Project Procedure: Saudi Arabian Oil Company
Project Procedure: Saudi Arabian Oil Company
Project Procedure: Saudi Arabian Oil Company
AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST
PROJECT
ENGINEER
ENGINEER
CERTIFIED
DISCIPLINE
OPERATIONS
BY: ______________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________
CONSTRUCTION
________________
________________
________________
________________
________________
anwar.suliman
simon.turner
DATE _____________
1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)
UNCONVENTIONAL GAS
JAFURAH DOWNSTREAM
HAZOP REVIEW PROCEDURE
SAUDI ARABIA
PLANT .NO
B
INDEX
SAUDI ARABIAN OIL COMPANY
PROJECT PROCEDURE
JO / EWO: 10-14245-0000
DRAWING NO.
JD-081011
JAFURAH DOWNSTREAM PROGRAM
20
OF
SHT. NO.
DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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REVISION A B C
Signature Signature Signature
DATE 10 October 2019 03 Nov 19
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RS
AS
APP. BY EM R Seshadri RS - -
APP. BY PM L Argile LA L Argile Leon.Argile
TABLE OF CONTENTS
1. PURPOSE 3
2. SCOPE 3
10-14245-0000 ISSUED FOR PROPOSAL
3. DEFINITIONS 4
10-14245-0000 ISSUED FOR REVIEW
3.1 Abbreviations 4
DESCRIPTION
3.2 Definitions 4
4. REFERENCE DOCUMENTS 5
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5. RESPONSIBILITIES 5
6. PROCEDURE 5
03NOV19
09OCT19
6.3 Methodology 7
A
DISCIPLINE
ENGINEER
6.4 HAZOP Highlights for Consistency with SIL/LOPA Reviews 9
________________
________________
ATTACHMENT 4 MEANINGFUL GUIDEWORD/PARAMETER COMBINATIONS 15
DATE ___________ ATTACHMENT 5 RISK RANKING MATRIX 17
OPERATIONS
________________
ATTACHMENT 6 HAZOP WORKSHEET AND CARF 19
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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1. PURPOSE
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The purpose of a HAZOP study is to identify possible deviations from the design
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intent, and the hazards associated with those deviations for the Jafurah
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services and off-sites can be started up, maintained and shutdown safely.
The HAZOP study involves a formal team review of P&IDs. The team needs to
be multi-disciplinary with experience of the process/facility design and process
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intent.
2. SCOPE
03NOV19
09OCT19
DATE
The scope of this procedure covers the requirements and the methodology of
the HAZOP review. Discussion of problems and design development are not in
REV. NO.
DISCIPLINE
ENGINEER For FEED, the review shall:
________________
DATE ___________
Cover all facilities within CONTRACTOR scope of work.
PROJECT
ENGINEER
Where practicable, consider Construction, Commissioning & Start-up and
________________
Operations & Maintenance/Shut-down phases.
DATE ___________
Have HAZOP Reports that refer to this HAZOP procedure, guidewords.
CERTIFIED
CONSTRUCTION
AGENCY Be undertaken by the EPC Contractor
________________
DATE ___________
Cover all facilities within EPC Contractor scope of work.
OPERATIONS Consider relevant Construction, Commissioning & Start-up and Operations
________________ & Maintenance/Shut-down phases.
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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3. DEFINITIONS
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3.1 Abbreviations
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3.2 Definitions
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________________ Aspect: An element of project’s activities, products or services that can interact
DATE ___________ with the environment.
PROJECT
ENGINEER Cause: For each hazardous condition, the credible means by which the
________________ condition could occur. In general, there will be multiple causes of each hazard.
DATE ___________ They will cover equipment failures, human errors and external events.
CERTIFIED
________________
Consequences: The significant impacts or effects of an incident resulting from
DATE ___________
the hazard being realized from the various causes. In general, there will be
multiple consequences for each cause. The consequences may cover such
CONSTRUCTION
AGENCY
categories as: human health effects, onsite and offsite property damage,
________________
process downtime and environmental damage.
DATE ___________
Hazard: A situation that poses a level of threat to life, health, property, or
OPERATIONS environment.
________________
DATE ___________
Material: The substance causing the hazardous condition.
Recommendations: Actions to reduce risk or need to obtain more information
to complete the analysis.
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
Likelihood gives a qualitative risk rank for each hazard scenario. The estimation
of Severity and Likelihood are arrived at by application of engineering judgement
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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consequences.
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4. REFERENCE DOCUMENTS
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5. RESPONSIBILITIES
The HAZOP Chairman has overall responsibility for conducting the Review. The
Chairman is also responsible for checking and signing the report before issue.
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW
To ensure the HAZOP Chairman can execute the role competently, they are
expected to have completed formal training in HAZOP leadership, typically an
DESCRIPTION
intense multi-day seminar that provides instruction in the basis of the HAZOP
technique as well as simulated working sessions. Nominees for HAZOP
Chairman shall be submitted for approval by COMPANY Loss Prevention
Department, before HAZOP commences.
JO/EWO
Scribe
The Scribe shall be appointed by CONTRACTOR and be responsible for taking
03NOV19
09OCT19
the record of discussion during the review and preparing and issuing the first
DATE
DISCIPLINE
ENGINEER
________________
The Design HSE Manager (or designated representative) is responsible for
DATE ___________
inviting required attendees and ensuring required documentation is available.
PROJECT Process Engineer
ENGINEER
________________ The Process Engineer shall be responsible for describing the design intent of
DATE ___________ each node.
CERTIFIED
OPERATIONS 6. PROCEDURE
________________
DATE ___________
The procedure to conduct the HAZOP review is illustrated in a flow diagram -
Attachment 1. This HAZOP Procedure is written to be compliant with SAER-
5437 Guidelines for Conducting HAZOP Studies.
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP Chairman
Scribe
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Process Engineer
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Electrical Engineer
10-14245-0000 ISSUED FOR REVIEW
Piping Engineer
DESCRIPTION
Civil Engineer
Process Control Engineer
JO/EWO
If additional Operations and Maintenance input into the review is required, this
may be provided by a Commissioning Engineer, who may seek advice from the
CONTRACTOR Chief Engineer Process Ops Supports Services, as required.
03NOV19
09OCT19
DATE
To sustain synergy from participant interaction, the HAZOP Team should ideally
be 6 people at any one time.
REV. NO.
________________ The HAZOP will be commensurate with the level of detail available at the time
DATE ___________ of the review. Piping & Instrumentation Diagrams (P&IDs) shall be available for
PROJECT the review.
ENGINEER
________________ The available documentation should be sufficient to explain to the review team
DATE ___________ the activity to be undertaken and the location in which it will occur. Appropriately
CERTIFIED sized copies are to be provided, for each participant, of the following:
________________
DATE ___________
Piping & Instrumentation Diagrams (P&IDs)
Process Flow Diagrams (or Block Flow Diagram).
CONSTRUCTION
AGENCY
________________
Safety Philosophy
DATE ___________
Heat & Material Balance.
OPERATIONS
________________
Cause and effects.
DATE ___________
Plot Plan.
Risk Ranking Matrix (Attachment 5)
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
A copy of each of the following will be made available to the HAZOP Team:
Map of project location and surrounding areas.
Design Basis.
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Shutdown, Relief and Blowdown, Isolation, Fire and Gas Detection and
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Protection.
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The HAZOP review will be conducted using the ‘Issued for HAZOP’ revision of
the P&IDs as HAZOP Masters. Issued for HAZOP P&IDs shall have undergone
formal P&ID Review and shall incorporate discipline and COMPANY comments.
The HAZOP Master P&IDs will be original, ‘clean’ copies of the P&IDs.
6.3 Methodology
The HAZOP Chairman shall initially agree with the HAZOP Team the
10-14245-0000 ISSUED FOR PROPOSAL
boundaries of the study, defining the scope in terms of the project HAZOPs and
10-14245-0000 ISSUED FOR REVIEW
The Process Engineer will initially describe general information about the
project, the setting of the project where known e.g. environmental conditions:
ambient temperatures, prevailing wind direction etc.
At the start of each node, the Process Engineer shall describe the process
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design intent to the review team and indicate the nature of the process material
hazards.
03NOV19
09OCT19
DATE
The facility will be divided into nodes. The division is usually made by area within
REV. NO.
the facility, type of process, and grouped by process fluid criteria e.g.:
DISCIPLINE
ENGINEER
Composition.
________________
DATE ___________
It is not expected that nodes be defined prior to the HAZOP, by the HAZOP
chairman, though this may be done at the HAZOP Chairman’s discretion. The
CERTIFIED
________________
precise breakdown will depend on the facility being analysed and the
DATE ___________
preferences of the HAZOP chairman. Typically, each node comprises one or
more process lines. The nodes should follow a logical progression of the main
CONSTRUCTION
AGENCY
process fluids through the facility. Additional nodes shall be assigned for utilities
________________
and off-sites.
DATE ___________
The particular node under review shall be identified by marking the HAZOP
OPERATIONS master drawings.
________________
CONTROL NUMBER
DATE _____________
BY: ______________
guidewords and parameters for each node. The list of guidewords is contained
in Attachment 2, the list of parameters in Attachment 3 and a list of meaningful
guideword and parameter combinations is contained in Attachment 4.
Each node review should include a review of interface conditions and battery
limit isolation.
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Where a hazard/aspect is identified, the review team should identify and record
the following:
Assessment of the hazard – description of the hazard
Causes – events that could result in the realisation of the hazard
Consequences – results of the release on the workforce, local population,
environment, etc.
Severity - the extent of the hazard/aspect consequences
10-14245-0000 ISSUED FOR PROPOSAL
DISCIPLINE
ENGINEER
Risk ranking matrix and definitions for severity and likelihood used are shown in
________________
the Attachment 5; a risk ranking of 10 represents a worst-case scenario,
DATE ___________ whereas a risk ranking of 1 has to be considered a negligible hazard. Risk
PROJECT
ranking will be by qualitative judgement only to provide a screening assessment
ENGINEER of key hazards.
________________
DATE ___________ Risk Ranking for actions will be carried out during the workshop review sessions
CERTIFIED
by the Team. The Team is expected to take about 1 minute to conduct the risk
________________
ranking exercise for each hazard.
DATE ___________
Severity will be taken as on an unmitigated basis (i.e. as perceived hazard
CONSTRUCTION
occurs) but Likelihood will be taken as with existing safeguards. Thus, the
AGENCY
ranked action addresses residual risk.
________________
DATE ___________
6.3.5 Guidewords
OPERATIONS
________________ Guidewords that can be used during the review appear in the following
DATE ___________ attachments:
Attachment 1: HAZOP Review Process Flow Diagram
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Following the HAZOP Review, the project will conduct a separate SIL review
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For every instance, within the HAZOP review report, where a safety
instrumented function is identified as a primary means of protection, this shall
be identified by highlighting, within the review worksheet Safeguards column, in
03NOV19
09OCT19
DATE
bold. The unique identifier for the safety instrumented function shall be included
within the HAZOP review worksheet.
REV. NO.
________________
Documenting the HAZOP study includes:
DATE ___________
PROJECT
reporting the results of the study;
ENGINEER
________________ documenting what was included and what was not included in the study;
DATE ___________
facilitating follow up activities by team members, and;
CERTIFIED
________________ conveying the need for action to management or others who may follow up
DATE ___________ items after the study is essentially completed.
CONSTRUCTION The HAZOP study discussions shall be recorded on the HAZOP study
AGENCY
________________
worksheet. An example of the format of the worksheet is included in Attachment
DATE ___________
6.
OPERATIONS The worksheets shall include:
________________
DATE ___________
Documentation of the node description.
Node design intent including process conditions.
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
Deviations.
Applicable causes within the node.
Consequences.
Safeguards for significant consequences.
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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To ensure a true record of the review is made and to reduce the time required
for post-editing and review of the worksheets, the worksheet shall be displayed
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rather than document too little, and possibly need to have parts or all the study
redone.
All agreed actions shall be marked in red on the HAZOP master drawings and
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Agreed modifications to the P&IDs, which do not form part of the HAZOP study
REV. NO.
DISCIPLINE
green. e.g. typos.
ENGINEER
________________ The worksheets entries will be agreed at the end of each day’s session.
DATE ___________
PROJECT 7. REPORTS
ENGINEER
________________
A HAZOP report will be issued which shall cover the following:
DATE ___________
CERTIFIED
Cover page
________________
Executive Summary (i.e. summary of findings)
DATE ___________
AGENCY
Process Description (less than half-page)
________________
________________
List of Participants
DATE ___________
List of Nodes
Full list of actions and recommendations.
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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‘HAZOP Review Procedure’ (i.e. reference to this procedure with inclusion of its
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Attachments 2 &3).
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If there are no actions on a node then “No actions required” shall be entered on
the report form.
During EPC, the EPC HAZOP Reports will be revised final, to demonstrate that
all EPC phase HAZOP actions have been implemented, which will include sign-
off CARFs.
support the estimate, an Aramco approved CARF shall support the close out.
10-14245-0000 ISSUED FOR REVIEW
implementation of any actions during the FEED phase. The tracker will be
issued at regular intervals.
The action tracker will also be used to highlight any HAZOP actions which are
implemented during FEED and those that are to be implemented during EPC
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phase.
03NOV19
09OCT19
DATE
REV. NO.
DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________________
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST
PROJECT
ENGINEER
ENGINEER
CERTIFIED
DISCIPLINE
OPERATIONS
BY: ______________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________
CONSTRUCTION
________________
________________
________________
________________
________________
DATE _____________
1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)
UNCONVENTIONAL GAS
JAFURAH DOWNSTREAM
ATTACHMENT 1
SAUDI ARABIA
PLANT .NO
B
INDEX
SAUDI ARABIAN OIL COMPANY
JO / EWO: 10-14245-0000
DRAWING NO.
JD-081011
20
12
OF
SHT. NO.
DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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GUIDEWORD
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NO Negation of the design intent (e.g., no flow when there should be;
no pressure when there should be
LESS Less of a physical property than there should be —
quantitative decrease (e.g., lower flow rate than there
should be)
MORE More of a physical property than there should be —
quantitative increase.
PART OF Composition of the system (stream) is different than it
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component)
AS WELL AS
DESCRIPTION
DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________________
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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PARAMETER
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Flow
Temperature
GENERAL
Pressure
Level
Relief
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Instrumentation
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Sampling
DESCRIPTION
Corrosion
Service Failure
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OTHER Maintenance
Commissioning
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09OCT19
Leakage
DATE
Static
REV. NO.
DISCIPLINE
Spare Equipment
ENGINEER
________________ Safety
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________________
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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AREA OF
GUIDEWORD PARAMETER EXAMPLES OF CAUSE
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APPLICATION
MORE Flow Flow from more than one pump, reduced SYSTEM
delivery head, increased suction pressure,
10-14245-0000 ISSUED FOR PROPOSAL
________________
LESS Temperature Line contents freezing SYSTEM
DATE ___________
MORE Pressure High/low pressure interfaces, surge SYSTEM
PROJECT
ENGINEER
problems (line and flange sizes) leakage
________________
from any connected higher-pressure
DATE ___________ system, thermal relief
CERTIFIED
LESS Pressure Generation of vacuum conditions, VESSEL or UNIT
________________
operation with reduced pressure
DATE ___________
________________
DATE ___________
LESS Level Failure of control system VESSEL or UNIT
OPERATIONS
________________
DATE ___________
NONE Level Failure of control system VESSEL or UNIT
EDSD VERIFICATION
OTHER
CONTROL NUMBER
DATE _____________
BY: ______________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Service Failure Power, cooling water, inst. Air, steam, VESSEL or UNIT
nitrogen etc.
Where there are significant variations to the nature of the process hazard within a unit the
A
DISCIPLINE
ENGINEER “OTHER” guidewords should be applied for individual vessels.
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________________
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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The following matrix, compiled from SAER-5437 Guidelines, provides the project risk
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ranking scheme.
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Class Interpretation Likelihood Very low Low Medium High Very high
Significant/
5 Significant equipment damage and/or 5 8 9 10 10
Catastroph operational impact with costs above $10
DESCRIPTION
ic million
DATE _____________
BY: ______________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Red – Intolerable Risk Risk must be reduced at any cost by applying engineering controls
(Qualitative Score: 9–10)
Green - Broadly Implement measures to maintain risks at this level; improve through
Acceptable Risk administrative measures
(Qualitative Score 1 – 3)
10-14245-0000 ISSUED FOR PROPOSAL
10-14245-0000 ISSUED FOR REVIEW
DESCRIPTION
JO/EWO
03NOV19
09OCT19
DATE
REV. NO.
DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________________
DATE ___________
EDSD VERIFICATION
CONTROL NUMBER
DATE _____________
BY: ______________
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
HAZOP REVIEW PROCEDURE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
DWG.TYPE
AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST
PROJECT
ENGINEER
ENGINEER
CERTIFIED
DISCIPLINE
OPERATIONS
BY: ______________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________
CONSTRUCTION
________________
________________
________________
________________
________________
DATE _____________
1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)
UNCONVENTIONAL GAS
JAFURAH DOWNSTREAM
ATTACHMENT 6
SAUDI ARABIA
HAZOP WORKSHEET AND CARF
PLANT .NO
B
INDEX
SAUDI ARABIAN OIL COMPANY
JO / EWO: 10-14245-0000
DRAWING NO.
JD-081011
20
19
OF
SHT. NO.
DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REVISION CERTIFICATE EDSD VERIFICATION REV. NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________
OF THIS DRAWING IS COVERED, FOR ALL
A 09OCT19 10-14245-0000 ISSUED FOR REVIEW RS BJ
APPROVAL/CERTIFICATION REQUIREMENTS,
CONTROL NUMBER
BY DRAWING COMPLETION CERTIFICATE
AGENCY
B 03NOV19 10-14245-0000 ISSUED FOR PROPOSAL AS ST
PROJECT
ENGINEER
ENGINEER
CERTIFIED
DISCIPLINE
OPERATIONS
BY: ______________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________
(DCC)NO. _______________________________
CONSTRUCTION
________________
________________
________________
________________
________________
DATE _____________
1034-8150-PR-0004 Rev D1
Saudi Aramco 2616-ENG (03/99)
UNCONVENTIONAL GAS
JAFURAH DOWNSTREAM
HAZOP REVIEW PROCEDURE
SAUDI ARABIA
PLANT .NO
B
INDEX
SAUDI ARABIAN OIL COMPANY
JO / EWO: 10-14245-0000
DRAWING NO.
JD-081011
20
20
OF
SHT. NO.
DSN: 3983
B
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.