Internship Report: University of Gondar Inistitute of Technology
Internship Report: University of Gondar Inistitute of Technology
Internship Report: University of Gondar Inistitute of Technology
UNIVERSITY OF GONDAR
INISTITUTE OF TECHNOLOGY
DEPARTMENT OF CIVILENGINEERING
HOSTING COMPANY: -TESFAY WUBET BUILDING CONSTRACTION PLC
Date,
Gondar,
Ethiopia
Acknowledgment
First of all, I would like to thank the Almighty GOD for every opportunity and accomplishment
of this internship report. Next, I would like to express my deepest gratitude to university of
Gondar and Civil Engineering Department for making this internship program to upgrade our
understanding of field practices. I want to give a special thanks to Tesfaye Wubet building
Contractor for accepting our successful internship period. And also, I have a great thanks for all
site workers for their courage, willingness and kindness of helping to me in the construction site.
Finally, I have a great gratitude for our university supervisor Mr. Henok . for helping to have a
great knowledge on our internship program.
Table of Contents
Acknowledgment.........................................................................................................................................i
LIST OF FIGURES....................................................................................................................................iv
LIST OF TABLES.....................................................................................................................................iv
ACRONYMS.............................................................................................................................................iv
ABBRIVATIONS.......................................................................................................................................v
Abstract......................................................................................................................................................vi
DECLARATION......................................................................................................................................vii
CHAPTER ONE..........................................................................................................................................8
1. Back ground of the company...................................................................................................................8
1.1Brief history of Tesfaye Wubet Building Contractor (BC) plc...........................................................8
1.1.1 MAIN PRODUCT AND SERVICES.........................................................................................9
1.1.2 MAIN CUSTOMERS OR END USERS....................................................................................9
1.2 OVERALL ORGANIZATION AND WORK FLOW.....................................................................10
1.3 CONSTRUCTION EQUIPMENT AND MACHINERY................................................................10
CHAPTER TWO.......................................................................................................................................11
2. OVER ALL INTERNSHIP EXPERIENCE..........................................................................................11
2.1 Company acceptance or how I get the hosting company.................................................................11
LIST OF FIGURES
Figure 1-1: GRADE BEAM......................................................................................................................12
Figure 1-2: GRADE BEAM FORM WORK............................................................................................13
Figure 1-3: HARD CORE........................................................................................................................14
Figure 1-4: CEMENT................................................................................................................................15
Figure 1-5: AGGREGATE........................................................................................................................16
Figure 1-6: SAND.....................................................................................................................................16
Figure 1-7: BATCHING...............................................................................................................................20
Figure 1-8: COLUMN REINFORCEMENT............................................................................................23
Figure 1-9: COLUMN FORM WORK............................................................................................................24
Figure 1-10: SLAB FORMWORK..................................................................................................................27
Figure 1-11: CASTING OF CONCRETE ON RIBBED SLAB..............................................................................29
LIST OF TABLES
Table 1-1: MAIN PRODUCT AND SERVICES.......................................................................................7
Table 1-2: CONSTRUCTION EQUIPMENT AND MACHINERY...........................................................8
Table 2-1: CONCRETE MIXING PROPORTION...................................................................................21
ACRONYMS
Slab(soleta)………………apart of structure used to distribute load to the beam
Stirrup (Staffa)…………. bars used to resist shear force
Concrete (Armata)……………heterogenous material composed mainly
three materials such as cement, sand, aggregate, and water.
Reinforcement(bar)………………. bars used for resisting tensile force.
Spacer(kabaleto)……………………a bar used to clear space b/n
the reinforcement concrete cover.
ABBRIVATIONS
PLC……………………………….private limited company
E.C……………………………….Ethiopian calendar
C/C……………………..center to center
Abstract
It is a clear fact that the knowledge of construction engineering cannot be upgraded without
practical experience in each field of the subject matter. This paper is a written report about the
internship program which was planned to help apparent students grasp practical knowledge of
engineering projects, their design, implementation, evaluation and management in general.
The content of the report have been divided in to four chapter. In the first chapter of my report , I
briefly described about the back ground of my internship hosting company. The second chapter
of my report describes over all internship experience. In the third chapter of my report briefly
explains about benefit of the internship. The fourth chapter of my report contain , conclusion and
recommendation for my hosting company. To help anyone reading this report better understands
for the discussed topics and ideas.
DECLARATION
Work and all sources of materials used to the final report for
The under signed approve that the above student has completed his internship program
CHAPTER ONE
The name of company that I have worked is called Tesfaye wubet level 5 building
contractor.
Working office of the company is found at Gondar Azezo near commercial bank of Ethiopia. the
company was established in 2000 E.C end. by country level coordinated building development
program to make practical by city development, building and construction minister to select the
professionals to building contractor; to make skilled man power from prepared program; he had
selected and attended contracting skill training carefully. Then the government decided to give
him level five building contractor. After this Gondar city administration commercial industry
and investment coordinator office gave for TesfayeWubet level five building contractor in 2001
E.C. The government gave different projects to TesfayeWubet and he had finished these
projects with the required quality and time as he told to them and he became as building
contractor now a days. As a full-service contractor TesfayeWubet, building construction has
grown dramatically since its establishment in 2001E.C. The company is established with
purpose of providing various construction services like construction of buildings, foundations,
and various types of civil engineering structures contributing to the development of the
construction industry.
Currently the company is participating in many governmental and private projects. As I have
mentioned above, some of the products of this company are listed below:
Since Tesfaye Wubet building contractor is a level 5 building contractor it has many
costumers but its main costumers are the construction work as a regular program on managing and
renting its own house on the different city of the region and also have outsource resident house
building construction for contractor and sale for the society. So, the main customers of these
company are all Ethiopians.
In construction industry all the activities and tasks need coordination through smoothly
relationship among the stake holder. This harmonious relationship helps to easily communicate one
to another thus leads to good, and effective activity takes place on per determined construction
period. Following this idea, the company that I have join has the following organization and simple
work flow
Daily labors
CONTRACTOR FORMAN, SUB
CONTRACTERS
The company has many types of machinery and equipment’s which will help a good
execution capability as well will help to construct to a specified work and quality. The
company’s equipment and machineries are listed as the following table:
compactor 2
360 Li mixer 1
Vibrator machine 3
Pump machine 2
Car(corolla) 1
CHAPTER TWO
According to minister of education of Ethiopian policy, all Engineering students who learn in
governmental university must attain the internship program when they reached 4th and 5th year,
according to university police and schedule. Due to this policy when the university science and
technology coordinator gave us application letter at the end of 3rd year 2nd semester and as our
University offered me a free opportunity to find an internship hosting company by myself, I have
tried to search for the best company in the country. I distributed my application letter to
construction companies as I could and was accepted by some. From these companies I chose to
work in one of the best construction companies in the country that is Tesfaye Wubet Building
construction plc.
The governing body in the site is the contract document. Based on the agreement signed on the
document all tasks are done in accordance with it. But by discussion of the contractor and the
consultant some terms can be changed of modified. In TesfayeWubet building Contractors
Gondar site there is no well-defined work flow on site but the consultant and the contractor work
in parallel for every task and it is mainly ruled by the consultant. Since, I is with the contractor
side the work flow goes from the contractor to Forman and the daily laborers like this.
When I arrived at the site for the first day the project was on grade beam and back fill. After
completing the formwork arrangement for grade beam. I have participated on the site work for
reinforcement arrangement for grade beam, During the reinforcement arrangement I have been
checking the detail reinforcement drawing with the real site reinforcement arrangement in length,
diameter, and number.
On any construction project the major challenging tasks are executed on site. As a site Engineer
the major site works that I have participated are described as follows.
1. Form work preparation
2. Grade beam reinforcement
3. Hard core arrangement
4.Column reinforcement
5.Concrete work
Form work is temporary construction material, sometimes known as shuttering or casing. It is the
boarding or sheeting that is erected to contain and mold the wet concretes hold in place during
the initial hardening period and removed after concrete getting hardened.
All formwork should be sufficiently tightened, without plugging; to prevent loss of concrete
during the vibration of the concrete.
There are two types of formworks. These are:
Timber formwork is the most common material used at our sit and selected over steel formwork
due to the following reasons.
• Easy to cut and fix to required shape, dimension and size,
• It is economical (Steel form work is costly comparatively with timber )and
• It is easily available
A good form work should satisfy the following requirements.
• The material of form work should be cheap and suitable for reuse
• Strong and rigid to resist the concrete load.
• Parallel with the constructed structure.
• Tied properly to prevent water loss from fresh concrete.
• Have smooth surface; also Cleared and brushed with black oil
Dısadvantage of usıng timber formwork
I observed how much they care while fixing form works. It should be properly fixed to avoid loss
of concrete material and unwanted shape on the structure. Proper fixing also minimizes great
chiseling to remove the unwanted shapes. The foreman’s check that the form works fixed for
elevation columns are vertical enough by using plumbing bobs and the horizontal using rope.
Grade beam is a beam that rests on the foundation wall and compacted soil (for external and partition
beam respectively). In case of partition grade beam, lean concrete is placed on the compacted soil before
the reinforcement is placed. The grade beam carries and transfers the supper structure and external load to
the foundation columns. The difference between grade beam and structural beam is, the grade beam does
not suspend as structural beam, instead it rests on masonry wall or lean concrete. In our site use 6 Ф14
reinforcement bars.
As I have discussed the ground slab system and the grade beam are not monolithically
attached with the slab due to this the beam and slab formwork. Simply they added side form
work (sponda) of the edge beams.
There are many types of cement but our construction site is used to National Portland
pozzolana cement (PPC) .it also usually checked the quality and tested before used and
serves as binder for the aggregate and sand It should be stored separately from other item
and free from dampness due to weather or ground wet condition. The main function of
cement in concrete mix is making chemical reaction with water. Generally, cement is
widely used in general concrete construction when there is no exposure of sulphate.
AGGREGATE
Aggregate is the most important constituent on concrete. It should be free from excessive
dust and harmful materials. Aggregates must conform to certain standards for optimum
engineering use. It must be clean, (must be washing by water), hard, strong, durable
particles free of absorbed chemicals, coatings of clay, and other fine materials in amounts
that could affect hydration.
SAND
Sand is an inner naturally occurring material of size less than 4.75mm. It is fine grained
material which commonly used in concrete mix. The sand should be free from impurities
which reduces the strength of the concrete. It generally obtained either from pit or by
dredging or searching from bottom of river or sea. The main function of sand in concrete
is filling voids in the aggregate which in turn increase the density of concrete and it assist
in producing workability and uniformity in the mixture. The maximum cube box size to
measure sand in our site was 18cm*40cm*50cm and the sand comes from different place
but in our site comes from sanja
D. WATER
Water that used for drinking is advisable to use in concrete mix. Water-cement ratio of concrete
determines the amount of water for concrete mix design. Water concrete mix has two main
functions. The first to react chemically with cement which finally set and harden, and second
make concrete workable.
E. Building stone
Are naturally available in abundance, very hard, strong, durable and suitable for shaping or
occurring rocks that make up the crust of the earth w/c used in foundation, in wall, column, stairs
and sill in flooring and etc
F. admixture
unlike cement, aggregate and water are not an essential component of the concrete mix, but they
are important and increasingly widespread component that are used to improve certain
properties of concrete.
Type of admixture
• Retarder;- used to increase the initial setting time of concrete , mostly used in
transportation process when the concrete plan batch is far from the construction site.
• Accelerator ;- used to decrease the initial setting time of concrete, mostly used in pile
casting process when it has underground water table appear.
• Plasticizers ;- used to reduce amount of water that present in mixed concrete large
enough.
2.5.1 CONCRETE
Concrete is the most crucial part of any project. All construction work greatly needs concrete.
Concrete is stone like material obtained artificially by hardening of mixture of cement, inert
aggregate materials (fine and course) in a pre determined amount. Setting of concrete is achieved
due to the exothermic chemical reaction between cement and water. The water cement ratio
required for complete chemical reaction is about 0.25.the reaction between cement and water is
relatively slow and requires time and favorable temperature for its completion. The strength of
concrete depends up on the quality of its ingredients, their relative quantities and manner in
which they are mixed, compacted and cured.
Concrete is very important for the structural constructions as in beams, slab, column, retaining
wall, concrete pavement, shear wall, bridge etc.
• Lean concrete
• Reinforced concrete
LEAN CONCRETE
Lean concrete is concrete of 5mm thick with class, C-5 with minimum cement content of
150kg/m3 of concrete. Approximately at ratio of1:4:6.
• Footing
• Grade beam
• Retaining wall.
Advantages of lean concrete
REINFORCED CONCRETE
Reinforced concrete is composite material made of concrete and steel. Plain
concrete possesses high compressive strength, but little tensile strength which
makes it week in bending, shear, torsion.
In our site concrete work includes the following ingredients, such as;
▪ Sand
▪ Cement
▪ Aggregate
▪ Water
2.5.2 BATCHING
The measurement of concrete material is called batching. There are two major types of batching
which are volume and weight batching. But in our site, they use volume method. The concrete
used C-25/30 for column and C-20/25 for beam and slab. For C-25 the mix ratio is 1:2:3 that
means one bag of cement to boxes of sand and three boxes of aggregate because the concrete
they used was C-25 and the size of box 50x40x18cm. For lean concrete (C-5) the mix ratio is
1:5:7. The aggregate is well graded (0.2), the aggregate size of lean concrete is larger because
of its purpose is not structural but to protect main structure
Column is a vertical structural member of a building that support vertical, horizontal and
moments coming from the beam, slab, stair and other member of the structure and transfer it to
the sub structure. For the purpose of wind or earthquake engineering, columns may be designed
to resist lateral forces. in our site I have seen a rectangular columns.300mm*600mm, the cross
sections of those columns.
Longitudinal rebar (Main bar): provided according to working drawing. This bar run along the
whole length of the structural element to resist tensile stress caused in the column due to
eccentric load, moment or transversal load and to share vertical compressive load with concrete.
The overlap length of the rebar is 40Φ .
Transverse rebar (Stirrup): is provided for serviceability (reducing crack) and design for shear.
It is used to hold the longitudinal re – bars in position at the time of concreting. It also is used to
prevent longitudinal buckling of longitudinal re – bars and to resist diagonal tension cracks
caused due to transverse shear due to moment (transverse load).Due to shear is high at the
support, stirrup is ties around the support with minimum spacing (close to each other) at 1/3 of
length of column for both top and bottom parts and the middle, moment is occurred due to span
so it ties with higher spacing (the stirrups far apart).such stirrups known at site with the name
called “staffa”.
Column is the main structural member, are carried out loads from slab and beam this enforces us to
use more bar for column. The diameter used 20mm, the over lapping length is equal to 40*D, the
Overlap might be side to side, in or out side and the dimension of column is 60*30cm. Most of the
time column subjected to compression but some time we consider shear force effect due to wind and
earth quack this counter balance by stirrup that we provided. As we had seen different number of
bars were used per column. The stirrup used for column was Ф 8 c/c 20cm.
2.6.1 BEAM
A beam is a structural element that is capable of withstanding load primarily by resisting
bending. The bending force induced into the material of the beam as a result of the external
loads, own weight, span and external reactions to these loads is called a bending moment.
In the tension zone of beams reinforcement is needed due to the weakness of concrete in tension.
The concrete at the tension zone is only used to make the reinforcement as integral part of the
structure.
Positive bars: these bars are mainly used to resist the positive moment. This moment is mostly
developed at the mid span on the beams and these positive bars are placed at the mid span and
laps on support.
• Negative bars: They are used to resist negative moment. Most of the time they
are found at the support of the beams, they are placed at one third of the span
length and laps on span.
• Stirrups: They are placed to provide diagonal shear resistance
2.6.2 SLAB
Structural slab are constructed to provide flat surfaces, usually horizontal, in building
floor, roofs and any other types of structure.
There are vertically supports to the panel we call it Crist or false work. The panel has to support
the loads of the wet concrete living loads during casting process until it has gained sufficient
strength.
➢Propose the form work (Crist) as per required elevation
➢Spacing and propose positional and leveled throughout the slab width
➢Joint are laid horizontally
➢Then softy or fond formwork of slab called panel is placed over the levels and
positioned. Placed the bottom and top reinforcement as required bar center to center
distance
➢Finally check the work before easily for spacer the bar and electrical cables. And I will
express about spacer in the following pages
SUSPENDED SLAB
The slab that supported by column not directly contact with ground surface is called
suspended slab, suspended slab are classified based on construction process and shapes.
These are
• Solid slab
• Flat slab
• RIBBED SLAB
But in my site use ribbed slab
Ribbed slab
It is a type of slab which use HCB, wide bend beams running between columns and narrow ribs. Ribbed
slab selected for the following reason:-
• Relatively light in weight and less expensive and economical
• Has high capacity of sound absorbance or excellent vibration control
• For flexible use of the construction
• Durable for low live load slab construction
In this construction site ribbed slabs are used for all the floors excluding ground floor. hollow block of
24mm is used but around the bathroom area 18mm of hollow blocks are use for more dampness
resistance. The U –bars used has diameter of 6mm.
The procedure that were used to constrict this slab are as follows;-
• The scaffoldings were erected by an appropriate height and put ply wood
• The beam reinforcements were placed in position
• Electrical, plumbing and sanitary installation
It is known that one of the main interesting and needed point of the internship program is to see the
different challenges that any professional may face during their work. it does not mean that all things
are smooth during my work, as any professional encountered different challenges.
A) Lack of Experience
At the beginning of the internship, I have faced different major challenge for me it was suffered to
lack of experience, Because of the Covid 19 pandemic. There was lack of gaining responsibility and
has no any task given to them, it will decrease our moral of work. And also, our country condition is
challenged for construction work.
B) Lack of Safety Utilities
Lack of construction safety wears like Helmets, Safety shoes, Gloves, even if Face mask was not
available. Also, there is no Toilets at the site
C) Unable to understand site language: -some site words are new to me this makes difficult to
understand the meaning.
D) Lack of transportation: -the site is far from my home and in Gondar there is shortage of
transport this makes them challenge to arrive on time.
Concerning the new site words; -some site words are new to me but through time by asking
contractor laborers, Forman’s, bar benders, I became familiar with each word.
For lack of transportation: - this is a problem through the city but I always try to get up early to
arrive on time.
CHAPTER THREE
3.1 INTRODUCTION
Internship program is a method of letting the students to assume themselves as a potential responsible
workman for a particular work by assigning them to actively participating in construction company. And
such trends help students to have valuable work experience. Within these four month I observed what the
outside construction world looks like more than what I used to know when I was at school. At school I
learned or took many theoretical lessons even difficult to understand theoretically. So in this internship
period I have got opportunity to solve these difficulties. Because those things which were theoretically
difficult to understand, were not that much hard to understand when I faced it practically.
The overall benefits of the internship are not limited to the practical skill only. I would like to group the
overall benefits in terms of different categories such as:-
• In terms of improving practical skill
• In terms of upgrading theoretical knowledge
• In terms of improving interpersonal communication skill
• In terms improving team playing skill
• In terms of improving leadership skill
• In terms of understanding about work ethics related issues
• In terms of entrepreneurship skill
The first thing I have get from my internship experience is practical skill. This is also the target of
university linkage administration office of my university.
Practical skill:- means skill performed by hands or with human intervention using equipment,
tools or technology requiring guidance, force or moment.
I have theoretical knowledge from my 7 semester classes, this is internship investigation helps me to
compare and contrast my theoretical knowledge with the practical.
• I get technical knowledge about how structural members and components of a structure
construct and methods of construction
• I get knowledge about construction materials and equipments with their techniques and
methods of application
• I get knowledge about how reinforcement bars arranged and how it becomes structural
member
• I get knowledge about how formwork is constructed for a temporary mold and its
techniques of construction
• I get knowledge about how concrete works are done
• I get knowledge about mixing ratio concrete materials at desired grade of concrete. And
size of boxes
• I get knowledge about site language of a construction material , construction equipments
and their site name
Beside improving practical this program provides the students a chance to apply our theoretical
knowledge in the real construction world. Because to understand the practical world everybody
has to refer what we have learned before.
Since construction work by itself related with so many disciplines and different workers , accordingly
these workers have their own position at work place based on their educational status and experience
in works so it is necessary to be one as a leader and the others leaded. Leadership is a skill to guide, control and
monitor peoples. Leader is basic for the whole project to be hindered well. Leadership started from planning. This
help to know the progress of the work have to be done and the required goal achieved.
If there is a good leadership throughout the whole construction work, the following things done smoothly
• Wastage of materials and labor is controlled
• Proper co-ordination between all the categories of person will improved
• The quality of products and workmanship will be better
• Work has properly executed as per the specification period
The has rule and regulations about the work ethics at work place, and this helps me to conduct some
ethical behaviors.
• Open mindedness; open mindedness can bring a good communication with labors.
This helps for effectiveness of the work.
From this internship investigation, I get a knowledge about how can I become an
entrepreneur and helps me to understand job opportunities and application
mechanism of the construction sector
CHAPTER FOUR
4.1 CONCLUSION
I think it would be fair to say the internship program has been a helpful experience in exposing
us to the real engineering work. It can also be categorized as an exciting event depending upon
how excited one really is to put his theoretical knowledge into practice.
Also this program create an opportunity to think, in what way should I learn and what type of
knowledge should I have to gather before I leave the compass, how I will communicate in the
working environment such as team playing and leadership skill. For the student the program
open the space to have some relation with some personnel and company. I conclude the company
must give more intension for the program for the future.
Generally, the purpose of this internship (apparent) program was to introduce students with
working condition and mostly it helps student to grasp from practicing the theory which they
have been learning in the class. This program gave us good practical skills and made us familiar
to the outside real construction world. Most the theoretical things we been learned got illustrated
here in this program, which develops more our confidence in the theoretical knowledge.
4.2 RECOMMENDATION
• Poor handling of steel (rebar) on the site the problem with drawing should be corrected.
Because each and everything must have done with only the design unless and otherwise it
must be design again.
• All construction rule should be respected in day to day activities to avoid or reduce
different problems.
I recommended that Iot and concerned bodies are to make strict follow up on students by
working in close relationship with hosting organization. These activity are increase
appositive motivation and work habit of students.
University industry linkage play a great role by preparing this internship program
with IOT but there is other activity they must do:-
ULT must prepare another experience exchange program for students.
They must create awareness about newly created industrial product this
helps the student to initiate and to create new technology.
5 REFERENCE
1. McGregor. (1984). Reinforced concrete design. Newyork: Taylor and Francis group.