Professional Documents
Culture Documents
MPH 112
MPH 112
Doc-ID: 5817,5005EN
Version: 01
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
2 5817,5005EN / Version 01
Pedestrian Barrier High Door MPH 112
Contents
Contents
1 General....................................................................................7
1.1 Information regarding the operating instructions ...........7
1.2 Pictogram explanation ...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery .........................................................10
1.6 Spare parts ..................................................................10
1.7 Warranty conditions .....................................................11
1.8 Customer service .........................................................11
1.9 Manufacturer's declaration ..........................................11
1.10 Environmental protection .............................................12
2 Safety ....................................................................................13
2.1 Intended use ................................................................13
2.2 Changes and modifications .........................................13
2.3 Operating personnel ....................................................14
2.3.1 Requirements ...............................................14
2.4 Personal protective equipment ....................................15
2.5 Occupational safety and special dangers....................15
3 Identification.........................................................................20
3.1 Type plate ....................................................................20
3.2 Type code ....................................................................21
4 Technical data ......................................................................22
4.1 Dimensions ..................................................................22
4.2 Electrical connection....................................................23
4.3 Operating conditions....................................................24
4.4 Weight..........................................................................24
4.4.1 Housing width 300 mm (Standard)...............24
4.4.2 Housing width 520 mm (Wide) .....................24
4.5 Performance data ........................................................24
5 Design and function.............................................................25
5.1 Design..........................................................................25
5.2 Lane configuration .......................................................25
5.3 Function .......................................................................27
5.4 Control system .............................................................28
5.5 Control and display elements ......................................28
5.5.1 Barrier End Display (GED) ...........................28
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Contents
4 5817,5005EN / Version 01
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Contents
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Contents
13 Malfunctions ........................................................................ 80
13.1 Malfunction table – Pedestrian barriers ...................... 80
13.2 Malfunction – Logic controller MBC-110 ..................... 81
13.2.1 Display of the error codes at the MBC-110 . 82
13.2.2 Display of the software version of the MBC-
110 ............................................................... 82
13.2.3 Error codes of the MBC-110........................ 83
13.3 CAN bus addressing and termination ......................... 86
13.4 Malfunction – Motor controller MMC-120.................... 87
14 Repair ................................................................................... 89
14.1 Safety ..................................................................... 89
14.2 Dismantle and assemble the end housing .................. 91
14.3 Blocking the drive unit ................................................. 93
14.4 Changing the glass wings ........................................... 95
14.5 Changing the anti-climb panel .................................... 98
14.6 Changing the cover strip ............................................. 99
14.7 Changing the motor and the resolver........................ 100
14.8 Changing motor controller MMC-120........................ 101
14.9 Changing logic controller MBC-110 .......................... 102
14.10 Update software of the MBC-110 and the MMC-120 102
15 Spare parts......................................................................... 103
16 Decommissioning and disposal ...................................... 103
17 Manufacturer's declaration .............................................. 105
18 Appendix ............................................................................ 106
18.1 Wiring diagram .......................................................... 106
Index........................................................................................... 107
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General
1 General
1.1 Information regarding the operating instructions
These operating instructions provide important information on how
to deal with the MAGNETIC pedestrian barrier MPH 112.
Prerequisite for safe working is the observance of all specified
safety notes and instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
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General
DANGER!
DANGER!
… points to an immediately dangerous situation,
which leads to death or severe injuries if it is not
avoided.
WARNING!
WARNING!
… points to a potentially dangerous situation, which
can lead to death or severe injuries if it is not
avoided.
CAUTION!
CAUTION!
… points to a potentially dangerous situation, which
can lead to minor injuries if it is not avoided.
NOTICE!
NOTICE!
… points to a potential dangerous situation, which
can lead to property damage if it is not avoided.
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General
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
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General
WARNING!
WARNING!
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also
impair safety.
Therefore:
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorised dealers or directly from the
manufacturer. Refer to Page 2 for address.
Illustrations of spare parts can be found in the enclosure.
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General
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
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General
NOTICE!
NOTICE!
Danger for the environment by hazardous
materials!
Incorrect handling of environmentally hazardous
materials, in particular incorrect disposal, can
substantially damage the environment.
Therefore:
– Observe the valid environment directives.
– After appropriate disassemble the parts have to
be recycled.
– Separate recyclable fraction and feed to
recycling.
– Dispose lubrication and grease properly.
– Take immediate suitable measures, if
environmentally hazardous materials are
inadvertently released into the environment. In
case of doubt, inform the responsible local
authority about the damage.
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Safety
2 Safety
2.1 Intended use
The MAGNETIC pedestrian barriers MPH are exclusively intended
for managing the admission in to areas with restricted access.
The MAGNETIC universal controller MBC and MMC are
exclusively intended for controlling the MAGNETIC pedestrian
barrier MPH.
WARNING!
WARNING!
Non-intended use is dangerous!
Any use of the barriers other than intended and/or
in a different manner can cause hazardous
situations.
Therefore:
– Only use the pedestrian barrier and the
controllers for the intended use.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
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Safety
WARNING!
WARNING!
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
Therefore:
– Have any activities only carried out by the
individuals designated for that purpose.
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialised staff
is due to its technical training, knowledge and experience as
well as due to its knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognise
potential hazards.
Electrical specialists
are able, due to their technical training, knowledge and
experiences as well as knowledge of the relevant standards
and regulations, to execute tasks on electrical systems and to
independently recognise possible hazards.
In Germany, the electrical specialist must fulfil the provisions of
the accident prevention regulation BGV A3 (e.g. master
electrician). Appropriate regulations apply in other countries.
The regulations valid there must be observed.
It must be expected that only those people are deployed who carry
out their work reliably. People, whose ability to respond is affected,
e.g. by drugs, alcohol or medicines, may not be assigned.
Furthermore, the age and profession-specific regulations valid at
the operating location must be observed when selecting personnel.
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Safety
Electrical current
DANGER!
DANGER!
Mortal danger by electric current!
... denotes life threatening situations caused by
electric current. Non-observance of the safety
instructions causes severe injuries or death.
Necessary work may only be carried out by an
electrical specialist.
This pictogram is fixed on the following
components:
– Mounting plates with electrical components.
Hot surfaces
CAUTION!
CAUTION!
Risk of burns!
… denotes the presence of a hot surface. Non-
observance of the safety instructions can lead to
minor injuries.
This pictogram is fixed on the following
components:
– Transformer
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Safety
Risk of crushing
CAUTION!
CAUTION!
Risk of crushing!
… denotes the presence of components and items
moving towards each other. Non-observance of the
safety instructions can lead to minor injuries.
This pictogram is fixed on the following component:
– Drive units
For your own safety and for the protections of the barrier
modules, the following information must be observed and
complied with:
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Before starting work ensure that the electrical
system is dead!
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
The following safety devices have to be installed on
site. The safety devices have to be provided by the
customer.
– Lockable two-pole mains switch
– Residual current device (RCD)
– Mains circuit-breaker
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Safety
Improper transport
WARNING!
WARNING!
Danger by falling down or tilting of a barrier
module!
The weight of the pedestrian barrier can severely
injure a person and cause severe crushing!
Therefore:
– Have all transport work performed by trained
personnel.
– Depending on the dead weight and size of the
pedestrian barrier, use a pallet on which the
barrier module can be moved by means of a
forklift.
– For lifting a barrier module, use suitable lifting
gear that is designed for the weight of the
barrier.
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
Heavy weight
WARNING!
WARNING!
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can severely injure a
person!
Therefore:
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
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Safety
Insufficient fixing
WARNING!
WARNING!
Risk of injury at insufficient fixing!
Insufficient fixing at the barrier modules or any
single component at e.g. the glass wings can
severely injure a person and cause severe
crushing!
Therefore:
– Before operation ensure the firm fixing of the
clamp bolts.
– Check the firm fixing of all screws according to
maintenance schedule.
– Only qualified and skilled personnel are allowed
to assemble the pedestrian barrier and the
appropriate components.
Inadmissible operation
WARNING!
WARNING!
Risk of injury at inadmissible operation!
An inadmissible operation can cause death or
severe injuries.
Therefore:
– Before operating the barriers check all electrical
and mechanical functions.
– Only qualified and skilled personnel are allowed
to operate the pedestrian barrier.
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Safety
Signposting
WARNING!
WARNING!
Risk of injury by illegible symbols!
Labels and signs can become dirty or
unrecognisable in the course of time.
Therefore:
– Always keep safety, warning and operating
notes in a well readable condition.
– Immediately renew damaged or unrecognisable
signs or labels.
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Identification
3 Identification
3.1 Type plate
The type plate is provided on the upper part of the mounting plates.
Q
1 S-Nr. 2
3 4 5
6 7
Made in Germany 8
Mag00008
9 10
Q
1 S-Nr. 2
Made in Germany 8
Mag00007
9 10
1 Type code
2 Serial number
3 Power supply, Frequency
4 Current consumption
5 Power consumption
6 Protection class
7 Duty cycle
8 Year of manufacture
9 Bar code for type code
10 Bar code for serial number
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Identification
Cover
0 without front panel
1 with front panel
Material
0 Powder-coated
1 Stainless steel 1.4301
2 Stainless steel 1.4571
3 Stainless chromium steel
Housing width
1 300 mm
2 520 mm
9 Customer-specific
Voltage
A 230 V / 50 Hz
B 115 V / 60 Hz
Version
A Basic module
B End module
C Centre module
E Transition module Standard / Wide
F Transition module Wide / Standard
Drive type
2 Standard drive motor
4 Other drive versions
Housing size
1 Short housing
2 Long housing
Generation
Product type
H High Door
Product group
P Pedestrian
Product classification
M MAGNETIC product
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Technical data
4 Technical data
4.1 Dimensions
1120 1940
520
50
1200
1035
170
300 235
1300
60
Mag59775079a
Fig. 2: Dimensions – Housing width 300 mm (Standard)
1950
910
50 3380
1200
1035
520 430
170
60
1300
Mag59775079b
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Technical data
2770
Mag59775079c
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Technical data
4.4 Weight
4.4.1 Housing width 300 mm (Standard)
Designation Unit Value
Transition Transition
module module
MPH-112E MPH-112F
Weight 1) [kg] 160 165
Table 4: Weight, Housing width 520 mm
1)
without glass wings/anti-climb panels
2)
depending on the size of the glass wings
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1 Anti-climb panel
2 Glass wing
3 Barrier End Display (GED)
4 Pedestrian barrier (module)
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1 2
B A B A
S S
M M
B C A B C A
S S S S
M M M M
3 4
B E A B F A
S S S S
M M M M Mag00034a
A Basic module
B End module
C Center module
E Transition module standard / wide (300 mm / 520 mm)
F Transition module wide / standard (520 mm / 300 mm)
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5.3 Function
The pedestrian barrier MPH is used for a fast access control of
pedestrians e.g. at the reception area of public buildings, hotels,
companies or museums. With suitable roofing, it can be used out
of doors, e.g. in sports stadiums.
The modular system permits numerous different lane
configurations.
Basically, the pedestrian barrier can be used in both directions. In
multi-lane installations with high throughput rates, the entry and
exit lanes can also be configured for one-way passage.
In its normal state, the pedestrian barrier is closed. The glass
wings only open after authorisation from an external command
unit, such as a card reader.
Attempted cheating by unauthorised persons, e.g. passage in the
wrong direction, or an attempt by a second person to follow without
authorisation (tailgating) is recognised and activates the alarm
system. Recognition in such cases is by several infrared light
barriers.
With MHTM direct drive technology, the glass wings can be
blocked in any position, e.g. by hand. No slipping clutches or
similar devices are required.
In the event of a power failure, the glass wings are opened
automatically by springs.
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CANopen bus
Emergency
input
30 VDC 42 VDC 42 VDC
Opening
inputs MBC-110 MMC-120 MMC-120
Logic controller Motor controller Motor controller
Relay
outputs
provided by
the costumer M M
Light barrier
Mag00015
Gate End
Display (GED) Master Slave
Position Description
Green arrow Passage is permitted.
Red cross Passage is blocked.
Table 6: Barrier End Display
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Heavy weight
WARNING!
WARNING!
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can injure a person!
Therefore:
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
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Improper transport
NOTICE!
NOTICE!
The pedestrian barrier can be damaged by
improper transport!
Substantial material damages can result from
improper transport.
Therefore:
– Have all transport work performed by trained
personnel.
– When unloading the packages and during in-
plant transportation always proceed with
greatest care and caution.
– Observe the symbols on the packaging.
– Observe the dimensions of the unit.
– Loading, unloading as well as moving the
machine must take place with greatest care.
– Only remove packaging directly before
assembly.
Personal protective equipment The following must be worn during all transport work:
Work clothes
Protective gloves
Safety shoes.
NOTE!
Lodge a complaint for each defect, as soon as it is
recognised. Compensation claims can only be
submitted within the valid complaint periods.
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6.3 Transport
The pedestrian barriers arrive finally assembled.
The lifting gear must be designed for the weight of the barrier
module.
For transport barrier modules consider the safety notes on
Page 29, Chapter 6.1.
6.4 Storage
Sotre pedestrian barriers or packages under the following
conditions:
Do not store outdoors.
Store dry and dust free.
Do not expose to aggressive media.
Protect against solar irradiation.
Avoid mechanical vibrations.
Storage temperature: –10 to +60 °C
Relative humidity: max. 95 %, non-condensing
Regularly check the general condition of all parts and
packaging, if stored for longer than 3 months.
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Improper transport
WARNING!
WARNING!
Danger by falling down or tilting of a pedestrian
barrier!
The weight of the pedestrian barrier can severely
injure a person and cause severe crushing!
Therefore:
– Have all transport work performed by trained
personnel.
– Depending on the dead weight and size of the
pedestrian barrier, use a pallet on which the
barrier module can be moved by means of a
forklift.
– For lifting a pedestrian barrier, use suitable
lifting gear that is designed for the weight of the
barrier.
– Lifting and carrying the Pedestrian barrier from
the pallet should be done by a minimum of two
people.
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Heavy weight
WARNING!
WARNING!
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can severely injure a
person!
Therefore:
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
Improper transport
NOTICE!
NOTICE!
The pedestrian barrier can be damaged by
improper transport!
Substantial material damages can result from
improper transport.
Therefore:
– Have all transport work performed by trained
personnel.
– When unloading the packages and during in-
plant transportation always proceed with
greatest care and caution.
– Observe the symbols on the packaging.
– Observe the dimensions of the pedestrian
barrier.
– Loading, unloading as well as moving the
pedestrian barrier must take place with greatest
care.
– Only remove packaging directly before
assembly.
Personal protective equipment The following must be worn during all assembly and installation
work:
Work clothes
Protective gloves
Safety shoes.
Special tools Following special tools are required for assembly and installation
works:
Torque wrench (15 Nm)
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NOTE!
To provide a trouble-free operation use separate
conduits for data cables and mains cables.
Empty conduits Observe the following during planning and installing of the empty
conduits:
Install empty conduits according to the foundation plan. Refer to
Page 20, Fehler! Verweisquelle konnte nicht gefunden
werden..
Install 2 conduits between each module.
Install a conduit for each module with master function for the
mains cables.
Additional cabling for access control and other peripheral
equipment is the customer’s responsibility.
Conduits have to be planned to a sufficient length.
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1
A
3
2
min. 200
150
A
min. Ø 40
Mag00035
5 4
Fig. 8: Foundation
1 Pedestrian barrier
2 Have cables overlapping for approx. 1 m of the conduits
3 Express anchor bolts M12x158,
borehole average 12 mm, drilling depth 150 mm
4 Conduit for mains cable and data line
5 Foundation level and horizontal
Concrete or appropriate continuous industrial floor.
In case of flagging make sure that the anchor bolts are secured firmly
in the foundation. If necessary, use longer bolts.
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ENTRY
Mag55175167
EXIT
7
Wide
Slave
A
1430
3
910
4
Y
6
Wide
Master
E/B
Slave
4
2
930
3
520
Y
Standard
Master
C/A
Slave
5
4
520
820
2
3
X
Standard
Master
B
X
1
2
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ENTRY
Mag55175259
EXIT
180 180
Wide
A
1430
180 180
Wide
E/B
3790
930
80
Standard
C/A
80
820
80
80
Standard
B
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7.4 Unpacking
The individual packages are packed according to the expected
transport conditions. Only environment-friendly materials have
been used for the packaging.
The packaging should protect the individual components against
transport damages, corrosion, etc up to the assembly. Therefore
do not destroy the packaging and remove only directly before
assembly.
2
3
Mag00036
1 Top cover
2 Connecting bolt end housing central housing
3 Mains switch on mounting plate "Master"
4 End housing
5 Lower central screw and plastic cap
6 Plug for light barriers (ST1 ST4)
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Dismantle end housing To mount the pedestrian barrier onto the foundation the end
housing has to be dismantled. See Fig. 11.
1. Open top cover.
2. Disconnect the plug for the light barriers (ST1 ST4).
3. Disconnect the plug from Barrier End Display.
4. Undo the connecting screws "end housing central housing"
in both upper corners.
5. Undo the lower central screw.
6. Remove end housing.
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1
4
Mag00018
Fig. 12: Assembling pedestrian barrier on the foundation
1 Foundation
2 Express anchor, nuts, spring washer and plain washer (6 times)
3 Central housing
4 Ground frame
NOTE!
Imperatively keep to the order of the assembly:
– Assemble anti-climb panel.
– Assemble glass wings.
– Assemble cover strips.
– Arrange electrical connections.
– Assemble end housing.
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Risk of breakage
NOTE!
NOTE!
Risk of breakage of the glass wings!
The glass wings can fall down and break while
being inappropriately assembled.
Therefore:
– Secure the glass wings against falling down
while being assembled by the help of a second
person.
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Mag00027
1 Holding screws
2 Mounting panel
3. Block the drive unit.
The fixing screw must align and engage with the fixing bore in
the L-lever. Loosen the counter nut to turn the fixing screw.
Counter screw with the counter nut, so that the drive unit is
blocked with a maximum of free play as much as possible.
Mag00032
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Mag00033
1 Anti-climb panel
2 Hexagon head screws
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1
1
2
2
Mag00028
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1
2
5
Mag00023
1 Carrier pin
2 Carrier
3 Cover strip
4 L-lever
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Electrical connection
8 Electrical connection
8.1 Safety
General
WARNING!
WARNING!
Danger by inappropriate installation!
Inappropriate installation can causes severe
injuries or death.
Therefore:
– Only qualified personnel, authorised by the
operator and instructed appropriately, may carry
out installation tasks.
– Pay attention to tidiness and cleanness at the
assembly site! Loosely stacked or discarded
components and tools are accident sources.
– Install all fastening elements correctly.
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Electrical connection
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
The following safety devices have to be installed on
site. The safety devices have to be provided by the
customer.
– Lockable 2-pole mains switch
– Residual current device (RCD)
– Mains circuit-breaker
Hot surfaces
CAUTION!
CAUTION!
Danger of burns!
The heating unit, transformers or motors may have
a hot surface. Touching these hot surfaces can
lead to burns.
Therefore
– Do not touch these hot surfaces.
– After switching off the power supply wait some
minutes until these components have cooled
down.
– Wear protective gloves if necessary.
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Electrical connection
Personal protective equipment The following must be worn during all installation work:
Work clothes
Protective gloves
Safety shoes.
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Pedestrian Barrier High Door MPH 112
Electrical connection
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Electrical connection
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Electrical connection
NOTE!
The maximum output current at connector X7 is
limited to 300 mA by a self-resetting fuse.
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Electrical connection
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Electrical connection
ENTRY EXIT
LS LS LS LS LS LS
1 2 3A 4A 5 6
Mag00020a
LS LS
3B 4B
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Electrical connection
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Electrical connection
NOTE!
Relay 1 operation is fail-safe, i.e. a power failure or
a wire breakage at the relay output is also indicated
at the global error output. This means that the relay
contact pair is closed as long as there is no error.
As soon as the global error described above
occurs, the relay contacts open.
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Electrical connection
(160)
129 238
80
3 4
3
210
210
5
400
66 148
Mag55775079d
1 2
200
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Assemble end housing Assemble end housing in reverse order as at dismantling. Refer
also to Page 35, Fig. 11.
1. Assemble end housing. Pay attention that no cable or plug is
pinched.
2. Tighten lower central screw.
3. Tighten connecting screws "end housing central housing" in
both upper corners.
4. Insert plug for the Barrier End Display.
5. Insert plug for the light barriers.
6. Close top cover.
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Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
Personal protective equipment The following must be worn during all configuration work:
Work clothes
Protective gloves
Safety shoes.
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NOTE!
Changes to DIP switch settings only become
effective after the power supply to the pedestrian
barrier has been switched off and then on again.
1 DIP-switch block S1
2 DIP-switch block S2
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NOTE!
The pedestrian barrier is always closed when no
opening pulse is being processed.
Define the permitted passage direction via both DIP switches S2.3
and S2.4.
It is important to differentiate between free passage and controlled
access, e.g. by a card reader.
If a continuous signal is present at an opening input, then free
passage is activated for this direction.
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10.3.1 Emergency
Power to the motors is cut off, the glass wings are opened by
springs, and the lane is completely clear for passage in both
directions.
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Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
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11.2 Start-up
Inspection prior to initial start-up The following inspections must be performed prior to initial start-up:
Check wiring emergency input IN1.
Refer to Page 51, Fig. 21 and Page 55, Fig. 23.
Check connection of digital inputs IN2 and IN3.
Refer to Page 51, Fig. 21.
Check connection of relays outputs 1 to 6.
Refer to Page 51, Fig. 21.
The program mode 2 (MPH) must be set by the DIP switches
S2.1 and S2.2. Refer to Page 63, Table 11.
NOTE!
Remember that the safety light barriers are
activated during a system start. The glass wings
can only close when the safety light barriers are
clear.
Make sure that, when the power supply is switched on, there are
no obstructions to operation of the barrier. The access lane must
be clear.
Every time the power is switched on, the glass wings go to the
closed position. The first closure takes place at reduced speed and
serves as a reference run for the system to learn the end positions.
There are three exceptions:
An opening impulse is present.
The input "Emergency" to controller MBC-110 is interrupted
The safety light barriers are not clear.
11.3 Operation
11.3.1 Switching on and off the pedestrian barrier
Switching on Switch on pedestrian barrier at the mains switch. The mains switch
is on the mounting plate "Master". Refer also to Page 38, Fig. 11.
Switching off Switch off pedestrian barrier at the mains switch. The mains switch
is on the mounting plate "Master". Refer also to Page 38, Fig. 11
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Master GED
LS 3A / LS 3B
LS 4A / LS 4B
LS 1
LS 2
LS 6
LS 5
GED Slave
Mag00022a
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Maintenance
12 Maintenance
12.1 Safety
General
WARNING!
WARNING!
Danger by inappropriate maintenance!
Inappropriate start-up and operation can cause
severe injuries or death.
Therefore:
– Only qualified personnel, authorised by the
operator and instructed appropriately, may carry
out maintenance tasks.
– Before beginning work, ensure that there is
sufficient assembly space.
– Pay attention to tidiness and cleanness at the
assembly site! Loosely stacked or lying around
components and tools are accident sources.
– If components have been replaced: Pay
attention to correct installation of the spare
parts. Reinstall all fastening elements correctly.
– Before restarting, ensure that all doors are
locked properly.
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Maintenance
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
Risk of crushing
CAUTION!
CAUTION!
Risk of crushing!
A moving drive unit can cause crushing.
Therefore:
– Block drive unit for maintenance work.
– If work must be carried out at the basic, center
or transition module always disconnect power
supply at the neighbouring pedestrian barrier
with the master function. The pedestrian barrier
with master function could start the pedestrian
barrier with the slave function.
Personal protective equipment The following must be worn during maintenance work:
Work clothes
Protective gloves
Safety shoes.
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Maintenance
12.2 Cleaning
NOTICE!
NOTICE!
Unit damage possible!
Aggressive cleaning agents and substances can
damage or destroy electrical cables and
components.
Therefore:
– Do not use cleaning agents with aggressive
ingredients.
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Maintenance
Monthly Check all glass parts for damages and sharp Operator
edges.
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Malfunctions
13 Malfunctions
This chapter describes possible causes of malfunctions and trouble
shooting tasks.
Contact the manufacturer in case of malfunctions that cannot be
repaired by means of the following information ( Page 2)!
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Malfunctions
NOTE!
Additionally, dispose of the diagnostic program
MBC Diag for further diagnostics. Use this program
to read-out each error status from the MBC-110
and the associated MMC-120. For further
information contact your authorised dealer or
MAGNETIC directly.
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Malfunctions
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Malfunctions
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Malfunctions
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Malfunctions
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Malfunctions
Fig. 29: DIP switches for CAN bus addresses and termination
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Malfunctions
1 Green LED for indication of the power supply state and the safety
input state
2 Red LED for error diagnosis
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Malfunctions
Downloading application program If the red and green LED of both MMC-120 is ON, it is not possible
to download the software from the MBC-110 to the two MMC-120.
The MBC-110 wrongly detects two boot loaders.
Carry out the following procedure:
1. Disconnect the MMC-120 of the pedestrian barrier with the
slave function from the CAN bus.
2. Download software from the MBC-110 to the connected
MMC-120.
3. Switch off power supply.
4. Re-connect the MMC-120 of the pedestrian barrier with the
slave function.
5. Switch on power supply.
6 Download software from the MBC-110 to the MMC-120 of the
pedestrian barrier with slave function.
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Repair
14 Repair
14.1 Safety
General
WARNING!
WARNING!
Danger by inappropriate maintenance!
Inappropriate repair can cause severe injuries or
death.
Therefore:
– Only qualified personnel, authorised by the
operator and instructed appropriately, may carry
out repair tasks.
– Prior to work, ensure that there is sufficient
assembly space.
– Pay attention to tidiness and cleanness at the
assembly site! Loosely stacked or lying around
components and tools are accident sources.
– If components have been replaced: Pay
attention to correct installation of the spare
parts. Reinstall all fastening elements correctly.
– Before restarting, ensure that all doors locked
properly.
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Repair
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
Risk of crushing
CAUTION!
CAUTION!
Risk of crushing!
A moving drive unit can cause crushing.
Therefore:
– Block drive unit during maintenance work
– During work at basic, center and transition
module always disconnect the power supply of
the neighbouring pedestrian barrier with master
function.
– The drive unit of the pedestrian barrier with
master function could be restarted by the drive
unit of the pedestrian barrier with slave function.
Personal protective equipment The following must be worn during all repair work:
Work clothes
Protective gloves
Safety shoes.
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Repair
Mag00026
4
Fig. 31: Definition left and right end housing, central housing
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Repair
2
3
Mag00036
5
1 Top cover
2 Connecting screw end housing central housing
3 Mains switch on mounting plate "Master"
4 End housing
5 Lower central screw
6 Plug for light barriers (ST1 ST4)
Assemble end housing Assemble end housing in reverse order as at dismantling. Refer
also to Page 35, Fig. 11.
1. Assemble end housing. Pay attention that no cable or plug is
pinched.
2. Tighten lower central screw.
3. Tighten connecting screws "end housing central housing" in
both upper corners.
4. Insert plug for the Barrier End Display.
5. Insert plug for the light barriers (ST1 ST4).
6. Close top cover.
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Repair
Risk of breakage
NOTE!
NOTE!
Risk of breakage of the glass wings!
The glass wings can fall down and break while
being inappropriately dismantled and assembled.
Therefore:
– Secure the glass wings against falling down
while being dismantled and assembled by the
help of a second person.
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Repair
Mag00027
1 Holding screws
2 Mounting panel
6. Block the drive unit.
The fixing screw must align and engage with the fixing bore in
the L-lever. Loosen the counter nut to turn the fixing screw.
Counter screw with the counter nut, so that the drive unit is
blocked with a maximum of free play as much as possible.
Mag00032
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Repair
Dismantle glass wings To change the glass wing, the left end housing must be dismantled
from the center housing.
1. Switch off power supply.
2. Secure the glass wings against falling down by the help of a
second person.
3. Dismantle end housing. Refer to Page 91, Chapter 14.2.
4. Block drive unit. Refer to Page 93, Chapter 14.3.
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Repair
5. Loosen the nuts for the cover strip carrier. Do not remove the
nuts.
6. Loosen the screws on the clamping strip starting at the bottom
and working upwards. Do not remove screws.
1
1
2
Mag00028
Assemble glass wing 1. Stick the glass wing into the appropriate clamping strip.
Secure the glass wings against falling down by the help of a
second person. Refer to Page 94, Fig. 34.
2. Tighten highest and lowest clamping screw, so that the glass
wing is fixed but can be positioned.
3. Position the glass wing. Set the following measures between
housing and glass wing:
MPH Standard: 150 mm
MPH Wide: 190 mm
Due to manufacturer tolerances, there may be differences.
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Repair
4. Take the drive unit off its block. Loosen fixing screw. Refer to
Page 94, Fig. 34. Make sure that the counter nut is tightened
again to prevent unintended turning of the fixing screw.
5. Position drive unit at "glass wing open" and check if the glass
wing squares up with the housing to the passage side.
6. Should the glass wing not square up with the housing repeat
steps 2 to 5 to correct the appropriate difference.
7. Tighten the clamping screws progressively and alternately to a
torque of approx. 15 Nm. Refer to Page 96.
8. Hinge cover strip to carrier pin. Refer to Page 99, Fig. 38.
9. Move carrier to the highest position, so that the carrier pin
abuts upon the edge of the panel.
10. Tighten fastening nuts. Pay attention that the carrier abuts on
the glass wing edge.
1
2
5
Mag00023
1 Carrier pin
2 Carrier
3 Cover strip
4 L-lever
5 Fixing screw of the drive unit
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Repair
Risk of breakage
Attention!
Attention!
Risk of breakage of the anti-climb panel!
The anti-climb panel can break if it cants.
Therefore:
– Do not cant the anti-climb panel while being
dismantled or assembled.
2
Mag00033
1 Anti-climb panel
2 Hexagon head screws
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Repair
1
2
Mag00023
1 Carrier pin
2 Carrier
3 Cover strip
4 L-lever
5 Fixing screw of the drive unit
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Repair
Dismantle motor To change the motor, dismantle the left end housing from the
central housing.
1. Switch off power supply.
2. Secure glass wings against falling down e.g. by the help of a
second person.
3. Dismantle end housing. Refer to Page 91, Chapter 14.2.
4. Block drive unit. Refer to Page 93, Chapter 14.2.
5. Undo screw clamping the motor lever on the motor shaft.
Repair
6. Disconnect all wiring and connectors from the rear end of the
motor.
7. Remove the four screws of the motor fixing.
Mag00031
Fig. 40: Rear end of the motor
Repair
NOTE!T
The program MBC-Flasher is for disposal of the
MBC-110 and the MMC-120. Update the software
of the MBC-110 using this program. The software
of the MBC-110 always contains the appropriate
software for the MMC-120. For further information
contact your authorized dealer or MAGNETIC
directly.
Spare parts
15 Spare parts
WARNING!
WARNING!
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also
impair safety.
Therefore:
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorised dealers or directly from the
manufacturer. Refer to Page 2 for address.
NOTICE!
NOTICE!
Danger for the environment by hazardous
materials!
Incorrect handling of environmentally hazardous
materials, in particular incorrect disposal, can
substantially damage the environment.
Therefore:
– Observe the valid environmental directives.
– After appropriate disassembly the parts have to
be recycled.
– Separate the recyclable fraction and send for
recycling.
– Dispose lubrication and grease properly.
– Take immediate suitable measures, if
environmentally hazardous materials are
inadvertently released into the environment. In
case of doubt, inform the responsible local
authority about the damage.
Risk of fire
WARNING!
WARNING!
Risk of injury by fire!
Incorrect disposal of combustible or flammable
materials can cause fire and therefore severe
injuries or death.
Therefore:
– Dispose combustible or flammable materials
correctly and not with normal rubbish.
NOTE!
For expert information regarding disposal of electric
equipment contact MAGNETIC or competent
electricians.
erklärt hiermit, dass das von ihm gelieferte Produkt/ herewith declares, that the product supplied by himself
eine für sich allein nicht funktionsfähige Maschine im Sinne der EG-Maschinenrichtlinie 98/37EG ist und
aus diesem Grund noch nicht in allen Teilen den einschlägigen Bestimmungen dieser Richtlinie entspricht.
Die Inbetriebnahme dieser Maschine ist daher solange untersagt, bis festgestellt wurde, dass die Maschine
nach ihrer Fertigstellung, für sich allein oder im Rahmen einer Gesamtmaschine, funktionsfähig ist und den
Bestimmungen der Maschinenrichtlinie, sowie ihrer nachfolgenden Änderungsrichtlinien entspricht./ is
inoperable on its own for the purpose of the EC Machinery Directive 98/37/EC. Therefore it does not yet comply with all corresponding
regulations of this directive. Consequently, it is prohibited to commission the machine on its own or as a part of a complete machine,
before it is secured that the machine, after its completion, is operable and fully complies with the regulations of the EC Machinery
Directive including any subsequent changes to the directive.
Die Maschine ist konform mit den folgenden EG-Richtlinien/ The machine is in accordance with the following EC
directives:
Angewandte harmonisierte Normen (oder Teile daraus)/ Realized harmonized norms (or parts of them):
EN ISO 12100-2 (2004-04)
Sicherheit von Maschinen - Grundbegriffe, allgemeine Gestaltungsleitsätze- Teil 2: Technische
Leitsätze/ safety of machinery - basic concepts, general principles for design - part 2: technical principles
EN 60204-1 (2007-06)
Sicherheit von Maschinen - Elektrische Ausrüstung von Maschinen- Teil 1: Allgemeine Anforderungen/
Safety of Machinery - Electrical Equipment of Machines- Part 1: Specifications for General Requirements
EN 61000-6-2 (2006-03)
Elektromagnetische Verträglichkeit (EMV)- Teil 6-1: Fachgrundnormen- Störfestigkeit für
Industriebereich/ Electromagnetic compatibility (EMC) - Part 6-1: Generic standards - Immunity for industrial environments
EN 61000-6-3 (2007-09)
Elektromagnetische Verträglichkeit (EMV)- Teil 6-3: Fachgrundnormen- Störaussendung für
Wohnbereich, Geschäfts- und Gewerbebereiche sowie Kleinbetriebe/ Electromagnetic compatibility (EMC) - Part
6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments
Diese Erklärung ist keine Zusicherung von Eigenschaften im Sinne des Produkthaftungsgesetzes. Die
Sicherheitshinweise der Bedienungsanleitung sind zu beachten./ This declaration is not a guarantee of characteristics
in the sence of product liablity law. The safety regulations of the operations manual/maintenance instructions have to observed.
Appendix
18 Appendix
18.1 Wiring diagram
Wiring diagram refer to separate appendix.
Index
Index
A Emergency..........................................................75
Access-control devices.......................................57 Emergency input.................................................54
Anti-climb panel ..................................................25 Empty............................................................36, 37
Assemble ..................................................43, 98 Empty conduits ...................................................34
Changing.........................................................98 End housing
Dismantle ........................................................98 Assemble ........................................................58
Assembly and installation Assemble ........................................................92
Post-installation check ....................................58 Dismantle ..................................................38, 91
Required steps................................................34 Left ..................................................................91
Assembly on the foundation ...............................39 Right ................................................................91
Attempted break-in .............................................75 End module.........................................................26
Environmental protection ....................................12
B
F
Basic module ......................................................26
Blocking the drive unit ........................................41 Foundation............................................. 34, 35, 40
Foundation plan ............................................36, 37
C Function ..............................................................27
CAN bus addressing...........................................86 G
CAN bus termination ..........................................86
Center module ....................................................26 Gate End Display (GED)...............................25, 28
Central housing ............................................40, 91 General .................................................................7
Changing Glass wing ..........................................................25
Logic controller MBC-120 .............................102 Glass wings
Motor controller MMC-120 ............................101 Assemble ..................................................44, 96
Cleaning..............................................................78 Changing.........................................................95
Connection .........................................................50 Dismantle ........................................................95
Control system....................................................28 Ground frame......................................................40
Control wiring......................................................51 H
Copyright protection .............................................9 Hazard notes ......................................................16
Cover strip Homing................................................................74
Assemble ..................................................45, 99
Changing.........................................................99 I
Dismantle ........................................................99 Identification........................................................20
Customer service................................................11 Instructed people ................................................14
D Intended use .......................................................13
Decommissioning .............................................103 L
Design.................................................................25 Lane configuration ..............................................25
Digital inputs .......................................................53 Liability ..................................................................9
Dimensions.........................................................22 Light barriers
DIP switch block S1............................................61 Function ..........................................................73
DIP switch block S2............................................63 M
Display elements ................................................28
Maintenance .......................................................76
Disposal ............................................................103
Maintenance schedule........................................79
Drive unit.......................................................42, 94
Malfunction
E Logic controller MBC-110................................81
Electrical connection...........................................49 Pedestrian gate ...............................................80
Post-installation check ....................................58 Malfunction – Motor controller MMC-120 ...........87
Technical data.................................................23 Malfunctions........................................................80
Electrical specialists ...........................................14 Manufacturer's declaration ........................ 11, 105
Index
MBC-110 S
Connecting customer's control wiring ............ 51 Safety ................................................................. 13
Display error codes ........................................ 82 Assembly and installation............................... 32
Display software version ................................ 82 Configuration .................................................. 59
Malfunction ..................................................... 81 Electrical connection ...................................... 47
MMC-120 Maintenance ................................................... 76
Malfunction ..................................................... 87 Repair ............................................................. 89
MOSFet outputs................................................. 57 Start-up and operation.................................... 71
Motor Safety notes
Assemble...................................................... 101 Transport ........................................................ 29
Changing ...................................................... 100 Scope of delivery ............................................... 10
Dismantle ..................................................... 100 Spare parts................................................. 10, 103
Mounting panel ............................................ 42, 94 Specialised staff ................................................. 14
O Start-up .............................................................. 72
Obstruction detection......................................... 75 Storage............................................................... 31
Occupational safety ..................................... 15, 16 Switching off....................................................... 72
Operating conditions Switching on....................................................... 72
Technical data ................................................ 24 T
Operating instructions.......................................... 7 Tailgating............................................................ 70
Operating mode ................................................. 64 Technical data.................................................... 22
Operating personnel Transition module standard / wide ..................... 26
Requirements ................................................. 14 Transition module wide / standard ..................... 26
Operation ..................................................... 72, 74 Transport............................................................ 31
P Transport inspection .......................................... 30
Pedestrian gate (module) .................................. 25 Type code .......................................................... 21
Performance data Type plate .......................................................... 20
Technical data ................................................ 24 U
Personal protective equipment .......................... 15 Unauthorised access attempts........................... 70
Pictogram explanation ......................................... 8 Unpacking .......................................................... 38
Position
Light barriers .................................................. 54 W
Programme mode MPH ..................................... 73 Warning notes ...................................................... 8
Pulse storage ............................................... 74, 75 Warranty............................................................... 9
R Warranty conditions ........................................... 11
Weight
Reference run .................................................... 74 Technical data ................................................ 24
Relay outputs ..................................................... 56 Wiring diagram ................................................. 106
Resolver........................................................... 100