The document provides information about the knit dyeing industry in Bangladesh. It discusses the history and evolution of the industry, from hand dyeing during British rule to the establishment of modern dyeing facilities after 1976 to meet the demand of the growing garment industry. It then lists some of the major knit dyeing mills in Bangladesh and their annual production. The rest of the document details the various steps involved in knit fabric dyeing like batching, pre-treatment, dyeing, finishing and quality checking. It also discusses current challenges faced by dyeing industries and common faults seen during knit fabric finishing. In conclusion, it emphasizes the need for effluent treatment plants to reduce dye pollution from textile factories.
The document provides information about the knit dyeing industry in Bangladesh. It discusses the history and evolution of the industry, from hand dyeing during British rule to the establishment of modern dyeing facilities after 1976 to meet the demand of the growing garment industry. It then lists some of the major knit dyeing mills in Bangladesh and their annual production. The rest of the document details the various steps involved in knit fabric dyeing like batching, pre-treatment, dyeing, finishing and quality checking. It also discusses current challenges faced by dyeing industries and common faults seen during knit fabric finishing. In conclusion, it emphasizes the need for effluent treatment plants to reduce dye pollution from textile factories.
The document provides information about the knit dyeing industry in Bangladesh. It discusses the history and evolution of the industry, from hand dyeing during British rule to the establishment of modern dyeing facilities after 1976 to meet the demand of the growing garment industry. It then lists some of the major knit dyeing mills in Bangladesh and their annual production. The rest of the document details the various steps involved in knit fabric dyeing like batching, pre-treatment, dyeing, finishing and quality checking. It also discusses current challenges faced by dyeing industries and common faults seen during knit fabric finishing. In conclusion, it emphasizes the need for effluent treatment plants to reduce dye pollution from textile factories.
The document provides information about the knit dyeing industry in Bangladesh. It discusses the history and evolution of the industry, from hand dyeing during British rule to the establishment of modern dyeing facilities after 1976 to meet the demand of the growing garment industry. It then lists some of the major knit dyeing mills in Bangladesh and their annual production. The rest of the document details the various steps involved in knit fabric dyeing like batching, pre-treatment, dyeing, finishing and quality checking. It also discusses current challenges faced by dyeing industries and common faults seen during knit fabric finishing. In conclusion, it emphasizes the need for effluent treatment plants to reduce dye pollution from textile factories.
INDUSTRY PRESENTED BY HALIMA TUS SADIA MEHEDI HASAN CHAION MAHEDI HASSAN RIAD BRINTO SARKAR INTRODUCTION #WHAT IS KNIT DYEING? Knit dyeing is a technique of dyeing the knitted Fabrics.
:The dyeing of knitted fabrics occurs in the exhaust method or in
batch-wise process. Knit dyeing process is near similar to yarn dyeing process but there is some difference in quality measurement. Generally all types of single jersey, double jersey and their derivatives are dyed by different way. HISTORY & REVOLUTION Knit dyeing industry has old history in Bangladesh. During the British Colonial rule hand dyeing widely used in handloom industry. And then Pakistani period modern dyeing facilities was started to composite mills though were limited. Automatic and semi-automatic dyeing facilities were set up in the private sector after 1976. The annual growth in the semi-automatic dyeing units was 17.4% during 1976-83 and only 1.9% during 1983-99. It was 6.3% for automatic dyeing units for the two periods respectively. Manual dyeing still exists in the hand loom sub- sector. After 1980 readymade garments sector expanded rapidly. Garments industry need huge knit dyed fabric. For fulfilling the demand of apparel industry,knit dyeing industry are established rapidly. Maximum knit dyeing mills are located in Narayongonj, Gazipur, Dhaka, Norshingdi, Mymenshingh, Comilla, Chittagong and few are around the country. KNIT DYEING MILLS & ANNUAL PRODUCTION A - One Polar Limited 7620000 Kgs Adury Knit Composite Ltd. 8030000 kgs. Ali Hossain Textile Mills (Pvt.) Ltd. : 3600000 kgs. Karotoa Fibres Ltd. 1.4 Million kgs LE Nouveautex [Pvt.] Ltd. 1.5 Million kgs Casendra Yarn Dyeing Ltd. 3.90 Million kgs Biswas Synthetic Ltd. 1200000 kgs Comptex Bangladesh Ltd. 2400000 Kgs Eastern Asia Ltd. 6.0 Million kgs Glacier Sweater Composite Ltd. 4.5 Million kgs IRIS Fabrics Ltd. 4.2 Million kgs Thermax Yarn Dyeing Ltd. 9063800 kgs. Wangs Textile Ltd. 6.00 M. kgs. Sequence of Operation for Knit Fabric Dyeing: Batching: ❑ Grey fabrics are received from knitting section ❑ These grey fabrics are batched depending on shade, fabric types, quality etc. ❑ In batching section two types machines are used. Batching:
They are – 1. Turning machine 2. Plating machine Dyeing: When batching is completed, fabrics are sent for dyeing. In dyeing section, the machines which are used they are divided into 3 parts 1. Pre-treatment 2. Dyeing 3. Post-treatment Pre-treatment: In pre-treatment section some machines are used: 1. Grey Fabric inspection machines 2. Gas singeing machines 3. Desizing machines 4. Scouring machines 5. Bleaching machines 6. Mercerizing machines Dyeing:
In dyeing machines are used-
1. Winch Dyeing Machines 2. Jet Dyeing Machines 3. Sample Dyeing Machines Finishing: After dyeing there is done other operations for finishing For that the machineries are used-
1. Squeezing machine 2. Dewatering machine 3. Slitter machine 4. Dryer Machine 5. Stenter machine 6. Compactor machine 7. .Inspection machine Quality section: Dyed fabric sample are checked to maintain the quality of the product in a quality section. This is an important parts in dyeing factory The machineries are used here- 1. Tumble dryer 2. Washing machine 3. Pilling tester 4. Abrasion tester 5. Fastness tester 6. Digital pipette 7. Digital weight box
Above all machineries are needed to set up for knit dyeing floor. If anyone wants to set up a knit dyeing section in a dyeing factory, he has to care about all this machines. Current problems faced by the dyeing industries
• Short lead time
• Huge competitive market • Most severe is the gas crisis, gas-pressure falls about less than 10 psi. Faults seen during finishing the knit dyeing fabric: ➢ Skew, ➢ Slitting fault, ➢ Uneven brushing, ➢ Crease mark, ➢ Unwanted mark, ➢ Oil mark, ➢ Silicon spot, ➢ Line mark, ➢ Burning effect, ➢ Chemical spot, ➢ Sewding fault. Remedies ➢ By ensuring even pretreatment. ➢ By ensuring even heat-setting in case of synthetic fibers. ➢ Proper dosing of dyes and chemicals. ➢ Proper controlling of dyeing m/c ➢ Use standard dyes and chemicals. ➢ Maintain the same liquor ratio. ➢ Follow the standard pretreatment procedure. ➢ Maintain the same dyeing cycle. ➢ Identical dyeing procedure should be followed for the same depth of the Shade. ➢ Make sure that the operators add the right bulk chemicals at the same time and temperature in the process. ➢ The pH, hardness and sodium carbonate content of Knitted Fabric Buyers in Bangladesh ❑ Mashba Knit International ❑ Three Star Fabrics(pvt)ltd. ❑ Mermaid Sweater ❑ Haque Textile Industries Ltd ❑ Also Jaria Fabric ❑ YOUNG INTERNATIONAL ❑ KNITEX SOURCE BANGLADESH ❑ Apex Group ❑ AKH Knitting & Dyeing Ltd. ❑ Delux Clothing Company Ltd. ❑ SPI Fashions Ltd Src:https://www.textiletoday.com.bd/bangladeshs-apparel-export-trend-2018/ 18 “”The untreated effluents could instigate quick changes in the aquatic ecosystems and have high economic impact on fisheries. The warm wastewater might also increase the temperature of the water bodies and affect flora and fauna, the study warned.””
“”Factories pumping out water for washing
and dyeing fabrics has caused groundwater levels to drop in the apparel industrial belts like Dhaka, Gazipur, Savar and Narayanganj, it said citing another study.”” What can be done to reduce dye pollution? E= effluent T= treatment P=plant Reference ✓ https://www.textiletoday.com.bd/scopes-of-improvisation-in-knit-dyeing-process-of-cotton-in- bangladesh-to-optimize-the-process-time/?fbclid=IwAR3lMD_4a_0uErcMPiIkgKl0UNxac34cq- 5sjOjb9cgpA3MZKXbDMVq5J7s ✓ http://www.garmentsmerchandising.com/faults-of-knit-fabric-produced-in-textile- industry/?fbclid=IwAR3hYQoE-vso-Er6kSrCLzk1_CY6BlSajnp5SpR0Zejn8wAfy7XpLO5ZWlY ✓ https://www.textiletoday.com.bd/scopes-of-improvisation-in-knit-dyeing-process-of-cotton-in- bangladesh-to-optimize-the-process-time/?fbclid=IwAR3lMD_4a_0uErcMPiIkgKl0UNxac34cq- 5sjOjb9cgpA3MZKXbDMVq5J7s ✓ https://textilelearner.blogspot.com/2013/01/working-procedure-of-sample-dyeing- knit.html?m=1&fbclid=IwAR3hYQoE-vso-Er6kSrCLzk1_CY6BlSajnp5SpR0Zejn8wAfy7XpLO5ZWlY ✓ https://www.textiletoday.com.bd/knitting-industry-requires-modern-technology-healthier- growth/?fbclid=IwAR1lwsAnat3cYKXqXbLClkoUM3frxOEK2cpwSKyGD7as9zX6q90H7NrP-sk ✓ https://textilelearner.blogspot.com/2012/03/dyeing-faults-and-remedies- common.html?m=1&fbclid=IwAR3lMD_4a_0uErcMPiIkgKl0UNxac34cq- 5sjOjb9cgpA3MZKXbDMVq5J7s ✓ http://web.iitd.ac.in/~arunku/files/CVL100_Y16/Lecture%201%20ETP%20Textile_verII.pdf ✓ https://www.thedailystar.net/frontpage/news/worries-over-waste-water-1700863 Reference ✓ https://textilelearner.blogspot.com/2011/08/dyeing-mills-in-bangladesh-printing_8172.html ✓ http://www.btmadhaka.com/downloads/C-Textile-Product-Processing-2017.pdf ✓ https://www.textileflowchart.com/2015/03/process-flow-chart-of-knit-dyeing.html ✓ http://textilefashionstudy.com/?fbclid=IwAR0o522WRmq8a0bgyY6Uk7acr_SwnlBsibj276e9b AXv7ijR0Fuh5lV9vh8 Q&A Thanks!
