L5-SAU-237

Report No: -SHY-MFL-29112022-1

Tube Inspection Report

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Project Details: -

Client SAUDI ARAMCO

Site SHAYBAH GOSP-4

Area / Unit Location B23

PO No. -

Project T&I

Exchanger ID E-22B

Exchanger Name HEAT EXCHANGER

Inspection Date (DD/MM/YYYY) 29/NOV/2022

Report Date (DD/MM/YYYY) 29/NOV/2022

Content’s: -
Sl.No. Description Page No.
1 Inspection Details 2
2 Inspection Summary 3
3 Method Description 4
4 Results - Tube sheet Mapping 5
5 Results - Tube wise Results 6
6 Sample Signal 8

Inspected &Interpreted By Reviewed By Client

Sign.

Name DAVOOD

Position ANDT Inspector

Date 29/NOV/2022

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Report No: -SHY-MFL-29112022-1

Tube Inspection Report

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1. Inspection Details: - Exchanger Details:
Exchanger ID E-22B Type EXCHANGER
Exchanger Name HEAT EXCHANGER Position Horizontal
Procedure No. L4-SA-190 Rev-00
Inspection Method MFL

Tube Details:
Material SA 179
Tube OD 19.05MM
Wall Thickness 2.11MM
Length in mm 3000MM(STRAIGHT)
U-Tube Straight

Calibration Details
Equipment Probe & Calibration Tube
Make EDDYFI Probe PRBT-MFL-ADT-138-N20

Model ECTANE-ERNMI Frequency -

Calibration Due Date 11/JANUARY/2023 Calibration Tube SA179 (OD 19.05MM X

2.11MM)

Defect Code Description: -

Defect Code(Eval) Description Defect Code(Eval) Description
NDD No detectable Degradation PLG Plugged
PIT Pitting OBS Obstructed
WLS Wall Loss Short CORR Corrosion
WLL Wall Loss Long DNT Dent
WLT Wall Loss Taper RST Restricted

Tube Layout Description: -

In order to identify each tube and create full traceability, the grid coordinates of row & column were used.
The tube identification with respective row and column wise has been done in compliance with tube sheet
layout.

Inspection done from (Section) FIXED

Row Counted from Top to Bottom

Column(Tube) Counted from Left to Right

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Tube Inspection Report

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2. lnspection Summary
QTY
TOTAL TUBES 42 Tubes
INSPECTED TUBES 41
PLUGGED TUBES 0
RESTRICTED 0
DEFECT = 0.00%
0.00% < DEFECT <= 20.00% 41
20.00% < DEFECT <= 40.00% 0
40.00% < DEFECT <= 60.00% 0
60.00% < DEFECT <= 80.00% 0
80.00% < DEFECT <= 100.00% 0

 Listed above the summary of MFL inspection. For Detailed inspection results refer to tube
sheet mapping and tube wise results.
 Type of the defect mentioned in the above table includes pitting or wall loss.

Remark/Limitation:
 General limitations of MFL technique is applicable for the entire scanning and results.
 Minimum pit diameter detectable is approximately 3.1 mm
 Axial Cracks cannot be detected by the MFL inspection.
 The acceptable tolerance for a follow -up inspection is + and – 10%.
 300mm from tubesheet both ends were not detected by MFL.

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Tube Inspection Report

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3. Method Description
Minimum Detectable Hole Size: -
Below are the size-diameter of hole/pitting, which are minimum detectable by method.
ECT RFT MFL
0.052’’ for Tube OD<0.75’’
Tube OD/6 (For Tube OD<1’’)
0.067’’ for Tube OD<0.75’’ Tube OD/7
4 mm (For Tube OD>1’’)

NON-
FERROMAGNETIC
FERROMAGNETIC FOR BOTH

ECT RFT MFL IRIS

Internal Rotary
Eddy Current Testing Remote Field Testing Magnetic Flux
Inspection System
Leakage

Detect Sizing Detect Sizing Detect Sizing Detect Sizing

Cleaning Good Cleaning Good Cleaning Good Cleaning High Cleaning

Relative Inspection Speed Fast Fast Medium Slow

ID / OD Discrimination

ID Pitting

Axial Cracking

Circumferential Cracking

ID Corrosion

OD Pitting

OD Corrosion

Finned Tubes

Defects at Tube Sheet

Defects at Baffle / Fin

Excellent Good Limited NotSuitable

Above table values are given with reference to the codes standard ASME Sec. V and Manufacturer reference
guide Olympus, Eddyfi., were pin hole and other defects which effect to the inspection sensitivity will not be
detectable.

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Report No: -SHY-MFL-29112022-1

Tube Inspection Report

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4. Result – Tube Sheet Result: -

Heat Exchanger Status 11/29/2022

Client: SAUDI ARAMCO

Site: GOSP-4
Exchanger: B23-E-22B
Section: FIXED - Inlet

0 PLG: Plugged 0 20 < Defect <= 40

0 80 < Defect <= 100 41 0 < Defect <= 20
0 60 < Defect <= 80 0 No Defect Detected
0 40 < Defect <= 60 1 Not Tested

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Tube Inspection Report

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5. Result – Tube wise Result:-

Row Column Defect Eval.

1 1 5% PIT
1 2 6% PIT
1 3 7% PIT
1 4 5% PIT
1 5 6% PIT
2 1 5% PIT
2 2 4% PIT
2 3 4% PIT
2 4 6% PIT
2 5 6% PIT
2 6 5% PIT
2 7 4% PIT
3 1 5% PIT
3 2 6% PIT
3 3 6% PIT
3 4 3% PIT
3 5 5% PIT
3 6 6% PIT
3 7 5% PIT
3 8 5% PIT
4 1 5% PIT
4 2 4% PIT
4 3 6% PIT
4 4 5% PIT
4 5 5% PIT
4 6 6% PIT
4 7 4% PIT
4 8 5% PIT
4 9 5% PIT
5 1 6% PIT
5 2 7% PIT
5 3 5% PIT
5 4 5% PIT
5 5 4% PIT
5 6 5% PIT
5 7 6% PIT
6 1 7% PIT
6 2 6% PIT
6 3 6% PIT
6 4 6% PIT
6 5 5% PIT

Maximum defect : 7% Inspected tubes: 41

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6. Sample Signal–Calibration

Sample Signal – Tube Row No.01 Column (Tube) No.1

End of Report

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