Risk Assessment Record

Ref.No.: EMCO/GN/RA-019
Activity: Manual handling of materials
Risk rating before control Risk rating after control
Control measures to be used
measures measures
Hazard Harm
Severit Probabilit Risk Risk Severit Probabilit Risk Risk
(Refer Section-11 part 1.2.7 of QCS 2014)
y y Ratin Level y y Ratin Level
Ensure the employees engaged for the task fully aware of
1. the task being carried out and hazard associated with the
task.
Engage the right person (trained and skilled) who can be
2. capable to carry out job safely. Arrange refresher training if
required.
Conduct toolbox talk (briefing) before start of work on each
3.
shifts.
Minor/major injury to
Talk to the employees on their capability to handle the job,
personnel due to 4.
Human Behavior 3 4 12 Medium knowledge & understanding of work to be carried out. 3 2 6 Low
incident caused by
human errors Ensure the adequate supervision in place and Inspect the
5.
site work condition on regular basis.
Ensure that member of workforce had not worked prolong
6.
hours in the previous shift.
An unsafe practices of employees must to be consulted and
7.
correct work methods to be instructed.
Follow approved method statement / work instruction
8.
wherever applicable.
Consider the volume and shape of the object while deciding
Minor/major injuries to 1.
the number of person to be used.
personnel due to
Heavy weight sprain/strain to the 3 4 12 Medium 2. Use lifting aids wherever possible such as trolley, etc. 3 2 6 Low
muscles including
back pain Use kinetic method of material handling. Repeat the same
3.
procedure while unloading.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:12
Minor 2 Remote 2 committee
MR QHSEMS DO Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-019
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-019
Activity: Manual handling of materials
Risk rating before control Risk rating after control
Control measures to be used
measures measures
Hazard Harm
Severit Probabilit Risk Risk Severit Probabilit Risk Risk
(Refer Section-11 part 1.2.7 of QCS 2014)
y y Ratin Level y y Ratin Level
4. Use leg muscles to lift.
5. Avoid jerks while lifting.

6. Plan the lift before executing

7. Nominate a team leader for co- ordinate, when more than
one person is involved in lifting the same material.
8. Provide awareness to technicians about ergonomic
principles.
9. Handles loads, which are well within your carrying capacity.
See the bellow table for your reference.

Employee Age (Yrs.) Allowable Load Limits (Kgs)

19-20 30
21-35 32
36-50 26
More than 50 20
1. Inspect the materials to be lifted for sharp corners, firmness /
rigidity of the packing.
Pinch points/ sharp Minor/major injuries to 2. Keep hands / legs clear of the rollers while moving heavy
3 4 14 Medium 3 2 6 Low
edges personnel objects using rollers?
3. Keep the unloading point clear and keep packing ready
there before attempting the lifting operations.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:12
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-019
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-019
Activity: Manual handling of materials
Risk rating before control Risk rating after control
Control measures to be used
measures measures
Hazard Harm
Severit Probabilit Risk Risk Severit Probabilit Risk Risk
(Refer Section-11 part 1.2.7 of QCS 2014)
y y Ratin Level y y Ratin Level
Check locks of sliding windows for their proper functioning
4.
(especially vertically sliding windows).
5. Moving/sliding parts shall be blocked to avoid pinch points.

6. Wear helmet, goggle, hand gloves, coverall & safety shoes

Survey the route for any obstructions/slipping hazards end-
1.
route.
Have a good trip for any obstructions/slipping hazards end-
2.
route.
Decide suitable resting points on the way, if the distance to
3.
be moved is long.
Do not carry too bulkily materials which will obstruct the eye
4.
sight.
Clear/secure all loose materials from the object being
5.
Slip, trip & fall of Minor/major injuries to relocated, before moving.
3 4 12 Medium Do not throw materials as it may cause injury to other 3 2 6 Low
man/materials the personnel
6.
personnel or to self.
Use vacuum pads or special tools while handling glass
7.
panels.
Use handling accessories (hooks, handles, etc.)
8.
appropriately designed for handling respective materials.
Two persons are preferable to handle long objects such as
9.
pipes, etc.
10. Use handcarts, trolleys, etc. for shifting materials.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:12
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-019
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-019
Activity: Manual handling of materials
Risk rating before control Risk rating after control
Control measures to be used
measures measures
Hazard Harm
Severit Probabilit Risk Risk Severit Probabilit Risk Risk
(Refer Section-11 part 1.2.7 of QCS 2014)
y y Ratin Level y y Ratin Level
Be aware of the working sorrowing's whenever transporting
1.
and handlings tools and materials
Remove fragile materials if possible with delicate
2.
Shifting near Fragile consideration and with consent from the users.
Minor/ major damage
Objects/furniture's/Gla 3 3 9 Medium 3 2 6 Low
to properly Ensure that nothing should be damaged such as scratched
ss Fixtures 3.
in the area where you keep or place your materials and tools

Assign guide is possible to open the door access during

4.
transport of materials and tools
1. Avoid repetitive / static / prolong awkward body positioning
Ill-health due to Organize the materials being handled so that it does not
Ergonomics 3 3 9 Medium 2. 3 1 3 Low
WRULDS required you to do excessive bending /twisting/ stooping
3. Practice rest break and or job rotation
All crew involve for handling glasses shall have attended
1.
glass handling training
2. Handle the material with extreme cautions.
Ensure to have proper grip and use lifting accessories
3.
whenever required e.g. glass handler
Handling Fragile Minor/ major damage Avoid exposing body parts such as folding cover all sleeves
3 3 9 Medium 4. 3 1 3 Low
materials to property or injury or handling it with bare hands
Ensure to have proper visibility on the pathways to avoid
5.
material coming in contact with surfaces
Avoid exerting excessive force or grip to avoid sudden
6.
breakage
7 Use appropriate PPE for the task
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:12
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-019
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-009
Activity: Usage of hand tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.4.6.12 of QCS 2014) Severity Probability
Ratin Level Ratin Level
Ensure the employees engaged for the task fully aware of
1. the task being carried out and hazard associated with the
task.
Engage the right person (trained and skilled) who can be
2. capable to carry out job safely. Arrange refresher training if
required.
Conduct toolbox talk (briefing) before start of work on each
3.
shifts.
Minor/major injury to
personnel due to Talk to the employees on their capability to handle the job,
Human Behavior 3 4 12 Medium 4. 3 2 6 Low
incident caused by knowledge & understanding of work to be carried out.
human errors
Ensure the adequate supervision in place and Inspect the
5.
site work condition on regular basis.
Ensure that member of workforce had not worked prolong
6.
hours in the previous shift.
An unsafe practices of employees must to be consulted and
7.
correct work methods to be instructed.
Follow approved method statement / work instruction
8.
wherever applicable.

Check the handle of the hand tools to be free from defects. If

1. the handle is loose, splintered, or cracked, the head of the
Slippage of tools from Minor/major injuries
3 4 12 Medium tool may fly off and strike the user or another worker nearby. 3 2 6 Low
hand to personnel
Inspect the wrenches for out jaws since it might slip while
2.
working.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:10
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-009
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-009
Activity: Usage of hand tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.4.6.12 of QCS 2014) Severity Probability
Ratin Level Ratin Level
Tools shall be directed away from aisle areas and other
3.
employees working in close proximity.
Do not hold the objects on the hand or other parts of the
4. body while using hand tools. If the tool slips, the impact will
directly be on the hand or on the body.
Do not place hand near the screwing area (While applying
5. pressure on the tool). If the screw driver slips it may cause
injury to the fingers.
Provide tool lanyard (tag line) whenever working at height to
6.
prevent it from falling
Wear suitable hand gloves while working with hand tools.
7.
Impact resistant gloves for hammer related works
Inspect the hand tools periodically and remove/ replace if
1.
found any damage/defective.
2. Never use makeshift or modified tools

Minor/major injuries Cutting tools such as knives and scissors must be sharp.
Defective tools 3 3 9 Medium 3. 3 1 3 Low
to personnel Dull tools can be more hazardous than sharp ones.

Do not use hammers with metal handles welded to the

4.
hammer head.

5 Use the right tool as per your task

Issued by Approved by Severity Probability Risk assessment carried

Negligible 1 Very rare 1 out by risk assessment Rev. No.:10
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-009
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-009
Activity: Usage of hand tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.4.6.12 of QCS 2014) Severity Probability
Ratin Level Ratin Level
Get the mushroom heads of impact tools such as chisels,
1. Wedges, or drift pins ground off. Otherwise, the heads might
shatter on impact, sending sharp fragments flying.
Minor/major injuries
Breakage of tools 3 4 12 Medium Do not use screw driver as a chisel. It may cause the tip of 3 2 6 Low
to personnel
2. the screw drive to break and fly, hitting the user or other
employees.
3. Always use the right tool as per your task
Do not keep the hand tools near rotating equipment's. If
1. entangled with the rotating machinery, they may dangerously
fly and injure the people working nearby.
Do not carry hand tools in pockets. Always use proper tool
2.
carrying bag/box.

Hand tools can cause severe flash and burn while working
near electrical panels, circuits etc. Use insulated hand tools,
Minor/major injuries 3. as appropriate. After completing the maintenance activities,
Bounce back 3 3 9 Medium all the hand tools should be accounted before re-energizing 3 1 3 Low
to personnel
the electrical panels to find out missing one.

Do not work with striking hand tools made of iron & steel in
4. hazardous area as it may produce spark. Use striking hand
tools made of brass, aluminum or plastic.
Appropriate personal protective equipment, e.g., Safety
5. goggles, gloves, etc., should be worn due to hazards that
may be encountered while using hand tools.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:10
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-009
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-009
Activity: Usage of hand tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.4.6.12 of QCS 2014) Severity Probability
Ratin Level Ratin Level
Major/ Minor Injury Only use insulated tools for all activity that involves in dealing
1
from unsafe of with electricity.
Electricity / Arc Flash 4 5 20 High 4 1 4 Low
improper tools (non- Ensure that your hand tools does not touch any live
insulated) 2
conductors that may cause short circuit

Fire and explosion Use brass hammer when working inside process area where
Spark potential when used in flammable atmosphere are likely to be present.
5 4 20 High 5 1 5 Low
(Process area) flammable rich Always refer to the client's guidelines and procedures for
atmosphere usage of tools inside process areas
Avoid line of fire. Ensure that the direction of your fingers is
1
away from nearby structure/surface
Avoid exerting excessive force for the task. Ensure all cutting
2 tools are sharp enough to do the task with minimum force
Minor / Major hand exertion
Striking againts fixed
injury from hitting 3 3 9 Medium 3 1 3 Low
object /surface
againts surface Physically inspect the handle to ensure it is in good condition
3
to avoid sudden breakage and ensure proper gripping

Wear appropriate higher level of impact and cut resistant

4
hand gloves

Issued by Approved by Severity Probability Risk assessment carried

Negligible 1 Very rare 1 out by risk assessment Rev. No.:10
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-009
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-039
Activity: Usage of portable power tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section 11 part 1.4.6.7 & 1.4.6.11 of QCS 2014) Severity Probability
Rating Level Rating Level
Ensure the employees engaged for the task fully aware of
1. the task being carried out and hazard associated with the
task.
Engage the right person (trained and skilled) who can be
2. capable to carry out job safely. Arrange refresher training if
required.
Conduct toolbox talk (briefing) before start of work on each
3.
shifts.
Minor/major injury to
personnel due to Talk to the employees on their capability to handle the job,
Human Behavior 3 4 12 Medium 4. 3 2 6 Low
incident caused by knowledge & understanding of work to be carried out.
human errors
Ensure the adequate supervision in place and Inspect the
5.
site work condition on regular basis.
Ensure that member of workforce had not worked prolong
6.
hours in the previous shift.
An unsafe practices of employees must to be consulted and
7.
correct work methods to be instructed.
Follow approved method statement / work instruction
8.
wherever applicable.
Periodic inspection shall be carried out based on inspection
1.
checklist.
Minor/ major injuries or Inspect the power tools and supply cable for damages,
2.
Electricity death to personnel 5 4 20 High before use. 5 1 5 Low
due to electrical shock Use double insulated tool wherever possible or provide
3.
body earthing of tools
4. Take power supply through ELCB only.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:11
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-039
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-039
Activity: Usage of portable power tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section 11 part 1.4.6.7 & 1.4.6.11 of QCS 2014) Severity Probability
Rating Level Rating Level
1. Joints shall not be allowed in the supply cables.

2. Cables shall not be allowed in the supply cable.

Cable shall be protected against damages due to
3.
movement of vehicles.
Only authorized electricians shall be allowed to carry out
4.
repairs. Disconnect power supply while carrying out repairs.

5. Do not work on wet condition.

Do not lift or lower the power tools by using the power
6.
cables.
3 pin plug top / industrial socket shall be used for power
7.
connections.
Use the cable detector to locate concealed wiring before
8.
drilling in to walls, ceilings and floors.
3 pin plug top / industrial socket shall be used for power
9.
connections.
Ensure that safety guard available on the rotating / cutting
1.
Minor/ major injuries to parts of the tools.
Contact with rotating personnel due to Do not leave the machine unattended while leaving the job
4 4 16 Medium 2. 4 1 4 Low
parts contact with rotating even for the short period.
parts. Do not attempt to carry out any adjustments / repairs/
3.
cleaning while the machine is running.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:11
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-039
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-039
Activity: Usage of portable power tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section 11 part 1.4.6.7 & 1.4.6.11 of QCS 2014) Severity Probability
Rating Level Rating Level
Do not wear any loose clothing while working with portable
4.
power tools.
5. Do not meddle with ON / OFF switch of the power tool.

6. Ensure that dead man switch in working condition.

7. Periodically clean the goggles’ while working.

Restrict the movement of the unauthorized person in the
Minor/ major injuries to 1.
Flying objects (chips) 3 4 12 Medium working area. 3 2 6 Low
eyes
2. Wear safety goggles/ face shield as appropriate..
Ensure only skilled / trained personnel are allowed to
1.
operate the power tool.
2. For grinding wheel, carry out tap test before use.
Clean the tool / wheels and check them for crack /
3.
breakage before using.
Minor/ major injuries to
Wheel breakage personnel due to 3 3 9 Medium 4. Do not use damaged / cracked/ worn out tools/ wheels. 3 1 3 Low
wheel breakage
Do not apply more pressure assuming that it will speed up
5.
the job.

6. Do not use grinding wheel as cutting wheel and vice versa.

RPM rating of the grinding wheel should be more than the

7.
rpm of the machine.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:11
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-039
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-039
Activity: Usage of portable power tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section 11 part 1.4.6.7 & 1.4.6.11 of QCS 2014) Severity Probability
Rating Level Rating Level
8. Do not abuse the power tools.
Do not use the side of the cutting wheel for sharing etc.
9.
since it will lead to breakage of the wheel.
Use proper fixtures for holding the material to be ground /
10.
cut/ drilled.
Ensure that the cutting disc has higher RPM that of the
11.
machine
Do not place power tools on the ground in running condition
12.
and use it is for sharpening objects.
1. Use cotton gloves only to hold the power tools.

2. Ensure adequate grip of the power tools.

3. Do not use the power tools single handedly.

Do not remove the handle of the power tools. Use the
4.
handle for getting adequate grip.
Slippage of power Minor/ major injuries to
tools or dislodgement personnel due to hit by 4 5 20 High Barricade the area and do not allow any work to be carried 4 1 4 Low
5.
of work piece work piece or tools out below the working area.
Ensure that power tools is in off condition when insertion
6.
the plug in power sources.
Purchase / use power tools with pressure switch or dead
7.
man’s switch instead of sliding / toggle switch.
Secure the work piece with a clamp to avoid its
8.
dislodgement.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:11
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-039
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-039
Activity: Usage of portable power tools
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section 11 part 1.4.6.7 & 1.4.6.11 of QCS 2014) Severity Probability
Rating Level Rating Level
Ensure that the power tools has undergone to thorough
1. inspection and is authorized to be used when working in
process area
Check the surrounding area for presence of combustible
2. materials such as dried leaves, waste closing when doing
Minor/ major Property grinding works
Spark Potential damage from fire and 5 4 20 High Refer and comply with the client's guidelines when using 5 1 5 Low
explosion 3.
power tools
4. Do not use equipment in a flammable rich atmosphere

Ensure that the cable connections are not coiled and

5.
protected from being pinched
Select the tools that emits lesser noise and vibration as
1
much as possible
Refer to the Power Tools O & M for Safe usage and
2
maintenance
3 Do not keep the tools near to your body parts
Minor / Major Ill-health
due to prolong Open any doors and windows to dissipate the emission of
Noise & Vibration 3 3 9 Medium 4 3 1 3 Low
exposure with noise & noise whenever possible
vibration
5 Know the signs and symptoms of noise and vibration
Adhere to adequate rest break or job rotation to reduce
6
exposure
7 Use appropriate hearing and hand protection
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:11
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-039
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-004
Activity: Arc welding
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.2.9.15 of QCS 2014) Severity Probability
Rating Level Rating Level
Ensure the employees engaged for the task fully aware of
1. the task being carried out and hazard associated with the
task.
Engage the right person (trained and skilled) who can be
2. capable to carry out job safely. Arrange refresher training if
required.
Conduct toolbox talk (briefing) before start of work on each
3.
shifts.
Minor/major injury to
personnel due to Talk to the employees on their capability to handle the job,
Human Behavior 3 4 12 Medium 4. 3 2 6 Low
incident caused by knowledge & understanding of work to be carried out.
human errors Ensure the adequate supervision in place and Inspect the
5.
site work condition on regular basis.
Ensure that member of workforce had not worked prolong
6.
hours in the previous shift.
An unsafe practices of employees must to be consulted
7.
and correct work methods to be instructed.
Follow approved method statement / work instruction/ O&M
8.
Manuals wherever applicable
Proper cable with earth clamp must be used for the return
Minor/major injuries 1.
path of the welding machine.
or death to personnel Except the electrode holding jaw, the remaining part of the
Electricity 5 4 20 High 2. 5 1 5 Low
due to electrical welding holder should be fully insulated.
shock
3. Welder in wet condition should not be allowed to weld.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:09
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-004
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-004
Activity: Arc welding
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.2.9.15 of QCS 2014) Severity Probability
Rating Level Rating Level
Welding machine and cables should not be kept or routed
4.
through wet surfaces.
Welding m/c and cables should be checked before starting
5.
the job.
6. Welding machine body earthing must be connected.

Wear welding helmet, welding hand gloves, coverall with

7.
welding apron & welding safety shoes with high ankle.

PTW system shall be strictly followed and tool box talk

1.
shall be conducted.
All the combustible material should be cleaned off from the
2.
welding area.

Welding machine should be switched off when the welder

Minor/major injuries 3.
wants to leave the work place even for a short while.
Fire to personnel due to 4 4 16 Medium 4 1 4 Low
fire While welding machine in multistoried structure, the
4. welding sparks should be constrained to the floor in which
welding is done, using suitable fire blanket etc.
At the end of job before the place of work, smoldering fire if
5.
any should be put out.
6. Overheating of transformers shall not be allowed.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:09
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High

GN-RA-004
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-004
Activity: Arc welding
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.2.9.15 of QCS 2014) Severity Probability
Rating Level Rating Level
For reducing the effects of radiant heat and hot flux
7. suitable fire resistance apron, sleeves, leg guards, gloves
etc. should be used.
All cable joints should be very rigidly made properly and
8. insulated to avoid cables getting heated up or producing
sparks causing fires.
Welder should use scratch proof goggles always to avoid
9.
getting burns while chipping, cleaning etc.
10. Welder coverall should be full sleeve cotton.
11. Gas testing shall be carried out wherever applicable.
Welding machine shall be located away from flammables
12.
sources / areas.
Suitable fire extinguisher/ trained fire watch should be
13.
provided near the workplace.
Trained fire watch should be allocated for the task. He
14. shall stay in the area for 30 minutes after completion of
work for monitoring purposes
Use proper eye protecting shield, welding helmet of
1.
appropriate shade number (10 – 12) etc.
Minor/major skin/eyes
Provide proper ventilation or fumes extractor to avoid
Radiation and burn or ill health due 2.
3 4 12 Medium inhalation of fumes. 3 2 6 Low
fumes to exposure of
radiation and fumes Use appropriate respirator wherever ventilation is not
3.
effective.
4. Avoid exposure of direct skin to the radiation
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:09
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High GN-RA-004
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 Risk Assessment Record
Ref.No.: EMCO/GN/RA-004
Activity: Arc welding
Risk rating before control measures Control measures to be used Risk rating after control measures
Hazard Harm
Risk Risk Risk Risk
Severity Probability (Refer Section-11 part-1.2.9.15 of QCS 2014) Severity Probability
Rating Level Rating Level
Trained and qualified personnel shall be engaged to
1.
carry out the work
Supervisor shall conduct toolbox talk before start of
2.
Minor/ major burn work and proceed the work under close
injuries to personnel Keep away body parts from hot surface and display
Hot surface 4 4 16 Medium 3. 4 1 4 Low
due contact of hot caution sign board " Hot surface" to aware others.
surface Provide proper barricade around the workplace to
4.
restrict the unauthorized person enter.
Do not touch with bare hand even for short period
5.
also. Wear suitable hand gloves always
Ensure that walk way clear from any kind of
1.
obstructions.
Minor/major injuries 2. Ensure welding cable should not cross the walk ways
Slip ,Trip & fall 3 4 12 Medium 3 1 3 Low
to the personnel
3. Maintain the good house keeping through the work
Do not throw materials as it may cause injury to other
4.
personnel or to self.
Whenever possible, install habitat to seclude the
1
activity from exposure of other personnel
Minor/ major eye 2. Avoid staring at the arcing with naked eye
UV light
injuries to 3 3 9 Medium Randomly visit eye specialized whenever required for 3 1 3 Low
exposure 3.
personnel check up
Use proper eye protecting shield, welding helmet of
4.
appropriate shade number (10 – 12) etc.
Issued by Approved by Severity Probability Risk assessment carried
Negligible 1 Very rare 1 out by risk assessment Rev. No.:09
Minor 2 Remote 2 committee
MR QHSEMS HE Reportable 3 Occasional 3 Risk Rating
Major 4 Regular 4 1 - 7 = Low
Fatality 5 Frequent 5 8- 16 = Medium Rev. date: 20/06/2022
Multi-fatal 6 Almost certain 6 17-36 = High
GN-RA-004
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