2cv Manual3
2cv Manual3
2cv Manual3
STEP 1
Turn the ignition off. Remove the engine fan use a long
14 mm socket or similar to unscrew the bolt holding it,
once the bolt is removed, the fan comes loose by putting
a rod or the socket in it and tapping sideways with a
hammer whilst the other hand pulls the fan from the
engine. Once the fan is removed unscrew the 5 lower
new situation with 123\2CV screws (8 mm spanner) and lift the rubber shield to gain
access to the points box.
Disconnect the wire from the points box and also from
the coil. You do not have to remove this wire, it may be
useful sometime in the future.
STEP 2
Remove the points box along with the capacitor. Set
aside the two M7 bolts and square washers. Remove
the metal protector plate to gain access to the centrifugal
advance mechanism. With two very small screwdrivers
you can bend away and remove the small circlip ring
from the end of the camshaft so that you can remove the
new situation with 123\UNI thrust washer, the centrifugal weights and cam assembly.
Put these parts in a ZipLock bag and store in a safe
place.
STEP 3
Thoroughly clean the area, inspect the point where the
camshaft comes out of the block. If the cavity is moist
with an excessive amount of oil, you may have an engine
problem.
STEP 4
Run the three wires, (yellow, black and red) along the
bottom of the fanshroud, and out through the rubber
grommet in the front. It is a good idea to put the wires
inside a protective sleeve (like a shrink tube without
shrinking it) to give extra protection to the wires’ insula-
tion. Tuck the wires securely under the metal tabs inside
the fan housing, and make sure they can not come into
contact with the fan!
Cut the wires so that there is easily reach the coil and
take into account that the engine moves.
Use the connectors supplied with the kit with a profes- vacuum-connection is by drilling a 4-mm hole, and cut-
sional crimping tool, try to borrow one if you do not ting M5-thread into the dual choke carburettor (see
have one. Make sure all your electrical connections are photo) because these are already prepared for a vacuum
absolutely secure, using a cheap crimping tool or ordi- nipple. The nipple is supplied with the 123\EVO.
STEP 5
nairy pliers can cause a bad connections and a major
problem in the future! Do not rush things, tidy up eve-
rything carefully. Use tie-wraps and take special care that Insert the 6 mm timing rod (or a 6 mm drill bit) through
the wires under no circumstances can touch the hot the hole in the crankcase. Screw the fanbolt into the
exhaust and balance pipe and that no sharp edges in the crankshaft, and with a wrench on the fanbolt turn the
long run can damage the wires insulation. The wires engine over slowly (removing the spark plugs makes this
may not be too close or tie-wrapped to the spark plug easy) until the rod slides into the hole in the flywheel. If
leads. there is a little play, because your rod is slightly smaller
Now pull the second wire off the coil (i.e. the wire that than 6 mm (a 5,5 mm drill is sometimes more conven-
connects the positive terminal on the battery, through ient) try to find the center of the play. Your engine is
the ignition key, to the positive terminal on the coil). now set on its static timing point, at 8 or 12 degrees
Connect this wire to the red wire coming from the 123 before TDC (Top Dead Center) depending on engine
ignition module. type.
DO NOT HOOK UP THE WIRES TO THE COIL YET! Clean one of the teeth of the flywheel, and a small area
123\EVO only:
opposite on the bellhousing. The area next to the starter
motor works well. Accurately paint a timing mark with
As the 123\EVO offers a vacuum- a bottle of whiteout (Tipp-Ex).
STEP 6
advance sensor, a thick-wall rub-
ber vacuum-hose may be connec-
ted to the inlet-manifold of the Turn the ignition on. Make sure the engine is set at its
engine. (might you not want to static timing point. Turn the ”123ignition\2CV” hous-
use this feature, simple leave the ing counter-clockwise until the LED goes out. Turn it
nipple on the 123\EVO open) clockwise VERY slowly until the LED just comes on
An easy way of making a again. Tighten the two M7 bolts.
REMOVE THE TIMING ROD OR DRILL BIT! switch with a small screwdriver.. If you can’t see the
STEP 7
switch position turn the switch clockwise and count the
clicks until you arrive at the required curve. The fact
Check your timing as follows: Put the wrench on the fan that, when the engine is running, the LED flashes in
bolt and turn the engine over (clockwise!) and slow MODE ”0” only, may come in handy if you’ve lost
down when the timing marks are approaching eachother. count.
STEP 9
The LED should light up at the exact moment when the
timing marks are aligned. If this is not the case, repeat
step 6. Re-install the rubber shield, take away the fan bolt, put
STEP 8
a litle grease on the crankshaft to prevent the fan from
sticking to the axle. Put the V-belt on the fanpulley and
Turn the ignition off. Connect the yellow wire to the the fan back on the axle without the bolt and turn the
positive terminal on the coil and the black wire to the fan around on the axle and double-check to make sure
negative terminal on the coil. Put the sparkplugs in. the fan does not touch the wires! If you have some loc-
If you own or can borrow a stroboscope timing light, tite you can put it on the thread of the fanbolt as extra
now is a good time to use it. Start the engine and see if security. Put in the fanbolt and tighten it firmly to 36
the painted marks align between 900-1100 rpm, if not lb/ft or 50 N/m.
adjust the123 until they do. If you do not have a strobo-
scope you can do this check as soon as you come to a Fire it up and enjoy!
workshop were there is one.
Technical data
Cold start advance and
overheat retard.
operating voltage: 4 – 18 Volt Vacuum advance sensor
range: 10 – 10000 rpm for reduced fuel consumption
temperature: -40° to 100° Celsius under medium loads.
coil: stock black 2CV-coil, brown
VISA coil or other coil with a
primairy resistance not lower
than 1 ohm
dwell: microprocessor controlled,
adjusting to coil current
and therefore independent of
battery voltage
spark-balance: software controlled, better
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