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    5 (A) Bank

    Uploaded by

    Raj Mohammad
    The turbocharger from a Wartsila 20V34SG gas engine underwent complete overhauling. Key steps included dismantling and inspecting all parts, cleaning components, replacing worn thrust bearings, journal bearings and fasteners, and reassembling the turbocharger cartridge. Clearances were measured before and after assembly and found to be within specified limits. Photographs documented the turbocharger parts before and after overhaul.

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    5 (A) Bank

    Uploaded by

    Raj Mohammad
    42 views11 pages
    The turbocharger from a Wartsila 20V34SG gas engine underwent complete overhauling. Key steps included dismantling and inspecting all parts, cleaning components, replacing worn thrust bearings, journal bearings and fasteners, and reassembling the turbocharger cartridge. Clearances were measured before and after assembly and found to be within specified limits. Photographs documented the turbocharger parts before and after overhaul.

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    5 (A) BANK

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    The turbocharger from a Wartsila 20V34SG gas engine underwent complete overhauling. Key steps included dismantling and inspecting all parts, cleaning components, replacing worn thrust bearings, journal bearings and fasteners, and reassembling the turbocharger cartridge. Clearances were measured before and after assembly and found to be within specified limits. Photographs documented the turbocharger parts before and after overhaul.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    42 views11 pages

    5 (A) Bank

    Uploaded by

    Raj Mohammad
    The turbocharger from a Wartsila 20V34SG gas engine underwent complete overhauling. Key steps included dismantling and inspecting all parts, cleaning components, replacing worn thrust bearings, journal bearings and fasteners, and reassembling the turbocharger cartridge. Clearances were measured before and after assembly and found to be within specified limits. Photographs documented the turbocharger parts before and after overhaul.

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    WORKDONE REPORT

    D.G 5 (A) BANK

    DATE:5 .02. 2023 PLACE : MAYNMAR

    TURBOCHARGER TYPE : NA 357 ELV612 PROJECT NAME : MCM PACIFIC( PHASE II )

    SPEC. : EL4028/3GS/J/4 EL406/3GS/5 (845.6 CONTACT PERSON :MR. ANUPAM


    A) EL3705/3B107-3
    ENGINE MODEL : WARTSILA 20V34SG ENGINE TYPE : GAS ENGINE
    SUBJECT: - Gas engine turbocharger complete overhauling.

    Turbocharger Specialists:-NEPIER NA 357 EL

    Job Carried out :-

    1. Engine no. 5 A bank turbo dismantle and assemble.Complete cartridge with air diffuser casing
    dismantles in MCM workshop.
    2. All parts clean and visual inspection carried out for rotor shaft, compressor wheel, diffuser and
    nozzle ring.
    3. Before dismantling T/C its clearance was recorded and found under limit.
    4. Slightly carbon deposit found on compressor wheel.
    5. Oil leakage marks was observed on Compressor side.
    6. Gas outlet casing found rusted and rotor shaft journal bearing landing area found in burn marks.
    7. Mechanical cleaning of air volute casing, diffuser ring, insert and cartridge carried out.
    8. Used new spare as thrust bearing, Journal bearing, and thrust bearing with all fasteners replace.
    9. Complete cartridge assemble with air volute casing in MCM workshop.
    10. Clearance recorded after assembly of T/C found under limit by manual.
    11. Diffuser ring, nozzle ring, rotor shaft and compressor wheel found good condition.

    NOTE:- No load trail


    Turbocharger Type :- TC RUN Hrs. :-

    Serial No. :- Job No. :-


    TABLE OF CLEARANCE

    BEFORE CLEARANCES:- AFTER CLEARANCES:-

    Turbine cone:3.20 mmTurbine cone:3.20 mm

    Impeller axial: 1.00 mmImpeller axial: 1.00

    Comp. end bearing thrust:0.15 mmComp. end bearing thrust: 0.14 mm


    TAKEN BEFORE PICTURES:-

    Turbine cone Thrust collar

    Comp. bearing housing Turbine shaft

    Compressor wheel Turbine housing


    AIR VOLUTE CASING T/E BEARING

    NOZZLE RING ROTOR SHAFT

    C/E THRUST BEARING CARTRIDGE


    TAKEN AFTER PICTURES:-

    INSERT WALL T/E B. HOUSING

    ROTOR SHAFT COMP.SEAL RING

    C/E B. HOUSING TURBINE CONE


    COMP. WHEEL AXIAL CLEARANCE

    NEW THRUST COLLAR CARTRIDGE ASSEMBLE


    USED NEW SPARES

    PROJECT INGINEER SERVICE ENGINEER

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