MOBINA Engineering Co.

NATIONAL IRANIAN COPPER INDUSTRIES COMPANY DAREZAR CONCENTRATOR PROJECT (COMMINUTION PLANT)

Document Title: System Alarm and Warning List For Gyratory Crusher Rev. 00 Date:2023.01.29
Contract No:25C3-J-00-PIA-POIN-0092-00-F
Document No. : 25C3-J-I04-00-0000-00-PIA-006-00-P Page 3 of 4

Module Description
Parameter

Calibrated Range

Output signal
Level

PLC Module
Description

Comment
Set Point
Sub Area
Tag NO

Action
Status
Area

Unit
NO

Alarm Warning LL L H HH

1 LE-14-2123-0102 Level Transmitter Lube Oil System Lube Oil Reservoir X X 0-1500 mm L˃1000 ESD Analog 1,9

2 TE-14-2123-0102 Temperature Transmitter Lube Oil System Lube Oil Reservoir X X X 0-100 ̊C 32-38 ESD Analog 1,9
3 TE-14-2123-0103 Temperature Transmitter Lube Oil System Lube Oil Return X X 0-100 ̊C T˂45 ESD Analog 1,10
4 TE-14-2123-0104 Temperature Transmitter Lube Oil System Lube Oil Supply to Crusher X X 0-100 ̊C T˂40 ESD Analog 1,10
5 PIT-14-2123- 0101 Pressure Transmitter Lube Oil System Lube Oil Supply to Crusher X X X 0-25 bar P˃8 ESD Analog 1,9
6 FE-142123-0101 Flow transmitter Gyratory Crusher Overview Inner Eccentric Supply line X X 50-200 lpm F˃14 ESD Analog 1,7
7 FE-142123-0102 Flow transmitter Gyratory Crusher Overview Outer Eccentric Lube X X 50-200 lpm F˃14 ESD Analog 1,7
8 FE-142123-0103 Flow transmitter Gyratory Crusher Overview Upper Eccentric Lube X X 5-25 lpm F˃13.3 ESD Analog 1,7
9 FE-142123-0104 Flow transmitter Gyratory Crusher Overview Pinion Lube X X 5-25 lpm F˃13.3 ESD Analog 1,7
10 FE-142123-0105 Flow transmitter Gyratory Crusher Overview Counter Shaft Supply Line X X 5-25 lpm F˃13.3 ESD Analog 1,7
11 ZSO-14-2123- 0102 Position Switch Lube Oil System Lube Oil Pump 1 X Close ESD Digital 1,6
12 ZSO-14-2123- 0101 Position Switch Lube Oil System Lube Oil Pump 2 X Close ESD Digital 1,6
if centrifuge pump not stop after 10 mins delay of not
13 M-14-2111-04 Motor Lube Oil System Centrifuge Pump X ESD
running Pump 1 and 2 ESD should active

14 LE-14-2123-0101 Level Transmitter Crusher Hydraulic Oil System Hydraulic Oil Reservior X X 0-1500 mm L˃1000 ESD Analog 1,9
15 TE-14-2123-0101 TemperatureTransmitter Crusher Hydraulic Oil System Hydraulic Oil Reservior X X 0-100 ̊C 32-38 ESD Analog 1,9

if main motor run and after 5 minutes Grease Sparay

16 14-2124-01 Grease Spray Purge Spider Bushing Lubrication System Grease Spray Purge X ESD
Purge not stop ESD should be activated.

during Commissioning electromotor if LRS doesn't have

17 14-3910-01 Liquid Resistance Starter Main Drive System Liquid Resistance Starter X ESD healthy condition, ESD for electromotor should be
activated.

End of course to indicate when

18 ZS-14-2141-0101 Position Switch(CCA1) Main Drive System X X ESD Digital 1,5
the brushes are totally lowered.
End of course to indicate when
19 ZS-14-2141-0102 Position Switch(CCA2) Main Drive System X X ESD Digital 1,5
the brushes are totally lowered.
End of course to indicate when
20 ZS-14-2141-0103 Position Switch(CCD) Main Drive System X X ESD Digital 1,5
the brushes are totally lowered.
End of course to indicate when
21 ZS-14-2141-0104 Position Switch(CCL1) Main Drive System X X ESD Digital 1,5
the brushes are totally lifted.
End of course to indicate when
22 ZS-14-2141-0105 Position Switch(CCL2) Main Drive System X X ESD Digital 1,5
the brushes are totally lifted.
End of course to indicate when
23 ZS-14-2141-0106 Position Switch(CCE) Main Drive System X X ESD Digital 1,5
the brushes are totally lifted.
Torque switch for overload switching off
24 NS-14-2141-0101 Torque Switch CLD Main Drive System X X ESD Digital 1,5
during lowering of the brushes
Torque switch for overload switching off
25 NS-14-2141-0102 Torque Switch CLE Main Drive System X X ESD Digital 1,5
during lifting of the brushes.
26 TE-14-2141-0101 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,9
27 TE-14-2141-0102 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,10
28 TE-14-2141-0103 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,10
29 TE-14-2141-0104 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,10
30 TE-14-2141-0105 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,10
31 TE-14-2141-0106 Temperature Transmitter Main Drive System Winding Temperature X X ̊C ESD Analog 1,10
32 TE-14-2141-0107 Temperature Transmitter Main Drive System DE Bearing Temperature X X ̊C ESD Analog 1,10
33 TE-14-2141-0108 Temperature Transmitter Main Drive System DE Bearing Temperature X X ̊C ESD Analog 1,10
34 TE-14-2141-0109 Temperature Transmitter Main Drive System NDE Bearing Temperature X X ̊C ESD Analog 1,10
35 ZT-142140-0101 Position Transmitter Gyratory Crusher Overview Position transmitter for mantle position X X X 0-200 mm 70-150 ESD Analog 1,7
36 TE-14-2140-0101 Temperature Transmitter Gyratory Crusher Overview On the Counter shaft X X 0-100 ̊C T˂80 ESD Analog 1,9
37 TE-14-2140-0102 Temperature Transmitter Gyratory Crusher Overview On the Counter shaft X X 0-100 ̊C T˂80 ESD Analog 1,9
38 TE-14-2140-0103 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 ESD Analog 1,9
39 TE-14-2140-0104 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 ESD Analog 1,9
40 TE-14-2140-0105 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 ESD Analog 1,9
41 SE-14-2140-0101 Speed Transmitter Gyratory Crusher Overview Counter shaft speed Switch X X 0-250 ESD Analog 1,9

if lubriscation system doesn't healthy ESD for gyratory

42 14-2123-01B Lubrication System Lube Oil System X
crusher should be activated

if hydraulic system doesn't healthy ESD for gyratory

43 14-2123-01A Hydraulic System Crusher Hydraulic Oil System X
crusher should be activated

if Grease Purge System doesn't run for 30 min ESD for

44 14-2124-01 Grease Purge System Spider Bushing Lubrication System X
gyratory crusher should be activated

if Dust Seal Air Blower doesn't run for 15 min ESD for
45 14-1810-01 Dust Seal Air Blower Gyratory Crusher Overview X
gyratory crusher should be activated

if main electro-motor has fault ESD for gyratory crusher

46 14-2141-101 Electro-Motor Main Drive System
should be activated

47 LE-14-2123-0102 Level Transmitter Lube Oil System Lube Oil Reservoir X X 0-1500 mm L˃1000 Analog 1,9
48 TE-14-2123-0102 Temperature Transmitter Lube Oil System Lube Oil Reservoir X X X 0-100 ̊C 32-38 Analog 1,9
49 TE-14-2123-0103 Temperature Transmitter Lube Oil System Lube Oil Return X X 0-100 ̊C T˂45 Analog 1,10
50 TE-14-2123-0104 Temperature Transmitter Lube Oil System Lube Oil Supply to Crusher X X 0-100 ̊C T˂40 Analog 1,10
51 PIT-14-2123- 0101 Pressure Transmitter Lube Oil System Lube Oil Supply to Crusher X X X 0-25 bar P˃8 Analog 1,9
52 FE-142123-0101 Flow transmitter Gyratory Crusher Overview Inner Eccentric Supply line X X 50-200 lpm F˃14 Analog 1,7
53 FE-142123-0102 Flow transmitter Gyratory Crusher Overview Outer Eccentric Lube X X 50-200 lpm F˃14 Analog 1,7
54 FE-142123-0103 Flow transmitter Gyratory Crusher Overview Upper Eccentric Lube X X 5-25 lpm F˃13.3 Analog 1,7
55 FE-142123-0104 Flow transmitter Gyratory Crusher Overview Pinion Lube X X 5-25 lpm F˃13.3 Analog 1,7
56 FE-142123-0105 Flow transmitter Gyratory Crusher Overview Counter Shaft Supply Line X X 5-25 lpm F˃13.3 Analog 1,7
57 M-14-2112-01 Motor Lube Oil System Lubrication Pump X Stop 1,6

PAGE: 5 OF 18
 MOBINA Engineering Co.

NATIONAL IRANIAN COPPER INDUSTRIES COMPANY DAREZAR CONCENTRATOR PROJECT (COMMINUTION PLANT)

Document Title: System Alarm and Warning List For Gyratory Crusher Rev. 00 Date:2023.01.29
Contract No:25C3-J-00-PIA-POIN-0092-00-F
Document No. : 25C3-J-I04-00-0000-00-PIA-006-00-P Page 3 of 4

Module Description
Parameter

Calibrated Range

Output signal
Level

PLC Module
Description

Comment
Set Point
Sub Area
Tag NO

Action
Status
Area

Unit
NO

58 M-14-2112-02 Motor Lube Oil System Lubrication Pump X Stop 1,6

59 LE-14-2123-0101 Level Transmitter Crusher Hydraulic Oil System Hydraulic Oil Reservior X X 0-1500 mm L˃1000 Analog 1,9
60 TE-14-2123-0101 TemperatureTransmitter Crusher Hydraulic Oil System Hydraulic Oil Reservior X X X 0-100 ̊C 32-38 Analog 1,9
61 TE-14-3910-0101 TemperatureTransmitter Main Drive System Liquid Resistance Starter X X X X X 0-100 ̊C 18-25 Analog 1,8
62 LS-14-3910-0101 Level Switch Main Drive System Liquid Resistance Starter X X mm Analog 1,6
63 CE-14-3910-0101 Conductivity Transmitter Main Drive System Liquid Resistance Starter X X X 0-500 us/cm Analog 1,7
64 TE-14-2141-0101 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,9
65 TE-14-2141-0102 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,10
66 TE-14-2141-0103 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,10
67 TE-14-2141-0104 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,10
68 TE-14-2141-0105 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,10
69 TE-14-2141-0106 TemperatureTransmitter Main Drive System Winding Temperature X X ̊C Analog 1,10
70 TE-14-2141-0107 TemperatureTransmitter Main Drive System DE Bearing Temperature X X ̊C Analog 1,10
71 TE-14-2141-0108 TemperatureTransmitter Main Drive System DE Bearing Temperature X X ̊C Analog 1,10
72 TE-14-2141-0109 TemperatureTransmitter Main Drive System NDE Bearing Temperature X X ̊C Analog 1,10
73 ZT-142140-0101 Position Transmitter Gyratory Crusher Overview Position transmitter for mantle position X X X 0-200 mm 70-150 Analog 1,7
74 TE-14-2140-0101 Temperature Transmitter Gyratory Crusher Overview On the Counter shaft X X 0-100 ̊C T˂80 Analog 1,9
75 TE-14-2140-0102 Temperature Transmitter Gyratory Crusher Overview On the Counter shaft X X 0-100 ̊C T˂80 Analog 1,9
76 TE-14-2140-0103 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 Analog 1,9
77 TE-14-2140-0104 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 Analog 1,9
78 TE-14-2140-0105 Temperature Transmitter Gyratory Crusher Overview On the eccentric Bushing X X 0-100 ̊C T˂65 Analog 1,9

Note: Following alarm and warning list do not include some units which are not declared in control philosophy such as APRON FEEDER, APRON FEEDER LUBRICATION GREASE FEEDER and HYDRAULIC BOOM. So, It can be completed when we received the materials of the mentioned units.

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