Data Sheet: Protection and Power Management PPM 300
Data Sheet: Protection and Power Management PPM 300
Data Sheet: Protection and Power Management PPM 300
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4921240464G
PPM 300 data sheet 4921240464 UK
1. System description
1.1 Description....................................................................................................................................................................................................................................................... 4
1.1.1 Overall description........................................................................................................................................................................................................................ 4
1.1.2 Software versions.......................................................................................................................................................................................................................... 4
1.2 Functions........................................................................................................................................................................................................................................................... 5
1.2.1 General functions...........................................................................................................................................................................................................................5
1.2.2 Power management functions..............................................................................................................................................................................................7
2. Controller types
2.1 Introduction...................................................................................................................................................................................................................................................10
2.1.1 About controller types..............................................................................................................................................................................................................10
2.2 GENSET controller..................................................................................................................................................................................................................................11
2.2.1 Description....................................................................................................................................................................................................................................... 11
2.2.2 Applications..................................................................................................................................................................................................................................... 11
2.2.3 GENSET controller hardware configuration............................................................................................................................................................12
2.2.4 Display unit .....................................................................................................................................................................................................................................13
2.2.5 Functions...........................................................................................................................................................................................................................................13
2.2.6 Protections....................................................................................................................................................................................................................................... 14
2.3 EMERGENCY genset controller.................................................................................................................................................................................................. 16
2.3.1 Description....................................................................................................................................................................................................................................... 16
2.3.2 Applications..................................................................................................................................................................................................................................... 16
2.3.3 EMERGENCY genset controller hardware configuration............................................................................................................................. 17
2.3.4 Display unit...................................................................................................................................................................................................................................... 18
2.3.5 Functions...........................................................................................................................................................................................................................................18
2.3.6 Protections....................................................................................................................................................................................................................................... 20
2.4 SHAFT generator controller........................................................................................................................................................................................................... 22
2.4.1 Description....................................................................................................................................................................................................................................... 22
2.4.2 Applications..................................................................................................................................................................................................................................... 22
2.4.3 SHAFT generator controller hardware configuration........................................................................................................................................23
2.4.4 Display unit .....................................................................................................................................................................................................................................24
2.4.5 Functions...........................................................................................................................................................................................................................................24
2.4.6 Protections....................................................................................................................................................................................................................................... 25
2.5 SHORE connection controller...................................................................................................................................................................................................... 27
2.5.1 Description....................................................................................................................................................................................................................................... 27
2.5.2 Applications..................................................................................................................................................................................................................................... 27
2.5.3 SHORE connection controller hardware configuration................................................................................................................................... 28
2.5.4 Display unit .....................................................................................................................................................................................................................................29
2.5.5 Functions...........................................................................................................................................................................................................................................29
2.5.6 SHORE connection controller protections................................................................................................................................................................30
2.6 BUS TIE breaker controller............................................................................................................................................................................................................. 31
2.6.1 Description....................................................................................................................................................................................................................................... 31
2.6.2 Applications..................................................................................................................................................................................................................................... 31
2.6.3 BUS TIE breaker controller hardware configuration......................................................................................................................................... 32
2.6.4 Display unit .....................................................................................................................................................................................................................................33
2.6.5 Functions...........................................................................................................................................................................................................................................33
2.6.6 BUS TIE breaker controller protections......................................................................................................................................................................34
3. Alarms
3.1 General.............................................................................................................................................................................................................................................................. 35
3.1.1 General...............................................................................................................................................................................................................................................35
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PPM 300 data sheet 4921240464 UK
4. Technical specifications
4.1 General specifications........................................................................................................................................................................................................................ 41
4.1.1 Introduction......................................................................................................................................................................................................................................41
4.1.2 Electrical specifications.......................................................................................................................................................................................................... 41
4.1.3 Mechanical specifications.....................................................................................................................................................................................................41
4.1.4 Environment specifications..................................................................................................................................................................................................42
4.1.5 Approvals.......................................................................................................................................................................................................................................... 42
4.1.6 Marine approvals.........................................................................................................................................................................................................................42
5. Hardware
5.1 Controller hardware...............................................................................................................................................................................................................................43
5.1.1 Rack R7.1.........................................................................................................................................................................................................................................43
5.1.2 Power supply module PSM3.1..........................................................................................................................................................................................44
5.1.3 Alternating current module ACM3.1..............................................................................................................................................................................46
5.1.4 Input output module IOM3.1............................................................................................................................................................................................... 48
5.1.5 Engine interface module EIM3.1..................................................................................................................................................................................... 50
5.1.6 Governor and AVR module GAM3.1............................................................................................................................................................................ 52
5.1.7 Processor and communication module PCM3.1................................................................................................................................................. 55
5.1.8 Blind module...................................................................................................................................................................................................................................57
5.2 Display hardware..................................................................................................................................................................................................................................... 57
5.2.1 Display unit requirements..................................................................................................................................................................................................... 57
5.2.2 Display unit DU 300.................................................................................................................................................................................................................. 57
5.3 Accessories.................................................................................................................................................................................................................................................. 61
5.3.1 Ethernet cable............................................................................................................................................................................................................................... 61
6. Ordering information
6.1 Ordering........................................................................................................................................................................................................................................................... 62
6.1.1 PPM 300 GENSET controller order.............................................................................................................................................................................. 62
6.1.2 PPM 300 EMERGENCY genset controller order................................................................................................................................................ 62
6.1.3 PPM 300 SHAFT generator controller order.......................................................................................................................................................... 62
6.1.4 PPM 300 SHORE connection controller order......................................................................................................................................................63
6.1.5 PPM 300 BUS TIE breaker controller order............................................................................................................................................................63
6.1.6 Accessories or spare parts order.................................................................................................................................................................................... 63
6.1.7 Example of order......................................................................................................................................................................................................................... 64
6.1.8 Disclaimer.........................................................................................................................................................................................................................................65
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PPM 300 data sheet 4921240464 UK
1. System description
1.1 Description
1.1.1 Overall description
The PPM 300 Protection and Power Management controller is a highly configurable controller designed for marine use. It
includes a wide range of control, protection and supervision functions. Applications range from simple genset control and
protection, to fully integrated and engineered power management solutions, developed for fuel-efficient operation. Each
controller contains all the functions that are needed to protect and control a diesel generator, an emergency diesel generator,
a shaft generator, a shore connection, or a bus tie breaker. You can connect up to 12 controllers to create one integrated
system solution for standard applications.
The controllers' power management system controls the system and ensures that it operates optimally. It ensures that the
power required is always available and takes preventative actions to ensure a reliable power supply. Up to 48 heavy
consumers can be configured in the system.
The PPM 300 controllers work together as a true multi-master system. This means that each controller functions as a master
controller. If a controller fails, the remaining controllers continue to function. Redundant communication between the
controllers is possible. If a communication link fails, the system continues to function.
Each controller includes processor technology and high-speed internal communication. This provides fast protection
functions and includes built-in redundancy. The controller design is modular, and hardware modules may be replaced or
added in the field.
The controller display unit has push-buttons for the operator to close and open the breaker. For gensets, the operator can
start and stop the genset, and change the controller mode and priority. The colour graphic screen shows status and info
messages. It also allows fast access to live data, and alarm management. With the right authorisation, the operator can also
check and/or change the input/output and parameter configuration.
PICUS is a proprietary, free PC software interface to the controller. The designer can use PICUS to create the system's
single-line diagram, and configure the inputs, outputs and parameters for all the controllers in the system. PICUS also offers
system emulation, supervision, and management of permissions, backups and firmware.
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PPM 300 data sheet 4921240464 UK
1.2 Functions
1.2.1 General functions
The functions listed here apply to all PPM 300 controllers. The description for each type of controller includes the additional
functions that are specific to that controller.
Functions
• Compact, all-in-one controllers
◦ All necessary 3-phase measurements
• Configurable hardware modules (printed circuit boards)
◦ Placement flexibility in the controller rack
◦ Remove, replace, or add on-site
◦ Automatically recognised
• Configurable inputs and outputs (digital and analogue)
Modular and configurable
◦ Digital inputs: Commands from operators or 3rd party equipment, changing
design
configuration, operating information
◦ Digital outputs: Alarm status, commands to 3rd party equipment, operating information
◦ Analogue inputs: External set points, operating information, supervised binary inputs
◦ Analogue outputs: Regulation*, operating information
• Configurable parameters for controller functions
• Several ways to start controller sequences
◦ Automatically, Display unit, Digital input, CustomLogic, Modbus, PICUS
• Automatic network configuration
Plug and play
• Default parameter and input-output configuration for each controller type
• Intuitive, one-touch operator-initiated sequences
• 5-inch colour graphic display
◦ Initial configuration
◦ Status and info messages
◦ Live data monitoring and alarm management
Display unit ◦ Soft keys
◦ Input, output, and parameter configuration
◦ Virtual keyboard
◦ Log, info and tools
◦ Context-sensitive help
◦ Configurable brightness
• Controller hardware self-test
Advanced troubleshooting • Event and alarm log, with real-time clock
• Access to 24-hour service and support
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PPM 300 data sheet 4921240464 UK
Functions
• Free-of-charge PC software to connect to one or more controllers
• Single-line diagram tool for design, configuration and broadcast
• Manage permissions and passwords (groups and users)
• For each controller
◦ Configure controller inputs, outputs, and parameters
◦ Manage alarms
◦ View status, live data, and log
PICUS ◦ Manage backup and restore
◦ Use an offline project to view the controller and/or change some settings
• System emulation
◦ Safely mimic the environment that the controller connects to (loads, inputs, and failure
scenarios)
◦ Test the application, get approvals, minimise site time, optimise training
• System supervision
• Manage controller and display unit software
• User-friendly logic configuration tool, based on ladder logic and function blocks
• Up to 20 selectable input events and 20 output commands per controller
• Inter-controller communication
CustomLogic
◦ Up to 16 outputs per controller
◦ Up to 16 inputs from each controller in the system
• Up to 20 Modbus signals (inputs or outputs) per controller
• Ethernet network
• Internet Protocol version 6 (IPv6) and Internet Protocol version 4 (IPv4)
• Multi-master system: All vital data is broadcast to all controllers
◦ Each controller performs all calculations, then acts accordingly
◦ Power management inputs and outputs may be connected to any controller
◦ Load sharing communication
• Controller connected to:
◦ Controller display unit
Communication
◦ Other controllers
◦ PICUS
◦ Modbus
• Controllers connected in a ring for communication redundancy
◦ For a failure: Communication path changed within 100 milliseconds.
• Authentication (other equipment cannot disrupt communication)
• Password protection
◦ Customisable permission levels
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PPM 300 data sheet 4921240464 UK
Functions
• Synchronisation and breaker closing
◦ Dynamic synchronisation: With slip frequency, for fast load acceptance
◦ Static synchronisation: Phases match kept within a phase window
• De-load before opening
Breaker control • Automatically-initiated synchronisation and de-loading
• Operator-initiated synchronisation and de-loading possible
• Breaker types (with configurable parameters)
◦ Pulse breaker, Compact breaker, Continuous breaker
• Breaker position detection and alarms
Advanced blackout • Run with a closed bus tie breaker during critical operations
prevention (optional) • If a genset governor or AVR fails, the bus tie breaker trips and disconnects the genset
• True multi-master control
• Busbar can have a ring connection
Redundancy
• DEIF network ring connection
• Controller commands and operation using the display unit, inputs, PICUS, and/or Modbus
• Hardware-software features: Power supply voltage measurement diode offset
• Relay configuration (function, coil state)
Additional hardware- • Analogue input sensor failure (below and above range)
software features • Analogue input pre-configured curves, plus up to 20 customisable curves
• Analogue output pre-configured curves, plus up to 20 customisable curves
• Display unit lamp test
• Free download at www.deif.com
◦ Quick start guide
◦ Data sheet
◦ Designer's handbook
◦ Installation instructions
Documentation
◦ Commissioning guidelines
◦ Operator's manual
◦ PICUS manual
◦ Modbus table
• Context-sensitive help in the display unit
These power management functions apply to the GENSET controller, and also to the other controllers working together as a
system.
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PPM 300 data sheet 4921240464 UK
Functions
• Blackout prevention
◦ Precautionary genset start (either automatically or by operator action)
◦ De-load before opening breakers
Reliable power
◦ Genset breaker does not open if this would cause overload or a blackout
• Fast load-reduction
• Configurable recovery after blackout
• Intelligent load calculations
• Advanced load-dependent start and stop calculations
Efficient operation
• Advanced (individually configurable) asymmetrical load sharing
• Secured operation (power reservation)
• Load transfer (for synchronisation, de-loading and load sharing)
• Load-dependent start (two sets of parameters available)
◦ For example, Normal start and Faster start (low available power)
◦ Based on active or apparent power, or on percentage of nominal power
• Load-dependent stop (two sets of parameters available)
Load control ◦ For example, Normal stop and Faster stop (high available power)
◦ Based on active or apparent power, or on percentage of nominal power
• Power management system calculates control set points
◦ Based on system configuration, controller modes, and load sharing
◦ Frequency, power, voltage, power factor and/or var
• External analogue inputs as control set points
• Manual
◦ Set using the display unit 1st priority push-button, the display unit interface, or Modbus
Genset priority selection
◦ Delayed priority shift
• Dynamic (first genset to connect has the highest priority)
• Up to 4 fixed and/or variable heavy consumers per controller
Heavy consumer
• Pre-programmed heavy consumer management sequence (with configurable parameters)
management
• Digital or analogue* feedback from the heavy consumer
• Configurable power management rules for each section
Busbar section • Up to 4 externally-controlled breakers per controller**
management ◦ Bus tie breakers and/or shore connection breakers
• Ring busbar
• Active power (kW) load sharing (GOV)
• Reactive power (kvar) sharing (AVR)
• Load sharing between gensets
◦ Over the DEIF network
• Load sharing options for each busbar section
Load sharing ◦ Equal load sharing (symmetrical)
◦ Asymmetric P load sharing for gensets
◦ Asymmetric Q load sharing for gensets
◦ Shaft generator base load, with asymmetric load sharing for the gensets
◦ Shore connection base load, with asymmetric load sharing for the gensets
◦ One genset base load, with asymmetric load sharing for the other gensets
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PPM 300 data sheet 4921240464 UK
*Note: For some controllers, the default hardware does not include analogue inputs. Extra hardware must be installed if
analogue feedback from the heavy consumer is required.
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PPM 300 data sheet 4921240464 UK
2. Controller types
2.1 Introduction
2.1.1 About controller types
Each PPM 300 controller is assigned a type in the factory. The controller type can be changed in the field using the display
unit. The controller types are described in sections that follow.
The minimum hardware for each controller type is described. If there is space in the controller rack, additional hardware
modules can be ordered, and installed in the factory or the field. Spare hardware modules may also be ordered for
installation in the field.
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PPM 300 data sheet 4921240464 UK
A GENSET controller controls and protects a diesel engine and generator (that is, a genset), as well as the generator
breaker. A system typically includes a number of GENSET controllers.
The GENSET controllers work together to ensure effective power management. This includes load-dependent start and stop,
and may include setting the genset priority order, managing heavy consumers, and, if necessary, tripping non-essential loads.
2.2.2 Applications
Each GENSET controller can control up to four heavy consumers (HC) and connect up to three non-essential load groups
(NEL).
Figure 2.1 Example of a GENSET controller application, with optional heavy consumers and non-essential loads
Display
DEIF network
GENSET
controller
G M M M M N N N
E E E
HC HC HC HC L L L
Genset 1
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PPM 300 data sheet 4921240464 UK
L3 3 3 CAN-A 2
F/G
4 3 4 4 L 3
+ 1 N 4
5 4 5 H 4
‐ 2
6 5 5 6 CAN-B 5
L1 5
6 6 L 6
L2 6
7 7 7 CAN-A
L3 7 8 8 7 8 CAN-B
9 9 8 9
N 8
* 10
10 10
P 9
S1 11 11
9 11 COM 10
3
L1 12 Q 12
10 12 11
4
S2
13 12
5
S1
11 14 13
6
L2 13 13
12 COM 15 14
7 14 14
S2
15 16 15 15
8
S1
16 COM 17 16 16
13
L3 17 17 3
Multi‐line 300
14 W 18 17
S2 18 18
19 19 18 19
S1
15 20 20 19 20
*4 16
21
21 20
21
4
S2 22 22
COM 23 COM 22 21 COM 23 5
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PPM 300 data sheet 4921240464 UK
Figure 2.2 Customised section of display unit for the GENSET controller (LEDs shown in yellow)
2.2.5 Functions
Functions
• Genset start sequence and genset stop sequence
◦ Running detection (Multiple feedback options: Frequency, MPU (RPM), Digital input, Oil
pressure)
Pre-programmed ◦ Stop coil and/or run coil for engine control
sequences ◦ Temperature-dependent cooldown
• Generator breaker open sequence (with de-loading)
• Generator breaker close sequence (with synchronisation)
• Blackout recovery sequence
• PID regulators for analogue outputs
• P regulators for relay outputs
◦ Relay period time and Minimum ON time configurable
• Set point selection
◦ Activate external offsets or set points using DI, CustomLogic, or Modbus
• Governor control
◦ Frequency regulation
◦ Frequency and phase synchronisation
◦ Load sharing (active power)
◦ Fixed cos phi (asymmetric active power load sharing)
Regulation
• AVR
◦ Voltage regulation
◦ Load sharing (reactive power)
◦ Fixed reactive power (asymmetric reactive power load sharing)
• External set point
◦ From an analogue input
◦ From Modbus
• Configurable: Power ramp up, power ramp down
• Optional inputs: Manual regulation
• Three sets of temperature-dependent power derate settings
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PPM 300 data sheet 4921240464 UK
Functions
• Display unit counters, to edit or reset
◦ Start attempts
◦ Running hours (total, and trip)
◦ Generator breaker operations and trips
Counters
◦ Power export (active, and reactive)
◦ External breaker operations
• Energy counters with configurable digital outputs (for external counters)
◦ Power export (active, and reactive)
• Priming
Other
• Temperature-controlled start & stop
• Power management system (PMS) control
◦ AUTO mode
◦ SEMI mode
Control types
• Switchboard control
◦ Operator controls the system from the switchboard
◦ Only the controller protections are active
• AUTO mode
◦ Automatic power management
◦ Automatic load-dependent genset start & stop
◦ Automatic synchronisation & de-loading, and breaker control
• SEMI mode
◦ Operations only on operator command
Control modes
◦ Operator-initiated synchronisation and de-loading
◦ Display unit push-buttons for genset start & stop, breaker open & close, and 1st priority
• Display unit push-buttons
◦ Change control mode (AUTO & SEMI)
◦ Push-button functions also possible using inputs, PICUS, and/or Modbus
◦ Intuitive, one-touch sequences using the display unit for genset start & stop, and
breaker open & close in SEMI mode
2.2.6 Protections
INFO
These protections are in addition to the AC protections and other protections for PPM 300 controllers.
Protections
Emergency stop
Overspeed (2 alarms)
Under-speed (2 alarms)
Engine
Governor regulation error
Power ramp up error
Power ramp down error
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PPM 300 data sheet 4921240464 UK
Protections
Crank failure
Primary running feedback failure
Start failure
Stop failure
Engine stop (external)
Engine
Engine start (external)
Start enable removed during start
Total running hours notification
Trip running hours notification
Magnetic pickup wire break
Voltage or frequency not OK
Generator
AVR regulation error
P load sharing failure
Load sharing
Q load sharing failure
GOV output selection failure
GOV output setup failure
GOV relay setup incomplete
Regulator configuration
AVR output selection failure
AVR output setup failure
AVR relay setup incomplete
DG-SG max. parallel time
Maximum parallel time
DG-SC max. parallel time
Heavy consumer feedback timeout (1 alarm for each heavy consumer)
Power management
Heavy consumer reservation not possible (1 alarm for each heavy consumer)
• Up to 3 non-essential loads per controller
• Can connect each controller to the same 3 non-essential load breakers
NEL # over-current (1 alarm for each non-essential load)
Non-essential load (NEL)
NEL # under-frequency (1 alarm for each non-essential load)
NEL # overload 1 and 2 (2 alarms for each non-essential load)
NEL # reactive overload (1 alarm for each non-essential load)
P load sharing failure (low frequency)
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PPM 300 data sheet 4921240464 UK
An EMERGENCY genset controller controls and protects an emergency genset (both the engine and the generator), as well
as the generator breaker, and the emergency busbar tie breaker. By default, the EMERGENCY genset controller
automatically starts the emergency generator when there is no voltage on the busbar.
The EMERGENCY genset controller includes a test function, to make regular testing of the emergency generator easier.
The EMERGENCY genset controller allows harbour operation, so that the genset can be used as the ship generator when in
harbour. Apart from this, the emergency genset does not normally supply power to the system.
2.3.2 Applications
The system can have 0 or 1 EMERGENCY genset controllers. Each EMERGENCY genset controller can connect up to three
non-essential load groups (NEL).
DEIF
network
EMERGENCY Display
genset
Tie breaker controller
Emergency
load
Genset breaker
Emergency genset
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PPM 300 data sheet 4921240464 UK
L3 3 3 CAN-A 2
F/G
4 3 4 L 3
+ 1 N 4
5 4 H 4
‐ 2
6 5 5 CAN-B 5
L1 5
6 6 L 6
L2 6
7 7 CAN-A
L3 7 8 8 7 CAN-B
9 9 8
N 8
* 10
10
P 9
S1 11
9 11 COM 10
3
L1 12 Q
10 12 11
4
S2
13 12
5
S1
11 14 13
6
L2 13
12 COM 15 14
7 14
S2
15 16 15
8
S1
16 COM 17 16
13
L3 17 3
Multi‐line 300
14 W 18 17
S2 18
19 19 18
S1
15 20 20 19
*4 16
21
21 20 4
S2 22
COM 23 COM 22 21 5
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PPM 300 data sheet 4921240464 UK
Figure 2.4 Customised section of display unit for the EMERGENCY genset controller (LEDs shown in yellow)
2.3.5 Functions
Functions
• Blackout start
• Genset start sequence and genset stop sequence
◦ Running detection
◦ Stop coil and/or run coil for engine control
◦ Temperature-dependent cooldown
• Generator breaker open sequence (with de-loading)
Pre-programmed • Generator breaker close sequence (with synchronisation)
sequences • Tie breaker open sequence (with de-loading)
• Tie breaker close sequence (with synchronisation)
• Load transfer between emergency and main busbar without synchronisation
◦ Uses short blackout, with configurable delay
◦ Tie breaker close sequence and generator breaker close sequence
• Test sequence
• Harbour mode start and stop sequences
• Blackout start and handling (immediate or delayed), from AUTO or SEMI mode
Emergency functions • Selectively disable protections using the EDG handling blackout inhibit
• Main busbar is OK digital input
• Engine test
◦ Emergency genset start (does not synchronise or connect to the busbar)
• Load take-over test
Test functions
◦ Emergency-load (supplies the emergency busbar, tie breaker opened)
• Parallel test
◦ Base-load (synchronises and connects to the busbar, tie breaker closed)
• Emergency genset powers the ship
Harbour operation • Economic operation for low loads, for example, in harbour
• Confirm harbour operation from display unit
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PPM 300 data sheet 4921240464 UK
Functions
• PID regulators for analogue outputs
• P regulators for relay outputs
◦ Relay period time and Minimum ON time configurable
• Set point selection
◦ Activate external offsets or set points using DI, CustomLogic, or Modbus
• Governor control
◦ Frequency regulation
◦ Frequency and phase synchronisation
◦ Load sharing (active power)
◦ Fixed cos phi (asymmetric active power load sharing)
Regulation
• AVR
◦ Voltage regulation
◦ Load sharing (reactive power)
◦ Fixed reactive power (asymmetric reactive power load sharing)
• External set point
◦ From an analogue input
◦ From Modbus
• Configurable: Power ramp up, power ramp down
• Optional inputs: Manual regulation
• Three sets of temperature-dependent power derate settings
• Display unit counters, to edit or reset
◦ Start attempts
◦ Running hours (total, and trip)
◦ Generator breaker operations and trips
Counters ◦ Tie breaker operations and trips
◦ Power export (active, and reactive)
◦ External breaker operations
• Energy counters with configurable digital outputs (for external counters)
◦ Power export (active, and reactive)
• Priming
Other
• Temperature-controlled start/stop
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PPM 300 data sheet 4921240464 UK
Functions
• Power management system (PMS) control
◦ AUTO mode
◦ SEMI mode
• Switchboard control
Control types ◦ Operator controls the system from the switchboard
◦ Only the controller protections are active
• Stand-alone emergency genset
◦ Not part of the rest of the system
◦ Controller AC measurements independently detect blackout
• AUTO mode
◦ Harbour operation active: Automatic power management
◦ Automatic load-dependent genset start/stop
◦ Automatic synchronisation/de-loading and breaker control
• SEMI mode
◦ Operations only on operator command
◦ Automatic synchronisation and de-loading
Control modes ◦ Display unit push-buttons for genset start/stop, breaker open/close, and test
• Test function
◦ Run the pre-configured test
• Display unit push-buttons
◦ Change control mode (AUTO/SEMI/test function)
◦ Push-button functions also possible using inputs, PICUS, and/or Modbus
◦ Intuitive, one-touch sequences using the display unit for genset start/stop, and breaker
open/close, in SEMI mode
2.3.6 Protections
INFO
These protections are in addition to the AC protections and other protections for PPM 300 controllers.
INFO
During a blackout, the suppressed alarms are shown as Warnings.
Protections
Emergency stop
Overspeed (2 alarms)
Under-speed (2 alarms)
Governor regulation error
Engine Power ramp up error
Power ramp down error
Crank failure
Primary running feedback failure
Start failure
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PPM 300 data sheet 4921240464 UK
Protections
Stop failure
EIM3.1 # relay 4 wire break (where # is 1 to 3)
Engine stop (external)
Engine start (external)
Engine
Start enable removed during start
Total running hours notification
Trip running hours notification
Magnetic pickup wire break
Voltage or frequency not OK
Generator
AVR regulation error
Maximum parallel time EDG max. parallel time
P load sharing failure
Load sharing
Q load sharing failure
GOV output selection failure
GOV output setup failure
GOV relay setup incomplete
Regulator configuration
AVR output selection failure
AVR output setup failure
AVR relay setup incomplete
• Up to 3 non-essential loads per controller
• Can connect each controller to the same 3 non-essential load breakers
NEL # over-current (1 alarm for each non-essential load)
Non-essential load (NEL)
NEL # under-frequency (1 alarm for each non-essential load)
NEL # overload NEL 1 and 2 (2 alarms for each non-essential load)
NEL # reactive overload (1 alarm for each non-essential load)
EDG not ready for blackout
Other
Forced to SEMI mode
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PPM 300 data sheet 4921240464 UK
A SHAFT generator controller controls and protects the system when a shaft generator is connected. The SHAFT generator
controller also controls and protects the shaft generator breaker.
When the shaft generator is connected, it is normally the ship's only power source. However, it is possible for the shaft
generator to run in parallel with the gensets and supply a base load for an extended period (long-time parallel). The SHAFT
generator controller then works together with the GENSET controllers to ensure effective power management.
2.4.2 Applications
Figure 2.5 Example of a SHAFT generator controller application with optional heavy consumers and non-essential loads
DEIF
network
SHAFT Display
generator
controller
M M M M N N N
E E E
G HC HC HC HC L L L
Shaft generator 1
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PPM 300 data sheet 4921240464 UK
L3 3 CAN-A 2
F/G
4 L 3
+ 1 N 4
5 H 4
‐ 2
6 CAN-B 5
L1 5
L 6
L2 6
7 CAN-A
L3 7 8 CAN-B
9
N 8
10
S1 11
3 9
L1 12
4 10
S2
5
S1
6 11
L2 13
7 12
14
S2
8 15
S1
16
13
L3 17 3
Multi‐line 300
14
S2 18
19
S1
15 20
*4 16
21
4
S2 22
COM 23 5
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PPM 300 data sheet 4921240464 UK
Figure 2.6 Customised section of display unit for the SHAFT generator controller (LEDs shown in yellow)
2.4.5 Functions
Functions
• Shaft generator breaker open sequence (with de-loading)
• Shaft generator breaker close sequence (with synchronisation)
◦ Running detection
Pre-programmed
• Blackout close
sequences
• Load transfer from one shaft generator to another (using gensets)
• Load transfer from the shaft generator to a shore connection (using gensets)
• Frequency variation: Genset(s) automatically start and connect
• Load transfer between shaft generator and genset(s)
Load control • Base load from shaft generator; genset(s) load responds to demand fluctuations
• Three sets of temperature-dependent power derate settings for each controller
• Power take home (PTH) start and stop sequences
• Use the shaft generator as a motor to drive the ship's shaft .
◦ Genset(s) drive the ship's shaft
Power take home (PTH) ◦ Another shaft generator drives the ship's shaft
• Power requirement to drive the ship's shaft treated as a load
• Propeller zero pitch digital input
• Shaft generator fixed speed digital input
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PPM 300 data sheet 4921240464 UK
Functions
• Display unit counters, to edit or reset
◦ Running hours (total, and trip)
◦ Shaft generator breaker operations and trips
◦ Power export (active, and reactive) (to the busbar)
Counters ◦ Power import (active, and reactive) (to the shaft generator)
◦ External breaker operations
• Energy counters with configurable digital outputs (for external counters)
◦ Power export (active, and reactive) (to the busbar)
◦ Power import (active, and reactive) (to the shaft generator)
• Power management system (PMS) control
◦ Display unit push-buttons for breaker operations
◦ Synchronisation, de-loading, and breaker control
Control types ◦ Push-button functions also possible using inputs, PICUS, and/or Modbus
• Switchboard control
◦ Operator controls the system from the switchboard
◦ Only the controller protections are active
2.4.6 Protections
INFO
These protections are in addition to the AC protections and other protections for PPM 300 controllers.
Protections
Overspeed (2 alarms on the speed measurement)
Under-speed (2 alarms)
Primary running feedback failure
Shaft generator Voltage or frequency not OK
Magnetic pickup wire break alarm*
Total running hours notification
Trip running hours notification
SG-DG maximum parallel time
Maximum parallel time
SG-SG maximum parallel time
Heavy consumer feedback timeout (1 alarm for each heavy consumer)
Power management
Heavy consumer reservation not possible (1 alarm for each heavy consumer)
• Up to 3 non-essential loads per controller
• Can connect each controller to the same 3 non-essential load breakers
NEL # over-current (1 alarm for each non-essential load)
Non-essential load (NEL)
NEL # under-frequency (1 alarm for each non-essential load)
NEL # overload 1 and 2 (2 alarms for each non-essential load)
NEL # reactive overload (1 alarm for each non-essential load)
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*Note: The default SHAFT generator controller does not include EIM3.1 (required for this protection).
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A SHORE connection controller controls and protects the system and the shore connection breaker when a shore connection
is connected. When the shore connection is in use, it is normally the ship's only power source. However, the gensets may run
in parallel with the shore connection for a limited time.
2.5.2 Applications
Figure 2.7 Example of a SHORE connection controller application with optional heavy consumers and non-essential
loads
DEIF
network
SHORE Display
connection
controller
N N N
M M M M
SHORE E E E
HC HC HC HC L L L
connection
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PPM 300 data sheet 4921240464 UK
L3 3 CAN-A 2
F/G
4 L 3
+ 1 N 4
5 H 4
‐ 2
6 CAN-B 5
L1 5
L 6
L2 6
7 CAN-A
L3 7 8 CAN-B
9
N 8
10
S1 11
3 9
L1 12
4 10
S2
5
S1
6 11
L2 13
7 12
14
S2
8 15
S1
16
13
L3 17 3
Multi‐line 300
14
S2 18
19
S1
15 20
*4 16
21
4
S2 22
COM 23 5
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PPM 300 data sheet 4921240464 UK
Figure 2.8 Customised section of display unit for the SHORE connection controller (LEDs shown in yellow)
2.5.5 Functions
Functions
• Shore connection breaker open sequence (with de-loading)
• Shore connection breaker close sequence (with synchronisation)
Pre-programmed
• Blackout close
sequences
• Load transfer from one shore connection to another (using gensets)
• Load transfer from the shore connection to a shaft generator (using gensets)
• Load transfer between shore connection and genset(s)
• Base load possible from shore connection; genset(s) load responds to demand
fluctuations
Load control • Connect multiple shore connections from the same source (configurable)
• Connect multiple ship-to-ship supplies (configurable)
• Shore connection close load
• Sensitive shore connection (overlap)
• Display unit counters, to edit or reset
◦ Shore connection breaker operations and trips
◦ Power export (active, and reactive) (to the shore connection)
◦ Power import (active, and reactive) (to the ship busbar)
Counters
◦ External breaker operations
• Energy counters with configurable digital outputs (for external counters)
◦ Power export (active, and reactive) (to the shore connection)
◦ Power import (active, and reactive) (to the ship busbar)
• Power management system (PMS) control
◦ Display unit push-buttons for breaker operations
◦ Synchronisation, de-loading, and breaker control
Control types ◦ Push-button functions also possible using inputs, PICUS, and/or Modbus
• Switchboard control
◦ Operator controls the system from the switchboard
◦ Only the controller protections are active
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PPM 300 data sheet 4921240464 UK
INFO
These protections are in addition to the AC protections and other protections for PPM 300 controllers.
Protections
SC-DG maximum parallel time
Maximum parallel time SC-SC maximum parallel time
SC-SG maximum parallel time
Heavy consumer feedback timeout (1 alarm for each heavy consumer)
Power management
Heavy consumer reservation not possible (1 alarm for each heavy consumer)
• Up to 3 non-essential loads per controller
• Can connect each controller to the same 3 non-essential load breakers
NEL # over-current (1 alarm for each non-essential load)
Non-essential load (NEL)
NEL # under-frequency (1 alarm for each non-essential load)
NEL # overload 1 and 2 (2 alarms for each non-essential load)
NEL # reactive overload (1 alarm for each non-essential load)
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Each BUS TIE breaker controller controls one bus tie breaker. Before closing the bus tie breaker, the power management
system synchronises the busbar sections.
Before opening the bus tie breaker, the power management system de-loads the bus tie breaker. The power management
system also ensures that enough power is available on each busbar section after the bus tie breaker opens.
2.6.2 Applications
There is no restriction on the number of BUS TIE breaker controllers. There can be a ring busbar connection.
DEIF network
Display
G G
G
Genset Genset
Shaft generator
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L3 3 CAN-A 2
F/G
4 L 3
+ 1 N 4
5 H 4
‐ 2
6 CAN-B 5
L1 5
L 6
L2 6
7 CAN-A
L3 7 8 CAN-B
9
N 8
10
S1 11
3 9
L1 12
4 10
S2
5
S1
6 11
L2 13
7 12
14
S2
8 15
S1
16
13
L3 17 3
Multi‐line 300
14
S2 18
19
S1
15 20
*4 16
21
4
S2 22
COM 23 5
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Figure 2.10 Customised section of display unit for the BUS TIE breaker controller (LEDs shown in yellow)
2.6.5 Functions
Functions
Pre-programmed • Bus tie breaker open sequence (with de-loading), to split the busbar into sections
sequences • Bus tie breaker close sequence (with synchronisation), to connect the busbar sections
• Busbar split and connection (configurable)
• Busbar section management
◦ For example, independent busbars for dynamic positioning (DP) vessels
◦ A busbar section can be under switchboard control without affecting other busbar
Busbar section sections
management • Configure up to 8 sets of power management rules for busbar sections
◦ Use CustomLogic to determine when to use the power management rules
◦ For example, when the bus tie breaker is open, the rules can specify the minimum
and/or maximum number of running gensets
• Ring busbar connection
• Display unit counters, to edit or reset
◦ Bus tie breaker operations and trips
◦ Power export (active, and reactive) (to busbar B)
◦ Power import (active, and reactive) (to busbar A)
◦ Power differential (active, and reactive)
Counters
◦ External breaker operations
• Energy counters with configurable digital outputs (for external counters)
◦ Power export (active, and reactive) (to busbar B)
◦ Power import (active, and reactive) (to busbar A)
◦ Power differential (active, and reactive)
• Power management system (PMS) control
◦ Display unit push-buttons for breaker operations
◦ Synchronisation, de-loading, and breaker control
Control types ◦ Push-button functions also possible using inputs, PICUS, and/or Modbus
• Switchboard control
◦ Operator controls the system from the switchboard
◦ Only the controller protections are active
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PPM 300 data sheet 4921240464 UK
INFO
These protections are in addition to the AC protections and other protections for PPM 300 controllers.
Protections
Heavy consumer feedback timeout (1 alarm for each heavy consumer)
Power management
Heavy consumer reservation not possible (1 alarm for each heavy consumer)
P load sharing failure on DG (low frequency)
P load sharing failure on DG (high frequency)
Q load sharing failure on DG (low voltage)
Q load sharing failure on DG (high voltage)
Advanced blackout
Overload on a DG
prevention
Reverse power on a DG
Reactive power export on a DG
Reactive power import on a DG
Over-current on a DG
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PPM 300 data sheet 4921240464 UK
3. Alarms
3.1 General
3.1.1 General
Functions
• Pre-defined alarms, alarm actions, and alarm inhibits
• Alarm management
◦ Alarm state, Acknowledgement, Latching, Resetting, Shelving, Out of service
• Alarms customised using parameters
Alarm functions ◦ Enable, set point, delay, reset ratio or reset hysteresis, auto acknowledge, trigger level
(high or low) (as applicable), action suppressed
• Three customisable inhibits per controller
• Configurable horn output
• Alarm test
The protections comply with the protection functionality in IEC 61850-5 and IEC 61850-7-4, but not the communication
requirements of IEC 61850. The protection names in the following tables are derived from the specification that provides the
most accurate description of the protection.
The operate time is defined in IEC 60255-151 (the time from the instant when the need for the protection arises, to when the
controller output has responded). These operate times are based on the minimum user-defined time delay.
IEC
ANSI
symbol IEC Operate
Protection (IEEE Based on Alarms Note
(IEC 61850 time
C37.2)
60617)
The highest phase-to-phase
Over-voltage U>, U>> 59 PTOV < 100 ms 2 1
(or phase-to-neutral) voltage
The lowest phase-to-phase
Under-voltage U<, U<< 27 PTUV < 100 ms 2 1
(or phase-to-neutral) voltage
The highest difference
between any of the 3 phase-
Voltage unbalance to-phase (or phase-to-
UUB> 47 - < 200 ms* 1 1
(voltage asymmetry) neutral) voltage true RMS
values, and the average
value
Negative sequence The estimated phase-to-
47 PNSC < 200 ms* 1 2
voltage neutral voltage phasors
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PPM 300 data sheet 4921240464 UK
IEC
ANSI
symbol IEC Operate
Protection (IEEE Based on Alarms Note
(IEC 61850 time
C37.2)
60617)
Zero sequence The estimated phase-to-
59Uo PZOV < 200 ms* 1 2
voltage neutral voltage phasors
The highest phase current
Over-current 3I>, 3I>> 50TD PTOC < 100 ms 2 1
true RMS values
Fast over-current The highest phase current
3I>>> 50/50TD PIOC < 50 ms 2 1
(short circuit) true RMS values
The highest difference
between any of the 3 phase
Current unbalance IUB> 46 - < 200 ms* 2 1
currents and the average, or
nominal value
The highest phase current
Inverse time over-
It> 51 PTOC - true RMS values, based on 1 1
current
IEC 60255 part 151
The highest phase current
Directional over- true RMS value, with the
67 PTOC < 100 ms 2** 1
current direction from the active
power
Negative sequence The estimated phase-to-
46 PUBC < 200 ms* 1 2
current neutral current phasors
Zero sequence The estimated phase-to-
51Io PTOC < 200 ms* 1 2
current neutral current phasors
The fundamental frequency
Over-frequency f>, f>> 81O PTOF < 100 ms 2 1
of the phase L1 voltage
The fundamental frequency
Under-frequency f<, f<< 81U PTUF < 100 ms 2 1
of the phase L1 voltage
The active power (all
Overload P>, P>> 32 PDOP < 100 ms 2 1
phases)
The active power (all
Reverse power P<, P<< 32R PDRP < 100 ms 2 3
phases)
Over-excitation
The reactive power (all
(reactive power Q>, Q>> 40O POEX < 100 ms 2 1
phases)
export)
Under-excitation
(reactive power The reactive power (all
Q<, Q<< 40U PUEX < 100 ms 2 1
import/loss of phases)
excitation)
The frequency difference, the
Synchronisation
voltage difference, and the Not an
check (including - 25 RSYN - 1
phase angle across the alarm
blackout close)
breaker
*Note: These operate times include the minimum user-defined delay of 100 ms.
**Note: The BUS TIE breaker controller has 4 directional-over current alarms.
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Note 3: Only GENSET, EMERGENCY genset, SHAFT generator and SHORE connection controllers.
ANSI
IEC symbol IEC
Protection (IEEE Operate time Based on Alarms Note
(IEC 60617) 61850
C37.2)
The highest phase-to-neutral (or
Over-voltage U>, U>> 59 PTOV < 50 ms 2 1
phase-to-phase) voltage
The lowest phase-to-neutral (or
Under-voltage U<, U<< 27 PTUV < 50 ms 2 1
phase-to-phase) voltage
Voltage The highest difference between
unbalance any of the 3 phase-to-phase (or
UUB> 47 - < 200 ms* 1 1
(voltage phase-to-neutral) voltage true RMS
asymmetry) values, and the average value
The fundamental frequency of the
Over-frequency f>, f>> 81O PTOF < 50 ms 2 1
phase L1 voltage
Under- The fundamental frequency of the
f<, f<< 81U PTUF < 50 ms 2 1
frequency phase L1 voltage
*Note: This operate time includes the minimum user-defined delay of 100 ms.
ANSI
IEC symbol IEC Operate
Protection (IEEE Based on Alarms
(IEC 60617) 61850 time
C37.2)
Lockout relay 86 - Protected equipment 1
The earth current true RMS value,
measured by the 4th current
Earth inverse time
51G - measurement on ACM3.1, filtered to 1
over-current*
attenuate the third harmonic (at least 18
dB)
The neutral current true RMS value,
Neutral inverse
51N - measured by the 4th current 1
time over-current*
measurement on ACM3.1
*Note: These alarms are both based on the same measurement hardware. Therefore you can only use one of these alarms
at a time.
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PPM 300 data sheet 4921240464 UK
INFO
Each controller includes the AC protections, the alarms listed here, and the alarms specific to the controller type.
[*B] refers to the breaker that the controller controls. For example, GB for a GENSET controller
Protections Alarms
[*B] opening failure 1*
[*B] closing failure 1*
[*B] position failure 1*
Breaker [*B] tripped (external) 1*
[*B] configuration failure 1*
[*B] de-load failure 1*
[*B] short circuit 1*
Phase sequence error terminal A, terminal B 2 (1 for busbar, and 1 for source)
Synchronisation Vector mismatch 1*
[*B] synchronisation failure 1*
Digital inputs Up to 50 customised alarms per controller
Inputs
Analogue inputs Up to 200 customised alarms per controller
Ethernet redundancy broken 1
Network
Modbus communication timeout 1
External breaker # position failure 1
Live power detected (Emulation) 1
Emulation disabled (Live power) 1
Application initialisation error 1
Controller not part of system 1
Single-line missing/none active 1
Missing any controller 1
System Missing all controllers 1
Missing controllers 1
System not OK 1
Critical process error 1
Different single-line configurations 1
Controller type mismatch 1
Controller ID not configured 1
Duplicate controller ID 1
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PPM 300 data sheet 4921240464 UK
Protections Alarms
Missing controller ID # 1 for each controller (up to 12)
System power management network error 1
System Power management rules network error 1
Priority network error 1
Configuration update delayed 1
Forced to switchboard control 1
PMS disabled due to an error 1
Different power management rules activated 1
Power management Blackout detection mismatch 1
Any tie breaker position failure 1
Any bus tie breaker position failure 1
Network protocol incompatible 1
PSM3.1 1 supply voltage high 1
PSM3.1 1 supply voltage low 1
EIM3.1 1 supply voltage high 1
EIM3.1 1 supply voltage low or missing 1
Hardware alarms EIM3.1 1 relay 4 wire break 1
PCM clock battery failure 1
Controller temperature too high 1
Required I/O card(s) not found 1
Software mismatch on hardware module(s) 1
*Note: The EMERGENCY genset controller controls two breakers (GB and TB). Each of these protections are present for
both breakers.
Protections
[Source] L1-L2-L3 wire break*
[Busbar] L1-L2-L3 wire break*
[Source] L1 wire break*
[Source] L2 wire break*
ACM measurement error
[Source] L3 wire break*
[Busbar] L1 wire break*
[Busbar] L2 wire break*
[Busbar] L3 wire break*
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PPM 300 data sheet 4921240464 UK
Protections
ACM 1 protections not running
ACM measurement error
ACM 1 data is missing
*Note: These alarms only work when the breaker is closed. These alarms are only on GENSET, SHAFT generator, SHORE
connection, and BUS TIE breaker controllers.
The following table shows the names for [Source] and [Busbar] for the controllers with ACM measurement error protections.
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4. Technical specifications
This chapter includes the technical specifications that apply to all hardware. Refer to the Hardware chapter for the technical
specifications for specific hardware.
These specifications and approvals apply to the rack (with all the hardware modules properly installed), and also to the
display unit.
Category Specification
EN 61010-1, CAT III, 600V, pollution degree 2
IEC/EN 60255-27, CAT III, 600V, pollution degree 2
UL508
Safety
UL6200
CSA C22.2 No. 14-13
CSA C22.2 No. 142 M1987
EN 61000-6-3 Residential, commercial and light-industrial environments
EN 61000-6-2 Industrial environments
Electromagnetic IEC/EN 60255-26
compatibility (EMC) IEC 60533 power distribution zone
IACS UR E10 power distribution zone for controller rack
IEC 60945 for display unit
Load dump ISO 7637-2 pulse 5a
Category Specification
3 to 8 Hz: 17 mm peak-to-peak
Operation 8 to 100 Hz: 4 g
100 to 500 Hz: 2 g
10 to 58.1 Hz: 0.15 mm peak-to-peak
Response
58.1 to 150 Hz: 1 g
Vibration
Endurance 58 to 150 Hz: 2 g
3 to 8.15 Hz: 15 mm peak-to-peak
Seismic
8.15 to 35 Hz: 2 g
IEC 60068-2-6, IACS UR E10, IEC 60255-21-1 (class 2), IEC 60255-21-3 (class 2)
10 g, 11 ms, half sine IEC 60255-21-2 Response (class 2)
Shock (base mounted) 30 g, 11 ms, half sine IEC 60255-21-2 Endurance (class 2)
50 g, 11 ms, half sine IEC 60068-2-27
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PPM 300 data sheet 4921240464 UK
Category Specification
Bump 20 g, 16 ms, half sine IEC 60255-21-2 (class 2)
Material All plastic materials are self-extinguishing according to UL94 (V0)
Category Specification
Humidity 97 % relative humidity, to IEC 60068-2-30
Rack and modules
-40 to 70 °C (-40 to 158 °F)
UL/cUL Listed: maximum surrounding air temperature: 55 °C (131 °F)
Operating temperature
Display unit
-20 to 70 °C (-4 to 158 °F)
UL/cUL Listed: maximum surrounding air temperature: 55 °C (131 °F)
Rack and modules
-40 to 80 °C (-40 to 176 °F)
Storage temperature
Display unit
-30 to 80 °C (-22 to 176 °F)
Up to 4,000 m (13,123 ft).
Operating altitude
Refer to the module specifications for information on altitude derating over 2,000 m (6,562
ft).
4.1.5 Approvals
These approvals apply to the controller rack (with all the modules properly installed), and also to the display unit.
Standards
CE
UL/cUL Listed to UL508 - Industrial Control Equipment, and CSA C22.2 No. 142 M1987 - Process Control Equipment
UL/cUL Recognised to UL6200 - Controls for stationary engine driven assemblies, and CSA C22.2 No. 14-13 - Industrial
Control Equipment
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PPM 300 data sheet 4921240464 UK
5. Hardware
The rack is an aluminium box with a rack system that houses the hardware modules. Each controller consists of a rack and a
number of hardware modules. The hardware modules are replaceable printed circuit boards, and include power supply,
control, measurement and I/O interfaces.
The hardware modules in the rack communicate through the rack backplane. For cable organisation, each rack includes two
cable strain relief plates (top and bottom), as well as 12 cable tie slots (6 on the top, 6 on the bottom, 2.5 mm (0.1 in) wide).
The rack frame has hexagonal holes to maximise cooling and enhance electromagnetic compatibility.
Figure 5.1 Rack R7.1 with dimensions in mm (followed by approximate dimensions in inches), first-angle projection,
includes PSM3.1 and blind modules
228.9 (9.01)
<
157.5 (6.20)
139.3 (5.48)
137.3 (5.40)
155.0 (6.10)
230.1 (9.06)
212.9 (8.38)
Ø17.2 (0.68)
Ø7.0 (0.28)
199.9 (7.87)
190.2 (7.49)
172.0 (6.77)
168.0 (6.61)
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PPM 300 data sheet 4921240464 UK
Category Specification
Protection IP20 (all slots must have modules or blind modules mounted) according to IEC/EN 60529
UL/cUL Listed Type Complete Device, Open Type 1
Material Rack frame: Aluminium
Base mount, using four M6 bolts with self-locking washers (or self-locking screws).
The bolts and self-locking washers (or self-locking screws) are not included with the rack.
Mounting
The power supply module provides power to all the hardware modules in the rack. The rack status and alarms activate the
PSM's three relay outputs. There are two ports for internal communication with other racks (future use).
PSM3.1 manages the hardware module self-checks for the rack and includes a power LED. The power supply terminals
include circuit protection against load dump transients and JEM177 surge transients (rugged design). These terminals also
include battery voltage measurement.
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PPM 300 data sheet 4921240464 UK
+ 1
2 Internal communication DEIF internal communication connections (reserved for
‐ 2 (RJ45) future use, to connect several extension racks)
(The LEDs are on the front of the hardware module. The
connections are at the bottom of the hardware module.)
3
4
8
Multi‐line 300
Category Specification
Voltage withstand: ±36 V DC to the power supply positive (terminal 1)
Frame ground
Voltage withstand: ±36 V DC to the power supply negative (terminal 2)
Input voltage: 12 or 24 V DC nominal (8 to 36 V DC continuously)
UL/cUL Listed: 10 to 32.5 V DC
0 V DC for 50 ms when coming from at least 8 V DC (cranking dropout)
Consumption: Typical 20 W, maximum 35 W
Voltage measurement accuracy: 0 to 30 V: ±1 V; 30 to 36 V: +1/-2 V
The power supply inputs are internally protected by a 12 A fuse (not replaceable) (fuse size
Controller power supply determined by load dump requirements).
+
Voltage withstand: ±36 V DC
- Load dump protected by TVS diodes.
Start current
• Power supply current limiter
◦ 24 V: 4 A minimum
◦ 12 V: 8 A minimum
• Battery: No limit
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Category Specification
Relay outputs
Relay type: Solid state
Electrical rating and UL/cUL Listed: 30 V DC and 1 A, resistive
Voltage withstand: ±36 V DC
Frame ground and power supply: Terminals: Standard 45° plug, 2.5 mm2
Wiring: 1.5 to 2.5 mm2 (12 to 16 AWG), multi-stranded
Terminal connections
Other connections: Terminals: Standard 45° plug, 2.5 mm2
Wiring: 0.5 to 2.5 mm2 (12 to 22 AWG), multi-stranded
Communication DEIF internal communication: RJ45. Use an Ethernet cable that meets or exceeds the
connections SF/UTP CAT5e specifications.
Module faceplate screws: 0.5 N·m (4.4 lb-in)
The alternating current module measures the voltage and current on one side of a breaker, and the voltage on the other side.
The hardware module responds when the measurements exceed the AC alarm parameters. ACM3.1 uses the AC
measurements to check the synchronisation before the breaker closes.
ACM3.1 provides robust frequency detection in environments with electrical noise. ACM3.1 allows extended measurement
bandwidth up to 40 times the nominal frequency. ACM3.1 includes a configurable 4th current measurement.
Default: ACM3.1 measures 3-phase systems. Optional: Select split-phase (1-phase, 3-wire, for example, L1-N-L2) or single-
phase (1-phase, 2-wire, for example, L1-N).
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L2 2
S2 4th current measurement
L3 3
N 4
L1 5
L2 6
L3 7
N 8
S1
9
L1
10
S2
S1
11
L2
12
S2
S1
13
L3
14
S2
S1
15
*4 16
S2
Category Specification
Nominal value: 100 to 690 V AC phase-to-phase (Optional: from voltage transformer)
Measurement range: 2 to 897 V AC phase-to-phase
Accuracy: Class 0.2
Phase angle accuracy: 0.1° (within nominal voltage range and nominal frequency range)
Voltage measurements Altitude derating from 2,000 to 4,000 m (6,562 to 13,123 ft): 100 to 480 V AC phase-to-
phase
UL/cUL Listed: 100 to 600 V AC phase-to-phase
Load on external voltage transformer: Maximum 0.2 VA/phase
Voltage withstand: 1.2 × Nominal voltage continuously; 1.3 × Nominal voltage for 10 s
Nominal value: 1 or 5 A AC from current transformer
Measurement range: 0.02 to 17.5 A AC from current transformer; Truncation level: 11 mA
Accuracy: Class 0.2
Current measurements Earth current: 18 dB attenuation of third harmonic of the nominal frequency
UL/cUL Listed: From listed or R/C (XOWD2.8) current transformers 1 or 5 A
Load on external current transformer: Maximum 0.3 VA/phase
Current withstand: 10 A continuously; 17.5 A for 60 s; 100 A for 10 s; 250 A for 1 s
Nominal value: 50 Hz or 60 Hz
Measurement range: 35 to 78 Hz
Frequency measurements
Accuracy: Class 0.1 of nominal value (35 to 78 Hz) (-40 to 70 °C) (-40 to 158 °F)
Class 0.02 of nominal value (40 to 70 Hz) (15 to 30 °C) (59 to 86 °F)
Power measurements Accuracy: Class 0.5
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PPM 300 data sheet 4921240464 UK
Category Specification
Unless otherwise specified for the above measurements:
Nominal range: -40 to 70 °C (-40 to 158 °F)
Reference range: 15 to 30 °C (59 to 86 °F)
Accuracy and temperature Accuracy: Measurement type specific within reference range.
Additional 0.2 % error of full scale per 10 °C (18 °F) outside reference range.
Example: The accuracy for Power (P) at 70 °C (158 °F) is 0.5 % + 4 x 0.2 % = 1.3 %.
Module faceplate screws: 0.5 N·m (4.4 lb-in)
Secure the current measurement terminal block to the module faceplate: 0.25 N·m (2.2 lb-
Torques and terminals in)
The input output module has four changeover relay outputs, and 10 digital inputs. These I/Os are all configurable.
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PPM 300 data sheet 4921240464 UK
10
11
12
13
14
15
16
17
18
19
20
21
22
COM 23
Category Specification
Relay outputs Relay type: Electromechanical
Electrical rating and UL/cUL Listed: 250 V AC or 30 V DC, and 6 A, resistive; B300, pilot
duty (B300 is a power limit specification for inductive loads)
Altitude derating from 3,000 to 4,000 m (9,842 to 13,123 ft): Maximum 150 V AC phase-to-
phase
Voltage withstand: 250 V AC
Bipolar inputs
Digital inputs ON: -36 to -8 V DC, and 8 to 36 V DC
OFF: -2 to 2 V DC
Minimum pulse length: 50 ms
Impedance: 4.7 kΩ
Voltage withstand: ±36 V DC
Relay outputs: Terminals: Standard 45° plug, 2.5 mm2
Wiring: 0.5 to 2.5 mm2 (12 to 22 AWG), multi-stranded
Terminal connections
Digital inputs: Terminals: Standard 45° plug, 1.5 mm2
Wiring: 0.5 to 1.5 mm2 (16 to 28 AWG), multi-stranded
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PPM 300 data sheet 4921240464 UK
Category Specification
Module faceplate screws: 0.5 N·m (4.4 lb-in)
UL/cUL Listed: Wiring must be minimum 90 ºC (194 °F) copper conductors only.
Between relay groups and other I/Os: 2210 V, 50 Hz for 60 s
Galvanic isolation
Between digital input groups and other I/Os: 600 V, 50 Hz for 60 s
Unmounted: No protection rating
Protection
Mounted in rack: IP20 according to IEC/EN 60529
Size L 28 mm × H 162 mm × D 150 mm (1.1 in × 6.4 in × 5.9 in)
Weight 196 g (0.4 lb)
The engine interface module has its own power supply and an MPU/W/NPN/PNP input to measure engine speed. It also has
four relay outputs, four digital inputs, and three analogue inputs. These I/Os are configurable.
The power supply terminals include circuit protection against load dump transients and JEM177 surge transients (rugged
design).
3
1 Relay output with wire break detection Configurable
4 *
5
8
1 MPU input** Magnetic pickup
9
Generator tacho output or NPN/PNP
* 10 1 W W input**
sensor
11 3 Analogue current or resistance measurement input Configurable
12
(RMI)
13
14
COM 15
16
COM 17
W 18
19
20
21
COM 22
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PPM 300 data sheet 4921240464 UK
Category Specification
Voltage withstand: ±36 V DC to the power supply positive (terminal 1)
Frame ground
Voltage withstand: ±36 V DC to the power supply negative (terminal 2)
Input voltage: 12 or 24 V DC nominal (8 to 36 V DC continuously)
UL/cUL Listed: 10 to 32.5 V DC
0 V DC for 50 ms when coming from at least 8 V DC (cranking dropout)
Consumption: Typical 3 W, maximum 5 W
The auxiliary supply inputs are internally protected by a 12 A fuse (not replaceable) (fuse
Auxiliary power supply
size determined by load dump requirements).
Voltage withstand: ±36 V DC
+ Load dump protected by TVS diodes.
-
Start current
• Power supply current limiter
◦ 24 V: 0.6 A minimum
◦ 12 V: 1.2 A minimum
• Battery: No limit
Relay outputs
Relay type: Electromechanical
Electrical rating and UL/cUL Listed: 30 V DC and 6 A, resistive
Voltage withstand: ±36 V DC
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PPM 300 data sheet 4921240464 UK
Category Specification
Current input: From active transmitter: 0 to 20 mA, 4 to 20 mA, or any custom range
between 0 and 25 mA
Accuracy: 1 % of selected range
This governor and AVR module has terminals for analogue load sharing. It also has four relay outputs, two analogue outputs
and a pulse width modulation output, and two analogue inputs. These I/Os are configurable.
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PPM 300 data sheet 4921240464 UK
1 Pulse width modulation (PWM) output PWM output (with PWM ground)
5
P 9
COM 10
Q 11
12
13
14
15
16
17
18
19
20
21
Category Specification
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PPM 300 data sheet 4921240464 UK
Category Specification
Current output
-20 to 20 mA, or 0 to 20 mA, or 4 to 20 mA, or any custom range between -25 and 25 mA
Accuracy: 1 % of the selected range (minimum range: 5 mA)
16-bit resolution over the range -25 to 25 mA
Active output (internal supply)
Maximum load: 400 Ω
Analogue multi-
functional outputs Voltage output (DC)
-10 to 10 V, 0 to 10 V, 0 to 5 V, -5 to 5 V, 0 to 3 V, -3 to 3 V, or 0 to 1 V, or any custom range between
-10 and 10 V
Accuracy: 1 % of the selected range (minimum range: 1 V)
16-bit resolution over the range -10 to 10 V
Minimum load: 600 Ω. Voltage output internal resistance: < 1 Ω.
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PPM 300 data sheet 4921240464 UK
Category Specification
Between individual relays and other I/Os: 2210 V, 50 Hz for 60 s
Between terminals 12 to 15 (analogue output 1, PWM output), and other I/Os: 600 V, 50 Hz for 60 s
Galvanic isolation • Analogue output 1 and the PWM output are galvanically connected.
Between terminals 16, 17 (analogue output 2) and other I/Os: 600 V, 50 Hz for 60 s
The processor and communication module has the controller's main microprocessor, which contains and runs the controller
application software. It includes the Ethernet switch to manage the controller Ethernet connections, with five 100BASE-TX
Ethernet connections. It has a Self-check OK LED. It also has two sets of CAN bus terminals and houses the SD card (future
use).
PCM3.1 includes external memory (the SD card) for alarm logging, trending, black box recording, and installing application
software (future use).
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PPM 300 data sheet 4921240464 UK
CAN-A
CAN-B
*Note: To meet the temperature and EMC specifications, you must order this SD card from DEIF.
Category Specification
CAN terminals Voltage withstand: ±24 V DC
Between CAN A and other I/Os: 600 V, 50 Hz for 60 s
Galvanic isolation Between CAN B and other I/Os: 600 V, 50 Hz for 60 s
Between Ethernet ports and other I/Os: 600 V, 50 Hz for 60 s
CR2430 3V rated for operation at -40 to 85 °C (-40 to 185 °F). This battery can be changed.
Battery
Not a standard CR2430 battery.
Design life of the timekeeping battery is 10 years. This is reduced if the ambient
Battery life
temperature is over 40 °C (104 °F).
CAN communication terminals: Standard 45° plug, 1.5 mm2
Wiring: 0.5 to 1.5 mm2 (16 to 28 AWG), multi-stranded
Communication
connections
DEIF network: RJ45. Use an Ethernet cable that meets or exceeds the SF/UTP CAT5e
specifications. 100BASE-TX.
Module faceplate screws: 0.5 N·m (4.4 lb-in)
Torques and terminals Connection of wiring to terminals: 0.5 N·m (4.4 lb-in)
UL/cUL Listed: Wiring must be minimum 90 °C (194 °F) copper conductors only.
Unmounted: No protection rating
Protection
Mounted in rack: IP20 according to IEC/EN 60529
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PPM 300 data sheet 4921240464 UK
Category Specification
Size L 36.8 mm × H 162 mm × D 150 mm (1.4 in × 6.4 in × 5.9 in)
Weight 214 g (0.5 lb)
A blind module must be used to close off each empty slot in the rack.
Category Specification
Tightening torque Module faceplate screws: 0.5 N·m (4.4 lb-in)
Size L 28 mm × H 162 mm × D 18 mm (1.1 in × 6.4 in × 0.7 in)
Weight 44 g (0.1 lb)
The controller can run with or without a display. DEIF recommends that you order a display unit for each controller.
Alternatively, you can order and configure a touch display from the AGI 400 series from DEIF.
The display unit is the operator's interface to the controller. It allows the operator to use up to 20 push-buttons to set up,
operate and supervise the controller. The display unit includes up to 15 tricolour (red, yellow, green), wide angle light
indicators to show the system status.
The 5-inch (diagonal measurement) colour graphic display shows real-time operating information. The 800 by 480 pixel
display supports 24-bit RGB colour and all languages with UTF-8 fonts. It is anti-reflection and has a configurable dimmer
function.
For communication, the display unit has two 100BASE-TX connections, and can be placed up to 100 m from the controller
rack.
The power supply terminals include circuit protection against load dump transients and JEM177 surge transients (rugged
design).
The display unit specifications apply to all controller types. However, the display unit front folio depends on the controller
type. The front folio details are included in the description for each display type.
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PPM 300 data sheet 4921240464 UK
Figure 5.2 Line drawing of the back of DU 300 with the terminal positions
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PPM 300 data sheet 4921240464 UK
Figure 5.3 Display unit with dimensions in mm (followed by approximate dimensions in inches), first-angle projection
173.4 (6.8)
158.2 (6.2)
218.2 (8.6)
Category Specification
From the front: IP65 according to IEC/EN 60529
Protection
From the back: IP20 according to IEC/EN 60529
UL/cUL Listed Type Complete Device, Open Type 1
Voltage withstand: ±36 V DC to the power supply positive (terminal 1)
Frame ground
Voltage withstand: ±36 V DC to the power supply negative (terminal 2)
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PPM 300 data sheet 4921240464 UK
Category Specification
Input voltage: 12 or 24 V DC nominal (8 to 36 V DC continuously)
UL/cUL Listed: 10 to 32.5 V DC
0 V DC for 50 ms when coming from at least 8 V DC (cranking dropout)
Consumption: Typical 4 W, maximum 12 W
The power supply inputs are internally protected by a 12 A slow-blow fuse (not replaceable)
Power supply (fuse size determined by load dump requirements).
Voltage withstand: ±36 V DC
Load dump protected by TVS diodes.
Start current
• Power supply current limiter
◦ 24 V: 2.1 A minimum
◦ 12 V: 4.2 A minimum
• Battery: No limit
Relay output
Relay type: Electromechanical
Electrical rating and UL/cUL Listed: 30 V DC and 1 A, resistive
Voltage withstand: ±36 V DC
Relay output
Relay type: Solid state
Electrical rating and UL/cUL Listed: 30 V DC and 1 A, resistive
Voltage withstand: ±36 V DC
Frame ground and power supply: Terminals: Standard plug, 2.5 mm2
Wiring: 1.5 to 2.5 mm2 (12 to 16 AWG), multi-stranded
Terminal connections
Other connections: Terminals: Standard plug, 2.5 mm2
Wiring: 0.5 to 2.5 mm2 (12 to 22 AWG), multi-stranded
Communication DEIF network: RJ45. Use an Ethernet cable that meets or exceeds the SF/UTP CAT5e
connections specifications. 100BASE-TX.
Display unit fixing screw clamps: 0.15 N·m (1.3 lb-in)
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PPM 300 data sheet 4921240464 UK
5.3 Accessories
5.3.1 Ethernet cable
The Ethernet cable connects the display unit to the controller, or connects controllers to one another. The Ethernet cable from
DEIF meets the technical specifications below. Use these Ethernet cables to ensure that the system meets the general
specifications.
Category Specification
Cable type Shielded patch cable SF/UTP CAT5e
Fixed installation: -40 to 80 ºC (-40 to 176 °F)
Temperature
Flexible installation: -20 to 80 ºC (-4 to 176 °F)
Minimum bending radius Fixed installation: 25.6 mm (1.01 in)
(recommended) Flexible installation: 51.2 mm (2.02 in)
Length 2 m (6.6 ft)
Weight ~110 g (4 oz)
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PPM 300 data sheet 4921240464 UK
6. Ordering information
6.1 Ordering
6.1.1 PPM 300 GENSET controller order
Complete the following table for the PPM 300 GENSET controller configuration.
Display
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7
unit
PPM 300
2911500040.01 PSM3.1 ACM3.1 IOM3.1 ______ ______ ______ PCM3.1 ______
GENSET
EIM3.1, EIM3.1, EIM3.1,
GAM3.1, GAM3.1, GAM3.1, GENSET,
IOM3.1, or IOM3.1, or IOM3.1, or or none
Blind Blind Blind
Complete the following table for the PPM 300 EMERGENCY genset controller configuration.
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Display unit
PPM 300
2911500040.02 EMERGENCY PSM3.1 ACM3.1 IOM3.1 ______ ______ ______ PCM3.1 ______
genset
EIM3.1, EIM3.1, EIM3.1,
GAM3.1, GAM3.1, GAM3.1, EMERGENCY,
IOM3.1, IOM3.1, IOM3.1, or none
or Blind or Blind or Blind
Complete the following table for the PPM 300 SHAFT generator controller configuration.
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PPM 300 data sheet 4921240464 UK
Display
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7
unit
PPM 300
2911500040.03 SHAFT PSM3.1 ACM3.1 IOM3.1 ______ ______ ______ PCM3.1 ______
generator
EIM3.1, EIM3.1, EIM3.1,
GAM3.1, GAM3.1, GAM3.1, SHAFT,
IOM3.1, or IOM3.1, or IOM3.1, or or none
Blind Blind Blind
Complete the following table for the PPM 300 SHORE connection controller configuration.
Display
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7
unit
PPM 300
2911500040.04 SHORE PSM3.1 ACM3.1 IOM3.1 ______ ______ ______ PCM3.1 ______
connection
EIM3.1, EIM3.1, EIM3.1,
GAM3.1, GAM3.1, GAM3.1, SHORE,
IOM3.1, or IOM3.1, or IOM3.1, or or none
Blind Blind Blind
Complete the following table for the PPM 300 BUS TIE breaker controller configuration.
Display
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7
unit
PPM 300
2911500040.05 BUS TIE PSM3.1 ACM3.1 IOM3.1 ______ ______ ______ PCM3.1 ______
breaker
EIM3.1, EIM3.1, EIM3.1,
GAM3.1, GAM3.1, GAM3.1, BUS TIE,
IOM3.1, or IOM3.1, or IOM3.1, or or none
Blind Blind Blind
Complete the following table to order accessories or spare parts for a PPM 300 controller.
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PPM 300 data sheet 4921240464 UK
To order four PPM 300 GENSET controllers, plus one PPM 300 BUS TIE breaker controller (each with a display unit and the
default hardware configuration):
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Display unit
2911500040.01 PPM 300 GENSET PSM3.1 ACM3.1 IOM3.1 EIM3.1 GAM3.1 IOM3.1 PCM3.1 GENSET
Item number Controller Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Display unit
2911500040.05 PPM 300 BUS TIE breaker PSM3.1 ACM3.1 IOM3.1 Blind Blind Blind PCM3.1 BUS TIE
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PPM 300 data sheet 4921240464 UK
Note: DEIF A/S recommends the use of DEIF power supplies, CTs and accessories.
6.1.8 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.
DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
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