XC-Series Cordless Hydraulic Pump

Instruction Manual

3
 General Safety
Contents Important
Danger icons are only used when your action or lack
General Safety 4 Safety First of action may cause serious injury or even death.
Read all instructions, DANGER, WARNING and
Electrical Safety 6 CAUTION paragraphs carefully.
Never set the relief valve to a higher pressure than the maximum
Installation 7 Follow all safety precautions to avoid personal
rated pressure of the pump. Higher settings may result in equipment
injury or property damage during system
Use 8 operation. Save these instructions.
damage or personal injury. Do not remove relief valve.
Operation 9
Disconnecting 10 ENERPAC cannot be responsible for damage or To avoid personal injury keep hands and feet away from cylinder and
injury resulting from unsafe product use, lack of work piece during operation.
Oil Fill 11 maintenance or incorrect product and/or system
Pressure Setting 12 operation. Contact ENERPAC when in doubt as
to the safety precautions and operations Do not handle pressurized hoses.
Technical Specifications 13
Escaping oil under pressure can penetrate the skin, causing serious
Troubleshooting 14 injury. If oil is injected under the skin, see a doctor immediately.
Conformance to
National & International Do not pressurize disconnected couplers.
Standards.
We declare that this product has been tested
and conforms to applicable standards and is
approved to carry the CE, TUV C and US, and
FCC certification marks. An EC Declaration of
Conformity is enclosed separately.

Model / Serial Number

The model and serial number are found on the
back side of unit, above the battery area.

Failure to comply with DANGER, WARNING or CAUTION statements

could cause equipment damage and personal injury.

4
 General Safety
Is used to indicate correct operating or maintenance procedures
Indicates a potential danger that requires correct procedures or
WARNING practices to avoid possible serious personal injury or death. CAUTION and practices to prevent minor or moderate injury or damage to /
destruction of equipment or other property.

Immediately replace worn or damaged parts with genuine ENERPAC Avoid damaging hydraulic hose.
parts. Non genuine ENERPAC parts may break, causing personal injury Avoid sharp bends and kinks when routing hydraulic hoses.
and property damage. ENERPAC parts are designed to fit properly and Using a bent or kinked hose will cause severe back-pressure.
withstand high loads. Sharp bends and kinks will internally damage the hose, leading to
premature hose failure.
Stay clear of loads supported by hydraulics.
A cylinder, when used as a load lifting device, should never be used as Do not drop heavy objects on hose.
a load holding device. After the load has been raised or lowered, A sharp impact may cause internal damage to hose wire strands.
it must always be blocked mechanically. Applying pressure to a damaged hose may cause it to rupture.
Only use hydraulic cylinders in a coupled system.
Never use a cylinder with unconnected couplers. If the cylinder becomes Distribute the load evenly across the entire saddle surface.
extremely overloaded, components can fail catastrophically, causing Always use a saddle to protect the plunger.
severe personal injury.

Use only rigid pieces to hold loads.

Carefully select steel or wood blocks that are capable of supporting the
load. Never use a hydraulic cylinder as a shim or spacer in any lifting or Do not lift hydraulic equipment by the hoses or swivel couplers.
pressing application. Use the carrying handle.

Avoid situations where loads are not directly centered on the cylinder Keep hydraulic equipment away from flames and heat.
plunger. Off-center loads produce considerable strain on cylinders and Excessive heat will soften packings and seals, resulting in fluid leaks.
plungers. In addition, the load may slip or fall, causing potential danger. Heat also weakens hose materials and packings. For optimum
performance do not expose equipment to temperatures of 65 °C
The system operating pressure must not exceed the pressure rating of
[150 °F] or higher. Protect all hydraulic equipment from weld spatter.
the lowest rated component in the system. Install pressure gauge in the
system to monitor operating pressure. It is your window to see what is Hydraulic equipment must only be serviced by a qualified hydraulic
happening in the system. technician. For repair service, contact the Authorized ENERPAC
Service Center in your area. To protect your warranty, use only
Do not exceed equipment ratings. Never attempt to lift a load weighing
ENERPAC oil.
more than the capacity of the cylinder. Overloading causes equipment
failure and possible personal injury. The cylinders are designed for a
max. pressure of 700 bar/10,000 psi/70 MPa. Do not connect a jack or
Do not exceed 25 percent duty cycle. Allow sufficient time for the
cylinder to a pump with a higher pressure rating.
pump to cool between operations.

Wear proper personal protective gear when operating hydraulic

equipment.
Failure to comply with DANGER, WARNING or CAUTION statements
could cause equipment damage and personal injury.
Be sure setup is stable before lifting load.
Cylinders should be placed on a flat surface that can support the load.
Where applicable, use a cylinder base plate for added stability.
Do not weld or otherwise modify the cylinder to attach a base or other
support.

5
 Electrical Safety
WARNING Additional Warnings for Battery Operated Electric Pumps.
Do not operate the pump in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The pump creates sparks which may ignite the dust of fumes.

Do not expose the pump to rain or wet conditions. Water entering the pump will increase the risk of shock.

To avoid accidental starting, when carrying or moving the pump ensure the safety switch is in the locked position, and do not carry with hand or fingers on the trigger.

Do not operate pump if safety switch does not function. Seek repair assistance from an ENERPAC service center.

Remove battery pack from the pump before making any adjustments, performing maintenance or storing the pump.

Ensure the switch is in the locked position prior to inserting the battery pack.

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create risk of fire when used with another battery pack.

Use the ENERPAC XC-Series pump only with MILWAUKEE ELECTRIC TOOL M28TM or V28TM Li-Ion battery packs. Use of any other battery packs may create risk of injury or fire.

When battery pack is not in use, keep it away from other metal objects like paperclips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or fire.

Under abusive conditions, liquid may be ejected from the battery. Avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected
from the battery can cause irritation or burns.

Read and understand the safety and operation instructions provided separately with the MILWAUKEE ELECTRIC TOOL battery and charger.

Failure to comply with DANGER, WARNING or CAUTION statements

could cause equipment damage and personal injury.

6
 Installation

1 2 3

11/16" 3/8” NPTF 60 - 70 Nm Gauge Recommended

& 15/16" 44 - 53 ft lb

4 5 6

60 Min = 100%

7
 Use

1 2 3

Optional Strap Shown

8
 Operation

1 2 3

4 5 6

9
 Disconnecting

1 2 3

10
 Oil Fill

1 2 3

4 5 6

1/4" < Ø13mm 4.5 - 5.7 Nm 1/4"

Pour slowly 40 - 50 in lb

11
 Pressure Setting
Factory Setting User Adjustable

PMAX = 700 bar/10,000 psi/70 MPa

1 2

Flat head screwdriver 7/32" x 6"

PMAX = 700 bar/10,000 psi/70 MPa

3
Pmin = 150 bar / 2,175 psi / 15 MPa

12
 Technical Specifications
Charger Voltage Usable Oil Capacity Weight
Cylinder / Tool Valve Model Number
1 PH, 50/60Hz * Litres in³ kg lb
1,0 60 9,9 21.9 XC-1201MB
115 V
2,0 120 10,8 23.8 XC-1202MB
1,0 60 9,9 21.9 XC-1201ME
Single acting Manual 3 way, 2 position 230 V
2,0 120 10,8 23.8 XC-1202ME
1,0 60 9,9 21.9 XC-1201M**
---
2,0 120 10,8 23.8 XC-1202M**

* For more information visit www.milwaukeetool.com

** Batteries and Charger not included.

Flow Rate (Fig A) Battery *

Maximum Pressure Valve Function Motor
No load 2,000 psi / 140 bar Max Load Voltage Type
700 bar 2,05 l/min. 0,50 l/min. 0,25 l/min 0,37 KW
Advance / Release 28 V Li-Ion
10,000 psi 125 in³/min. 30 in³/min. 15 in³/min. 0.50 HP

2,33 140

2,00 120

1,66 100

1,33 80
Flow Flow
(l/min) 1,00 Fig A in3/min 60

0,66 40

0,33 20

0 140 280 420 560 700 0 2000 4000 6000 8000 10,000
Pressure (bar) Pressure (psi)

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 Troubleshooting
Problem Possible Cause Solution
Battery pack not installed. Install battery pack.
Electrical contacts dirty or corroded. Clean contacts on the battery, pump and charger.
Battery pack discharged. Charge battery.
Pump will not start. Battery pack shut off. Refer to battery/charger instruction sheet.
Brushes worn. Contact ENERPAC service center.
Trigger lock engaged. Undo trigger lock.
Motor damaged. Contact ENERPAC service center.
Electrical contacts dirty or corroded. Clean contacts on the battery, pump and charger.
Battery pack discharged. Charge battery.
Pump clicks when trigger is depressed, but does not Battery too cool or too warm. Get battery back to operating range (-20°C / 60°C)
start. Battery pack damaged or not functioning. Replace battery pack.
Pump jammed due to obstruction. Possible
Contact ENERPAC service center.
internal damage to pump.
Bypass valve malfunction. Contact ENERPAC service center.
Low fluid output. Oil intake screens clogged with debris. Contact ENERPAC service center.
Internal damage to pump. Contact ENERPAC service center.
Oil level low. Add oil until reservoir is completely full.
Cylinder will not advance or retract. Oil intake screen clogged. Contact ENERPAC service center.
Valve handle in wrong position. Shift valve to extend (pressure) position.
Pump slows down and stops. Battery pack discharged. Charge battery.
Air in the system. Extend and retract the cylinder until operation is smooth.
External hydraulic leak. Tighten connections. Replace damaged components.
Cylinder advances and retracts erratically. Internal leakage in valve. Contact ENERPAC service center.
Internal damage to valve. Contact ENERPAC service center.
Internal damage to pump. Contact ENERPAC service center.
Immediately release the trigger to prevent battery from
shutting off. Allow time for battery pack to cool before
Pump pulses and/or stops during prolonged or heavy restarting pump.
Current draw too high.
operation.
Note: If battery pack shuts off, place pack on charger to
reset.
Pump does not build pressure. User adjustable relief valve set too low. Adjust pressure (see page 10).
Pump element piston sticking. Contact ENERPAC service center.
Noisy pump operation.
Motor or gear damaged. Contact ENERPAC service center.

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