IB Multi-turn Gearbox Series

IB Multi-turn
The IB Series of multi-turn operators has been
designed with customer stocking in mind, and Cast Iron Housing Gearboxes
features a removable output sleeve to facilitate
spindle machining.
Features
Operating temperature normally ranges from -40 to +120 ºC, • Totally enclosed gearing
although other temperature ranges are available on request.
• Grease filled for life and fully sealed
Standard input and output flanges are to ISO 5210. However,
equivalent standards such as MSS and DIN can be supplied. • Comprehensive gear ratios
• Removable output sleeve
Application
• Spur and bevel combinations available
Rotork series IB operators are multi-turn devices intended for
the operation of gate, globe, sluice and penstock valves. These • Input gear mounted on ball bearings
gearboxes are designed for motorised applications.
• Various input and output flanges to suit
actuators and valves
Environmental Specification
Enclosure IP67 standard suitable for submerged duty up to a Options
depth of 1 metre for 30 minutes.
• Auxiliary spur / bevel input reducers
Enclosure IP68 continuous submerged duty up to a maximum
• High and low temperatures
depth of 15 metres.
• IP68, buried duty
• Flexible extensions
• Dual shaft bevel – 2 or 3 input shafts available at
90º and 180º to each other
• Firesafe to ISO 10497
• Interlock safety system
• Form A, B and C available
IB Multi-turn Cast Iron Housing Gearboxes

DSB - Dual Shaft Bevel

1
4 5

7 180º version

9
90º version

90º & 180º DSB available for IB4 to IB11.

180º DSB available for IB12 to IB14.
3
2 8
10 6
11

Material Specification for Rotork IB Series of BEVEL Gear Valve Operators

No. Description Material UK Standard USA Standard DIN Standard

IB2-IB9 Cast Iron BS1561 EN-GJL-250 ASTM A48 35B/40B GG-25

1 Gearcase
IB10-IB14 SG Iron BS1563 EN-GJS-450-10 ASTM A536 65-45-12 GGG-40
2 Baseplate SG Iron BS1563 EN-GJS-450-10 ASTM A536 65-45-12 GGG-40
SG Iron BS1563 EN-GJS-700-2 AISI/SAE 1010
3 Gears or 4340 GGG-70
Steel BS970 605M36T
4 Output Sleeve Form B Steel BS970 070M20 ASIS/SAE 1023

5 Output Sleeve Form A Aluminium Bronze BS1400 AB2 ASTM B505 C95800

6 Seals Nitrile Rubber

7 Input Shaft bearings Ball Bearings

Needle Roller Bearings (with the exception of output size 14 which has Roller Thrust
8 Output Thrust Bearings
Bearings)
BS970 605M36T 42 MnMo 7
9 Input Shaft Steel AISI/SAE 4340
BS970 817M40T 40 NiCrMo 8 - 4

10 Fasteners Steel BS3692 & BS4168

BS1561 EN-GJL-250 or
ASTM A48 35B/40B or GG-25 or
11 Input Flange Cast Iron or SG Iron BS EN 1563 EN-
ASTM A536 65-45-12 GGG-40
GJS-450-10

Grease Renolit CL-X2

Finish PE3 Grey Primer (other finishes available on request)

Note: Because of the company’s policy of continuous improvement, Rotork reserves the right to change specification details without prior notice.

IB Multi-turn
 ØG

Input Flange Details

Input Flange Dia. & Thickness Shaft Dia. Key Details

F10 & FA10 Ø125 x 10 Ø20.00 - 0.05 6 x 6 x 40
ØG ØG ØG

F14 & FA14 Ø175 x 15 Ø30.00 - 0.05 8 x 7 x 40

F16 & FA16 Ø210 x 20 *Ø40.00 - 0.05 **12 x 8 x 55
F25 & FA25 Ø300 x 20 Ø50.00 - 0.05 14 x 9 x 55
B * Ø30.00 for IB6 & IB7.
J C ** 8 x 7 x 40 for IB6 & IB7.
TUBE / PLUG
MOUNTING DETAILS

J B
C
TUBE / PLUG

ØF
JMOUNTING B DETAILS C
TUBE / PLUG
A1
A

J
MOUNTING DETAILS C
TUBE / PLUG H

I
MOUNTING DETAILS
MANUAL INPUT HOUSING
MOTOR INPUT HOUSING MANUAL INPUT HOUSING

ØF ØF ØF
A1 A1 A1

E MOTOR INPUT HOUSING

A

H
A

I
H MANUAL INPUT HOUSING
A

I
MOTOR INPUT HOUSING INPUT HOUSING
MANUAL H Max Bore Max Acme MANUAL INPUT HOUSING

I
MOTOR INPUT HOUSING INPUT
MANUAL Gearbox
HOUSING Rectangular Key Thread MANUALWeight
INPUT HOUSING
E MOTOR INPUT HOUSING
MOTOR INPUT HOUSING INPUT HOUSING
MANUAL BS4235 (Inch) (mm) (Kg)
E MOTOR INPUT HOUSING
IB2 40.0 1 3/4”
INPUT HOUSING 45 21
D

E MOTOR
Ø

IB3 52.0 2 1/8” 55 25

IB4 40.0 1 3/4” 45 16
IB5 52.0 2 1/8” 55 20 / **22
D

IB6 52.0 2 1/8” 55 28 / **32

Ø
D

IB7 68.0 2 7/8” 73 35 / **45

Ø
D

IB8 68.0 2 7/8” 73 55 / **61

Ø

IB9 76.0 3 3/8” 86 70 / **76

IB10 76.0 3 3/8” 86 105 / **109
IB11 96.0 3 7/8” 100 125 / **135
IB12 96.0 3 7/8” 100 172 / **180
IB13 121.0 5” 127 200 / **215
*IB14 130.0 5 7/8” 150 343
*Cast bore 60 mm, optional 40 mm. **Weight for larger output.

Output
Gearbox Ratio A A1 B C ØD E ØG I J Input Options
Options
IB2 1:1 187 99 228 51 125 3 202 107 2.5” BSP or NPT F10 & F14 F07 / F10
IB3 1:1 210 122 228 51 175 4 202 130 2.5” BSP or NPT F10 & F14 F14
IB4 2, 3, 4 & 6:1 124 107 228 51 125 3 202 74 2.5” BSP or NPT F10 & F14 F10
IB5 2, 3, 4 & 6:1 147 130 228 51 175 / *210 4 202 97 2.5” BSP or NPT F10 & F14 F14, F16
IB6 3, 4 & 6:1 152 141 251 51 175 / *210 4 / *5 260 102 3.5” BSP or NPT F10, F14 & F16 F14, F16
IB7 3, 4 & 6:1 170 159 251 51 210 / *283 5 260 / *267 120 3.5” BSP or NPT F10, F14 & F16 F16, F25
IB8 3, 4 & 6:1 191 191 332 60 210 / *283 5 320 130 4” BSP or NPT F14, F16 & F25 F16, F25
IB9 3, 4 & 6:1 197 197 332 60 300 / *350 5 320 / *355 136 4” BSP or NPT F14, F16 & F25 F25, F30
IB10 4 & 6:1 216 216 377 60 300 / *350 5 412 155 5” BSP or NPT F14, F16 & F25 F25, F30
IB11 4 & 6:1 237 237 377 60 350 / *410 5 412 176 5” BSP or NPT F14, F16 & F25 F30, F35
IB12 6 & 8:1 238 238 432 60 350 / *410 5 520 176 Ø195 Bore F14, F16 & F25 F30, F35
(4 x M10 on 220 PCD)
IB13 6 & 8:1 254 254 432 60 410 / *476 5 / *8 520 192 Ø195 Bore F14, F16 & F25 F35, F40
(4 x M10 on 220 PCD)
IB14 6 & 8:1 366 366 432 60 476 8 520 304 Ø195 Bore F14, F16 & F25 F40
(4 x M10 on 220 PCD)
All dimensions in mm. *Dimension for larger output.
 IB Multi-turn
Cast Iron Housing Gearboxes

Gearbox Selection Chart

Mechanical
Nominal Output Max Thrust
Gearbox Advantage
Ratio Torque (Nm) (kN)
±10%*
IB2 1 306 53 0.85
IB3 1 306 177 0.85
IB4 2 306 53 1.70
IB4 3 4 678 53 2.55 3.40
IB4 6 542 53 5.10
IB5 2 306 177 1.70
IB5 3 4 678 177 2.55 3.40
IB5 6 542 177 5.10
IB6 3 4 1355 177 2.55 3.40
IB6 6 1084 177 5.10
IB7 3 4 1355 266 2.55 3.40
IB7 6 1084 266 5.10
IB8 3 4 2033 266 2.55 3.40
IB8 6 1627 266 5.10
IB9 3 4 2033 355 2.55 3.40
IB9 6 1627 355 5.10
IB10 4 6 4067 355 3.40 5.10
IB11 4 6 4067 500 3.40 5.10
IB12 6 8 8135 500 5.10 6.80
IB13 6 8 8135 834 5.10 6.80
IB14 6 8 8135 1320 5.10 6.80

Static safety factor is 2.

*The published M.A. is achieved after a few cycles.

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Brassmill Lane, Bath, UK
and service network is available tel +44 (0)1225 733200
email mail@rotork.com
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on our website. Fluid Power Actuators and Control Systems

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PUB030-001-00 As part of a process of on-going product development, Rotork reserves the right to amend
and change specifications without prior notice. Published data may be subject to change.
Issue 03/20 For the very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises all registered trademarks.
Published and produced in the UK by Rotork. POW TG0320