MP7 Piston Cooling Jet Replacement
MP7 Piston Cooling Jet Replacement
MP7 Piston Cooling Jet Replacement
W2005758
This information covers the replacement procedure for the piston cooling nozzles on MACK
MP7 engines.
Contents
• “Special Tools”, page 2
• “Piston Cooling Nozzle, Replacement”, page 3
Note: Information is subject to change without notice. Illustrations are used for reference
only, and may differ slightly from the actual engine version. However, key components
addressed in this information are represented as accurately as possible.
PV776-88954152 USA39761
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 2(16)
Tools
Special Tools
For Special Tools ordering instructions, refer to Tools Information, Group 08.
9996956 9998649
Flywheel Turning Tool Stiffening Frame Tool
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 3(16)
Service Procedures
2219-03-02-02
Piston Cooling Nozzle, Replacement
Removal
1
1
Apply the parking brake and place the shift lever in
neutral.
2
2
Remove all cables from ground (negative) battery
terminals to prevent personal injury from electrical shock.
3
3
Using a hydraulic jack, lift the front axle until the front
wheels are off the ground. Position jack stands of a
suitable capacity under the frame in a position which will
allow the front axle to hang free.
4
4
If required, remove the skid plate to allow access for oil
pan removal.
5
5
Place a suitable container under the oil pan and remove
the oil drain plug. Drain the engine oil, then reinstall the
drain plug.
6
6
If the vehicle is equipped with a transmission oil cooler,
remove the transmission cooler line bracket nuts and
separate the brackets from the oil pan fasteners. Position
the cooler lines and brackets to the side.
W2004874
7
7
Pull the dipstick partially out of the dipstick tube, then
remove the dipstick tube fastener and tube from the oil
pan. Remove and discard the O-ring.
W2005086
8
8
Remove the oil fill tube fasteners and tube from the oil
pan. Remove and discard the tube O-ring.
W2004884
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 5(16)
9
9
Disconnect the oil level/temperature sensor connector.
W2004876
10
10
Support the oil pan. Loosen and remove the side
mounting bolts.
W2005831
11
11
With the aid of an assistant, support the oil pan and
remove the remaining bolts on the ends of the oil pan.
Carefully lower the pan to avoid contact with the oil pump
pickup tube and the oil pump gear.
12
12
Remove the rubber gasket from the oil pan for inspection.
The gasket may be reused with the original oil pan as
long as it does not exhibit any damage which could cause
it to leak. Carefully inspect the sealing surfaces and
sides of the gasket for any signs of deterioration such
as cracks or ruptures. The gasket must be replaced if
any discrepancies are found. All old sealant must be
removed from the gasket prior to reuse.
W2004878
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 6(16)
13
13
Remove the oil pump inlet pipe. Remove the inlet pipe
O-ring and discard.
Note: The oil pump inlet pipe in an axle back oil pan is
longer than the oil pump inlet pipe in an axle forward oil
pan. The shorter pipe attaches to a bracket mounted on
the valve housing assembly. A clamp holds the longer
pipe directly on the valve housing assembly.
W2005476
1 Oil Pump
2 Pump Outlet (Pressure) Pipe
3 Valve Housing
4 Valve Housing-to-Block Seals
5 Pump Outlet Pipe O-Ring
6 Pump Inlet (Suction) Pipe
7 Pump Inlet Pipe O-Ring
14
14
Remove the fasteners securing the valve housing and
remove the valve housing. Disconnect and remove the
pump outlet pipe from the valve housing.
9998649
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 7(16)
18
18
Remove the engine stiffening frame attaching bolts and
remove the frame.
W2005477
9996956
T2006702
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 8(16)
20
20
Turn the flywheel until the piston cooling nozzle to be
removed is easily accessible.
W2005545
Installation
1
1
Install the piston cooling nozzle, using a new retaining
screw. Tighten to specification. Refer to Function Group
20, Specifications.
W2005545
4
4
Place the engine stiffening frame in position on the
cylinder block and install the fasteners. Use the stiffening
frame tool to support the frame while installing the
fasteners.
9998649
W2005477
8
8
Install new seals in the valve housing assembly. Place
the housing in position over the engine stiffening frame
and engine block while inserting the other end of the
pump outlet (pressure) pipe into the valve housing.
W2005476
1 Oil Pump
2 Pump Outlet (Pressure) Pipe
3 Valve Housing
4 Valve Housing-to-Block Seals
5 Pump Outlet O-Ring
6 Pump Inlet (Suction) Pipe
7 Pump Inlet Pipe O-Ring
9
9
Install the valve housing fasteners and tighten to
specification.
10
10
Lubricate and install an O-ring on the end of the oil pump
inlet (suction) pipe and insert the pipe in the oil pump
housing.
11
11
Secure the oil pump inlet (suction) pipe with the clamp
and fastener to the bracket or to the valve housing.
Tighten the fasteners to specification.
12
12
Clean the oil pan gasket sealing surface on the cylinder
block, flywheel housing, and front seal cover. All surfaces
must be completely free of dirt and debris such as old
sealant, and any grease or oil residue.
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 12(16)
13
13
For plastic oil pan applications, install the oil pan seal into
the groove of the oil pan. Check that the seal is properly
aligned and seated in the groove.
W2004878
14
14
For steel oil pan applications, install the oil pan gasket on
the oil pan flange. Check that the gasket locating tabs
are properly aligned and inserted in the correct holes on
the mounting flange.
W2035141
15
15
Apply a 2 mm (0.079 inch) bead of approved sealant
to the seam between the flywheel housing and the
timing gear mounting plate, and between the timing gear
mounting plate and the engine block.
Note: Make sure that the block flange is flush with the
flywheel housing to prevent leaking. If not flush, flywheel
housing must be realigned.
W2006078
16
16
Apply a 2 mm (0.079 inch) bead of approved sealant to
the seam between the front seal cover and the engine
block.
Note: Make sure that the block flange is flush with the
crankshaft front cover to prevent leaking. If not flush,
front cover must be realigned.
W2006079
17
17
With assistance, position the oil pan to the engine block
and loosely install the mounting bolts.
18
18
Tighten the bolts to specification following the numbered
sequence.
W2005831
19
19
CAUTION
Do not use a copper washer with the oil drain plug.
Always use the steel washer.
Note: Do not use air tools when installing the oil drain
plug.
20
20
Reconnect the oil level/temperature sensor connector.
W2004876
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 15(16)
21
21
Install a new O-ring on the oil fill tube and install the tube
on the side of the oil pan. Install the oil fill tube fasteners
and tighten to secure.
W2004884
22
22
Install a new O-ring on the dipstick tube, then install the
tube and secure with the fastener. Install the dipstick.
W2005086
23
23
Position the transmission cooler line brackets onto the oil
pan fastener studs, install the bracket nuts and tighten
to secure.
W2004874
24
24
Install the skid plate if removed for access.
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2010 221 53 01 16(16)
25
25
Using a hydraulic jack, raise the front axle and remove
the jack stands. Lower the vehicle and remove the
hydraulic jack.
26
26
Fill the engine with the specified amount of approved
engine oil. Do not overfill.
27
27
Install all previously removed cables to the ground
(negative) battery terminals.
28
28
Start the engine, check for leaks and proper operation.
After shutdown, replenish fluids as necessary.