Drilling
Drilling
Drilling
Drilling
Drilling
is the operation of producing circular hole in
the work-piece by using a rotating cutter called DRILL.
Types :-
a) Based on construction:
Portable, Sensitive,Radial, up-right, Gang,
Multi-spindle
b)Based on Feed:
Hand and Power driven
Sensitive Drilling Machine
Drill holes from 1.5 to
15mm
Types of drills
– Twist drill: most
common drill
– Step drill:
produces holes
of two or more
different
diameters
– Core drill: used
to make an
existing hole
bigger
Drill fixed to the spindle
Drilling operations
Drilling
Reaming
Boring
Counter boring
Countersinking
Tapping
Operations in drilling machine
Operations in drilling machine
Types of cutters
Reamers :-
Multi tooth cutting tool
Accurate way of sizing and finishing the pre-existing hole.
Accuracy of 0.005mm can be achieved
Boring Tool:-
Single point cutting tool.
Boring tool is held in the boring bar which has the shank.
Accuracy of 0.005mm can be achieved.
Types of cutters
Countersinks :-
Special angled cone shaped enlargement at the end of the hole
Cutting edges at the end of conical surface.
Cone angles of 60°, 82°, 90°, 100°, 110°, 120°
Gun drill :-
Machining of lengthy holes with less feed rates.
To overcome the heating and short life of the normal drill tool
Types of cutters
Tapping:-
For cutting internal
thread
Multi cutting edge tool.
Tapping is performed
either by hand or by
machine.
Minor dia of the thread is
drilled and then tapping is
done.
Work Holding Devices
1. Machine Table Vice
Work Holding Devices
Step Blocks
Clamps
V-Blocks
Angles
Jigs
T- Slots Bolt
Definitions
Cutting Speed (v):-
It’s the peripheral speed of the drill
v = *D*N where
D = dia of the drill in m
N = Speed of rotation in rpm