plate rolling process.
• Plate heat treatment.
• Plate inspection area and method.
• Plate loading.
• Visual inspection.
• NDT.
• Physical tests.
• Mechanical tests.
• Corrosion tests.
• Marking and loading.
• Traceability.
• Inspector activity and frequency.
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Table AP5.1- Minimum Items of Quality Control check-list for Plate based on order
requirements
Quality Control check-list for Plate
No
(Type of activity)
1 Manufacturer procedure specification (MPS) for Slab
2 Manufacturer procedure specification (MPS) for plate
3 Sulfur print and segregation analysis
4 Visual inspection
5 Dimensional inspection
6 Ultrasonic evaluation
7 Heat and product chemical analysis
8 Tensile test
9 Impact test
10 DWT test
11 Hardness test
12 CTOD test
13 Metallography (Inclusion, Banding, grain size, ...)
14 Corrosion tests (SSC and HIC)
15 Marking
16 Manufacturing documents and test reports
17 Shipment procedure
18 Manufacturer certificate
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Appendix 6
(Informative)
Typical MPS/QCP-ITP document
MPS/QCP-ITP
(SEAMLESS & WELDED LINE PIPE)
(MANUFACTURE PROCESS SPECIFICATION / QUALITY CONTROL PLAN - INSPECTION AND TEST PLAN )
Manufacturer Name :
Supplier (Customer Name) :
Client (Purchaser Name) :
Order No:
As per PMR : Type of Pipeline, OD, Grade & PSL, W.T, Service Condition, Type of pipe end-finished
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Contents
Title Page
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General
G.1. Scope
This document specifies requirements for manufacturing of seamless and welded pipe for use in
pipeline transportation systems in the petroleum, petrochemical and natural gas industries.
• This specification gives the acceptance criteria for the manufacturing, inspection and testing
of the referenced order.
• Product inspection level for this order is LEVEL 1, which in product manufacturing shall
carried out in presence of owner inspector according to this document.
G.4. Calibration
Fulfill according to relevant contract standards/documents and COMPANY's requirements.
• Witness Point (W): Inspector invited to observe a specific operation. If inspector fail to
attend, the operation can proceed without Inspector Presence.
• Document Review (R): No invitation to inspector. Established records and reports are
available on request.
Any other inspection activity shall be defined as COMPANY's requirements.
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3. Welding speed;
4. Welding Temperature;
5. Welding power;
6. Compressive force or displacement used in welding;
7. Temperature of in-line normalizing (if applied) ;
8. Details of any protective atmosphere used for welding;
9. Methods used to accomplish and control the upset welding of the heated pipe edges;
10. Methods used for trimming of the weld bead.
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Inspection
Item. Title Description and Acceptance Criteria Frequency
Mill Inspector
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Production
3. Chemical Composition
Production
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4. Mechanical Testing
For first-day & production, this section shall include minimum First-day
requirements as follow :
4.1 :
Tensile Properties Reference document: (Standard, Procedure...)
Equipment and Test method :
Pipe body : Location, Orientation, Number and Dimensions of samples :
For all pipes Min & Max of Yield strength (Rt0.5) :
Min & Max of Tensile strength (Rm) :
Seam weld : Ratio = (Rt0.5/Rm):
For welded pipes Elongation(Af):(According to gauge length:50 mm)
Af Equation :
Tensile strength of weld seam (Only for welded pipe) :
Produced reports/Doc: (Table, Chart, Data...). Production
Retest :
Remarks :
4.2 : First-day
Hardness For first-day & production, this section shall include minimum
Properties requirements as follow :
Pipe body :
For all pipes Reference document: (Standard, Procedure...)
Equipment and Test method :
Seam weld & HAZ: Location, Orientation, Number and Dimensions of samples : (Number
For welded pipes and interval of indentation, Distance to surface of traverses)
Range of hardness value & Acceptance criteria :
Hard Spots: Produced reports/Doc: (Table, Chart, Data...).
Retest :
Remarks :
Production
4.3 : For first-day & production, this section shall include minimum
CVN - Impact requirements as follow : First-day
Properties
Pipe body : Reference document: (Standard, Procedure...)
For all pipes Equipment and Test method :
Location, Orientation, Number and Dimensions of samples :
Seam weld and CVN absorbed energy (Individual, Min average) :
HAZ : Test temperature :
For welded pipes Shear fracture area :
Full transition temperature curve :
Produced reports/Doc: (Table, Chart, Data...).
Retest : Production
Remarks :
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Production
First-day
4.7 : For first-day and production, this section shall include minimum
CTOD requirements as follow :
For all pipes Reference document: (Standard, Procedure...)
Equipment and Test method :
Location, Orientation, Number and Dimensions of samples :
Acceptance criteria :
Produced reports/Doc: (Table, Chart, Data...). Production
Retest :
Remarks :
First-day
4.8 : For first-day and production, this section shall include minimum
Spring back requirements as follow :
For HFW and Reference document: (Standard, Procedure...)
SAWH Equipment and Test method :
Location, Orientation, Number and Dimensions of samples :
Acceptance criteria :
Produced reports/Doc: (Table, Chart, Data...). Production
Retest :
Remarks :
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5. Pressure Testing
For first-day & production, this section shall include minimum First-day
5.1 : requirements as follow :
Hydrostatic
Test Reference document: (Standard, Procedure...)
Equipment and Test method :
For all pipes Test pressure value :
Holding time under pressure :
Parameters & equation for calculation of pressure:
Produced reports/Doc: (Table, Chart, Data...).
Retest :
Remarks :
Production
Note: Test pressure shall be calculated on the basis of the specified
wall thickness which is ordered wall thickness.
6. Non-Destructive Inspection
Production
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Remarks :
Note: The required non-destructive inspections of pipe shall take Production
place after all heat treating and cold-expansion operations.
Production
For first-day & production, this section shall include minimum First-day
requirements as follow :
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6.5 : First-day
Penetrant Test or
Magnetic Particle For first-day & production, this section shall include minimum
requirements as follow :
Weld seam:
For welded pipe Reference document: (Standard, Procedure...)
Equipment and Test method :
Pipe Body: Location, Orientation, wide zone and inspection length (full & end of
For SMLS pipes pipe), repaired areas and overlaps for scanning of samples :
Acceptance criteria for discontinuities:
Residual Magnetism : (Number, Average and Maximum of readings)
Produced reports/Doc: (Table, Chart, Data...).
Retest :
Remarks :
Production
Production
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8. Corrosion Testing
For first-day & production, this section shall include minimum First-day
requirements as follow :
8.2 :
Sulfide stress Reference document: (Standard, Procedure...)
cracking (SSC) Equipment and Test method: (Test solution and solution control such
Test as temperature, H2S concentration, pH...)
For all pipe Location, Orientation, Number and Dimensions of samples :
Acceptance criteria :
Test duration :
Samples under load stress value : Production
Produced reports/Doc: (Table, Chart, Data...).
Retest :
Remarks :
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9. Marking
Production
This section shall include minimum requirements as follow :
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11. Documentation
14. ANNEX III: Welding Procedure Specification (WPS) for Welded pipe
15. ANNEX IV: Procedure Qualification Record (PQR) for Welded pipe
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