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    Technical Training & Researce Centre Lohia Corp Ltd. Kanpur: Project Report ON Assessment of Market Samples As Per Bis

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    Vidushi Shukla
    The document summarizes the results of testing market samples of sugar bags against standards in BIS 14968:2015. Key findings include: 1. Most parameters like dimensions, mass, strength met standards except liner density which failed. 2. Ash content of fabric at 3% failed the standard of max 2.5%. 3. One sample had liner mass of 40g which failed the tolerance of 35±2g. 4. Overall most samples passed requirements with only a few parameters failing standards.

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    Technical Training & Researce Centre Lohia Corp Ltd. Kanpur: Project Report ON Assessment of Market Samples As Per Bis

    Uploaded by

    Vidushi Shukla
    67 views9 pages
    The document summarizes the results of testing market samples of sugar bags against standards in BIS 14968:2015. Key findings include: 1. Most parameters like dimensions, mass, strength met standards except liner density which failed. 2. Ash content of fabric at 3% failed the standard of max 2.5%. 3. One sample had liner mass of 40g which failed the tolerance of 35±2g. 4. Overall most samples passed requirements with only a few parameters failing standards.

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    The document summarizes the results of testing market samples of sugar bags against standards in BIS 14968:2015. Key findings include: 1. Most parameters like dimensions, mass, strength met standards except liner density which failed. 2. Ash content of fabric at 3% failed the standard of max 2.5%. 3. One sample had liner mass of 40g which failed the tolerance of 35±2g. 4. Overall most samples passed requirements with only a few parameters failing standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views9 pages

    Technical Training & Researce Centre Lohia Corp Ltd. Kanpur: Project Report ON Assessment of Market Samples As Per Bis

    Uploaded by

    Vidushi Shukla
    The document summarizes the results of testing market samples of sugar bags against standards in BIS 14968:2015. Key findings include: 1. Most parameters like dimensions, mass, strength met standards except liner density which failed. 2. Ash content of fabric at 3% failed the standard of max 2.5%. 3. One sample had liner mass of 40g which failed the tolerance of 35±2g. 4. Overall most samples passed requirements with only a few parameters failing standards.

    Copyright:

    © All Rights Reserved
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    of 9

    TECHNICAL TRAINING & RESEARCE CENTRE

    LOHIA CORP LTD.


    KANPUR

    PROJECT REPORT ON
    ASSESSMENT OF MARKET SAMPLES AS PER BIS

    SUBMITTED BY

    RISHI YADAV

    SDP BATCH - 34th


    ACKNOWLEDGEMENT
    I sincerely thank the management of Lohia group and
    Faculty and Instructors, Administrative staff of TTRC for
    their support and guidance throughout the three month
    in plant training. It was a great learning experience and
    shall be very helpful for my career in the future.
    INTRODUCTION:
    Assessment of market samples of Sugar Bags (50 Kg) is been done,
    obtained parameters are been compared with BIS standards,
    accordingly remarks are given and conclusion is made. Samples were
    taken randomly.

    REFERENCES:

    The references are been taken from IS 14968:2015 for sugar bags
    which are discussed below brief. thus only the test results are been
    concluded later.

    SUGAR BAG IS 14968:2015


    The sacks shall be of following two types depending upon the
    capacity:
    a) Type 1-Sacks having packaging capacity of 50 kg.

    b) Type 2Sacks having packaging capacity of 25 kg.

    RAW MATERIAL
    The high density polyethylene (HDPE) or polypropylene (PP) used for
    manufacture of tape shall confirm to the requirements specified in IS
    10146 or IS 10910 respectively. The raw material composition mix to
    be used for manufacturing of the HDPE/PP woven sacks shall be as
    agreed to between the buyer and the seller.

    FABRIC
    The fabric used in the manufacture of HDPE/PP woven sacks shall be
    woven as a tube on circular looms from HDPE/PP tapes having width
    of 2.5 mm (tolerance of +10 percent) conforming to IS 6192 and IS
    11197 respectively and linear density of 111 tex (1000 denier) for 50
    kg sugar bags and 94 tex (850 denier) for 25 kg sugar bags. The
    denier of HDPE/PP tape used in themanufacture of woven
    fabric/sacks shall be subjected to the following tolerances: a) + 10
    percent on individual value, and b) +5 percent on average. The
    construction particulars of fabric shall be as given in Table 1.

    SACKS
    The sacks shall be produced from tubular fabric woven as tube on a
    circular loom and cut to the required length.

    BOTTOM SEAM

    The stitching of bottom seam shall be done with two rows of chain
    stitch (see IS 10789). The two rows of stitches shall be separated
    from each other by minimum 5 mm and the outer stitch shall be
    minimum 8 mm from the outer edge of the sacks. The stitching shall
    be done with double fold over seam to a depth of minimum 25 mm,
    so that the stitches pass through a minimum of six layers of the
    fabric. The number of stitches/dm shall be 14 + 2. The material used
    for stitching shall be UV stabilized HDPE/PP tape as used in the fabric
    or any other UV stabilized thread/multifilament yarn suitable for the
    purpose. The stitching shall be uniform without any loose thread or
    knot.

    MOUTH

    The Completely open mouth of the sack shall be hemmed with a


    fold of minimum 5 mm and pcs shall not fray. The loose liner, if
    required, shall be inserted inside the sack and shall be hemmed into
    the mouth with single hem.
    LINER
    If Required by the buyer, the unlamented sacks shall be provided
    with a loose liner of food de virgin LDPE/LLDPE/HMHDPE/PP
    conforming to is 10146 or IS 10910. The mass of nose liner shall be
    35 + 2 g. The width of the loose liner shall be at least 20 mm more n
    the Specified width of the sack and the length of the liner at least 50
    mm more than the specified length of sack. The bottom seam of the
    loose liner shall be at least 25 mm from the bottom edge. The liner
    shall be free from pin holes (except for air removal holes), patches,
    tear, blisters and any other visible defects

    Table 1: Requirements of HDPE/PP Woven Sack for Packaging Sugar

    Sr. no CHARACTERISTIC REQUIREMENTS TOLERANCE

    Type

    1 Bag Capacity 50kg

    2 Dimensions, mm(see
    Note 1)
    a. Inside Length 900 +20mm
    b. Inside Width 610 -10 mm
    3 a. Mass of Unlaminated Sack, 125g +6 %
    (see Note 2)
    b. Mass of Sack With Liner 160g -3%
    4 End per dm 40 ±2

    5 Picks per dm 44 ±2
    6 Average Breaking
    Strength of(Ravelled strip
    method, fabric 325
    mm×70mm) kgf
    a. Lengthwise 91.8 -

    b.Widthwise 91.8 -

    7 Average Breaking Strength of 40.8 -


    Bottom seam (strip method)
    kgf
    8 Elongation at Break of fabric
    (Ravelled strip method)%

    a.Lengthwise 15 ±5%

    b.Widthwise 15 ±5%

    Notes
    1. The specified dimensions provide for optimum free space of
    minimum 20 percent of length when measured along the surface of
    the fabric from mouth stitch line of the Sacks up to the surface level
    of contents.

    2.The mass of sack is based on fabrics weighing 106 g/m2 and 96


    g/m2 for Type 1 and Type 2 sacks respectively.(Width after ravelling
    = 50 mm, Gauge length = 200 mm. 1N=0.102 kgf)
    ASSESSMENT RESULTS:

    The following table 2 shows the comparison of the


    measured/calculated parameters with the IS standards for sugar
    bags as discussed previously, form the market, randomly taken for
    the test.

    Table 2: Comparison Between IS and Measured Characteristic of


    Sugar Sample Bags

    Sr Characteristic Reqd. Tolerance Sample Test


    no. Remarks

    1 Party Name DSCL

    2 Bag Capacity 50KG 50KG PASS

    3 Dimension,mm(Fabric)

    a.Inside Length 900 +20mm 910 PASS

    b. Inside Width 610 -10mm 609 PASS

    4 Dimensions,mm(Liner)

    a. Inside Length

    b. Inside Width

    5 Mass of Unlaminated 125 +6% 119 PASS


    Sack, g

    b. Mass of Liner, 35 ±2 40 FAIL

    c.Mass of sack with 160 -3% 155 PASS


    Liner,g
    6 Ends per dm 40 ±2 39 PASS

    7 Picks per dm 44 ±2 44 PASS

    8 Average Breaking
    Strength of Fabric,
    (Ravelled Strip Method,
    325 mm x 70 mm), MinN
    (kgf):

    a. Lengthwise 91.8 _ 94.1 PASS

    b. Widthwise 91.8 _ 93.4 PASS

    9 Average Breaking 40.8 _ 41.9 PASS


    Strength of Bottom Seam
    (Strip Method), MinN
    (kgf)

    10 Elongation at Break of
    Fabric (Ravelled Strip
    Method), %

    a.Lengthwise 15 ±5% 16.5 PASS

    b.Widthwise 15 ±5% 15.6 PASS

    11 Yarn Weight,g _ _ 1.2 _

    12 Hemming 25 _ 25 PASS

    Mm(single fold)

    13 Bottom Stitch, 25 _ 25 PASS

    mm(double fold)
    14 Stitches/dm 12 ±2 12 PASS

    15 GSM,/g/m2 90 ±6% 85 PASS

    16 Gram per meter,g/m 109 _ 103.6 _

    17 Liner Density 980 ±5% 925 FAIL

    18 Tape width/mm 2.5 ±10% 2.4 PASS

    19 Tape thickness,(microne) 50 ±5% 49 PASS

    20 Liner thickness,(microne) 40 ±10% 40 PASS

    21 Tape strength, 3.75 _ 3.9 PASS

    Min N(kgf)

    22 GPD(calculated) 3.7 _ 3.9 PASS

    23 Ash content (filler


    content),%

    a. Fabric 2.5% _ 3% FAIL

    b. Liner _ _ _ _

    CONCLUSION:

    The assessment of the samples from market were done for sugar
    bags remarks for the sugar bags are been given respectively in table
    2.

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