Engineering

ECM-0555-080-0703-C Date: 2/22/07

Specification ECM-0555-080-0703-F Revision: 1.1
Data Sheet Author: MGM

ECM-0555-080-03703-C/F
Electronic Control Module

MotoTron
XXXX-XXXX-XXXX

Summary Microprocessor: Motorola MPC555, 40MHz

Memory: 448K Flash, 26K RAM, 8K EEPROM
The ECM-0555-080-03703-C/F electronic con- 128Kx8 Parallel EEPROM (ECM-0555-080-0703-C)
trol module is a rugged embedded control sys- Operating Voltage: 9-16VDC
tem capable operating in harsh automotive, Operating Temperature: -40° to 105° C
marine, and off-highway applications. Over Sealed connectors operable to 10 ft. submerged.
300,000 successful marine applications prove Inputs:
the capability of this module. Based on a proven 15 Analog Inputs
microprocessor, the ECM-0555-080-03703-C/F 3 Low Frequency Digital Inputs
is capable of delivering complex control strate- 1 VR Frequency Input
gies. The onboard floating point unit and the Up to 2 Hall Effect Frequency Inputs
high clock frequency allow software to be devel- Dual Sensor Wide Band Knock Detection Input
oped in shorter times. Dual CAN 2.0B datalinks Dual O2 (Lambda) Sensor
ensure interoperability with other system com- 1 Emergency Stop Input
ponents. Outputs:
The ECM-0555-080-03703-C/F is part of the 12 3A Peak/1A Hold Injector Drivers
ControlCore family of embedded controls sys- 8 TTL Level Ignition System Outputs
tems. 6 6A Low Side PWM
Software for the ECM-0555-080-03703-C/F can 1 5A Discrete H-Bridge
be created by using traditional methods or using 1 5A PWM H-Bridge
model based automatic code generation via the 1 Relay Driver (Main Power)
MotoHawk for Simulink product available from 2 1.5 A Low Side PWM
MotoTron. Datalinks:
2 CAN 2.0B Channels
1 RS485 Channel
SIZE: CAGE TITLE:
CODE:
A 3HDS6
ECM-0555-080-0703-C, ECM-0555-080-0703-F
Electronic Control Module
COPYRIGHT 2006

SCALE: DWG. NO.: SHEET: REV:

NONE 1 of 17 1.1
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
1 INPUT SIGNAL CONDITIONING See Motorola MPC555 datasheet for description of proces-
sor resources.
1.1 ECUP (A1), DRVP (B17, B18), DRVG (C15,
DRVP B18
C16, C24)
Power (Key) switch input ECUP supplies mod- DRVP B17
ule power to initiate the process under control. 10K
The DRVP inputs are wired to the Main Power DRVG C15
Relay which will supply the process while the ADC
MPRD signal is asserted and will hold the mod- DRVG C16
2.21K
ule power on after the ECUP signal is removed
until the MPRD signal is released by the applica- DRVG C24
tion (see below). Inputs are monitored by the Vcc
processor. The DRVG inputs are the system
(battery) ground connections. ECUP A1 Reg
P ro ce ss
Power
DRVP
STOP B 17 , B 18 10K
M PRD
V B AT T
B4

STOP
ADC
B 23

ECUP
A1
2.21K
O N /K E Y

1.2 XDRP, XDRP_B

2.21K
(A23, B24) XDRP_X Cn-Pn ADC
The XDRP monitors are scaled for 10V 2.21K 10 nF
5V = 512 counts.
(See Sec. 2.1)
1.3 AN1M...AN3M, 33K
(A3, A4, A5). ANnM: XN ADC

These inputs are 10bit 0-5V ADC's, τ = 1ms. 51.1K 0.033uF

They are intended for pressure sensors.

1.4 AN4M...AN8M 33K

ANnM XN ADC
(A6, A7, A8, A9, A10)
These inputs are 10bit 0-5V ADC's, τ = 1ms. 220K 0.033uF
They are intended for potentiometers.

Page 2 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
1.5 AN9M...AN12M VCC
(A14, A15, A16, A17)
1K
These inputs are 10bit 0-5V ADC's, τ = 1ms.
33K
They are intended for variable resistance sen- ANnM XN ADC
sors such as thermistors. 0.033uF

1.6 AN13M, AN14M

VCC
(A25, A26)
These inputs are 10bit 0-5V ADC's, τ = 1ms.
100
They are intended for variable resistance sen- 33K
ANnM XN ADC
sors.
0.033uF

1.7 AN15M VCC

(A27)
150K
This input is a 10bit 0-5V ADC, τ = 1ms.
33K
This input is intended for a variable conductivity AN15M A27 ADC
sensor such as a water in fuel sensor 0.033uF

1.8 O2 (λ) Sensor Interface PCM0312

O2ALO, O2AHI, O2BLO, O2BHI
(A24, A13, A12, A2) O2ALO A24
LM9040M
ADC

These are for switch type oxygen sensors. O2AHI A13

O2BLO A12 ADC

O2BHI A2

1.9 DG1M VCC

(B15) 1K
Digital switch input. VIL=2.0Vmax. 33K
DG1M B15 Buffer MDA
VIH=2.5Vmin, τ = 1ms. 0.033uF

1.10 DG2M, DG4M VCC

(B16, B3)
1K
Digital switch input. VIL=2.0Vmax. 51.1K
DGnM XN Buffer MDA
VIH=2.5Vmin,
100pF
τ = 5.1µs.

Page 3 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
1.11 STOP ECUP

(B23) 1K
This is the emergency stop input.
STOP B23 Buffer MDA
Switching to ground will disable the fuel pump TO
and spark coil outputs. FUELP
&
Note: EST’s
Loss of ECUP will also trigger the STOP func-
tion.
1.12 CNK+, CNK-, CNK_DG
LM1815M

(B13, B5, B14) SELECT

CNK+ B13
CNK+ and CNK- are variable reluctance sensor
inputs. CNK- B5
VCC
A_TPUCH13
&

CNK_DG is a switch input for a Hall Effect sen- 150K

B_TPUCH13

sor or switch to ground. CNKDG B14

15K
Buffer

Only one should be wired in at a time. 1000pF

1.13 CAM_DG VCC

(B6) 150K
CAM_DG is a switch input for a Hall Effect sen- A_TPUCH14
15K
sor or switch to ground. CAMDG B6 Buffer &
B_TPUCH14
0.001uF
0.01uF

1.14 EK0P, EK0N, EK1P, EK1N

PROSAK IC
(A29, A19, A30, A20) EK0P A29

These inputs are for wide band piezoelectric

EK0N A19
knock sensors.
EK1P A30

EK1N A20

Page 4 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
2 Output Signal Conditioning
2.1 XDRP, XDRP_B, XDRG ECUP
(A23, B24, A22) XDRP A23
XDRP_B B24
These outputs are for powering sensor trans- 5V, 500mA
ducers. 5V 500mA max. TLE4267G ADC
They are monitored by the processor.
(See Sec. 1.2)
XDRG is the sensor return. XDRG A22

2.2 HSOL1, HSOL2

(C1, C19) HSOLn XN
These outputs are high current sink drivers, 6A
6A
max.
Short circuit protection, open circuit and short
circuit detection. PWM

2.3 HSOL 3, HSOL4

DRVP
(C9, C10)
These outputs are high current sink drivers, 6A
max.
They include freewheeling diodes to DRVP, HSOLn XN
Short circuit protection, open circuit and short 6A
circuit detection.

PWM

2.4 ESC_A, ESC_B

(C17, C18) DRVP
This is a 12 volt H-bridge output.
5A cont.
PQA BTS 7750 GP ESC_A C17
PQA 5A Cont.
PQA MDA
PQA ESC_B C18

Page 5 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
2.5 MPRD MPRD B4
(B4)
This output energizes the Main Power Relay. 1.5A
Short circuit protection, open circuit and short
circuit detection. PWM

2.6 START
(B8) DRVP

This output is a high current sink driver. 6A max.

It includes a freewheeling diode to DRVP,
short circuit protection, open circuit and short
START B8
circuit detection.
6A

PWM

2.7 OILP
DRVP
( B7)
This output is a high current sink driver,
10A max.
It includes a freewheeling diode to DRVP, OILP B7
short circuit protection, open circuit and short 10A

circuit detection.
PWM

2.8 TACH,
DRVP
(B12)
1.8K
This output is capable of sinking 1.5A max.
TACH B12

1.5A

TPU

2.9 FUELP
(B11)
This output is capable of sinking 1.0A max.
Note: The STOP signal (1.13) will disable the FUELP B11
1.0A
FUELP output when asserted.
Note: Loss of ECUP will also trigger the STOP PWM
function.

Page 6 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
2.10 ETC_A, ETC_B VCC
(C4, C2)
This is a 12 volt H-bridge output. MC33886 ETC_A C4
5A cont., 10A pk.. PWM
5A Cont.
MDA
ETC_B C2

2.11 FI1D...FI6D, AI1D...AI6D BATTERY

(C6, C11, B22, B20, C23, C21,
C5, C3, B21, B19, C22, C20)
These outputs are injector coil drivers capable of MAIN PWR RLY I
N
sinking 3A pk. and 1A cont. MPRD
J
Notes: E
DRVP
When the injector output is on (duration), current C
DIAG (see notes) T
is regulated to either the peak or hold level. Cur- INJ O
rent regulation is implemented via a chopper R
drive and the recirculation path is via DRVP. If INJ
the output is off there is no leakage path to uP
TPU
DURATION CTRL
DRVP and flyback energy is dissipated via low- PORT
side avalanche. AI1D and AI2D may be used for
FI7D and FI8D respectively. Injector trace uP PEAK/!HOLD
PORT
shown below:1A=470mV.

DURATION
PEAK/!HOLD
INJECTOR ON
PEAK TIME (~ 3 A)
HOLD TIME (~ 1 A)

Page 7 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
2.12 EST1...EST8 5 V
(B2, C8, B10, C7, B9, C12, C13, C14) 130K
These are TTL level outputs.
Note:
Since EST_RTN (2.13) is a direct path to the uP EST_CTRL
TPU
ECU ground care must be taken not to introduce PORT 100
ground loops. EST_RTN is not designed to carry EST
any significant current; it is a reference only. It uP
should be open circuit unless the smart coil elec- PORT
tronics provides an isolated logic ground refer-
EST_LS_DIS
ence. Care must also be taken not to introduce
noise on EST_RTN (2.13). Electrical transients DIAG (see notes)
on EST_RTN can cause module upsets. The
STOP signal (1.13) will disable these outputs
when asserted.
Note: EST_CTRL
Loss of ECUP (1.1) will also trigger the STOP
EST
function.
DWELL
SPARK TRIGGER

2.13 EST_RTN
(B1) EST_RTN
Low current ground reference for SmartCoils
B1

3 COMMUNICATIONS
3.1 CAN1+, CAN1- CAN 2.0B, Standard or Extended ID, up to 1Mbps.
(A11, A21)
Note:
CAN1 may also be used for programming the
unit.
3.2 CAN2+, CAN2- CAN 2.0B, Standard or Extended ID, up to 1Mbps.
(A31, A32)
3.3 SCL+, SCL- RS485, programmable baud rate 1200 - 57600.
(A28, A18) 8 Bits, No parity, 1 Stop Bit
Note:
RS485 is also used for programming the unit.
The function is disabled when applications use
this channel.

Page 8 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
4 CONNECTOR DEFINITIONS
12 12 7.5 11 7.5 12

48 11 1 8 1 8 1

21 12

127.94 32 22 24 17
24 17

MotoTron
XXXX-XXXX-XXXX
48
12 9 11 9 9 9

CON-FEML-002A CON-FEML-001B CON-FEML-001A

PCM Conn. A PCM Conn. B PCM Conn. C

203.71

4.1 BLOCK DIAGRAMS

ECM-0555-080-0703-C/F Typical Drive By Wire Application
A1 ECUP MPRD B4
12V (HOT)
DRVP B17 BUS PWR (SMARTCRAFT)
B23 STOP B18 WAKE A1 ECUP MPRD B4
DRVP
BUS GND DRVP B17
ECM-0555-080-0703 ESTOP B23 STOP DRVP B18
MAIN POWER
+ - ECM-0555-080-0703 RELAY
(3A/1A) FI1 C6 12 V
B13 CNK+ BATTERY FI1 C6 FUEL INJECTOR 1
(3A/1A) FI2 C11
B5 CNK- B13 CNK+ C11 FUEL INJECTOR 2
FI2
A23 XDRP (3A/1A) FI3 B22 B5 CNK-
B24 XDRP B FI3 B22 FUEL INJECTOR 3
A23 XDRP
A22 XDRG (3A/1A) FI4 B20 B24 XDRP B
FI4 B20 FUEL INJECTOR 4
A22 XDRG
B6 CAM DG (3A/1A) FI5 C23
50% DUTY-CYCLE B6 CAM DG FI5 C23 FUEL INJECTOR 5
DIGITAL
C21 CAM POSITION
(3A/1A) FI6 FI6 C21 FUEL INJECTOR 6
B14 CNK DG 3X, 4X, or 24Xe
DIGITAL B14 CNK DG C5 FUEL INJECTOR 7
CRANK POSITION AI1
XDRP -ENGINE AI2 C3 FUEL INJECTOR 8
(3A/1A) AI1 C5 XDRPB-ACCESSORY
XDRG -SIGNAL RETURN
A3 AN1 (51K1 GND) (3A/1A) AI2 C3 A3 AN1 B21
AI3

(3A/1A) AI3 B21 MANIFOLD X X PUMP IN TANK

OIL PRESSURE A4 AN2 AI4 B19
A4 AN2 (51K1 GND) ABSOLUTE D D FUEL FEED SELECT
B19 SENSOR
(3A/1A) AI4 PRESSURE R R
12V (HOT)
A5 AN3
A5 AN3 (51K1 GND) (3A/1A) AI5 C22 C22 TRIM UP RELAY
AI5
PITOT X THROTTLE TRANSOM
C20 PRESSURE D POSITON A6 AN4
A6 AN4 (220K GND) (3A/1A) AI6 TRIM UP
(BOAT SPEED) R SENSOR #1 SWITCH
A7 AN5
A7 AN5 (220K GND)
THROTTLE DRIVE TRIM
POSITON POSITION A8 AN6
A8 AN6 (220K GND) SENSOR #2 SENSOR
A9 AN7

A9 AN7 (220K GND) SEA PUMP SHIFT

B2 A10 AN8 12V (HOT)
A10 AN8 (220K GND) EST1 PRESSURE POSITION
EST RTN B1 SENSOR C20 TRIM DOWN RELAY
SENSOR AI6
C8 A14 AN9
EST2 TRANSOM
A15 AN10
CHARGE AIR ENG COOLANT TRIM DN SW
A14 AN9 (1K 5V)
B10 TEMPERATURE TEMPERATURE
A15 AN10 (1K 5V) EST3
SENSOR SENSOR
A16 AN11
EST4 C7 A17 AN12
PORT EXHAUST STAR EXHAUST
A16 AN11 (1K 5V) WATER TEMP WATER TEMP
A17 AN12 (1K 5V) EST5 B9 SENSOR SENSOR EST1 B2 SMART COIL DRVR 1
EST RTN B1
A25 AN13
C12 A26 AN14 EST2 C8 SMART COIL DRVR 2
A25 AN13 (182 5V) EST6 SEA WATER FUEL
A26 AN14 (182 5V) EST7 C13 TEMPERATURE LEVEL
C14 SENSOR EST3 B10 SMART COIL DRVR 3
EST8
A27 AN15 (150K 5V) A27 AN15
EST4 C7 SMART COIL DRVR 4
STEERING A2 O2B+
(MMFT3055VL) TACH B12 POSITION
EGO + B9
SENSOR EST5 SMART COIL DRVR 5
B11 SENSOR 2 -
(MMFT3055VL) FUELP A12 O2B-
EST6 C12 SMART COIL DRVR 6
(MTD3055EL) START B8
A24 O2A-
(SUD40N06) OILP B7 + C13
EGO EST7 SMART COIL DRVR 7
A2 O2BHI (AN16) SENSOR 1 - A13 O2A+
EST8 C14 SMART COIL DRVR 8
A12 O2BLO (AN17)
A24 O2ALO (AN18)

A13 O2AHI (AN19) FUELP B11 FUEL PUMP RELAY

B15 DG1 (1K 5V, 1 ms) START B8

B16 DG2 (1K 5V, 5.1 us) B7 START RELAY

OILP
B3 DG4 (1K 5V, 5.1 us) B15 DG1
B16 DG2
NEUTRAL LOW DRIVE LUBE or B12
GEAR TRANS TEMP TACH
SWITCH SWITCH
ETC A C4 5
ETC B C2 3 THROTTLE MOTOR
A29 EK0P (MTD3055EL) HSOL1 C1 PADDLE WHEEL
DIGITAL B3 DG4
A19 EK0N SENSOR ESC A C17 D
ESC B C18 E SHIFT MOTOR
KNOCK FLAT A29 EK0P
(MTD3055EL) HSOL2 C19 A19 EK0N
A30 EK1P SENSOR #1 RESPONSE
A20 EK1N C1
A30 EK1P HSOL1 C19
KNOCK FLAT HSOL2
C9 A20 EK1N HSOL3 C9
(MTD3055EL) HSOL3 SENSOR #2 RESPONSE C10
HSOL4
BUS PWR A-RED BUS PWR
(MTD3055EL) HSOL4 C10 B-BLACK
BUS GND C-ORANGE BUS GND
SPARE D-GREEN
SPARE E-BLK.YEL
A11 SMARTCRAFT ESTOP ESTOP
A21 CAN1+ WAKE F-PURPLE WAKE
CAN1- CONNECTOR J-WHITE A11 CAN1+
A31 CAN1+ K-BLUE A21 CAN1-
A32 CAN2+ ETC A C4 CAN1-
CAN2- C2 CAN2+ G-YELLOW A31 CAN2+
ETC B H-BROWN A32 CAN2-
C17 CAN2-
ESC A C18
ESC B A-BLACK C15
B-BLUE WHITE BUS GND A28 SCL+ DRVG A C16
A28 SCL+ DRVG A C15 COMMS DRVG B
A18 SCL- C16 C-WHITE BLUE A18 SCL- DRVG C C24
DRVG B CONN D-RED ?
DRVG C C24 BUS PWR

Page 9 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
5 CONNECTOR PINOUTS P/N: HARN-PCM-008-D0
5.1 RESOURCE BY CONNECTOR PIN
Pin # ControlCore Function Notes Wire Number
ECU Resource Name Name Color Code
A1 ECUP ECU Power Power to Module 1 Purple/White
A2 O2B+ Oxygen Sensor Low Input LM9040 2 White/Yellow
A3 AN1 Pressure Input 51K Pull Down 3 Yellow
A4 AN2 Pressure Input 51K Pull Down 4 Blue/Black
A5 AN3 Pressure Input 51K Pull Down 5 White/ Orange
A6 AN4 Potentiometer Input 220K Pull Down 6 Light Blue/White
A7 AN5 Potentiometer Input 220K Pull Down 7 White/Yellow
A8 AN6 Potentiometer Input 220K Pull Down 8 Brown/White
A9 AN7 Potentiometer Input 220K Pull Down 9 Yellow/Pink
A10 AN8 Potentiometer Input 220K Pull Down 10 Red/Pink
A11 CAN1+ Serial Communications Terminating Resistance 11 White
Required
A12 O2B- Oxygen Sensor Low Input LM9040 12 White/Red
A13 O2A+ Oxygen Sensor Low Input LM9040 13 Tan/Orange
A14 AN9 Variable Resistance Input 1K Pull Up 14 Tan
A15 AN10 Variable Resistance Input 1K Pull Up 15 Tan/Green
A16 AN11 Variable Resistance Input 1K Pull Up 16 Green
A17 AN12 Variable Resistance Input 1K Pull Up 17 Brown
A18 SCL- RS485 LO 18 White/Dark Blue
A19 EK0N Knock Sensor Negative Motorola PROSAK 19 Black/Red
A20 EK1N Knock Sensor Negative Compatible 20 Yellow/Orange
A21 CAN1- Serial Communications Terminating Resistance 21 Dark Blue
Required
A22 XDRG Transducer Ground Return for Transducers 22 Black/ Orange
A23 XDRP Transducer Power (5V) 500mA Source for Trans- 23 Purple/ Yellow
ducers
A24 O2A- Oxygen Sensor Low Input LM9040 24 Red/Purple
A25 AN13 Variable Resistance Input 100 Ω Pull Up via Diode 25 Light Blue/ Black
A26 AN14 Variable Resistance Input 100 Ω Pull Up via Diode 26 Pink/Black
A27 AN15 Variable Resistance Input 150 Ohm Pull Up 27 Orange/Pink
A28 SCL+ RS485 HI 28 Dark Blue/ White
A29 EK0P Knock Sensor Positive Motorola PROSAK 29 White/Light Blue
A30 EK1P Knock Sensor Positive Compatible 30 White/Black
A31 CAN2+ Terminating Resistance 31 Yellow
Serial Communications Required
A32 CAN2- 32 Brown

Page 10 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
Pin # ControlCore Function Notes Wire Number
ECU Resource Name Name Color Code
Electronic Spark Timing Low Current Return from 33 Black/Green
B1 EST_RTN Return Spark Coils
B2 EST1 Electronic Spark Timing SmartCoil Driver 34 Green/Black
Discrete Switch, Fre- 35 Gray/Dark Blue
B3 DG4 1K Pull Up
quency, IRQ
Wire to Main Power Relay 36 Yellow/Purple
B4 MPRD Main Power Relay Driver Coil
B5 CNK- Crank Position LO Variable Reluctance Sensor 37 White
Compatible with LM1815
B6 CAM_DG Hall Effect Cam Sensor 150K Pull Up 38 White/Purple
B7 OILP Oil Pump 20A 39 Light Blue/Black
B8 START Starter Solenoid Relay High Current (6A) 40 Yellow/Black
B9 EST5 Electronic Spark Timing SmartCoil Driver 41 Green/Purple
B10 EST3 Electronic Spark Timing SmartCoil Driver 42 Green/Brown
B11 FUELP FUEl Pump PWM 43 Orange
B12 TACH Tachometer Output 1.8K Pull Up 44 Gray
B13 CNK+ Crank Position HI Variable Reluctance Sensor 45 Red
Compatible with LM1815
B14 CNK_DG Hall Effect Crank Sensor 150K Pull Up 46 White/Brown
B15 DG1 Discrete Switch, Fre- 1K Pull Up 47 Black/Blue
quency, IRQ
Discrete Switch, Fre- 48 Orange/Black
B16 DG2 quency, IRQ 1K Pull Up
B17, 18 DRVP Driver Power (VBATT) Power to Module and Loads 49 & 50 Red/Blue
B19 AI4D Air Injector 4 Driver 51 Yellow/White
B20 FI4D Fuel Injector 4 Driver 52 Pink/Light Blue
3A peak/1A hold
B21 AI3D Air Injector 3 Driver 53 Orange/White
B22 FI3D Fuel Injector 3 Driver 54 Pink/Dark Blue
1K Pull Up to ECUP, 15K 55 Black/Yellow
B23 STOP Discrete Switch Pull Down, Wire to Ground
via E-STOP Switch
Transducer Power B (5V) 500mA Source
for Trans- 56 Purple/Pink
B24 XDRP_B ducers

Page 11 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
Pin # ControlCore Function Notes Wire Number
ECU Resource Name Name Color Code
C1 HSOL1 PWM Output 6A 57 Yellow/Orange
C2 ETC_B H-Bridge 5A 58 Brown/White
Air Injector 2 Driver/ Fuel 59 Red/White
C3 AI2D/FI8D Injector 8 Driver 3A peak/1A hold
C4 ETC_A H-Bridge 5A 60 Brown/Yellow
C5 AI1D/FI7D Air Injector 1 Driver/ Fuel 61 Brown/White
Injector 7 Driver 3A peak/1A hold
C6 FI1D Fuel Injector 1 Driver 62 Pink/Black
C7 EST4 Electronic Spark Timing SmartCoil Driver 63 Green/Orange
C8 EST2 Electronic Spark Timing SmartCoil Driver 64 Green/Blue
C9 HSOL3 PWM Output 65 Yellow/Red
6A
C10 HSOL4 PWM Output 66 Yellow/White
C11 FI2D Fuel Injector 2 Driver 3A peak/1A hold 67 Pink/Brown
C12 EST6 Electronic Spark Timing SmartCoil Driver 68 Green/Red
C13 EST7 Electronic Spark Timing SmartCoil Driver 69 Green/White
C14 EST8 Electronic Spark Timing SmartCoil Driver 70 Green/Yellow
C15, 16, DRVG Driver Ground Connect to Battery 71, 72 & 80 Black
24 Ground
C17 ESC_A H-Bridge 73 Gray/White
6A
C18 ESC_B H-Bridge 74 Gray/Red
C19 HSOL2 PWM Output 6A 75 Yellow/Pink
C20 AI6D Air Injector 6 Driver 76 Green/White
C21 FI6D Fuel Injector 6 Driver 77 Pink/Purple
3A peak/1A hold
C22 AI5D Air Injector 5 Driver 78 Light Blue/ White
C23 FI5D Fuel Injector 5 Driver 79 Pink/Orange

5.2 ADDITIONAL DEVELOPMENT HARNESS WIRES

FROM PIN TO PIN WIRE# & COLOR
+12 VOLTS SPL04 B 81 RED
SPL04 A C06 A 82 RED
SPL04 A C04 A 83 RED
C04 B SLP03 A 84 RED
SPL03 A C05 30 85 RED
SPL03 A C05 85 86 RED
C05 87 SPL02 B 87 YEL-PPL
SPL01 B C06 B 88 BLK
SPL02 B OUTPUT BRANCH -- "49/50" PPL-WHT
SPL01 B 12VOLT GROUND -- "71/72/80" BLK

Page 12 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
5.3 RESOURCE BY NAME P/N: HARN-PCM-008-D0
ControlCore Pin # Function Notes Wire Number
Resource Name PCM Name Color Code
Air Injector 1 Driver/ Fuel 61 Brown/White
AI1D/FI7D C5
Injector 7 Driver
Air Injector 2 Driver/ Fuel 59 Red/White
AI2D/FI8D C3
Injector 8 Driver
AI3D B21 Air Injector 3 Driver 3A peak/1A hold 53 Orange/White
AI4D B19 Air Injector 4 Driver 51 Yellow/White
AI5D C22 Air Injector 5 Driver 78 Light Blue/ White
AI6D C20 Air Injector 6 Driver 76 Green/White
AN1 A3 Pressure Input 51K Pull Down 3 Yellow
AN2 A4 Pressure Input 51K Pull Down 4 Blue/Black
AN3 A5 Pressure Input 51K Pull Down 5 White/ Orange
AN4 A6 Potentiometer Input 220K Pull Down 6 Light Blue/ White
AN5 A7 Potentiometer Input 220K Pull Down 7 White/Yellow
AN6 A8 Potentiometer Input 220K Pull Down 8 Brown/White
AN7 A9 Potentiometer Input 220K Pull Down 9 Yellow/Pink
AN8 A10 Potentiometer Input 220K Pull Down 10 Red/Pink
AN9 A14 Variable Resistance Input 1K Pull Up 14 Tan
AN10 A15 Variable Resistance Input 1K Pull Up 15 Tan/Green
AN11 A16 Variable Resistance Input 1K Pull Up 16 Green
AN12 A17 Variable Resistance Input 1K Pull Up 17 Brown
AN13 A25 Variable Resistance Input 180 Ohm Pull Up 25 Light Blue/ Black
AN14 A26 Variable Resistance Input 180 Ohm Pull Up 26 Pink/Black
AN15 A27 Variable Resistance Input 150 Ohm Pull Up 27 Orange/Pink
CAM_DG B6 Hall Effect Cam Sensor 150K Pull Up 38 White/Purple
CAN1- A21 Terminating Resistance 21 Dark Blue
Serial Communications Required
CAN1+ A11 11 White
CAN2- A32 Serial Communications Terminating Resistance 32 Brown
CAN2+ A31 Required 31 Yellow
Variable Reluctance Sensor 37 White
CNK- B5 Crank Position LO
Compatible with LM1815
CNK_DG B14 Hall Effect Crank Sensor 150K Pull Up 46 White/Brown

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 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
ControlCore Pin # Function Notes Wire Number
Resource Name PCM Name Color Code
CNK+ B13 Crank Position HI Variable Reluctance Sensor 45 Red
Compatible with LM1815
DG1 B15 Discrete Switch, Frequency 1K Pull Up 47 Black/Blue
DG2 B16 Discrete Switch, Frequency 1K Pull Up 48 Orange/Black
DG4 B3 Discrete Switch, Frequency 1K Pull Up 35 Gray/ Dark Blue
C15, 16, 71, 72 & 80 Black
DRVG Driver Ground Connect to Battery Ground
24
Power to Module and 49 & 50 Red/Blue
DRVP B17, 18 Driver Power (VBATT)
Loads
ECUP A1 ECU Power Power to Module 1 Purple/White
EK0N A19 Knock Sensor Negative Motorola PROSAK 19 Black/Red
Compatible
EK0P A29 Knock Sensor Positive Motorola PROSAK 29 White/ Light Blue
Compatible
EK1N A20 Knock Sensor Negative 20 Yellow/Orange
EK1P A30 Knock Sensor Positive 30 White/Black
ESC_A C17 High Current 73 Gray/White
H-Bridge (10A pk., 5A cont.)
ESC_B C18 74 Gray/Red
Electronic Spark Timing Low Current Return from 33 Black/Green
EST_RTN B1
Return Spark Coils
EST1 B2 Electronic Spark Timing SmartCoil Driver 34 Green/Black
EST2 C8 Electronic Spark Timing SmartCoil Driver 64 Green/Blue
EST3 B10 Electronic Spark Timing SmartCoil Driver 42 Green/Brown
EST4 C7 Electronic Spark Timing SmartCoil Driver 63 Green/Orange
EST5 B9 Electronic Spark Timing SmartCoil Driver 41 Green/Purple
EST6 C12 Electronic Spark Timing SmartCoil Driver 68 Green/Red
EST7 C13 Electronic Spark Timing SmartCoil Driver 69 Green/White
EST8 C14 Electronic Spark Timing SmartCoil Driver 70 Green/Yellow
ETC_A C4 60 Brown/Yellow
H-Bridge High Current (5A)
ETC_B C2 58 Brown/White
FI1D C6 Fuel Injector 1 Driver 62 Pink/Black
FI2D C11 Fuel Injector 2 Driver 67 Pink/Brown
FI3D B22 Fuel Injector 3 Driver 54 Pink/Dark Blue
3A peak/1A hold
FI4D B20 Fuel Injector 4 Driver 52 Pink/Light Blue
FI5D C23 Fuel Injector 5 Driver 79 Pink/Orange
FI6D C21 Fuel Injector 6 Driver 77 Pink/Purple
FUELP B11 FUEl Pump 1.5A 43 Orange

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 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
HSOL1 C1 PWM Output 57 Yellow/Orange
3A peak/1A hold
HSOL2 C19 PWM Output 75 Yellow/Pink
ControlCore Pin # Function Notes Wire Number
Resource Name PCM Name Color Code
HSOL3 C9 PWM Output 65 Yellow/Red
5A
HSOL4 C10 PWM Output 66 Yellow/White
MPRD B4 Main Power Relay Driver Wire to Main Power Relay 36 Yellow/Purple
Coil
O2A+ A13 Oxygen Sensor Low Input LM9040 13 Tan/Orange
O2A- A24 Oxygen Sensor Low Input LM9040 24 Red/Purple
O2B+ A2 Oxygen Sensor Low Input LM9040 2 White/Yellow
O2B- A12 Oxygen Sensor Low Input LM9040 12 White/Red
OILP B7 Oil Pump High Current (10A) 39 Light Blue/Black
SCL- A18 RS485 LO 18 White/ DarkBlue
SCL+ A28 RS485 HI 28 Dark Blue/White
START B8 Starter Solenoid Relay High Current (5A) 40 Yellow/ Black
1K Pull Up to ECUP, 15K 55 Black/ Yellow
Pull Down, Wire to
STOP B23 Discrete Switch
Ground via E-STOP
Switch
TACH B12 Tachometer Output 1.8K Pull Up, 1.5A 44 Gray
Ground Return for Trans- 22 Black/ Orange
XDRG A22 Transducer Ground
ducers
500mA Source for Trans- 23 Purple/ Yellow
XDRP A23 Transducer Power (5V)
ducers
500mA Source for Trans- 56 Purple/Pink
XDRP_B B24 Transducer Power B (5V)
ducers

Page 15 of 17
 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
6 PHYSICAL DIMENSIONS
6.1 ALL DIMENSIONS ARE IN MILLIMETERS

42.36
20.07

226.06

48

127.94

MotoTron
XXXX-XXXX-XXXX
48

203.71

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 ECM-0555-080-0703-C
ECM-0555-080-0703-F
Data Sheet
7 ENVIRONMENTAL RATINGS
7.1 GENERAL The ECU is designed to meet automotive industry standard under hood
environmental requirements for 12 volt systems, and also meets marine industry envi-
ronmental requirements.
Validation tests included extreme operating temperatures (-40° to 105° C),
thermal shock, humidity, salt spray, salt fog, immersion, fluid resistance, mechanical
shock, vibration, and EMC.
It is the responsibility of the application engineer to assure that the application does
not exceed the demonstrated capabilities of the unit; vibration or thermal. It may be
necessary to perform additional tests to validate the unit in the application.
7.2 VIBRATION:
20
Engine mountable and
tested to 18

high-performance lev- 16
Extreme race engine vibration
els, the ECU has been
ECU Acceleration(G's)

14

successfully deployed 12

on engines having the 10

vibration profiles
8
shown at right:
Electrical and mechan- 6

ical isolation is via a 4

bushing, grommet, and 2

Production engine vibration

washer, as shown 0

below: 0 200 400 600 800 1000 1200 1400 1600 1800 2000

Frequency(Hz)

7.3 TRANSIENT POWER SPIKE RESISTANCE: +/- 200 VDC

8 Ordering Information
8.1 Development Modules MotoTron Sales: (734)822-7700
8.2 Production Modules MotoTron Sales: (734)822-7700

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