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Project Procedure: Saudi Arabian Oil Company

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The document outlines a HAZOP (Hazard and Operability) review procedure for a proposed Jafurah Downstream project in Saudi Arabia. A HAZOP review is a structured and systematic examination of a facility, process or procedure to identify and evaluate problems that may represent risks to personnel or equipment, or prevent efficient operation.

The purpose of the HAZOP review procedure is to identify potential hazards, assess risks, and ensure the safe design and operation of the proposed Jafurah Downstream project in Saudi Arabia.

The responsibilities of the HAZOP review team include assembling the required documentation, conducting the review using the outlined methodology, recording the reviews, and reporting findings and recommendations.

REVISION CERTIFICATE EDSD VERIFICATION REV. NO.

DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS


THIS INDICATES THAT REV. NO. ____________
OF THIS DRAWING IS COVERED, FOR ALL
A 09OCT19 10-14245-0000 ISSUED FOR REVIEW RS BJ
APPROVAL/CERTIFICATION REQUIREMENTS,
CONTROL NUMBER
BY DRAWING COMPLETION CERTIFICATE

AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST

PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE

OPERATIONS
BY: ______________

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________

CONSTRUCTION

________________
________________
________________
________________
________________
anwar.suliman

simon.turner
DATE _____________

1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)

UNCONVENTIONAL GAS

JAFURAH DOWNSTREAM
HAZOP REVIEW PROCEDURE

JAFURAH DOWNSTREAM FEED


DOC
DWG.TYPE

SAUDI ARABIA
PLANT .NO

B
INDEX
SAUDI ARABIAN OIL COMPANY

PROJECT PROCEDURE

HAZOP Review Procedure

JO / EWO: 10-14245-0000
DRAWING NO.

JD-081011
JAFURAH DOWNSTREAM PROGRAM

20
OF
SHT. NO.

DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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REVISION A B C
Signature Signature Signature
DATE 10 October 2019 03 Nov 19
CERT

ST
BJ

ORIG. BY A Suliman AS A Suliman anwar.suliman


APP. BY S Turner ST S Turner simon.turner
ENGG

RS

AS

APP. BY EM R Seshadri RS - -
APP. BY PM L Argile LA L Argile Leon.Argile

QA REVIEW M AlAsfoar MA M AlAsfoar mohammed.alasfoar

TABLE OF CONTENTS

1. PURPOSE 3
2. SCOPE 3
10-14245-0000 ISSUED FOR PROPOSAL

3. DEFINITIONS 4
10-14245-0000 ISSUED FOR REVIEW

3.1 Abbreviations 4
DESCRIPTION

3.2 Definitions 4
4. REFERENCE DOCUMENTS 5
JO/EWO

5. RESPONSIBILITIES 5
6. PROCEDURE 5
03NOV19
09OCT19

6.1 Review Team 5


DATE

6.2 Documentation Required 6


REV. NO.

6.3 Methodology 7
A

DISCIPLINE
ENGINEER
6.4 HAZOP Highlights for Consistency with SIL/LOPA Reviews 9
________________

DATE ___________ 6.5 Recording of Reviews 9


PROJECT
ENGINEER 7. REPORTS 10
________________
8. ACTION IMPLMENTATION AND TRACKING 11
DATE ___________

CERTIFIED ATTACHMENT 1 HAZOP REVIEW PROCESS FLOW DIAGRAM 12


________________
ATTACHMENT 2 HAZOP GUIDEWORDS 13
DATE ___________

ATTACHMENT 3 HAZOP PARAMETERS 14


CONSTRUCTION
AGENCY

________________
ATTACHMENT 4 MEANINGFUL GUIDEWORD/PARAMETER COMBINATIONS 15
DATE ___________ ATTACHMENT 5 RISK RANKING MATRIX 17
OPERATIONS

________________
ATTACHMENT 6 HAZOP WORKSHEET AND CARF 19
DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 2
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

1. PURPOSE
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The purpose of a HAZOP study is to identify possible deviations from the design
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intent, and the hazards associated with those deviations for the Jafurah
RS

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Downstream facilities. It provides a formal review of the P&IDs to achieve the


following objectives.
 Review the design to identify whether any of the deviations which may occur,
either from a malfunction or mal-operation, cause a hazard to people working
on the installation, to the public or damage to plant and equipment or to the
environment in general.
 Check whether the safeguards incorporated in the design are sufficient to
reduce any risks to as low as reasonably practicable.
10-14245-0000 ISSUED FOR PROPOSAL

 Consider any safety interfaces, which exist with other installations.


10-14245-0000 ISSUED FOR REVIEW

 Consider whether the process plants, general facilities, utilities, other


DESCRIPTION

services and off-sites can be started up, maintained and shutdown safely.
The HAZOP study involves a formal team review of P&IDs. The team needs to
be multi-disciplinary with experience of the process/facility design and process
JO/EWO

intent.

2. SCOPE
03NOV19
09OCT19
DATE

The scope of this procedure covers the requirements and the methodology of
the HAZOP review. Discussion of problems and design development are not in
REV. NO.

the scope of a HAZOP.


A

DISCIPLINE
ENGINEER For FEED, the review shall:
________________

DATE ___________
 Cover all facilities within CONTRACTOR scope of work.
PROJECT
ENGINEER
 Where practicable, consider Construction, Commissioning & Start-up and
________________
Operations & Maintenance/Shut-down phases.
DATE ___________
 Have HAZOP Reports that refer to this HAZOP procedure, guidewords.
CERTIFIED

________________ For EPC, the review shall:


 Be conducted on properly developed detailed engineering P&IDs
DATE ___________

CONSTRUCTION
AGENCY  Be undertaken by the EPC Contractor
________________

DATE ___________
 Cover all facilities within EPC Contractor scope of work.
OPERATIONS  Consider relevant Construction, Commissioning & Start-up and Operations
________________ & Maintenance/Shut-down phases.
DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 3
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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3. DEFINITIONS
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3.1 Abbreviations
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CONTRACTOR Amec Foster Wheeler and Partners Engineering Company


(AFWAPEC)
BFD Block Flow Diagram
CARF Corrective Action & Recommendation Form
COMPANY Saudi Aramco
EPC Engineering Procurement & Construction
FEED Front End Engineering Design
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW

HAZOP Hazard and Operability


LOPA Layer of Protection Analysis
DESCRIPTION

P&ID Piping and Instrumentation Diagram


PFD Process Flow Diagram
JO/EWO

SIL Safety Integrity Level


SIF Safety Instrumented Function
03NOV19
09OCT19

WER Work Element Release


DATE

3.2 Definitions
REV. NO.

DISCIPLINE Action By: An individual or organization responsible for an action.


ENGINEER

________________ Aspect: An element of project’s activities, products or services that can interact
DATE ___________ with the environment.
PROJECT
ENGINEER Cause: For each hazardous condition, the credible means by which the
________________ condition could occur. In general, there will be multiple causes of each hazard.
DATE ___________ They will cover equipment failures, human errors and external events.
CERTIFIED

________________
Consequences: The significant impacts or effects of an incident resulting from
DATE ___________
the hazard being realized from the various causes. In general, there will be
multiple consequences for each cause. The consequences may cover such
CONSTRUCTION
AGENCY
categories as: human health effects, onsite and offsite property damage,
________________
process downtime and environmental damage.
DATE ___________
Hazard: A situation that poses a level of threat to life, health, property, or
OPERATIONS environment.
________________

DATE ___________
Material: The substance causing the hazardous condition.
Recommendations: Actions to reduce risk or need to obtain more information
to complete the analysis.
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

Safeguards: Barriers or mitigations included to reduce the severity and/or


likelihood of specific consequences. These can consist of design items, training,
siting, etc. or operational procedural/ management measures.
Severity, Likelihood and Risk: The magnitude of the consequences and the
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

expected frequency of occurrence. The product of corresponding Severity and


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

Likelihood gives a qualitative risk rank for each hazard scenario. The estimation
of Severity and Likelihood are arrived at by application of engineering judgement
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 4
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

and experience. The severity estimate usually represents the worst-case


CERT

consequences.
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4. REFERENCE DOCUMENTS
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 Saudi Aramco Engineering Report SAER-5437 Guidelines for Conducting


HAZOP Studies.

5. RESPONSIBILITIES

HAZOP Review Chairman

The HAZOP Chairman has overall responsibility for conducting the Review. The
Chairman is also responsible for checking and signing the report before issue.
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW

To ensure the HAZOP Chairman can execute the role competently, they are
expected to have completed formal training in HAZOP leadership, typically an
DESCRIPTION

intense multi-day seminar that provides instruction in the basis of the HAZOP
technique as well as simulated working sessions. Nominees for HAZOP
Chairman shall be submitted for approval by COMPANY Loss Prevention
Department, before HAZOP commences.
JO/EWO

Scribe
The Scribe shall be appointed by CONTRACTOR and be responsible for taking
03NOV19
09OCT19

the record of discussion during the review and preparing and issuing the first
DATE

revision of the HAZOP Report.


REV. NO.

Design HSE Engineer


A

DISCIPLINE
ENGINEER

________________
The Design HSE Manager (or designated representative) is responsible for
DATE ___________
inviting required attendees and ensuring required documentation is available.
PROJECT Process Engineer
ENGINEER

________________ The Process Engineer shall be responsible for describing the design intent of
DATE ___________ each node.
CERTIFIED

________________ Engineering Manager


DATE ___________
Ensuring required documentation is available. Tracking of action close-out shall
CONSTRUCTION
AGENCY
be carried out by a designated Project Engineer assigned by the Engineering
________________
Manager.
DATE ___________

OPERATIONS 6. PROCEDURE
________________

DATE ___________
The procedure to conduct the HAZOP review is illustrated in a flow diagram -
Attachment 1. This HAZOP Procedure is written to be compliant with SAER-
5437 Guidelines for Conducting HAZOP Studies.
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

6.1 Review Team

A HAZOP Chairman, approved by COMPANY Loss Prevention Department,


independent of the project, shall chair the HAZOP which should be attended on
THIS INDICATES THAT REV. NO. ____________

a full-time basis by a core team of the following:


APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

 HAZOP Chairman
 Scribe
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 5
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

 Process Engineer
CERT

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 COMPANY Representative(s) - Technology Specialists (if required) and


Operations representatives
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Other participants, who may be required on a part time basis, include:


 Design HSE Engineer
 Project Engineer
 Instrument Engineer
 Commissioning Engineer
 Fire and Gas Engineer
10-14245-0000 ISSUED FOR PROPOSAL

 Electrical Engineer
10-14245-0000 ISSUED FOR REVIEW

 Piping Engineer
DESCRIPTION

 Civil Engineer
 Process Control Engineer
JO/EWO

If additional Operations and Maintenance input into the review is required, this
may be provided by a Commissioning Engineer, who may seek advice from the
CONTRACTOR Chief Engineer Process Ops Supports Services, as required.
03NOV19
09OCT19
DATE

To sustain synergy from participant interaction, the HAZOP Team should ideally
be 6 people at any one time.
REV. NO.

6.2 Documentation Required


DISCIPLINE
ENGINEER

________________ The HAZOP will be commensurate with the level of detail available at the time
DATE ___________ of the review. Piping & Instrumentation Diagrams (P&IDs) shall be available for
PROJECT the review.
ENGINEER

________________ The available documentation should be sufficient to explain to the review team
DATE ___________ the activity to be undertaken and the location in which it will occur. Appropriately
CERTIFIED sized copies are to be provided, for each participant, of the following:
________________

DATE ___________
 Piping & Instrumentation Diagrams (P&IDs)
 Process Flow Diagrams (or Block Flow Diagram).
CONSTRUCTION
AGENCY

________________
 Safety Philosophy
DATE ___________
 Heat & Material Balance.
OPERATIONS

________________
 Cause and effects.
DATE ___________
 Plot Plan.
 Risk Ranking Matrix (Attachment 5)
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

A copy of each of the following will be made available to the HAZOP Team:
 Map of project location and surrounding areas.
 Design Basis.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

 Applicable design philosophies (if available)


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

 This HAZOP Procedure.

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 6
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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 Process Philosophies critical for Process Safety, such as Emergency


CERT

Shutdown, Relief and Blowdown, Isolation, Fire and Gas Detection and
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Protection.
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The HAZOP review will be conducted using the ‘Issued for HAZOP’ revision of
the P&IDs as HAZOP Masters. Issued for HAZOP P&IDs shall have undergone
formal P&ID Review and shall incorporate discipline and COMPANY comments.
The HAZOP Master P&IDs will be original, ‘clean’ copies of the P&IDs.

6.3 Methodology

6.3.1 Setting the Scene

The HAZOP Chairman shall initially agree with the HAZOP Team the
10-14245-0000 ISSUED FOR PROPOSAL

boundaries of the study, defining the scope in terms of the project HAZOPs and
10-14245-0000 ISSUED FOR REVIEW

process units to be considered.


DESCRIPTION

The Process Engineer will initially describe general information about the
project, the setting of the project where known e.g. environmental conditions:
ambient temperatures, prevailing wind direction etc.
At the start of each node, the Process Engineer shall describe the process
JO/EWO

design intent to the review team and indicate the nature of the process material
hazards.
03NOV19
09OCT19
DATE

6.3.2 Defining Systems and Subsystems

The facility will be divided into nodes. The division is usually made by area within
REV. NO.

the facility, type of process, and grouped by process fluid criteria e.g.:
DISCIPLINE
ENGINEER
 Composition.
________________

DATE ___________  Process pressure.



PROJECT
ENGINEER Process temperature.
________________

DATE ___________
It is not expected that nodes be defined prior to the HAZOP, by the HAZOP
chairman, though this may be done at the HAZOP Chairman’s discretion. The
CERTIFIED

________________
precise breakdown will depend on the facility being analysed and the
DATE ___________
preferences of the HAZOP chairman. Typically, each node comprises one or
more process lines. The nodes should follow a logical progression of the main
CONSTRUCTION
AGENCY
process fluids through the facility. Additional nodes shall be assigned for utilities
________________
and off-sites.
DATE ___________
The particular node under review shall be identified by marking the HAZOP
OPERATIONS master drawings.
________________

DATE ___________ 6.3.3 HAZOP Identification Method

The HAZOP Chairman shall lead the review by applying combinations of


EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

guidewords and parameters for each node. The list of guidewords is contained
in Attachment 2, the list of parameters in Attachment 3 and a list of meaningful
guideword and parameter combinations is contained in Attachment 4.
Each node review should include a review of interface conditions and battery
limit isolation.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

Where a potential hazard is identified, remedial action may be required


depending on the likelihood of the event and its consequence. If an immediate
solution is available and acceptable to the team, the HAZOP study worksheet
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 7
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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and/or HAZOP study master drawings shall be marked up accordingly. Where


CERT

solutions are unlikely to be derived, without technical evaluation, the HAZOP


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Chairman shall refer the problem for a separate assessment.


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Where a hazard/aspect is identified, the review team should identify and record
the following:
 Assessment of the hazard – description of the hazard
 Causes – events that could result in the realisation of the hazard
 Consequences – results of the release on the workforce, local population,
environment, etc.
 Severity - the extent of the hazard/aspect consequences
10-14245-0000 ISSUED FOR PROPOSAL

 Likelihood - how often consequences may occur.


10-14245-0000 ISSUED FOR REVIEW

 Risk – combination of severity and likelihood


DESCRIPTION

 Safeguards – physical and procedural measures that will eliminate or reduce


the likelihood of a hazard/aspect
 Recommendations – actions to reduce risk or to obtain more information to
JO/EWO

complete the analysis.


 Action By – Party responsible for implementing the action.
03NOV19
09OCT19

A worksheet shall be produced for each node studied


DATE

6.3.4 Risk Ranking Scheme


REV. NO.

DISCIPLINE
ENGINEER
Risk ranking matrix and definitions for severity and likelihood used are shown in
________________
the Attachment 5; a risk ranking of 10 represents a worst-case scenario,
DATE ___________ whereas a risk ranking of 1 has to be considered a negligible hazard. Risk
PROJECT
ranking will be by qualitative judgement only to provide a screening assessment
ENGINEER of key hazards.
________________

DATE ___________ Risk Ranking for actions will be carried out during the workshop review sessions
CERTIFIED
by the Team. The Team is expected to take about 1 minute to conduct the risk
________________
ranking exercise for each hazard.
DATE ___________
Severity will be taken as on an unmitigated basis (i.e. as perceived hazard
CONSTRUCTION
occurs) but Likelihood will be taken as with existing safeguards. Thus, the
AGENCY
ranked action addresses residual risk.
________________

DATE ___________
6.3.5 Guidewords
OPERATIONS

________________ Guidewords that can be used during the review appear in the following
DATE ___________ attachments:
 Attachment 1: HAZOP Review Process Flow Diagram
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

 Attachment 4: Meaningful Guideword/Parameter Combinations


The guidewords are not intended to be exhaustive nor to be strictly binding;
team members should be open-minded and be encouraged to brainstorm ideas
during the review.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 8
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

6.4 HAZOP Highlights for Consistency with SIL/LOPA Reviews


CERT

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Following the HAZOP Review, the project will conduct a separate SIL review
ENGG

(using LOPA methodology). The purpose of this review is to determine the


RS

AS

required reliability of safety instrumented systems within the plant design


through an assessment of the demand frequency for each safety instrumented
function and the consequence of failure of the instrumented function.
A requirement of the SIL determination process is the demonstration that
hazards safeguarded against by each safety instrumented function have been
adequately identified. The HAZOP review provides significant information for
this purpose.
To ensure that information from the HAZOP review is used consistently within
the SIL review, prior to the review the Process Control Engineer shall prepare a
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW

SIF Design Intent table with the following information:


DESCRIPTION

1. A listing of safety instrumented functions with each function allocated a


unique identifier (e.g. SIF001).
2. For each safety instrumented function, the primary purpose of that safety
instrumented function, identifying the hazard protected against.
JO/EWO

For every instance, within the HAZOP review report, where a safety
instrumented function is identified as a primary means of protection, this shall
be identified by highlighting, within the review worksheet Safeguards column, in
03NOV19
09OCT19
DATE

bold. The unique identifier for the safety instrumented function shall be included
within the HAZOP review worksheet.
REV. NO.

DISCIPLINE 6.5 Recording of Reviews


ENGINEER

________________
Documenting the HAZOP study includes:
DATE ___________

PROJECT
 reporting the results of the study;
ENGINEER

________________  documenting what was included and what was not included in the study;
DATE ___________
 facilitating follow up activities by team members, and;
CERTIFIED

________________  conveying the need for action to management or others who may follow up
DATE ___________ items after the study is essentially completed.
CONSTRUCTION The HAZOP study discussions shall be recorded on the HAZOP study
AGENCY

________________
worksheet. An example of the format of the worksheet is included in Attachment
DATE ___________
6.
OPERATIONS The worksheets shall include:
________________

DATE ___________
 Documentation of the node description.
 Node design intent including process conditions.
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________


BY: ______________

Deviations.
 Applicable causes within the node.
 Consequences.
 Safeguards for significant consequences.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

 Risk Ranking, accounting for existing safeguards, before any mitigation.


 Recommendations.
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 9
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

 Action implementation responsibilities. (Refer to Section 8)


CERT

ST
BJ

To ensure a true record of the review is made and to reduce the time required
for post-editing and review of the worksheets, the worksheet shall be displayed
ENGG

RS

AS

to the review team during the review, typically by projector.


To avoid the production of excessive documentation and loss of time during the
review meeting, the HAZOP worksheet is only filled-in when:
 potential hazardous events are identified, including those prevented from
reaching hazardous levels by safeguarding, or
 a remedial action has been determined to be required.
Any similar nodes are recorded as studied by similarity with the relevant studied
node.
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW

To comply with SAER-5437, if in doubt, it is better to document more than less.


It is better to document too much, enabling address of questions which arise,
DESCRIPTION

rather than document too little, and possibly need to have parts or all the study
redone.
All agreed actions shall be marked in red on the HAZOP master drawings and
JO/EWO

will be identified by a unique reference number. The number is to be shown


clearly and ringed on the HAZOP master drawings in the most appropriate
location. The details of the action shall be recorded on the HAZOP study
03NOV19
09OCT19

worksheet. The HAZOP study worksheet format is shown in Attachment 4.


DATE

Agreed modifications to the P&IDs, which do not form part of the HAZOP study
REV. NO.

records, shall be identified by marking the HAZOP study master drawings in


A

DISCIPLINE
green. e.g. typos.
ENGINEER

________________ The worksheets entries will be agreed at the end of each day’s session.
DATE ___________

PROJECT 7. REPORTS
ENGINEER

________________
A HAZOP report will be issued which shall cover the following:
DATE ___________

CERTIFIED
 Cover page
________________
 Executive Summary (i.e. summary of findings)
DATE ___________

 Introduction, Scope and Objectives


CONSTRUCTION


AGENCY
Process Description (less than half-page)
________________

DATE ___________  Study Procedure (Note 1)


OPERATIONS

________________
 List of Participants
DATE ___________
 List of Nodes
 Full list of actions and recommendations.
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________

 List of Referenced documents (including each drawing revision)


 Appendix of HAZOP worksheets
 Appendix of CARFs (expected for EPC HAZOP Reports)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

 Appendix with the marked HAZOP Master P&IDs


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 10
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Note 1 HAZOP Guidewords and Parameters together with reference to the


CERT

‘HAZOP Review Procedure’ (i.e. reference to this procedure with inclusion of its
ST
BJ

Attachments 2 &3).
ENGG

RS

AS

If there are no actions on a node then “No actions required” shall be entered on
the report form.
During EPC, the EPC HAZOP Reports will be revised final, to demonstrate that
all EPC phase HAZOP actions have been implemented, which will include sign-
off CARFs.

8. ACTION IMPLMENTATION AND TRACKING

FEED Contractor implementation of any FEED HAZOP actions, for example to


10-14245-0000 ISSUED FOR PROPOSAL

support the estimate, an Aramco approved CARF shall support the close out.
10-14245-0000 ISSUED FOR REVIEW

A FEED project reviews action tracker will be developed, to monitor the


DESCRIPTION

implementation of any actions during the FEED phase. The tracker will be
issued at regular intervals.
The action tracker will also be used to highlight any HAZOP actions which are
implemented during FEED and those that are to be implemented during EPC
JO/EWO

phase.
03NOV19
09OCT19
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS

________________

DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 11
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
REVISION CERTIFICATE EDSD VERIFICATION REV. NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________
OF THIS DRAWING IS COVERED, FOR ALL
A 09OCT19 10-14245-0000 ISSUED FOR REVIEW RS BJ
APPROVAL/CERTIFICATION REQUIREMENTS,
CONTROL NUMBER
BY DRAWING COMPLETION CERTIFICATE

AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST

PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE

OPERATIONS
BY: ______________

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________

CONSTRUCTION

________________
________________
________________
________________
________________
DATE _____________

1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)

UNCONVENTIONAL GAS

JAFURAH DOWNSTREAM
ATTACHMENT 1

HAZOP REVIEW PROCEDURE

JAFURAH DOWNSTREAM FEED


DOC
DWG.TYPE

SAUDI ARABIA
PLANT .NO

B
INDEX
SAUDI ARABIAN OIL COMPANY

HAZOP REVIEW PROCESS FLOW DIAGRAM

JO / EWO: 10-14245-0000
DRAWING NO.

JD-081011

20
12
OF
SHT. NO.

DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

ATTACHMENT 2 HAZOP GUIDEWORDS


CERT

ST
BJ
ENGG

GUIDEWORD
RS

AS

NO Negation of the design intent (e.g., no flow when there should be;
no pressure when there should be
LESS Less of a physical property than there should be —
quantitative decrease (e.g., lower flow rate than there
should be)
MORE More of a physical property than there should be —
quantitative increase.
PART OF Composition of the system (stream) is different than it
10-14245-0000 ISSUED FOR PROPOSAL

should be —qualitative decrease (e.g., less of one


10-14245-0000 ISSUED FOR REVIEW

component)
AS WELL AS
DESCRIPTION

More components present than there should be—qualitative


increase (e.g., extra phase or impurities present)
REVERSE Logical opposite of the design intent (e.g., reverse flow)
OTHER THAN Complete substitution (e.g., transfer of a material other than
JO/EWO

the material intended; transfer of a material to a location


other than intended)
03NOV19
09OCT19
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS

________________

DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 13
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

ATTACHMENT 3 HAZOP PARAMETERS


CERT

ST
BJ

PARAMETER
ENGG

RS

AS

Flow

Temperature
GENERAL
Pressure

Level

Relief
10-14245-0000 ISSUED FOR PROPOSAL

Instrumentation
10-14245-0000 ISSUED FOR REVIEW

Sampling
DESCRIPTION

Corrosion

Service Failure
JO/EWO

OTHER Maintenance

Commissioning
03NOV19
09OCT19

Leakage
DATE

Static
REV. NO.

DISCIPLINE
Spare Equipment
ENGINEER

________________ Safety
DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS

________________

DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 14
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

ATTACHMENT 4 MEANINGFUL GUIDEWORD/PARAMETER COMBINATIONS


CERT

ST
BJ

AREA OF
GUIDEWORD PARAMETER EXAMPLES OF CAUSE
ENGG

RS

AS

APPLICATION

NO Flow Complete blockage slip plate incorrectly SYSTEM


fitted, non-return valves, burst pipe, large
leak, equipment failure (control valve or
isolation valve or pump, vessel etc)

REVERSE Flow As above SYSTEM

MORE Flow Flow from more than one pump, reduced SYSTEM
delivery head, increased suction pressure,
10-14245-0000 ISSUED FOR PROPOSAL

static generation under high velocity,


10-14245-0000 ISSUED FOR REVIEW

pump gland leaks


DESCRIPTION

LESS Flow Line blockage, filter blockage, fouling in SYSTEM


vessels, valves etc. and restrictor or orifice
plates

PART OF Flow Wrong Concentration SYSTEM


JO/EWO

AS WELL AS Flow Contaminants SYSTEM

OTHER THAN Flow Wrong Material SYSTEM


03NOV19
09OCT19
DATE

MORE Temperature Higher than normal temperature, fouled SYSTEM


cooler tubes, cooling water temperature
REV. NO.

wrong, cooling water failure


DISCIPLINE
ENGINEER

________________
LESS Temperature Line contents freezing SYSTEM
DATE ___________
MORE Pressure High/low pressure interfaces, surge SYSTEM
PROJECT
ENGINEER
problems (line and flange sizes) leakage
________________
from any connected higher-pressure
DATE ___________ system, thermal relief
CERTIFIED
LESS Pressure Generation of vacuum conditions, VESSEL or UNIT
________________
operation with reduced pressure
DATE ___________

MORE Level Failure of control system VESSEL or UNIT


CONSTRUCTION
AGENCY

________________

DATE ___________
LESS Level Failure of control system VESSEL or UNIT
OPERATIONS

________________

DATE ___________
NONE Level Failure of control system VESSEL or UNIT
EDSD VERIFICATION

OTHER
CONTROL NUMBER

DATE _____________
BY: ______________

Relief Pressure or thermal relief VESSEL or UNIT

Instrumentation Control, flow measurement, pressure VESSEL or UNIT


relief, instruments, pump overheating due
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

to closed control valves, location of alarms


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

etc. temp indicators flow records etc.

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 15
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Sampling VESSEL or UNIT


CERT

ST
BJ
ENGG

Corrosion VESSEL or UNIT


RS

AS

Service Failure Power, cooling water, inst. Air, steam, VESSEL or UNIT
nitrogen etc.

Maintenance System drainage, isolation of equipment VESSEL or UNIT


and preparation for maintenance, start-up
and shutdown

Commissioning VESSEL or UNIT


10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW

Leakage Tube rupture VESSEL or UNIT


DESCRIPTION

Static VESSEL or UNIT


JO/EWO

Spare VESSEL or UNIT


Equipment

Safety VESSEL or UNIT


03NOV19
09OCT19
DATE
REV. NO.

Where there are significant variations to the nature of the process hazard within a unit the
A

DISCIPLINE
ENGINEER “OTHER” guidewords should be applied for individual vessels.
________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS

________________

DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 16
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

ATTACHMENT 5 RISK RANKING MATRIX


CERT

ST
BJ

The following matrix, compiled from SAER-5437 Guidelines, provides the project risk
ENGG

ranking scheme.
RS

AS

Class Interpretation Likelihood Very low Low Medium High Very high

Never Some Incident Happens Happens


heard of incidents has several several
in in the occurred times per times per
Severity
industry industry in the year in year in
company the the facility
company
1 2 3 4 5

Multiple employee or third-party fatalities

Persistent environmental damage extending


10-14245-0000 ISSUED FOR PROPOSAL

Very High over a large public area


10-14245-0000 ISSUED FOR REVIEW

Significant/
5 Significant equipment damage and/or 5 8 9 10 10
Catastroph operational impact with costs above $10
DESCRIPTION

ic million

International public or media attention, with


potentially severe impact

Single employee fatality or permanent total


disability, or some impact on third party
JO/EWO

Severe environmental damage to be


High extensively restored with no significant
4
(Major)
lasting consequences 4 7 8 9 10
Major equipment damage and/or operational
03NOV19
09OCT19

impact with costs up to $10 million


DATE

National public or media attention


REV. NO.

Employee serious injury or health effect that


can result in lost workdays, restricted work,
A

or irreversible health effects


DISCIPLINE
ENGINEER
Localized environmental effect within the
Medium plant fence with limited damage and
________________ 3
(Moderate) spontaneous recovery 3 6 7 8 9
DATE ___________
Partial equipment damage and/or
PROJECT operational impact with costs up to $1 million
ENGINEER
Regional public or media attention, causing
________________
considerable reputation impact
DATE ___________
Minor employee injury or damage to health
CERTIFIED not affecting work performance nor requiring
treatment beyond first aid
________________
Minor environmental effect or contamination
DATE ___________ within the plant fence with no permanent
Low
effect
2
(Minor)
2 3 6 7 8
CONSTRUCTION Minor equipment damage and/or operational
AGENCY
impact with costs up to $100 K
________________
Slight reputation impact and no public
DATE ___________ concern. Public or media awareness may
exist
OPERATIONS
No injury or damage to health
________________
No or slight environmental effect/damage
DATE ___________
Very Low / within a system
1 (Insignifica 1 2 3 4 5
nt) Slight equipment damage and/or operational
EDSD VERIFICATION

impact with costs up to $10K


CONTROL NUMBER

DATE _____________
BY: ______________

No reputation impact and no public concern


THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 17
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
Saudi Aramco 2616-ENG (03/99)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Key to Risk Tolerability Guidelines:


CERT

ST
BJ

Colour Code and Risk Risk Tolerability Guidelines


Ranking
ENGG

RS

AS

Red – Intolerable Risk Risk must be reduced at any cost by applying engineering controls
(Qualitative Score: 9–10)

Yellow – ALARP Risk Risk must be reduced based on cost benefit


(Qualitative Score 4 - 8)

Green - Broadly Implement measures to maintain risks at this level; improve through
Acceptable Risk administrative measures
(Qualitative Score 1 – 3)
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW
DESCRIPTION
JO/EWO

03NOV19
09OCT19
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS

________________

DATE ___________
EDSD VERIFICATION

CONTROL NUMBER

DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE

JAFURAH DOWNSTREAM FEED


DOC 18
B JD-081011
UNCONVENTIONAL GAS OF B
JAFURAH DOWNSTREAM SAUDI ARABIA JO / EWO: 10-14245-0000 20
1034-8150-PR-0004 Rev D1 DSN: 3983
REVISION CERTIFICATE EDSD VERIFICATION REV. NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________
OF THIS DRAWING IS COVERED, FOR ALL
A 09OCT19 10-14245-0000 ISSUED FOR REVIEW RS BJ
APPROVAL/CERTIFICATION REQUIREMENTS,
CONTROL NUMBER
BY DRAWING COMPLETION CERTIFICATE

AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST

PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE

OPERATIONS
BY: ______________

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________

CONSTRUCTION

________________
________________
________________
________________
________________
DATE _____________

1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)

UNCONVENTIONAL GAS

JAFURAH DOWNSTREAM
ATTACHMENT 6

HAZOP REVIEW PROCEDURE

JAFURAH DOWNSTREAM FEED


DOC
DWG.TYPE

SAUDI ARABIA
HAZOP WORKSHEET AND CARF

PLANT .NO

B
INDEX
SAUDI ARABIAN OIL COMPANY

JO / EWO: 10-14245-0000
DRAWING NO.

JD-081011

20
19
OF
SHT. NO.

DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REVISION CERTIFICATE EDSD VERIFICATION REV. NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________
OF THIS DRAWING IS COVERED, FOR ALL
A 09OCT19 10-14245-0000 ISSUED FOR REVIEW RS BJ
APPROVAL/CERTIFICATION REQUIREMENTS,
CONTROL NUMBER
BY DRAWING COMPLETION CERTIFICATE

AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST

PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE

OPERATIONS
BY: ______________

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________

CONSTRUCTION

________________
________________
________________
________________
________________
DATE _____________

1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)

UNCONVENTIONAL GAS

JAFURAH DOWNSTREAM
HAZOP REVIEW PROCEDURE

JAFURAH DOWNSTREAM FEED


DOC
DWG.TYPE

SAUDI ARABIA
PLANT .NO

B
INDEX
SAUDI ARABIAN OIL COMPANY

JO / EWO: 10-14245-0000
DRAWING NO.

JD-081011

20
20
OF
SHT. NO.

DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

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