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䈀攀猀琀 䌀栀漀椀挀攀 昀漀爀 䠀椀最栀 䌀甀爀爀攀渀琀 䌀愀爀爀礀椀渀最 䄀䌀 䄀瀀瀀氀椀挀愀琀椀漀渀
㔀䴀倀䄀 䘀䔀䄀吀唀刀䔀匀
䰀漀眀 氀漀猀猀Ⰰ 搀爀礀 ǻ氀洀 挀漀渀猀琀爀甀挀琀椀漀渀
伀瀀攀爀愀琀椀渀最 琀攀洀瀀攀爀愀琀甀爀攀 爀愀渀最攀㨀
ⴀ㔀㔀뀀䌀 琀漀 ⬀㠀㔀뀀䌀
䄀瘀愀椀氀愀戀氀攀 漀昀昀 琀栀攀 猀栀攀氀昀
嘀椀猀椀琀 甀猀 漀渀氀椀渀攀 愀琀 眀眀眀⸀攀挀椀挀愀瀀猀⸀挀漀洀
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Publishing Editor At that age, I was happy with my electric toy
Bodo Arlt, Dipl.-Ing. train. Many years later I visited Melbourne
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don@bodospower.com have not changed too much in principal, but
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June Hulme that much of Space activity is history: no provided Marklin little MOSFETs that helped
Phone: +44(0) 1270 872315 Apollo missions since 1972, 45 years ago. digitize the control of their locomotives. So
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have entered so many aspects of handling for the next innovation.
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negligence accident or any other cause be great - if there is an imbalance, there will
whatsoever. always be conflicts.
Events
Internat. Power Workshop on Packaging PCIM Europe 2017 PCIM Asia 2017
Delft, The Netherlands, April 5-7 Nuremberg, Germany, May 16-18 Shanghai, China, June 27-29
http://iwipp.org/ http://www.mesago.de/en/PCIM/home.htm http://www.mesago.de/en/PCC/home.htm
Sigma-delta modulated-output
current transducers
• CMOS (single-ended): data & clock out
• RS422 (2-wire differential): Manchester-coded
• Compact HO & HLSR Open Loop Hall effect current transducers
• 12 bits effective resolution with a 20 kHz bandwidth
• LVDS & 4-wire differential outputs coming soon
Key Components:
BD57020MWV: Wireless Power Transmitter IC
BD57015GWL: Wireless Power Receiver IC
ML610Q772-B03: Microcontroller for MP
www.rohm.com/eu
CONTENT
NEWS
Small Wind & Solar Hybrid Systems - Key to a Self-Sufficient Energy Future
The World Wind Energy Association (WWEA) and Intersolar Europe The main theme of the conference is Small Wind & Solar Hybrid
are pleased to invite the small and medium wind stakeholders as well Systems - Key to a self-sufficient energy future. The conference is
as the Solar PV and Energy Storage industry to participate in the aimed at jointly exploring the current status and future developments
World Small Wind Conference (WSWC2017), taking place in Munich/ of the wind & solar hybrid technology as well as to present new
Germany on 1 and 2 June 2017, in parallel with the Intersolar Europe innovative business models that could exploit the market of self-
exhibition 2017 (31 May - 2 June 2017). supply electricity.
Participants from over 30 countries gathered in each of the seven in- Abstracts are invited on issues within the scope of the topic of the
ternationals small wind conferences organised by WWEA in previous conference:
years - including top small wind manufacturers, representatives from
international organisations like IRENA, national small wind associa-
tions, members of the academia and consumers. www.small-wind.org
POWERFUL PRODUCTS
FOR POWER ELECTRONICS
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www.rogerscorp.com/pes
CONTENT
NEWS
www.we-online.com/apec
Reference
Batterie-TechnologieWork on Battery Technology by Sven Bauer
Das Standardwerk zur
No matter whether they’re used in the strongly characterised by dynamism and innovation. Increases in
automotive sector, electric bicycles, capacity are taking place almost every six months in lithium battery
tools, energy networks, or industrial technology, and noticeable technological leaps occur roughly once a
manufacturing: batteries play an ever year. We can assume that numerous new markets will develop over
growing role in our society, and are the next few years where lithium battery technology can be success-
JETZT
bestellen!
at the heart of many different devices ful: The potential for this technology is substantial.
m and systems. They make mobile With his book “AkkuWelt” (Battery World), Sven Bauer, Managing
applications possible and drive inno- Director of the BMZ Group, is publishing a reference text that will be-
___ Exemplare des
htig zum Preis von
St.).
vation on all technologically-oriented come the new standard work for battery technology. The author com-
Auch als
markets. Only reliable energy storage municates basic knowledge on battery engineering using state of the
k
eBooich
erhältl systems that are lightweight and art technology, offering an overview of the development, construction,
equipped with high storage capaci- and use of batteries. Bauer is able to base his work on his exclusive
ties make it possible to use drones knowledge as an industry leader and key innovator.
or other self-guiding robotic units, for
instance. susanne.kaschub@bmz-group.com
t
The development of electrochemi-
Sven Bauer cal energy storage systems is a field
AkkuWelt
Broadcom, the pulse logo, connecting everything are among the trademarks of Broadcom. Copyright © 2017 Broadcom. All Rights Reserved. The term
“Broadcom” refers to Broadcom Limited and/or its subsidiaries. For more information, please visit www.broadcom.com.
BC-0473EN 02.06.17
CONTENT
NEWS
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www.hollmen.com / sales@hollmen.com
BLUE
CONTENT
PRODUCT OF THE MONTH
Richardson RFPD, Inc. announced the availability and full design sup- The design utilizes Wolfspeed’s C2M1000170J, which is available in
port capabilities for a new evaluation board from Wolfspeed, a Cree a 7LD2PAK surface mount package that combines a small footprint
Company. with a wide creepage distance—7mm between drain and source. By
moving to the surface mount package, design engineers can achieve
The CRD-060DD17P-2 is a demonstration board for a single-end economical thermal designs without the need for heat sink on the
flyback converter design with built with Wolfspeed’s commercially- MOSFET. The addition of a heat sink enables the same design to
available 1700 V SiC MOSFET. reach 58 W of output power.
The 48 W experimental reference design demonstrates how the The C2M1000170J features high blocking voltage with low RDS(on),
1700 V SiC MOSFET can reduce total cost and simplify the design of low parasitic inductance, ultra-low drain gate capacitance, and a
auxiliary power supply. It replaces the more common, but more com- separate driver source pin. It is easy to parallel and simple to drive,
plicated, silicon-based two-switch flyback topology, while successfully and it is ideally suited for auxiliary power supplies, switch mode power
supporting a wide input voltage range (300 V to 1000 V). An active supplies, and other applications involving high-voltage capacitive
start-up circuit is also introduced to achieve less start-up losses with loads.
faster start-up time.
To find more information or to purchase these products today online,
please visit the CRD-060DD17P-2 and C2M1000170J webpages. The
devices are also available by calling 1-800-737-6937 (within North
America); or please find your local sales engineer (worldwide) at Lo-
cal Sales Support. To learn about additional products from Wolfspeed,
please visit the Wolfspeed storefront webpage.
www.richardsonrfpd.com
How many have paid and how many victims didn’t get the promised You may recall the blackout in August 2003, which hit a major part of
key for decryption? Don’t forget, we have to deal with criminals. the northeast of the U.S. and Canada (see picture). Most customers
got their power back after six hours or so, people in remote areas
A few days ago, the ‘Wall Street Journal’ reported about a “Hack” by were waiting almost two days.
a 18 year old student, who created a link to a certain website, where
all his followers of his social network infected their iPhones with a According to reports, the main cause was a software bug in the alarm
software routine, which caused on these smartphones endless calls system at a control room in Ohio. Today I ask: Was it really a random
to 911. freaking software failure? And when you look at this picture, how
much damage, lost business and extra costs did this outage cause?
This kind of cyberattack spread fast to more than 12 U.S. states. It
took IT specialists more than half a day to stop this attack. If convict- Experts agree, that the next outage disaster with a failing electricity
ed, the student faces more than 10 years in prison. According to this grid could strike a whole country with unimaginable consequences.
report, the teenager learned about this tool from a video on YouTube. I’m very concerned about such a case, because news reports sug-
And the damage had been done very easily. gest, that those networks are not sufficient secured against cyberat-
tacks.
But this case is not closed yet, since this incident (I hope nobody suf-
fered through those hours) and countless other attacks show clearly, Just imagine, that everybody can buy a ‘ready-to-go’ script kit on the
that our societies are still too complacent regarding online security. dark Internet and ruin your day, your finances and your company.
Some time ago law enforcement people placed several memory My wish: Please stay alert all time in private and on the job - and don’t
sticks in a parking lot of a company. Almost 80 per cent of the sticks underestimate these threats. We all already paid dearly.
were picked up by employees, who just out of curiosity inserted those
sticks into their computers. The IT people of that company were able Wish you well
to trace those prepared sticks. Beside phishing for IDs and passwords
with emails, those attacks by memory sticks are unfortunately very
successful.
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Find out more at www.UnitedSiC.com / Visit us at PMCI 2017 booth # 9-135 / sales@UnitedSiC.com
COVER
CONTENT
STORY
signal. After amplification the Hall signal is demodulated back to its OCDs from several transducers to be connected together. OCD_INT
original frequency before buffering and filtering at the output. The fast triggers in less than 2.1 us; the typical response time of OCD_EXT is
response time is achieved by using a high chopping frequency and 10 us.
internal filters which reduce the noise bandwidth of the system.
The footprint of a GO series transducer in a 16-pin package is about
During production each transducer is individually calibrated. Tests 100 mm2, and in an 8-pin package it is half of this. The correspond-
are done at 3 temperatures; the drifts of sensitivity and output offset ing value for the smallest PCB-mounted transducer with a magnetic
are measured and corrections stored in an EEPROM memory on the circuit is about 400 mm2. The heights are 2.5 mm and 12 mm
ASIC; this ensures that the transducer accuracy is maintained over respectively. However, for both types, in the higher current ranges
temperature and aging. some allowance must be made for dissipation of the heat generated
in the transducer primary, which is greater in the GO series since the
The ASIC is separated from the primary conductor by a series of primary resistance is higher.
insulating layers – an optimum separation has been chosen for the Parameter GO transducers Magnetic circuit
best compromise between highest isolation with a wide separation based transduc-
and highest magnetic field at the Hall cells with lower separation. The ers
Hall cells on opposite sides of the primary are sensitive to fields in
opposite directions so the transducer is immune to uniform magnetic
fields from sources other than the measured current. The exact lateral
position of the Hall cells relative to the primary is not critical, since
the difference between the outputs of the cells on the opposite sides
is used. In other words, the Hall cells are configured as a gradient
sensor. Nominal current 4 A – 30 A 3 A – 50 A
range
Supply 3.3 V or 5 V; 19 mA 3.3 V or 5 V; 19 mA
External field im- Yes: gradient sensor Yes: magnetic
munity circuit screen
Insulation test, 3 kV 4.3 kV
50 Hz, 1 min
Impulse test 4 kV 8 kV
voltage, 50 us
Creepage, clear- SOIC-8: 4 mm; SOIC-16: >8 mm
ance distances 7 mm
Accuracy at 1.0% 1.0%
25°C
Figure 3: Block diagram of the Over-Current Detect (OCD) systems
Accuracy over 3.0% 3.4%
25 - 105°C
The detail of the OCD implementation is shown in figure 3. The aim
is to give two different levels of warning. The first level is for currents Primary resis- 0.7 mOhms 0.2 mOhms
slightly higher than expected, to warn for example that a drive current tance
is going out of the expected range. This OCD needs to be reasonably Out-of-range Yes, 10 us response time No
accurate, not especially fast, and each user may want to set a differ- detection
ent level. The relaxed speed requirement allows the input to this first Short-circuit Yes, 2.1 us response time Some models,
OCD to be taken from the transducer output, and the level is set by detection 2.1 us
user-chosen external resistors, hence its name, OCD_EXT.
Response time <2.5 us <2.5 us
The second level is intended to warn of currents which are danger- Offset drift (10 A 0.9 mA/K 0.9 mA/K
ously high, due to a short circuit for example. The response time must model)
be extremely fast, but the value and accuracy of the detection level Sensitivity drift 150 ppm/K 200 ppm/K
are not critical. To obtain a fast response time and to allow an OCD
Magnetic offset 0 0.25 A after 10x IPN
level outside the normal linear operating range the input to the second
OCD is taken before the demodulation block. Its level is set internally Footprint 50 – 100 mm2 400 mm2 or more
by storing a parameter internally in the EEPROM – so it is known as Height 2.5 mm 12 mm or more
OCD_INT. The level is typically set at 3x the nominal primary current, Table 1: Comparison of key parameters of GO series and magnetic
IPN. circuit based transducers
Figure 3 is slightly simplified: it omits the detail that ensures that both Key parameters and measured transducer performance
OCDs respond to both positive and negative over-currents. In Table 1 some of the key electrical parameters of the GO series
transducers are presented. For comparison, the values of the same
Both OCDs check that the over-current condition is present for at parameters for a small open-loop transducer with a magnetic circuit
least 1us approximately, to avoid false alarms, and both outputs, once are also given – a small transducer has been chosen to give the most
triggered, are maintained for 10us to be sure that the condition can meaningful comparison, a larger transducer would have different
be detected. The outputs are open-drain, which conveniently allows parameter values.
se
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COVER
CONTENT
STORY
Table 1 shows that many key electrical parameters have been inher- can be protected by small grounded screens on the top metal layer.
ited unchanged or slightly improved from the established sensors with Screening is used only over the small areas where it is needed. This
a magnetic circuit, whereas others, such as size and insulation, are has many advantages over large screens: the top metal layer remains
different, allowing the two transducer families to address quite differ- available for interconnect where screens are not needed; the ASIC
ent markets. die is not hidden and damaged parts can be analysed, and there are
no Eddy currents which would slow the response time.
Figure 4 shows a measured response time after a primary current
change in 0.3 us. The compact size and absence of magnetic compo-
nents in the transducer gives a response with very little overshoot and
ringing.
The assertion made previously that the GO transducers are not dis-
turbed by external magnetic field will be true if the amplified electrical
output of the Hall cells from both sides is the same, since the differ-
ence between the two outputs is used. To satisfy this condition:
(i) The sensitivity of the Hall cells on both sides of the primary (and
the amplifiers to which they are connected) must be the same; that is,
they must be well matched;
Figure 6: Response of a GO transducer (GO 25-SMS) after a dv/dt
(ii) The magnetic field must be the same on both sides of the primary; disturbance
it must be uniform.
Conclusion
Considering point (i), because the Hall cells and the amplifiers are This article has introduced a new series of miniature, fast and ac-
made with large devices, their matching is excellent. When a uniform curate transducers for isolated measurement of AC and DC currents.
external magnetic field is applied to a GO transducer it is almost Some of their electrical parameters are similar to those of transducers
perfectly rejected. with magnetic circuits and others are altered. Different transducers
will be suited to different applications and the addition of this series
However, for point (ii) the magnetic fields generated by conductors to the LEM catalogue will extend system designers’ possibilities for
placed close to the transducer are not uniform and the outputs from optimizing their systems with the most efficient cost effective means
the two sides of the primary will not be perfectly rejected. This has of isolated current measurement.
been investigated for conductors placed in 4 different positions near
a GO transducer; see figure 5. The worst case is position 3 in which Reference
the external conductor is aligned with the GO primary. If the external David Jobling: New open-loop current transducers with near closed-
conductor carries 10 A and the measured current is also 10 A the loop performance. Proceedings of the PCIM Conference, May 2014,
transducer output error due to the external current will be only about page 222-6.
1% of the measured current even with zero distance between the
external conductor and the GO. This investigation shows that with a
minimum of care in the design of PCB layout, external conductors will Authors
have negligible influence on the accuracy of GO series transducers. David Jobling, David Barbagallo and Julien Feignon,
LEM International SA; Plan-les-Ouates, Geneva, Switzerland
Another important consideration in miniature transducers is the effect
of a sudden primary voltage change on the transducer output. This
is best handled at the ASIC level. Where internal signal levels are www.lem.com
small they are always differential, and changes in their common mode
level due to an external transient have little effect. Sensitive nodes
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䄀䌀 䌀愀瀀愀挀椀琀漀爀
倀攀爀洀愀渀攀渀琀 琀栀攀爀洀愀氀 搀椀猀挀漀渀渀攀挀琀Ⰰ 瀀爀攀瘀攀渀琀椀渀最
挀愀琀愀猀琀爀漀瀀栀椀挀 昀愀椀氀甀爀攀猀
伀瀀攀爀愀琀椀渀最 吀攀洀瀀攀爀愀琀甀爀攀 刀愀渀最攀㨀 ⴀ㐀 뀀䌀 琀漀 ⬀㠀㔀뀀䌀
䐀爀礀 ǻ氀洀 挀漀渀猀琀爀甀挀琀椀漀渀
嘀椀猀椀琀 甀猀 漀渀氀椀渀攀 愀琀 眀眀眀⸀攀挀椀挀愀瀀猀⸀挀漀洀
一漀爀琀栀 䄀洀攀爀椀挀愀㨀 猀愀氀攀猀䀀攀挀椀挀愀瀀猀⸀挀漀洀 䔀甀爀漀瀀攀㨀 猀愀氀攀猀䀀攀挀椀挀愀瀀猀⸀椀攀
IGBT
CONTENT
MODULES
replacement as well as an easy access for All devices were operated using an Infineon The loss distribution depicted in Figure 4 was
thermal and electrical measurements – not 1EDI60N12AF driver. This compact, isolated, estimated with an analytic calculation routine
a demonstration of power density or a BOM single channel driver is based on the core- and verified using chip and heat sink temper-
cost reduction. less transformer technology, featuring a high atures. Minor deviations were considered to
common mode transient immunity – a major be caused by a deviation of switching losses
It should be noted that the absolute efficiency requirement when dealing with high speed and corrected according to the experimental
values obtained with a single-phase system switches. The output voltage of the drivers is data. Calibration measurements to determine
do not correspond one-to-one to the values provided using a local HF transformer close the correlation of losses and temperatures
of a three-phase and three-wire system, i.e. to the driver that is fed from one resonant AC were done upfront.
a system without exposed neutral. First, the link. Using the turn-ratio of the transformer,
core losses of the filters are different and the gate voltages are set to +15V for turn-on The selection of the 1200V devices is based
second the modulation scheme cannot use a and -5V for turn-off. on the DC current rating of the data sheet.
Table 6 (“Hybrid 1” and “Hybrid
Table 62”)
(“Hybrid 1” and “Hybrid 2”)
Table 6 (“3L-IGBT”)
third-harmonic injection technique. The 650V switches were kept the same
throughout all tests: S5 IGBTs with a trade-
3L-IGBT 3L-Hybrid-1 3L-Hybrid-2 off of conduction and switching losses. For
the diode, a fast Si diode as well as a SiC
Circuit Schematics
T1 T1 T1
SBD – both with the same DC current rating
T4 T3 T4 T3 T4 T3
at 100°C case temperature – were selected.
Pmax [kW](1) 4
Copyright © Infineon Technologies AG 2017. All rights reserved.
5 4.2
6
5.5 5.2
slight increase of efficiency and output power
ηmax [%] (2) 98.5 99 98.5 99.1 98.8
could be achieved with a lower switching
re 3links (1) P
max refers to the output power that can be reached before exceeding 100 °C device temperature measured at thepackage case front side;
frequency, at the expenses of a larger filter to
(2) η
max refers to the maximum efficiency value that is reached. maintain the same ripple and EMI figures.
Table 1: Test scenarios and results for the single-phase test system at unity power factor
Hybrid three-level solution: 3L-Hybrid-1
The single phase inverter was A more efficient way of reducing the switch-
operated at a constant DC link ing losses is to replace the switches T1
voltage of 720VDC providing and T2 of the T-Type inverter by CoolSiC™
a voltage of 230VRMS on the MOSFETs, leading to the solution referred to
output. Using an electric AC as 3L-Hybrid-1. By keeping the same switch-
load the output current of the ing frequency of 24kHz the peak efficiency
inverter was increased in steps can be lifted by 0.5% and the output power
of 1,5ARMS every 5 minutes in can be increased by 25%. By doubling the
order to determine the conver- switching frequency the output filter’s size
re 3 rechts sion efficiency for different load and cost can be reduced by keeping the
situations. original IGBT efficiency line. This hybrid solu-
tion can be considered relatively balanced,
Test results since it is always one SiC and one Silicon
A summary of all measurement device involved in the commutation.
results can be found in Table 1.
For each scenario the circuit, the Hybrid three-level solution: 3L-Hybrid-2
devices under test, the switching A further performance improvement can be
frequency fsw as well as the reached by replacing the Silicon Rapid 1 di-
restricted Copyright © Infineon Technologies AG 2017. All rights reserved. 8
maximum achievable output odes D3/D4 with CoolSiC™ Schottky Barrier
power Pmax and efficiency ηmax Diodes (SBD), leading to the third solution
are given. 3L-Hybrid-2. Although the SiC diodes do
increase the conduction losses of D3/D4
Figure 3 shows the conversion by some watt, this is more than counterbal-
efficiency levels obtained as a anced by the savings in switching losses of
function of the output power at T1/T2 and D3/D4. Therefore, the benefits of
24kHz and 48kHz, respectively. this solution are increasing with the switching
Figure 3: Conversion efficiency as a function of output The efficiency values consider frequency. Apparently, a solution like that can
power for the single-phase test system at unity power factor the losses on the semiconduc- be optimized towards frequencies that are
tors and passives but not the even higher than the 48kHz shown above.
power required for control and
driving.
restricted Copyright © Infineon Technologies AG 2017. All rights reserved. 9
26 Bodo´s Power Systems® April 2017 www.bodospower.com
CONTENT
3
Infineon, Technologies Italia S.r.l.,
agerestricted
of 2-level and 3-levelCopyright
Voltage Source 10
2017-02-09 © Infineon
Via dei Valtorta 48, 20127 - Milano - Italy
Technologies AG 2017. All rights reserved.
Introduction to the mains is generated at the converter side of the input inductors.
With the recent rise of wide-bandgap semiconductors, particularly Adjusting the magnitude and phase of the converter voltage, VAFE,
Silicon Carbide (SiC), switching losses have once again taken a back relative to the input voltage, VIN, will create a voltage drop across the
a seat and the frequency of converters can be pushed further, but inductor, forcing current to flow. By adjusting the amplitude and angle
is there a point at which other system level challenges limit perfor- of the current relative to the input voltage, full bi-directional control of
mance? The Converter Technology Hardware Stack™ has been used both active and reactive power becomes relatively simple to imple-
to explore the behaviour of a 10 kW active front end (AFE, Figure 1) ment, opening up the converter to run in regenerative mode and/or
as a function of switching frequency and highlight some of the chal- carry out reactive power compensation. Figure 2 demonstrates the
lenges seen when running at high frequency with this topology. calculation of the converter voltage VAFE and phase angle ε (ignoring
the impact of inductor ESR for clarity). For 10kW total power (3.3kW/
phase, power flow from AC to DC link), 230Vrms phase voltage, 50Hz
mains, unity power factor and a 1mH inductor, calculations show that
VAFE will need to be around 230.05Vrms and lag the mains voltage
by 1.13°.
The Influence of the Inductor Value stability. As can be seen from the calculations It should also be considered that by setting
In general, an increase in switching fre- in Figure 2, the required AFE voltage and the voltage VAFE relative to a measured
quency allows for a corresponding decrease angle are very close to the phase voltage, input voltage to force current flow through the
in inductor for a given ripple current, but and both are directly related to the imped- inductor, the current controller is essentially
there are there are other considerations ance of the inductor at line frequency. Whilst closing the loop around the inductor, so the
when using an AFE. In assessing whether a simple voltage transducer with a measure- gain of the system is inversely proportional to
the inductor value can be reduced, one has ment accuracy of 1 % would cause no issue the inductor value. Combining the increased
to consider not only the current ripple but when measuring the DC output voltage of the impact of measurement inaccuracies with
also the resolution of the measurement data converter, it becomes significant when look- extra sensitivity suggests that targeting very
available and the potential impact on system ing at the input voltage. high frequency operation (100s of kHz) to
use lower inductance at these power levels
would likely require more complex control
schemes.
Operational Data
The converter was run at switching frequen-
cies from 30 – 100 kHz and at loads of 10
– 100 %. Input voltage was 230Vrms(ph)
and output was 800Vdc. Input and output
power were monitored to calculate efficiency
whilst the power factor and THDi were
directly available from the power analyser
on the input. Figure 3 shows the variation
of efficiency of the converter over the whole
range of conditions. As can be seen, even
in this prototyping setup, efficiencies above
98 % are achievable. The maximum full load
efficiency was measured at 98.6 % when
Figure 3: Efficiency of a 10 kW Active Front End vs Switching Frequency running at 50 kHz.
Whilst it is common to use the power factor The less immediately obvious impact is how It has also been shown that dead time
as a figure of merit, IEC Standard 61000-3-2 this affects the losses. During the dead time directly impacts both the generated wave-
actually dictates maximum limits of harmonic period, circulating current will be forced form shape and the distribution of losses
distortion in the current waveform when to flow through the diodes rather than the throughout the power devices so should be
determining EMC compliance. Although com- MOSFETs. The MOSFET in this package considered when determining the operating
pliance can only truly be assessed by looking has a very low RDS(on) of 25 mΩ whereas frequency and even when assessing semi-
at the current harmonics individually, a rough the diode is less optimised and has a typical conductors. Although dead-time is important
guide is that THDi should be less than 10% forward voltage of 1.5 V. By forcing the cur- for safe operation of the converter, the loss
(the sum total of all of the stated harmonic rent to spend more time flowing through the incurred in the diodes during the dead-time
limits). For reference, this would equate to a
power factor of 0.995 on a system where the
voltage and current are perfectly in phase.
References
• S. L. Sanjuan, “Voltage Oriented Control
of Three-Phase Boost PWM Converters,”
2010. [Online]. Available: http://webfiles.
portal.chalmers.se/et/MSc/SylvainLECHAT-
SANJUANMSc.pdf. [Accessed 1 February
2017].
• I.D.Mosely, P.H.Mellor and C.M.Bingham,
“Effect of Dead Time on Harmonic Distor-
tion in Class-D Audio Power Amplifiers,”
Electronics Letters, vol. Vol. 35, no. No. 12,
1999.
• Jon Woodhead <Jon.Woodhead@
Figure 4: Vout and Iph at Fs = 50 kHz, Pout = 10 kW, convertertechnology.co.uk>
Dead Time = 200 ns. Efficiency = 98.6%, THDi = 3.2%
www.convertertechnology.co.uk
key products:
Power Modules
Trust.
Power Devices from
Mitsubishi Electric.
- IGBT chips with latest generation
CSTBT TM technology and RFC diodes
- Robust main terminals suitable for
doubling the rated module current in case
of using SiC-chips
- Eliminating of substrate solder by new MCB
LV100 and HV100: The new high voltage power modules of Mitsubishi Electric (Metal Casting direct Bonding) technology
for a safe and greener tomorrow. The newly developed dual module structure - High robustness/resistance against environ-
is reducing the thermal stress applied to Si- and SiC-power chips, enabling a mental influences due to the newly devel-
oped SCC (Surface Charge Control) process
low internal package inductance and allowing good scalability for flexible power - Module case material suitable for high
electronics solutions. Latest proved technologies are applied to satisfy reliable pollution degree and fire inhibition according
operation and long life time requirements in demanding applications as Railway, to EN45545
Wind generators and MV-drives.
Monolithic varistors are designed for high voltages and currents and
Figure 2: Internally, the voltages for the microcontroller (3.3 V) and are therefore used for the mains inputs of power supplies. In addition
for the infrared transmitter and receiver (10 V) are generated from the to conventional disk varistors, the T14 and T20 series of EPCOS
voltage of the supply bus (24 V) ThermoFuse™ varistors are particularly suitable for safety-related
Visit us:
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Power dissipation at 16 kHz
AllSiC vs. All Silicon Optimum performance:
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The components have three connections: Two for the power cable
and one acting as a monitoring output, by means of which the status
of the component can be displayed with an LED, for example. To
simplify replacement, these varistors can be installed using a printed
circuit board terminal.
For the power supply bus of fire alarm systems as well as the fire
E XH IBITI O N TO P I C S: detectors themselves, the multilayer varistors of the CTVS surge
protection series are suitable for protecting against surges in ac-
• Technologies and Processes cordance with IEC 61000 4-5. Thanks to their multilayer technology,
these components can be manufactured for different rated voltages
• Materials and Components
according to requirements. The surface-mount components in case
• Manufacturing sizes 0805 through 2220 are designed for surge currents of up to
6000 A at 4 kV in the pulse shape 8/20 µs or 2 kV at 10/700 µs and
• Manufacturing equipment can withstand forces of up to 15 J. These components are even suit-
able for ESD protection according to IEC 61000 4-2 Level 4 and offer
• Reliability and Test reliable protection up to 30 kV.
• Software and Systems
In contrast to other protection component technologies, such as TVS
• Service and Consulting diodes, EPCOS CTVS varistors exhibit no derating up to a tempera-
ture of 150°C.
As required for certain components by manufacturers of safety sys-
tems, the relevant types of the CTVS series are approved to UL 1449
(file ID E481997).
The circuit comprising Q1, R1 and D1 forms has been rectified, the PTC thermistor cools HIGH Simulations
the voltage controller for the 10-volt output. To down and returns to its low-impedance state. PERFORMANCES and tests
increase safety, a CT0402S11ACCG EPCOS The B59873C0120A570 EPCOS PTC, which
varistor is switched in parallel with the Zener is designed for a maximum load current of
diode (D1) in order to prevent an excessive 90 mA at 25°C, is ideally suitable for use in
voltage rise at the base of Q1 should the fire detectors.
HIGH Vacuum
diode fail. The stabilized 10-volt output is INSULATION Casting
protected with a further varistor (CTVS3). The Broad range of components for fire alarm
ceramic capacitors C2 and C3 are used for systems
stabilizing and noise suppression. The volt- Apart from the solutions for overvoltage pro- HIGH High level of
age for the microcontroller that is generated tection, a whole series of other EPCOS and
via the LDO controller is protected by means TDK components are suitable for use in fire
RELIABILITY Automation
of a CDS2C05GTA varistor (CTSV4). alarm systems. These include inductances as
well as ceramic, film and aluminum-electro-
Apart from the power supply lines, it is lyte capacitors, as well as NTC thermistors. STANDARDS UL Insulation
also necessary to protect the data cables, The latter can be used, among other things, COMPLIANCE System
because ESD events can damage interfaces to make fire detectors that operate on the
in particular. For this purpose, TDK offers thermal principle.
excellent protection in the form of the EPCOS
MORE THAN 40 YEARS
CeraDiode® high-speed series. Thanks to the
Author: OF EXPERIENCE
low self-capacitances, which are as small as
Bettina Renz, Dipl.-Ing. (FH),
0.6 pF depending on the type, the integrity
Product Marketing Manager For standard components visit
of the signal is not affected. Apart from the our website www.sirio-ic.com
Piezo and Protection Devices • Multilayer
conventional single-chip types, arrays are
Components, TDK
also available, for example, for as many as
four data cables. A further striking technical
feature of the product is the extremely short
www.epcos.com/varistors_thermofuse
response time of the CeraDiodes at no more
than 0.5 ns.
www.epcos.com/ctvs
Short-circuit-proof thanks to PTC thermis-
tors www.epcos.com/ptc INDUCTIVE COMPONENTS FOR HF
As all fire detectors lie parallel to the supply INDUSTRIAL APPLICATIONS
bus, a short circuit in just a single device
SIRIO ELETTRONICA s.r.l.
Via Selve, 2 - 35037 TEOLO (PD) - ITALY
Phone: 0039 049 9901090
Fax: 0039 049 9901868®
www.bodospower.com April 2017 Bodo´sE-mail:
Power Systems
postoffice@sirio-ic.com
37
www.sirio-ic.com
INTELLIGENT
CONTENTPOWER
Fan application in air conditioning system ent control modulations: 3-phase & 2-phase Tj=128[°C]. So, in operation for estimated
Thermal result for estimated 130W fan ap- modulations. Junction temperature was 130W fan, this IPM’s junction temperature
plication can be expected from the followed monitored by IR camera. Junction tempature can be lower than Tj=128[°C].
Figure 2. This shows “carrier frequency vs was controlled around Tj=128°C. Estimated
RMS phase current” with fixed junction tem- 130W fan is operated in fs/w = 15[kHz] & Iout To estimate junction temperature with
pature. This graph was made and based on = 460[mA] in Table 1. Figure 2 shows that targeted customer operation conditions, In-
thermal tests. Test was done with two differ- 530[mA] is achieveable in 15[kHz] around fineon IPM simulation tool can be supported
as online simulation [2]. Especially, no heat-
sink simulation is possible. First, user should
select “No heatsink needed”. Put Ta=28°C
in Reference temperature and 0.53[A] in
“Motor driver phase current RMS”. Then,
put the value in “thermal resistance (case to
reference)” and adjust this value till simula-
tion result in Tj=128°C. In this case, this
value would be around 30.5[k/w]. This value
is high due to no heat-sink condition and
highly depends on customers’ PCB design.
With “thermal resistance (case to reference)”
value, the maximum junction temperature for
130W fan without heatsink operation can be
calculated in Ta = 45[°C] and the value would
be around 132[°C] (Refer to Figure 3.). It is in
the thermal safe area.
For system safety, short circuit capability must be reviewed and Figure 5: Test board & Test circuit with u-IPM-Dip(Top) and Test graph
tested. In this test, AC line and (-) terminal was in common by wire for short circuit test in Vdc = 400[V] & Isc = 20[A] peak(bottom)
and then one pulse was applied
on Top IGBT in Infineon µIPM-DIP
4A module. Test condition was with
Vdc = 400[V] and Isc = 20[A] for
5[µs]. The IPM was passed without
any failure (Refer to Figure 5).
Additional solutions
If customer wants to use IPM with
error feed-back to controller, Infi-
neon suggests CIPOS Tiny (Refer
to Figure 6).
Conclusion
In this article, for low rated power
applications under 150W without
heat-sink approach, 600V 4A
Figure 6: CIPOS tiny’s body dimension(top) and it circuit example with Error feedback
µIPM-DIP was proposed. It showed
good short circuit capability and
thermal margin with both applications: 130W Fan and 80W Fridge
compressor applications. For Error Feedback from IPM to controller,
CIPOS Tiny can be a solution.
Reference
[1] IRSM506-076, uIPM-DIP (600V 4A IPM) data sheet
[2] Web Infineon IPM Motor Drive Simulator:
https://plex.infineon.com/plexim/ipmmotor.html
[3] IRAM363-066EA, CIPOS Tiny (600V 6A IPM) data sheet
www.infineon.com/power
2kW up to 90kW
Current range 4A to 400A for inverter power up to 90kW
with one product platform
Comprehensive setup of topologies: CIB, 6-pack,
twin 6-pack, H-bridge, half bridge, 3-level,
bridge rectifiers with brake chopper
Solder-free SPRiNG Technology for shortest assembly
time by one/two screw mounting
www.semikron.com shop.semikron.com
DESIGN
CONTENT
AND SIMULATION
No static power & no code ASM vs. Low Power MCU for embed-
ded applications
Portable systems often use low power microcontrollers to address
their challenges with size and battery life. Silego’s CMICs with ASM
offer an alternative solution. The following comparisons illustrate
design tradeoffs between microcontrollers and CMIC’s ASM.
ASM stays in one state and consumes no static power. Thus, ap- and no ability to unintentionally over write program memory, and is
plications with limited input cycles can operate at leakage current therefore inherently more robust with VDD noise and brownouts.
power consumption well in to the single digit nanoamps of average 7. No Code GUI based tools vs. typical MCU tools
current consumption at room temperature. A CMIC ASM is configured using the GreenPAK Designer devel-
2. Handing embedded control problems opment environment. The software is an easy to use schematic
Silego has modernized the ASM, mitigating the well-known hazard capture editor that can reduce the typical MCU tool learning curve
and race conditions, the programming/configuration headaches, from months to Silego’s GPAK learning curve of a few days (see
while retaining all the inherent low-power, low-latency benefits Figures 3).
for simple (up to 8 states) embedded control problems that would
require less than 100 lines of code.
3. Over kill microcontrollers vs. CMIC ASM value
Microcontrollers are often inefficient in size and power. It is quite
common to find MCUs designed into applications where less than
1% of the MCU horsepower will ever be used. CMIC’s ASM is well
suited to simple embedded control applications, especially ultra-
lower power applications (see Figure 2).
>25+
years’
of experience in
customer specific
power modules,
development and
production.
With energy savings becoming ever more important, power management is the key to
securing efficiency and durability. Customised SiC power modules from Danfoss
Silicon Power are fully configurable and tailored to optimise power conversion
efficiency, increase quality and strengthen productivity.
One of the main advantages of SiC power modules by Danfoss is the flexibility that provides you a wide
portfolio of selectable MOSFETs from different manufacturers. A proven set of bonding and joining
technologies, packaging and cooling concepts brings the full potential of the semiconductors to your
application and reduces footprint size. Highly conductive substrates are key for Danfoss power modules from 30V
up to 1700V to allow minimum die area and cost-effective bonding and joining processes due to the lowered
operating temperature. The preferred technology for your application can be housed in standard or customised
packages with flexible pin positions. Choose the perfect fit for your application.
www.siliconpower.danfoss.com
NEW
CONTENT
PRODUCTS
Double Sided Cooling to 60V Power MOSFETs for Motor Control and Power Supplies
Toshiba Electronics Europe has extended its range of high-efficiency
U-MOS IX-H MOSFETs with an N-channel device in a ‘DSOP Ad-
vance’ SMD package that offers double sided cooling.
The 60V TPW1R306PL has an ultra-low typical on resistance (@
VGS = 10V) of just 0.95mΩ and is offered in a very small form factor
of 5 x 6mm. Maximum drain current and power dissipation are 260A
and 170W respectively. The enhanced thermal dissipation provided
by the double-sided cooling will help to reduce device count and save
space in high-component-density applications. The thermal resistance
rating (Rth (ch-c) of 0.88k/W) to the top side of the package is signifi-
cantly lower than that of competitor packages.
Target applications for this latest MOSFET include DC-DC converters,
secondary-side circuits of AC-DC power supplies and motor drives in
cordless home appliances and power tools.
www.toshiba.semicon-storage.com/eu/company/news.html
www.ti.com
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Design of complete or parts of SMPS, lamp ballasts, LED ps, D amplifiers, motor
electronics, amplifiers, measuring instruments, critical analog hardware. Experience
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Assistance with your own designs in any design phase. Design approvals, failure
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Seminars, articles and books. Translations of technical and other critical texts German -
English, English - German, French - German, French - English.
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etary Bulk Metal Foil technology, combining high-precision resistors Dean Technology offers an exceptional range of high voltage
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CONTENT
25
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quency while maintaining efficiency, decreasing system size and bill • Bobbins
• Toroid Mounts
of materials. This device achieves the industry’s lowest figure-of-merit • Through Hole & SMD
for any SiC MOSFET at 1200V. Wolfspeed has released this device • Enclosures and Boxes
in a 4L TO-247 package and plans to release it in a 7L D2PAK in the • Custom Molded Shapes
coming weeks. • Precision Optical Lenses
“SiC MOSFETs have proven to be beneficial for many high-power Toroid Mounts and Bobbins
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The most remarkable feature of the novel 7th generation CSTBTTM pump-out effect on the thermal grease due to baseplate warpage dur-
and diode chip set is the significant reduction of switching losses. As ing heat cycling is also minimized. This feature makes the NX-module
result even at relatively low carrier frequencies below 1 kHz, the new type ideal for inverters operating under challenging conditions with
1700V modules offer an improved total loss behavior when compared heavy and intermittent load cycles. Also, the use of hard mold potting
to previous 1700V IGBT-generations. This benefit is getting even instead of silicone gel provides a higher resistance against aggres-
more evident with increasing PWM switching frequencies typical for sive gases or harsh environmental conditions and offers – due to
industrial inverter applications, for example at 2 or 3 kHz. its property of being silicone free – attractive possibilities in certain
The 1700V line-up consists of various rated currents between 75A applications.
and 600A and supports both half-bridge and 6in1 topologies. Mitsubi-
shi Electric is housing the new
Anz_ITPR_3_Blau.qxp chips with the17:00
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Advertising Index
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Alpha & Omega 47 Hollmén 13 Recom Power 27
Allegro 17 Husum Wind 62 Ridley Engineering 61
Broadcom 11 Infineon C4 Rogers 9
Cornell Dubilier 15 ITPR 60 Rohm 7
Cwieme 53 IXYS 39 Semicon 48
Danfoss 45 LEM 5 Semikron 41
Dean Technology 47 Lodestone Pacific 59 Sensor & Test 57
Dr.-Ing. Seibt 52 Malico 49 Sirio Elettronica 37
ECCE 56 Mersen 51 SMT 36
ECCE EPE 58 Mitsubishi 31 Teledyne Lecroy 29
electronic concepts 1+25 Mornsun 59 USCi 19
Fuji Electric Europe 35 Payton Planar 55 Vincotech 23
GvA C2 PCIM Europe 54 VMI 49
Hioki 64 PEMD 53 Würth 3
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