CHT 303 Module 3 To S5
CHT 303 Module 3 To S5
Hose pump
Thickening is a procedure used to increase the solids content
of sludge by removing a portion of the liquid fraction.
It is generally accomplished by physical means, including
co-settling, gravity settling, floatation, centrifugation and
rotary drum.
The volume reduction obtained is beneficial in down stream
processing such as digestion, dewatering, and combustion by
reducing the following
▪ Capacity of tanks and equipments required.
▪ Quantity of chemicals required for sludge conditioning.
▪ Amount of heat required by digesters and amount of
auxiliary fuels required for heat drying or incineration.
Gravity separation, similar to settling tank.
Additional mechanic stirring to enhance
flocculation and extraction of water and gas.
Supernatant is introduced to primary clarifier or –
if floatables and grease contents are high – to grid
chamber.
Thickened sludge is withdrawn from hopper and
introduced to sludge treatment.
For an efficient thickening process the
development of gas bubbles must be prevented.
Inflow
Scum skimmer
Sludge
liquor
Picket fence
Pre treatment: mostly chemical flocculation
Sludge is placed in contact with air-saturated water.
Air bubbles attach to solid particles
→ lower specific gravity than water.
Floating Sludge bubble composite is collected at the
surface.
Water is recovered under a scum baffle and removed.
Flotation thickening is used most efficiently for waste
sludge from suspended growth biological treatment
process such as ASP.
Centrifuges are used both to thicken and to dewater
sludges. Their application in thickening is limited normally
to waste-activated sludge.
Thickening by centrifugation involves the settling of sludge
particles under the influence of centrifugal forces.
The basic type of centrifuge used for sludge thickening is
the solid-bowl centrifuge.
Under normal conditions, thickening can be accomplished
by centrifugal thickening without polymer addition.
Centrifugal Thickener
1. Rotary-drum thickeners are typically used in small to medium size
plants for waste activated sludge thickening.
2. A rotary-drum thickening system consists of conditioning system and
rotating cylindrical screens. Polymer is mixed with dilute sludge in the
mixing and conditioning drum.
3. The conditioned sludge is then passed to rotating screen drums, which
separate the flocculated solids from the water. Thickened sludge rolls
out the end of the drums, while separated water decants through the
screens.
4. Some design also allow coupling of the rotary drum unit to a belt filter
press for combination thickening and dewatering.
Solids and biosolids are stabilized to
1. Reduce pathogens
2. Eliminate offensive odors
3. Inhibit reduce or eliminate the potential for putrefaction
The reasons for above activities are the flourishing of
microorganisms in the organic fraction of the sludge.
This can be eliminated by the biological reduction of the
volatile content and the addition of chemicals to the solids and
biosolids to make it unsuitable for the survival of
microorganisms.
In addition to the above reasons the stabilization is used for
volume reduction, production of usable gas (methane) and
improving the dewaterability of sludge.
The principal methods used for stabilization of
sludge are
1. Alkaline stabilization (with lime)
2. Anaerobic digestion
3. Aerobic digestion
4. composting
A method to eliminate nuisance conditions in sludge is
through the use of alkaline material (lime- CaO) to
render the sludge unsuitable for the survival of
microorganisms.
In this lime is added to untreated sludge in sufficient
quantity to raise the pH to 12 or higher.
The high pH creates an environment that halts or retards
the microbial reactions.
The sludge will not putrefy, creates odors, or
pose health hazard so long as the pH is
maintained at this level.
The process can also inactivate virus, bacteria,
and other microorganisms present.
In advanced alkaline stabilization additives,
such as cement kiln dust, lime kiln dust, or
fly ash, are used.
Anaerobic digestion is among the oldest process
used for the stabilization of solids and biosolids.
It involves the decomposition of the organic
matter and inorganic matter (principally sulfates)
in the absence of molecular oxygen.
The major applications of anaerobic digestion are
in the stabilization of concentrated sludge
produced from the treatment of municipal and
industrial waste water.
It can produce sufficient digester gas to meet the
energy needs for plant operation.
Process Fundamentals
Three types of chemical and biochemical
Hydrolysis
reactions
1. Hydrolysis
2. Fermentation (acidogenesis) Acidogenesis
3. Methanogenesis
The important factors influencing
1. SRT Acetogenesis
2. HRT
3. Temperature
4. Alkalinity Methanogenesis
5. pH
6. Presence of inhibitory substances.
7. Bioavailability of nutrients and trace metals.
Digester
Heated to 33 – 37°C → process rates are higher
Content of digester is mixed → Sludge and water
obtain a similar residence time.
Digestion usually takes place in heated (about 35
°C), totally mixed tanks.
Digestion time is about 20 days.
Anaerobic degradation
2 C5H7NO2 + 8 H2O → 5 CH4 + 3 CO2 + 2 NH+4 + 2 HCO3−
Degradation of organic substances of app. 50%
Biogas production: 63% CH4 (Methane)
35% CO2
2% other gases (N2, H2, H2S)
→ electricity and heating
Microbes,
Moisture,
and Time
Carbon Energy
Compost + Dioxide
+
Approximately 20-30 % of the volatile solids are converted
to CO2 and water.
As the organic matter in the sludge decomposes the
compost heats to temperatures in the pasteurization range of
50-70oC and enteric pathogenic organisms are destroyed.
Composting can provide pathogen kill, volume reduction
and stabilization, and resource recovery.
Properly composed waste is aesthetically acceptable,
essentially free of human pathogens, and easy to handle.
Compost can improve a soil’s structure, increase its water
retention, and provide nutrients for plant growth.
So it is can be used as a soil conditioner in agriculture and
horticulture applications.
The composting process involves the complex destruction of
organic matter coupled with the production of humic acid to
produce a stabilized end product.
The microorganisms involved are:
▪ Bacteria
▪ Actinomycetes
▪ Fungi
Three stages are involved
▪ Mesophilic,
▪ Thermophilic
▪ Cooling
Mesophilic: Temperature in the compost pile increase from
ambient to 40oC with appearance of fungi and acid producing
bacteria.
Thermophilic: 40oC-70oC, the microorganisms are replaced by
thermophilic bacteria, actinomycetes and thermophilic fungi. At
this range the maximum decomposition and stabilization takes
place.
Cooling Stage: Characterized by a reduction in microbial
activity and replacement of the thermophilic organisms with
mesophilic bacteria and fungi. During cooling period further
evaporative release of water from the composted material will
occur as well as stabilization of pH and completion of humic
acid formation.
Preprocessing: mixing if dewatered sludge with an
amendment and /or a bulking agent.
▪ Amendment: is an organic material added to the feed substrate
primarily to reduce the bulk weight, reduce moisture content, increase
the air voids for proper aeration.
▪ Commonly used amendments are sawdust, straw, recycled compost
and rice hulls.
▪ Bulking agent: organic or inorganic material that is used to provide
structural and to increase the property of the mixture for effective
aeration. Wood chips are the most commonly used bulking agent.
High rate decomposition: aerating the compost pile either by
the addition of air, by mechanical turning, or by both.
Recovery of the bulking agent (at the end of either
the high rate decomposition or curing phase.
Curing and storage: allows further stabilization and
cooling of the compost.
Post processing: screening for the removal of non-
biodegradables such as metals and plastics or
grinding for size reduction.
Final disposition
A portion of the compost is sometimes recycled to
aid in conditioning the compost mixture.
The two principal methods of composting are
classified into
▪ Agitated: material to be composted is agitated
periodically to introduce oxygen, to control
temperature, and to mix the material to obtain a
uniform product.
▪ Static: the material to be composted remains static
and air is blown through the composting material.
The most commonly used agitated and static
composting methods are known as windrows
and static pile methods.
Aerated Static Pile.
▪ It consists of a grid of aeration or exhaust piping over which
a mixture of dewatered sludge and bulking agent is placed.
▪ Material is composted for 21-28 days and is typically
followed by a curing period of 30 days or longer.
▪ Typical pile heights are generally about 2-2.5m.
▪ A layer of screened compost is often placed on top of the
pile for insulation.
▪ Disposable corrugated plastic drainage pipe is commonly
used for air supply and each individual pile is recommended
to have an individual blower for more effective aeration
control.
Windrow.
▪ In a windrow system, the mixing and screening operations are
similar to those for the aerated static pile operation. Windrows are
constructed from 1 to 2m high and 2 to 4.5 m at the base.
▪ The rows are turned and mixed periodically during the
composting period.
▪ Supplemental mechanical aeration is used in some applications.
▪ The composting period is about 21 to 28 d.
▪ Under typical operating conditions the windrows are turned a
minimum of five times while temperature is maintained at or
above 55oC.
▪ In windrows aerobic conditions are difficult to maintain
throughout the c/s.
The microbial activity within a pile may be aerobic,
facultative, anaerobic or various combinations, depending
on when and how often the pile is turned.
The release of odors occur when anaerobic conditions
develop within the windrow.
In-vessel composting is accomplished inside an
enclosed container or vessel.
Mechanical systems are designed to minimize odors
and process time by controlling environmental
conditions such as air flow, temperature, and oxygen
concentration.
The advantages are better process and odor control,
faster throughput, lower labor cost and smaller area
requirements.
Co-composting of sludge and municipal solid wastes is
a possible alternative where integrated waste disposal
facilities are considered.
Sludge conditioning is a process whereby sludge
solids are treated with chemicals or various other
means to prepare the sludge for dewatering
processes, in other words, to improve dewatering
characteristics of the sludge.
Housekeeping wastes,
Light and heavy packaging, food wastes,
manufacturing, fabrication, construction and demolition
Industrial
construction sites, power materials, hazardous
and chemical plants wastes, ashes, special
wastes
Source Typical waste generators Types of solid wastes
Open Dumping
Sanitary Landfill
Incineration
Composting
▪ Source reduction & reuse
▪ Product package reuse
▪ Package or product redesign that reduces material or toxicity
▪ Reducing use or modifying practices
▪ Recycling: Processing of a waste item into usable forms.
▪ Benefits of recycling:
▪ Reduce environmental degradation
▪ Making money out of waste
▪ Save energy that would have gone into waste handling &
product manufacture
▪ Saving through recycling:
▪ When Al is resmelted- considerable saving in cost
▪ Making paper from waste saves 50% energy
▪ Every tonne of recycled glass saves energy equivalent to 100
litres of oil
They are “open”
Minimum effort and expense
Unsanitary and smelly
Vermin and pests
Contaminate soil, water and air
Fire hazard
Landfill has been defined as the engineered
deposit of waste onto and into land in such a
way that pollution or harm to the environment
is prevented and, through restoration, land
provided which may be used for another
purpose.
Each day trash is spread
in thin layers
Compacted down
Covered with a soil
layer
Graded for drainage
(a) excavation and installation of landfill liner
Liner system.
Landfills require space
Produce methane gas (can be used for energy,
or can cause climate change)
Leachate must be collected and treated
Potential for water pollution
NOT a long-term remedy
Incineration is the second oldest method for the disposal
of waste—the oldest being landfill.
By definition, incineration is the conversion of waste
material to gas products and solid residues by the
process of combustion.
Combustion under optimal conditions can cut MSW
90% by volume and 75% by weight. Hot gases
generated as a result of combustion exit the furnace and
pass through boilers which recover energy in the form of
steam.
This steam can be sold directly or converted to
electricity in a turbine.
Significantly reduces the volume of garbage
Produces heat energy for generating electricity.
Incineration plant combustion temperatures are in excess
of 850oC and the waste is mostly converted into carbon
dioxide and water and any noncombustible materials
(e.g. metals, glass, stones) remain as a solid, known as
Incinerator Bottom Ash (IBA) that always contains a
small amount of residual carbon.
Materials such as batteries, glass etc. are NOT suitable
for incineration
Causes air pollution
Creates toxic ash and other solid waste
In operation, solids are pumped to the incinerator. The
solids are dried and ignited (burned). As they burn the
organic matter is converted to carbon dioxide and water
vapor and the inorganic matter is left behind as ash or
fixed solids. The ash is then collected for reuse or
disposal.
Incineration is complete combustion. Combustion is the
rapid exothermic oxidation of combustible elements in
fuel.
To ensure complete combustion, excess air amounting to
about 50 percent of the theoretical amount will be
required
The incineration process first dries then burns the
sludge. The process involves the following steps:
1. The temperature of the sludge feed is raised to 212°F.
2. Water evaporates from the sludge.
3. The temperature of the water vapor and air mixture
increases.
4. The temperature of the dried sludge volatile solids
raises to the ignition point.
Note: Incineration will achieve maximum reductions
if sufficient fuel, air, time, temperature, and turbulence
are provided.
The multiple hearth furnace consists of a circular steel
shell lined with a refractory surrounding a number of
hearths. Scrappers (rabble arms) are connected to a
central rotating shaft.