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    3.drilling Machine

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    Regulatory Quality
    Drilling is the operation of making a circular hole using a rotating cutter called a drill. Drilling machines are used to hold the workpiece stationary while the drill rotates. Common types include portable, sensitive, radial, and upright drilling machines. Twist drills and carbide-tipped drills are frequently used. Additional operations like reaming, boring, countersinking and tapping can also be performed on drilling machines. Proper workholding and safety precautions must be followed.

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    3.drilling Machine

    Uploaded by

    Regulatory Quality
    24 views26 pages
    Drilling is the operation of making a circular hole using a rotating cutter called a drill. Drilling machines are used to hold the workpiece stationary while the drill rotates. Common types include portable, sensitive, radial, and upright drilling machines. Twist drills and carbide-tipped drills are frequently used. Additional operations like reaming, boring, countersinking and tapping can also be performed on drilling machines. Proper workholding and safety precautions must be followed.

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    3.Drilling Machine

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    Drilling is the operation of making a circular hole using a rotating cutter called a drill. Drilling machines are used to hold the workpiece stationary while the drill rotates. Common types include portable, sensitive, radial, and upright drilling machines. Twist drills and carbide-tipped drills are frequently used. Additional operations like reaming, boring, countersinking and tapping can also be performed on drilling machines. Proper workholding and safety precautions must be followed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views26 pages

    3.drilling Machine

    Uploaded by

    Regulatory Quality
    Drilling is the operation of making a circular hole using a rotating cutter called a drill. Drilling machines are used to hold the workpiece stationary while the drill rotates. Common types include portable, sensitive, radial, and upright drilling machines. Twist drills and carbide-tipped drills are frequently used. Additional operations like reaming, boring, countersinking and tapping can also be performed on drilling machines. Proper workholding and safety precautions must be followed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    …

    Drilling
     Drilling is the operation of producing circular hole in the
    work-piece by using a rotating cutter called DRILL.

     The machine used for drilling is called drilling machine.

     The drilling operation can also be accomplished in lathe, in


    which the drill is held in tailstock and the work is held by the
    chuck.

     The most common drill used is the twist drill.


    Drilling Machine
     It is the simplest and accurate machine used in
    production shop.
     The work piece is held stationary ie. Clamped in position
    and the drill rotates to make a hole.

     Types :-
    a) Based on construction:
    Portable, Sensitive,Radial, up-right, Gang,
    Multi-spindle
    b)Based on Feed:
    Hand and Power driven
    Sensitive Drilling Machine
     Drill holes
    from 1.5 to
    15mm

     Operator
    senses the
    cutting action
    so sensitive
    drilling
    machine
    Up-Right Drilling Machine

     Drill holes
    upto
    50mm

     Table can
    move
    vertically
    and radially
    Radial Drilling Machine

     It the largest
    and most
    versatile
    used fro
    drilling
    medium to
    large and
    heavy work
    pieces.
    Drill Materials
    The two most common types are
    1. HSS drill
    - Low cost
    2. Carbide- tipped drills
    - high production and in CNC machines
    Other types are
    Solid Carbide drill, TiN coated drills, carbide coated
    masonry drills, parabolic drills, split point drill
    Drilling And Drills

    Types of drills
    – Twist drill: most
    common drill
    – Step drill:
    produces holes
    of two or more
    different
    diameters
    – Core drill: used
    to make an
    existing hole
    bigger
    Drill fixed to the spindle
    Drilling operations

    ⚫Drilling Centre Hole


    ⚫Drilling Deep Holes
    ⚫Drilling Thin
    Material
    ⚫Drilling Pilot Hole
    Tool Nomenclature
    Tool Holding devices
     The different methods used for holding
    drill in a drill spindle are
     By directly fitting in the spindle hole.
     By using drill sleeve
     By using drill socket
     By using drill chuck
    Work Holding Devices
    Drilling operations…
     Operations that can be performed in a drillin
    g machine are

    ➢ Drilling
    ➢ Reaming
    ➢ Boring
    ➢ Counter boring
    ➢ Countersinking
    ➢ Tapping
    Operations in drilling machine
    Operations in drilling machine
    Types
    Reamers :- of cutters
    Multi tooth cutting tool
    Accurate way of sizing and finishing the pre-existing
    hole.
    Accuracy of 0.005mm can be achieved

    Boring Tool:-
    Single point cutting tool.
    Boring tool is held in the boring bar which has the
    shank.
    Accuracy of 0.005mm can be achieved.
    Types of cutters
    Countersinks :-
    Special angled cone shaped enlargement at the
    end of the hole
    Cutting edges at the end of conical surface.
    Cone angles of 60°, 82°, 90°, 100°, 110°, 120°

    Counter Bore Tool:-


    Special cutters uses a pilot to guide the cutting
    action .
    Accommodates the heads of bolts.
    Counter bore and spot facing
    Types of cutters
    Combined Countersinks and central drill :-
    Special drilling tool to start the hole accurately.
    At the end it makes countersinks in the work piece.
    Gun drill :-
    Machining of lengthy holes with less feed rates.
    To overcome the heating and short life of the
    normal drill tool
    Types of cutters
    Tapping:-
    For cutting internal thread
    Multi cutting edge tool.
    Tapping is performed either
    by hand or by machine.
    Minor dia of the thread is
    drilled and then tapping is
    done.
    Work Holding Devices
     1. Machine Table Vice
    Work Holding Devices
     Step Blocks
     Clamps
     V-Blocks
     Angles
     Jigs
     T- Slots Bolt
    Precautions for Drilling machine
     Lubrication is important to remove heat
    and friction.
     Machines should be cleaned after use
     Chips should be removed using brush.
     T-slots, grooves, spindles sleeves, belts,
    pulley should be cleaned.
     Machines should be lightly oiled to
    prevent from rusting
    Safety Precautions
     Do not support the work piece by hand – use work
    holding device.
     Use brush to clean the chip
     No adjustments while the machine is operating
     Ensure for the cutting tools running straight before
    starting the operation.
     Never place tools on the drilling table
     Avoid loose clothing and protect the eyes.
     Ease the feed if drill breaks inside the work piece.

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