Telescopic Line EN
Telescopic Line EN
Telescopic Line EN
General catalogue
English
Interactive catalogs
on: www.rollon.com
TO SUPPORT YOU,
WE DESIGN AND PRODUCE
An industrialized process with various levels
of customization
Values
For over 40 years, Rollon has adopted an
approach entailing responsibility and ethi-
cs in the design and production of our line-
Applications
ROBOTICS
INDUSTRIAL MACHINERY
LOGISTICS RAILWAY
High-level technical consulting
and cross-competence allow us
COLLABORATION
to identify the needs of our clients
and transform them into guidelines
for continuous exchange, whileour
SOLUTIONS
APPLICATIONS
MEDICAL
SPECIAL VEHICLES
AERONAUTICS
DIVERSIFIED LINEAR SOLUTIONS
FOR EVERY APPLICATION REQUIREMENT
Linear Line
Linear and curved rails with ball and
roller bearings, with hardened raceways,
high load capacity, self-alignment, and
capable of working in dirty environments.
Telescopic Line
Telescopic rails with ball and roller bearings,
with hardened raceways, high load capacities, low
bending, resistant to shocks and vibrations. For
partial, total or extended extraction up to 200% of
the length of the guide.
Linear actuators and automation systems
Actuator Line
Linear actuators with different rail
configurations and transmissions,
available with belt, screw, or rack
and pinion drives for different needs
in terms of precision and speed.
Rails with bearings or ball recycle
systems for different load capacities
and critical environments.
5 Technical instructions
Telescopic rail selection, Static load check TR-36
Deflection TR-37
Static load TR-38
Service life TR-39
Speed, Extension and extraction force,
Double-sided stroke, Temperature TR-42
Anticorrosive protection, Lubrication, Clearance and preload TR-43
Fixing screws TR-44
Installation instructions TR-45
Ordering key
Ordering key with explanations TR-47
Hegra Rail
1 Product explanation
Hegra Rail
Partial and full extension guides of different types HR-2
3 Technical data
Performance characteristics and notes HR-6
4 Load capacities and dimensions
HTT HR-7
HVC HR-11
H1C HR-16
FrontespizioHegra.indd 1 28/09/2018 13:17:25
H1T HR-18
H2H HR-22
LTH HR-24
HGT HR-31
LTF HR-35
HGS HR-37
5 Accessories
Locking, driving disc, damping HR-39
6 Technical information
Selecting a suitable telescoping rail, Mounting tolerances,
Life cycle, Load capacity, HR-40
Deflection, Operating temperature, Corrosion protection,
Ball cage displacement, Moving force, Lubrication, Clearance and preload HR-41
Maintenance intervals, Assembly information HR-42
Ordering key
Ordering key with explanations HR-43
Telerace
1 Product explanation
Telerace
Telerace roller telescopic slides TLR-2
3 General characteristics
TLR-TLQ series TLR-5
TLN-TQN and TLAX-TQAX series TLR-6
Guida Prodotti
4 Dimensions and load capacity
TLR TLR-7
www.rollon.com
TLQ TLR-10
TLN TLR-13
TQN TLR-15
TLAX TLR-18
TQAX TLR-20
Sizing of telescopic applications TLR-22
Verification of load capacity, Speed TLR-23
Lifetime calculation TLR-24
Ordering key
Light Rail
1 Product explanation
Light telescopic rails, with full or partial extension LR-2
Light Rail
3 Technical data
Performance characteristics and notes LR-5
Ordering key
Ordering key with explanations LR-16
Cold
DSC DSC43 43 n ++ n n
100% Draw
DBN22 22
DBN28 28 Cold
DBN n ++ n n
DBN35 100% 35 Draw
DBN43 43
Cold
DMS DMS63 63 n ++ n n
100% Draw
DSE28 28
DSE35 35 Cold
DSE n ++ n n
DSE43 150 43 Draw
DSE63 63
Reported data must be verified according to the application. n standard steel B stroke in both directions
* The maximum value is defined by the application. For more information, please contact our technical department. X stainless steel BM stroke in both directions
A aluminum with driving disc
ardene
d
tion h
racew
uc
ay
s Ind
Material Stroke Snap Locking Damping Max. load Max. Max. Max. Rigidity Operating
direction closed closed capacity per pair rail length stroke extension (deflec- tempera-
position position [N] [mm] [mm] speed* tion) ture
[m/s] [°C]
X A B BM C0rad C0ax
T
n 562 472 770 788 0,8 L
1244 1074 1170 1202 0,8
n
+ -20°C/+170°C R
n 1334 1120 1490 1518 0,8
n 2662 2558 1970 2026 0,8
L
R
C0rad
C0ax
Technical features overview
HTT050 50
HVC045 45
HVC075 75
Machined,
H1C*1 H1C075 75 cold drawn & ++
150%
bended sheetmetal
H1T060 60
H1T080 80
H1T*1 150 % to ++
H1T100 200 % 100
H1T150 150
Machined &
cold drawn
LTH30 30
LTH45 45
LTH Cold drawn ++
LTH30S 100 % 30
LTH45S 45
HGT060 60
HGT080 80
HGT100 100
Machined &
HGT HGT120 120 ++
100 % cold drawn
HGT150 150
HGT200 200
HGT240 250
H
2600 - 1500 2250
R
3200 - 1500 2250
0,5 ++ -20°C/+170°C
5500 - 2000 3000
steel B stroke in both directions EG snap on closed position VG locking closed position DG damping closed position
X stainless steel BM stroke in both directions EO snap on opened position VO locking opened position
A aluminum with driving disc EB snap on both positions VB locking both positions
C0rad
C0ax
Technical features overview
Product Family Product Section Type Rollon NOX Balls Rollers Steel
hardening*1
TLR18 18
Cold
TLR TLR28 28 n +++ n n
100% Draw
TLR43 43
TLQ18FF 18
Cold
TLQ TLQ28 28 n + n n
80% A 120% Draw
TLQ43 43
TLN30 30
Formed
TLN n + n n
Sheetmetal
TLN40 100% 40
Telerace
TQN30 30
Formed
TQN n + n n
80% A 120% Sheetmetal
TQN40 40
TLAX26 26
Formed
TLAX + n
100% Sheetmetal
TLAX40 40
TQAX26 26
Formed
TQAX + n
80% A 120% Sheetmetal
TQAX40 40
Reported data must be verified according to the application. n standard steel B stroke in both directions
*1 High dept nitride hardening treatment and oxidation. X stainless steel BM stroke in both directions
*2 Also available in TLN.HP version with greater load capacity. A aluminum with driving disc
* 3 The maximum value is defined by the application. For more information, please contact our technical department.
Formed
LPS LPS38 38 ++ n n
50% Sheetmetal
LFS46 46
LFS57 57 Formed
Light Rail LFS
LFS58 100% 58 Sheetmetal
++ n n
LFS70 70
Formed
LFX LFX27 27 ++ n
100% Sheetmetal
Reported data must be verified according to the application. n standard steel B stroke in both directions
* The maximum value is defined by the application. For more information, please contact our technical department. X stainless steel BM stroke in both directions
A aluminum with driving disc
Material Stroke Suitable for Suitable Damping Max. load Max. Max. Max. Rigidity Operating
direction variable stroke for vertical closed capacity per pair rail length stroke extension (deflection) temperature
cycles stroke position [N] [mm] [mm] speed*3 [°C]
[m/s]
X A B BM C0rad C0ax
C0rad
C0ax
T
Material Stroke Snap Locking Damping Max. load Max. Max. Max. Rigidity Operating
L
direction closed position closed capacity per pair rail length stroke extension (deflec- tempera-
R
position [N] [mm] [mm] speed* tion) ture
[m/s] [°C]
X A B BM C0rad C0ax
C0rad
C0ax
Telescopic Rail
1 Product explanation
Product explanation
Telescopic Rail: Seven models with full and partial extension
Fig. 1
The Telescopic Rail product line is made up of seven models with full and Preferred areas of application of the Telescopic Rail product family:
partial extension and various cross-sections and intermediate elements in ■ Railcars (e. g. maintenance and battery extensions, doors)
S-shape, I-beam or square. High loads in combination with cost-efficiency ■ Construction and machine technology (e.g., housings and doors)
and free movement have long been the outstanding properties of the Te- ■ Logistics (e.g., extensions for containers or gripper movements)
lescopic Rail product line. ■ Automotive technology
■ Packaging machines
The most important characteristics: ■ Beverage industry
■ High load capacity with low deflection ■ Special machines
■ Rigid intermediate elements
■ Standardized hole locations
■ Zero-play running even with maximum load
■ Space saving design
■ High reliability
TR-2
Telescopic Rail
ASN
Partially extending telescopic rail consisting of a guide rail and a slider.
This compact and simple design allows for very high load capacities.
When the guide rail is mounted to a structure a very high rigidity system
is created.
Fig. 2
T
R
DS
Fully extending telescopic rail consisting of a fixed guide rail, an identical
moving guide rail, and an S-shaped intermediate element. This has a high
moment of inertia and high rigidity in a slim size. This results in a high
loading capacity with low deflection in the extended state.
The DS series is available in three different designs: DSS version with sin-
gle direction stroke, DSB version with single direction stroke and locking Fig. 3
capability in the extended state, and DSD version with double direction
stroke. DS…S version available with reinforced and damped stainless
steel end stops.
DSE
Telescopic rail with a 150% extension of it’s length, made by four ele-
ments. It has a high rigidity, thanks to the intermediate elements with a
high moment of inertia, in a streamlined shape.
This results in a high load capacity, with reduced bending even when the
telescopic guide is fully extended.
Fig. 4
DSC
Fully extending telescopic rail consisting of a compact and flexurally rigid
intermediate element that connects two different sized guide rails with
each other as a fixed and moving element.
This design makes it possible to reduce all components to the necessary
size and length for achieving the full stroke. The DSC series features high
Fig. 5
rigidity and a high load capacity in a compact size. This results in an opti-
mal combination of performance and weight reduction.
TR-3
1 Product explanation
DE
Fully extending telescopic rail consisting of two guide rails, which are
mounted on an I-beam profile to form the intermediate element, one mo-
veable slider and one fixed slider which mounts onto the structure. The
square cross-section allows a compact size with high load capacities and
low deflection, especially with radial loading. Also available with a double
stroke design, which includes an eccentrically located driving disc for si- Fig. 6
multaneous movement. For double sided extensions, a dedicated DE...D
version is available with a driving disc.
DE…S version available with reinforced and damped stainless steel end
stops.
DBN
Fully extending telescopic rail consisting of two guide rails, one which is
fixed to a structure, and one which is moveable, and two sliders which are
mounted together and form the intermediate element. The size is similar
to the DE series and offers good protection from contamination of the
ballcage.
Fig. 7
DMS
Heavy load telescopic consisting of elements from the ASN series and
an extremely rigid I-beam profile as the intermediate element. This fully
extending telescopic rail is used to accept very heavy loads with low de-
flection.
Fig. 8
TR-4
Telescopic Rail
T
R
43
35
28
22
29
63
Fig. 13
ASN63
Load capacities p. TR-10
22 26
35
43
28
22
17 22,5 28
58
104
120
84
63
28
208
100
22
Fig. 22 Fig. 23 Fig. 24 Fig. 25
DSS63 DSC43 DBN22 DBN28
Load capacities p. TR-13 Load capacities p. TR-21 Load capacities p. TR-32 Load capacities p. TR-32
63
44
34
43
200
35
Overextending guides
30 39,5 50 69
104
208
120
84
TR-6
Telescopic Rail
Technical data
T
R
Intermediate element
Fixed element
Movable element
Balls
Internal ballcages
Fig. 33
TR-7
4 Dimensions and load capacity
Set screw*
My
C0rad
C0ax
Mz
Mx
25 80 80 25
* Remove the set screw to reach all the fixing holes. See also assembly instructions on page TR-45f. Fig. 34
Type Size Length Stroke Load capacity and moments for a pair of rails No. of
L H holes
[mm] [mm] C0rad C0ax Mx* My Mz
[N] [N] [Nm] [Nm] [Nm]
TR-8
Telescopic Rail
Type Size Length Stroke Load capacity and moments for a pair of rails No. of
L H holes
[mm] [mm] C0rad C0ax Mx * My Mz
[N] [N] [Nm] [Nm] [Nm]
TR-9
4 Dimensions and load capacity
Type Size Length Stroke Load capacity and moments for a pair of rails No. of
L H holes
[mm] [mm] C0rad C0ax Mx* My Mz
[N] [N] [Nm] [Nm] [Nm]
TR-10
Telescopic Rail
ASN
E2
E2
I I
E
1
E
1
T
R
V1
C2
V1
C2
F
B
J
J
F
F
B
J
J
F
G G
G G
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 35
2
Fixing holes (C) for socket cap screws according to DIN 7984. Alternative fixing with Torx® screws in special design with low head (on request)
TR-11
4 Dimensions and load capacity
DSS
DSS with one-sided extension (single stroke)
C0rad
25 80 80 80 25
Length L Stroke H
Fig. 36
Type Size Length Stroke Load capacity Accessi- Type Size Length Stroke Load capacity Accessi-
L H for a pair of rails ble holes L H for a pair of rails ble holes
[mm] [mm] C0rad / total [mm] [mm] C0rad / total
[N] [N]
TR-12
Telescopic Rail
Type Size Length Stroke Load capacity Accessi- Type Size Length Stroke Load capacity Accessi-
L H for a pair of rails ble holes L H for a pair of rails ble holes
[mm] [mm] C0rad / total [mm] [mm] C0rad / total
[N] [N]
DSS
DSS with one-sided extension (single stroke)
Tab. 9
K
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 37
TR-13
4 Dimensions and load capacity
A
J
DSS...S
V¹
... S-Version with reinforced and damped stainless steel limit blocks
D
B
Length L
K
C0rad
25 80 80 80 80 80 80 25
Length L Stroke H
Fig. 38
TR-14
Telescopic Rail
DSS...S
...S version with reinforced and damped stainless steel end stops
T
J
R
V¹
D
B
Length L
K
25 80 80 80 80 80 80 25
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 39
TR-15
4 Dimensions and load capacity
DSB
B version with locking system for closed position
Fmax
E L
in closed position
C
Total length
Fig. 40
J
V1
V1
V1
V1
D
D
B
Unlocking lever
K
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 41
The DSB is built on the DSS design. The same load capacities, cross- Please observe right or left installation for version DSB.
sections and available rail lengths apply (see pg. TR-12ff). Data in Table The maximum load on the locking when closed is indicated by Fmax.
12 are based on the special features of the locking mechanism.
TR-16
Telescopic Rail
DSD
DSD with double direction stroke (double stroke)
T
C0rad R
25 80 80 80
Fig. 42
Type Size Length Stroke Load capacity Accessi- Type Size Length Stroke Load capacity Accessi-
L H for a pair of rails ble holes L H for a pair of rails ble holes
[mm] [mm] C0rad / total [mm] [mm] C0rad / total
[N] [N]
TR-17
4 Dimensions and load capacity
Type Size Length Stroke Load capacity Accessi- Type Size Length Stroke Load capacity Accessi-
L H for a pair of rails ble holes L H for a pair of rails ble holes
[mm] [mm] C0rad / total [mm] [mm] C0rad / total
[N] [N]
DSD
DSD with double direction stroke (double stroke)
A
Type Size Cross-section Weight
per single
A B K D J V guide
[mm] [mm] [mm] [mm] [mm] [kg/m]
J
Tab. 17
Please note the technical information “Double-sided stroke” on page TR-42
K
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 43
TR-18
Telescopic Rail
DSE
E version with extra stroke
L T
25 80 80 80 80 80 80 25 R
C0rad
25 80 80 80 80 80 80 25
Stroke H Length L
Fig. 44
Type Size Length Stroke Load capacity No. of No. of Type Size Length Stroke Load capacity No. of No. of
L H for a pair of rails holes holes L H for a pair of rails holes holes
[mm] [mm] C0rad fixed mobile [mm] [mm] C0rad fixed mobile
[N] part part [N] part part
TR-19
4 Dimensions and load capacity
Type Size Length Stroke Load capacity No. of No. of Type Size Length Stroke Load capacity No. of No. of
L H for a pair of rails holes holes L H for a pair of rails holes holes
[mm] [mm] C0rad fixed mobile [mm] [mm] C0rad fixed mobile
[N] part part [N] part part
DSE
E version with extra stroke
L (left rail) R (right rail) Type Size Cross-section Weight
per single
A B K D J F V1 guide
V1
J
J
V1
D
B
Tab. 22
A A
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 45
Please observe right or left installation for version DSE.
TR-20
Telescopic Rail
DSC
Length L
C0rad 25 80 80 80 80
T
Stroke H Lenght fixed element R
C0ax
25 80 80 80 80 80 80
Lenght movable element
Fig. 46
Type Size Length Stroke Load capacity for a pair of rails Fixed element Movable element
L H
[mm] [mm] C0rad C0ax Accessible holes Length Accessible holes Length
[N] [N] / total [mm] / total [mm]
TR-21
4 Dimensions and load capacity
DSC
J A
V¹
B
F
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 47
TR-22
Telescopic Rail
DE
Set screw*
13,6
M5 20 X
T
C0rad R
X 20 M5
13,6
C0ax
25 80 80 25
Length L Stroke H
* Remove the set screw to reach all the fixing holes. See also assembly instructions on page TR-45f. Fig. 48
Type Size Length Stroke Load capacity for a pair of rails No. of Type Size Length Stroke Load capacity for a pair of rails No. of
L H holes L H holes
[mm] [mm] C0rad C0ax [mm] [mm] C0rad C0ax
[N] [N] [N] [N]
TR-23
4 Dimensions and load capacity
Type Size Length Stroke Load capacity for a pair of rails No. of Type Size Length Stroke Load capacity for a pair of rails No. of
L H holes L H holes
[mm] [mm] C0rad C0ax [mm] [mm] C0rad C0ax
[N] [N] [N] [N]
TR-24
Telescopic Rail
DE
DE 22-43 DEF 63
A
A A
A
T
V1
R
V1
F
B
B
F
B
B
F
G
G
G
G
22 22 22 6.5 M4 M4 2.64
28 26 28 7.5 M5 M5 4.04
DEF
DEV 35 34 35 10 M6 M6 6.10
DEM
43 44 43 13.5 M8 M8 10.50
63 58 63 10.5 M8 - 20.60
Tab. 30
TR-25
4 Dimensions and load capacity
DE...S
...S version with reinforced and damped stainless steel end stops
V¹
B
Length L
C0rad
65 80 80 65
G
C0ax
Stroke H
Fig. 50
TR-26
Telescopic Rail
Type Size Length L Stroke Load capacity for a pair of rails Slider A B No of
[mm] H [mm] [mm] [mm] holes
[mm] C0rad C0ax
[N] [N]
DE...S
...S version with reinforced and damped stainless steel end stops
28 26 28 7.5 M5 M5 4.04
DE...S 35 34 35 10 M6 M6 6.10
43 44 43 13.5 M8 M8 10.50
Tab. 34
V¹
B
Length L
65 80 80 65
G
1
Fixing holes (V) for
(A)countersunk head screws according to DIN 7991 Fig. for
through-hole 51 fixing screw* (B)
Stroke H TR-27
4 Dimensions and load capacity
DE...D
DED with double direction stroke (double stroke)
65 N° Pitch x 80 65
L (Rail length)
Slider length
Stroke H
A Fig. 52
V1
B
63 with all three versions of the fixing holes. This version is based on the
standard DE series version, but differs in the technical characteristics for
the construction methods. Please contact our technical service department
for more information.
Fig. 53
Type Size Length Stroke Load capacity Slider C No. of Type Size Length Stroke Load capacity Slider C No. of
L H for a pair of rails [mm] [mm] holes L H for a pair of rails [mm] [mm] holes
[mm] [mm] [mm] [mm]
C0rad C0ax C0rad C0ax
[N] [N] [N] [N]
290 292 836 586 250 45 3 290 303 890 624 250 45 3
370 376 1224 856 330 45 4 370 391 1322 926 330 45 4
450 460 1618 782 410 45 5 450 479 1760 1232 410 45 5
530 544 2014 658 490 45 6 530 543 2562 1534 490 45 6
610 628 1940 570 570 45 7 610 631 3012 1308 570 45 7
DEF...D 690 712 1706 500 650 45 8 690 719 3460 1140 650 45 8
DEV...D 28
DEM...D 770 796 1524 448 730 45 9 770 783 3302 1072 730 45 9
850 880 1376 404 810 45 10 DEF...D 850 871 2946 956 810 45 10
DEV...D 35
930 964 1256 368 890 45 11 DEM...D 930 959 2660 864 890 45 11
1010 1048 1154 338 970 45 12 1010 1023 2536 824 970 45 12
1090 1132 1068 314 1050 45 13 1090 1111 2322 754 1050 45 13
1170 1216 992 292 1130 45 14 1170 1199 2140 694 1130 45 14
Tab. 35 1250 1263 2060 668 1210 45 15
1330 1351 1916 622 1290 45 16
1410 1439 1790 582 1370 45 17
1490 1503 1734 562 1450 45 18
Tab. 36
TR-28
Telescopic Rail
Type Size Length Stroke Load capacity Slider C No. of Type Size Length Stroke Load capacity Slider C No. of
L H for a pair of rails [mm] [mm] holes L H for a pair of rails [mm] [mm] holes
[mm] [mm] [mm] [mm]
C0rad C0ax C0rad C0ax
[N] [N] [N] [N]
290 301 1002 702 240 40 3 610 602 7688 5382 558 39 7
370 401 1400 980 320 40 4 690 682 9236 6466 638 39 8
450 471 2318 1622 400 40 5 770 762 10796 6514 718 39 9
T
530 541 3312 2318 480 40 6 850 842 12362 5890 798 39 10 R
610 641 3696 2484 560 40 7 930 922 13934 5374 878 39 11
690 711 4724 2280 640 40 8 1010 1002 15512 4942 958 39 12
770 781 5784 2108 720 40 9 1090 1082 14386 4574 1038 39 13
850 881 5506 1830 800 40 10 1170 1162 13388 4256 1118 39 14
930 951 5166 1718 880 40 11 1250 1242 12520 3980 1198 39 15
DEF...D 63
1010 1021 4866 1618 960 40 12 1330 1322 11758 3738 1278 39 16
DEF…D 1090 1121 4360 1450 1040 40 13 1410 1402 11084 3524 1358 39 17
DEV...D 43
DEM...D 1170 1191 4144 1378 1120 40 14 1490 1482 10482 3332 1438 39 18
1250 1261 3948 1312 1200 40 15 1570 1562 9942 3160 1518 39 19
1330 1361 3608 1200 1280 40 16 1650 1642 9456 3006 1598 39 20
1410 1431 3458 1150 1360 40 17 1730 1722 9014 2866 1678 39 21
1490 1501 3322 1104 1440 40 18 1810 1802 8612 2738 1758 39 22
1570 1601 3076 1024B 1520 40 19 1890 1882 8244 2620 1838 39 23
C
A
1650 1671 2968 986 1600 40 20 1970 1962 7906 2514 1918 39 24
1730 1741 2866 952 1680 40 21 Tab. 38
änge
DED version D Hub
28 26 28 M5 M5 4.04
35 34 35 M6 M6 6.10
DE...D
43 44 43 M8 M8 10.50
V1
B
63 58 63 M8 - 20.60
Tab. 39
There are three options for mounting holes available for the
DE...D series in sizes 28 to 43:
Version DEF with threaded holes,
Version DEV with counter-sunk holes,
Version DEM, both variants (mixed).
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 54 Size 63 is only available with threaded holes.
TR-29
4 Dimensions and load capacity
DE...Z
Version Z with synchronized full extension
13,6
M5 20 X
C0rad
X 20 M5
13,6
C0ax
25 80 80 25
Length L Stroke H
Fig. 55
TR-30
Telescopic Rail
DE...Z
DE...Z Version Z with synchronized full extension
T
R
F1
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 56
* Max fixing screw length 10mm
DEF...Z 43 44 43 M8 10.50
Tab. 41
DEF43Z with threaded holes is available in left and right version:
DEF43Z….L
DEF43Z….R
TR-31
4 Dimensions and load capacity
DBN
Set screw*
C0rad
C0ax
25 80 80 25
* Remove the set screw to reach all the fixing holes. See also assembly instructions on page TR-45f. Fig. 57
Type Size Length Stroke Load capacity for No. of Type Size Length Stroke Load capacity for No. of
L H a pair of rails holes L H a pair of rails holes
[mm] [mm] [mm] [mm]
C0rad C0ax C0rad C0ax
[N] [N] [N] [N]
130 152 238 166 2 130 148 470 328 2
210 222 562 392 3 210 232 864 604 3
290 308 472 472 4 290 296 1244 1074 4
370 392 372 372 5 370 380 964 964 5
DBN 22 450 462 324 324 6 450 464 786 786 6
530 548 272 272 7 530 548 664 664 7
610 632 234 234 8 610 633 572 572 8
DBN 28
690 702 216 216 9 690 717 504 504 9
770 788 190 190 10 770 801 452 452 10
Tab. 42 850 866 426 426 11
930 950 388 388 12
1010 1034 356 356 13
1090 1118 328 328 14
1170 1202 304 304 15
Tab. 43
TR-32
Telescopic Rail
Type Size Length Stroke Load capacity No. of Type Size Length Stroke Load capacity No. of
L H for a pair of rails holes L H for a pair of rails holes
[mm] [mm] [mm] [mm]
C0rad C0ax C0rad C0ax
[N] [N] [N] [N]
210 254 804 562 3 210 246 1210 848 3
290 318 1334 1120 4 290 316 2228 1560 4
370 406 1044 1044 5 370 416 2600 1820 5
T
450 494 858 858 6 450 486 2662 2558 6 R
530 558 788 788 7 530 556 2386 2386 7
610 646 676 676 8 610 626 2164 2164 8
690 734 594 594 9 690 726 1824 1824 9
770 798 558 558 10 770 796 1690 1690 10
DBN 35 850 886 500 500 11 850 866 1576 1576 11
930 974 454 454 12 930 966 1386 1386 12
1010 1038 434 434 13 1010 1036 1308 1308 13
1090 1126 398 398 14 DBN 43 1090 1106 1238 1238 14
1170 1214 366 366 15 1170 1206 1118 1118 15
1250 1278 354 354 16 1250 1276 1066 1066 16
1330 1366 330 330 17 1330 1376 976 976 17
1410 1454 308 308 18 1410 1446 938 938 18
1490 1518 298 298 19 1490 1516 900 900 19
Tab. 44 1570 1586 868 868 20
1650 1686 806 806 21
1730 1756 780 780 22
1810 1856 730 730 23
1890 1926 708 708 24
1970 2026 668 668 25
Tab. 45
DBN
22 22 22 3 M4 2.64
V1
28 26 28 1 M5 4.04
DBN
35 34 35 2 M6 6.10
43 44 43 2.5 M8 10.50
B
Tab. 46
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 58
TR-33
4 Dimensions and load capacity
DMS
C0rad
25 80 80 80 80 80 80 80 80 80 80 80 80 25
Length L Stroke H
Fig. 59
Type Size Length Stroke Load capacity Fixed element Movable element
L H for a pair of rails
Accessible holes / Accessible holes /
[mm] [mm] C0rad
total total
[N]
TR-34
Telescopic Rail
DMS
L (left rail) A A
R (right rail)
A A
I I I I
J
Size 63 Size 63 R
C2
C2
C2
C2
B
D
D
V1
V1
V1
1
V
Movable element
Size 43
K
K
1
Fixing holes (V) for countersunk head screws according to DIN 7991 Fig. 60
2
Fixing holes (C) for socket cap screws according to DIN 7984. Alternative fixing with Torx® screws in special design with low head (on request)
Please observe right or left installation for version DMS.
TR-35
5 Technical instructions
Technical instructions
Using a pair of rails, the loading acts in the centre on both rails (see fig.
62, P).
The load capacity of a rail pair is:
P = C0rad
Fig. 61 Fig. 62
TR-36
Telescopic Rail
Deflection
If the load P acts vertically on the pair of rails (see fig. 65), the expected
elastic deflection in the extended state can be determined as follows:
q
f = ––– · P (mm)
t
T
R
Fig. 63
Whereby:
f is the expected elastic deflection in mm f P
q is a stroke coefficient (see fig. 66/67)
t is a factor depending on the model of the telescopic rail (see fig. 64)
Fig. 65
P is the actual load acting on the centre of a pair of rails, in N
Also refer to page TR-38 for checking the static load
For rails type DS, DE, DBN, DMS, DSC
q
DS28 t = 360 DBN22 t=6
DS35 t = 940 DBN28 t = 16
DS43 t = 1600 DBN35 t = 26
DS63 t = 8000 DBN43 t = 112
DE22 t = 16 DMS63 t = 7000
DE28 t = 34 DSC43 t = 1600
DE35 t = 108 DSE28 t = 20
DE43 t = 240 DSE35 t = 60
DE63 t = 1080 DSE43 t = 116
DSE63 t= 556
Fig. 64 Stroke in mm
Closed length in mm
Fig. 67
TR-37
5 Technical instructions
Static load
The telescopic extension of the various series allow different forces and and the mechanical strength. A safety factor, S0, is used to check the static
moments (see Sect. 4, Product dimensions, pg. TR-8ff). load, which takes into account the basic parameters of the application and
During the static tests the radial load capacity, C0rad, the axial load capa- is defined in more detail in the following table:
city, C0ax, and moments Mx, My and Mz indicate the maximum permissible
values of the loads; higher loads negatively effect the running properties
Safety factor S0
Tab. 49
The ratio of the actual load to maximum permissible load may be as large
as the reciprocal of the accepted safety factor, S0, at the most.
P0rad 1 P0ax 1 M1 1 M2 1 M3 1
≤ ≤ ≤ ≤ ≤
C0rad S0 C0ax S0 Mx S0 My S0 Mz S0
Fig. 68
The above formulas are valid for a single load case. If two or more of the
described forces act simultaneously, the following check must be made:
Fig. 69
TR-38
Telescopic Rail
Service life
The service life is defined as the time span between commissioning and In practice, the decommissioning of the bearing, due to its destruction or
the first sign of fatigue or wear indications on the raceways. The service extreme wear of a component, represents the end of service life.
life of a telescopic rail is dependent on several factors, such as the effec- This is taken into account by an application coefficient (fi in the formula
tive load, the installation precision, occurring shocks and vibrations, the below), so the service life consists of:
operating temperature, the ambient conditions and the lubrication. Calcu-
lation of the service life is based exclusively on the loaded rows of balls.
T
R
Fig. 70
Application coefficient fi
Shocks and vibrations, high-frequency direction change, very dirty environment 2.3 - 3.5
Tab. 50
If the external load, P, is the same as the dynamic load capacity, C0rad,
(which of course must never be exceeded), the service life at ideal opera-
ting conditions (fi = 1) amounts to 100 km.
Naturally, for a single load P, the following applies: W = P. If several external
loads occur simultaneously, the equivalent load is calculated as follows:
Pax M M2 M3
W = Prad + ( ––– + –––1 + ––– + –––) · C0rad
C0ax Mx My Mz
Fig. 71
TR-39
5 Technical instructions
TR-40
Telescopic Rail
TR-41
5 Technical instructions
Speed
The maximum operating speed is determined by the mass of the interme-
diate element, which moves with the movable rail. This reduces the ma-
ximum permissible operating speed with increasing length (see fig. 72). Speed (m/s)
Maximum acceleration: 1.2 m/s2
1.0
0.8
Geschwindigkeit (m/s) 0.6
0.4
0.2
Fig. 72
Double-sided stroke
For all designs allowing double-sided stroke, it must be noted that the The double-sided stroke in the ASN, DE and DBN series is achieved by
position of the intermediate element is defined only in the extended state. removing the set screw. For the DSD series, the double-sided stroke is
In the extended state, the intermediate element can protrude by half of its implemented by design adaptation. Double-sided stroke for series DMS
length on each side. Exception is the ASN series, which comes out as a on request. The DSB series are not available with double-sided stroke.
partial extension without an intermediate element and the custom design
of series DE with driving disc.
Temperature
■ ASN, DE, DBN series can be used up to an ambient temperature of
+170 °C (+338 °F). A lithium lubricant for high operating tempera-
tures is recommended for temperatures above +130 °C (+266 °F).
Minimum temperature with standard grease is -20 °C (-4 °F).
■ The DS, DSE, DSC and DMS series have a useable range of -20 °C to
+80 °C (-4 °F to +176 °F) due to of the rubber stop.
■ The DSS43S and DE...S series have a temperature range of applica-
tion from -20 ° C to + 50 ° C (-4 ° F to 122 ° F), due to the bumpers
in special resin.
TR-42
Telescopic Rail
Anticorrosive protection
■ All of our Telescopic Rail series have a standard anticorrosive protec- ■ Numerous application-specific surface treatments are available upon
tion by electrolytic galvanisation according to ISO 2081. If a higher request, e.g., FDA approved nickel plating for use in the food industry.
resistance to corrosion is required, the guides are available with Rollon For more information please contact Rollon technical support.
Aloy or chemical nickel treatment. For both versions stainless steel
balls are provided.
T
R
Lubrication
Recommended lubrication intervals are heavily dependent upon the am-
bient conditions, speed and temperature. Under normal conditions, lubri-
cation is recommended after 100 km operational performance or after an
operating period of six months. In critical application cases the interval
should be shorter. Please clean the raceways carefully before lubricating.
Raceways and spaces of the ball cage are lubricated with a lithium lubri-
cant of average consistency (roller bearing lubricant).
Preload classes
G1 Standard K1
Tab. 53
* for higher preload, contact Rollon technical support.
TR-43
5 Technical instructions
Fixing screws
The screws are included in the scope of supply. All other rails are fixed
with counter-sunk or cap head screws as per DIN 7991 or 7984. In size
L K
63 of the ASN and DMS series, Torx® screws with low head cap screws
are available on request (see fig. 73).
D
d
S
Fig. 73
63 M8 x 20 M8 x 1.25 13 20 5 T40
Tab. 54
22 3
28 6
10.9 35 10
43 25
63 30
Tab. 55
Size Bevel
(mm)
22 0.5 x 45°
28 1 x 45°
35 1 x 45°
43 1 x 45°
Bevel
63 1 x 45°
Tab. 56 Fig. 74
TR-44
Telescopic Rail
Installation instructions
In general and for ASN, DBN, DE, DMS, DSB, DSE
Fixed element
Load Structure T
R
* For models DMS, DSB, and DSE, please observe right or left side use Fig. 75
General ASN
■ Internal stops are used to stop the unloaded slider and the ball cage. ■ Series ASN accepts radial and axial loads and moments in all principle
Please use external stops as end stops for a loaded system. directions.
■ To achieve optimum running properties, high service life and rigidity, ■ The installation of two partial extensions on a profile provides a load
it is necessary to fix the telescopic rails with all accessible holes on a capable full extension. For individual solutions, please contact Rollon
rigid and level surface. technical support.
■ In order to reach all mounting holes for the ASN, DEV, DEM and DBN
series it is necessary to remove the locking screw in the rail during DE / DBN
assembly and then to reinsert it afterwards. ■ Series DE and DBN accept radial and axial loads.
■ Please observe the parallelism of the installation surfaces. The fixed ■ The functionality of custom design DE...D is only guaranteed if the
and movable rails fit to the rigid assembly construction. stroke available is completely used.
■ Telescopic Rail guides are suitable for continuous use in automatic
systems. For this, the stroke should remain constant in all moving cy- DS / DSE / DMS
cles and the operating speed must be checked (see pg. TR-42, fig. 72). ■ Series DS, DES, DMS accept radial loads. This should act in the vertical
The movement of the telescopic rails is enabled by internal ballcages, cross-sectional axis on the movable rails.
which could experience an offset from the original position with dif- ■ When installing make sure that the load is placed on the movable
fering strokes. This phase offset can have a negative effect on the element (the lower rail) (see fig. 75).
running properties or limit the stroke. If differing strokes occur in an The opposite assembly negatively affects the function.
application, the drive force must be sufficiently dimensioned in order ■ Installation must be done on a rigid structure using all accessible fixing
to appropriately synchronise the ballcage offset. Otherwise, an additi- holes.
onal maximum stroke must be planned regularly to ensure the correct ■ Pay attention to the parallel alignment during assembly with paired
position of the ballcage. application.
TR-45
5 Technical instructions
Installation instructions
For DSC
Fixed element
Extension direction
Fixed element
Load
Movable element
Right side system
Extension direction
Movable element
Fig. 76
DSC
■ The DSC series absorbs radial and axial loads, in which case radial
load directions are preferable.
■ Horizontal and vertical use is possible. Prior to vertical installation we
recommend inspection by the application engineers.
■ During installation make sure that the load is mounted on the movable
element (see Fig. 76). Reverse installation will impair proper functioning.
■ The installation must be performed on a rigid structure, using all ac-
cessible mounting holes.
■ Important: The length of the slider (fixed element) is different from the
system length. See Table 23 on page TR-21 for DSC load ratings. The
table also provides information on the accessible mounting holes.
■ Important: The slide (fixed element) must be mounted in the front positi-
on when the system is retracted in order to achieve the entire stroke.
■ Make sure the elements are aligned parallel during mounting.
TR-46
Telescopic Rail
Ordering key
Telescopic rails
DSB 28 690 885 NIC L
Right (R) or left (L) version (only for series DMS, DSB)
T
see pg. TR-7 Remarks R
Expanded surface protection is deviation from standard (ISO 2081)
see pg. TR-43, Anticorrosive protection
Special strokes
Special strokes are defined as deviations from standard stroke H. They are each available as multiples of the values in tab. 57 and 58.
These values are dependent on the spacing of the ballcage.
22 7.5 22 15
28 9.5 28 19
DSS
ASN 35 12 DE 35 24
DBN
43 15 43 30
63 20 63 40
Tab. 57 DE...S 35 22
Stroke modification of series DMS on request. 28 28.5
No stroke modification is possible for the DSD and DSC series. Each stro- 35 36
ke modification influences the load capacities stated in the catalogue. DSE
43 45
It is possible that after a stroke modification important fastening holes
63 60
might no longer be accessible. For more information please contact Rollon
Tab. 58
technical support.
TR-47
Hegra Rail
1 Product explanation
Product explanation
Fig. 1
The Hegra Rail product family consists of five product categories: partial, Preferred applications:
fully extending, overextending and heavy-duty rails as well as S-profiles. ■ Rail vehicles (maintenance and battery compartments)
Different versions in the single categories, such as design or materials, ■ Motor vehicle technology
also provide for increased customer benefits. ■ Construction and machine technology
■ Special purpose machinery
The most important characteristics:
■ High load capacity and minimal deflection
■ Different versions and materials
■ Compact design
■ Lightweight; smooth operation
■ Long life
■ High functional reliability
HR-2
Hegra Rail
Fig. 3
Overextending guides
Overextending guides with a stroke of up to 200 % of the closed teles-
coping length. The use of intermediate elements with a high moment of H
inertia achieves excellent system rigidity and a high load capacity in fully R
extended systems.
Fig. 4
S-profiles
Full extension guides with strokes of about 100 % of the closed length
consisting of two guide rails and one S-shaped intermediate element.
The advantages of the full extension guide are high rigidity and a com-
pact design.
Fig. 6
HR-3
Hub H
2 Overview product cross sections
P
Hub H
P
X1
K
K
V1
F
F
50
40
30
B
J
B
J
V1
Länge L
C
Y1 m n E n m Y2
X1 X2
G G
Fig. 7 Fig. 8 Fig. 9 HTT040-0
HTT030 HTT040 HTT050
Load capacities p. HR-7 Load capacities p. HR-8 Load capacities p. HR-9
P
HTT030-0550
V1
F
45
75
50
B
J
58
K
Länge L
C
Y m n E n m Y Länge L Länge L G
X1 X2 C C
Fig. 10 Y1 m n E n Fig.
m Y 112 Y1 m n E n Fig.
m 12
Y
2 Fig. 13
HVC045 HVC050 HVC058 HVC075 Länge L
C
Y1 m n E n m Y2
Load capacities
P
p. HR-11 Load capacities p. HR-12
Hub H
Load capacities p. HR-13
Hub H
Load capacitiesHubp.H HR-14
m n m n
Overextending guides
m n
51 A
40,5 A 44 A
30,1 A
V1
F1
F1
F2
F2
J = 20
F
100
D1
J1
J2
J2
60
80
J1
J1
75
D
B
B
D
G = 10
J
F1
K
K
K
G H1C075-0550
G1 G2 G1
H1T060-0550 G2 H1T060-0550
G 1 G2
H1T080-1100 H1T080-1100
Fig. 14 Fig. 15 Fig. 16 Fig. 17
H1C075 H1T060 H1T080 H1T100
Load capacities p. HR-16 Load capacities p. HR-18 Load capacities p. HR-19 Load capacities p. HR-20
HR-4
Hegra Rail
Länge L
C
Y m n E n m Y
Hub H
m n
64
79 A
150
80
B
J
J
F
F
K
G G
H2D080-0800
R
30
60
45
80
D
J
F
K
G G
44
HGT120: A = 44, B = 120
A
Fig. 24 Fig. 25
HGT100 HGT120, HGT150, HGT200, HGT240
Load capacities p. HR-33 Versions are available on request
Load capacities p. HR-33
S-profiles
12 17
60
43
Fig. 26 Fig. 27
LTF44 HGS060
Load capacities p. HR-35 Load capacities p. HR-37
HR-5
3 Technical data
Technical data
Fixed element
Intermediate element
Ball cage
Movable element
Fig. 28
HR-6
Hegra Rail
HTT030
Lenght L
C
Y m n E n m Y
C0rad X2
C0ax
Stroke H
P
X1
H
All dimensions are indicated in mm Fig. 29 R
15
Type Size Length Stroke Load capacity per pair X1* X2 A Y m n E C P Number
of holes
L H C0rad C0ax
V1
J = 16
F
B
J
G = 10
K
HR-7
4 Load capacities and dimensions
HTT040
Length L
C
C0rad Y m n E n m Y
X2
C0ax
Stroke H
P
X1
18,5
Type Size Length Stroke Load capacity per pair X1* X2 YA m n E C P Number
of holes
L H C0rad C0ax
[mm] [mm] [N] [N] J = 25
F
40
B G = 12
J
HR-8
Hegra Rail
HTT050
Length L
C0rad C
Y m n E n m Y
C0ax X1 X2
Stroke H
P
18
Type Size Length Stroke Load capacity per pair X1* X2 Y
A m n E C P Number
of holes H
L H C0rad C0ax R
V1
B
J
HR-9
4 Load capacities and dimensions
V1
A
J = 25
F
V1
F
J = 16
40
G = 12
B
J
F
30
60
B
D
J
B
J
G = 10
V1
K
K
G G
K
HTT040-0550
HTT030-0550
[kg/m]
30 15 30 16 10 15 M6 M5 2.4
-
HTT 40 18.5 40 25 20 - 4.3
12 M8 M6
50 19.5 50 30 12.5 25 5.6
Tab. 4
HR-10
Hegra Rail
Length L
C0rad C
Y m n E n m Y
C0ax X1 X2
Stroke H
P
of holes H
L H C0rad C0ax J G J1 G1 R
F
HVC045 16 10
[mm] [mm] [N] [N] HVC050 20 12
75
B
J
HVC058 25 12
HVC075 30 12
300 300 1150 100
HVC045-0550
350 350 1200 150 HVC050-0550
K
HVC058-0550
HVC075-0550
400 400 1200 G - 200 - 4
450 450 1150 250
500 500 1150 300
-
550 550 1100 150 275
600 600 1050 175 300
650 650 1000 200 325
on
HVC 45 700 700 950 7.5 7.5 50 50 225 350
request
750 750 900 250 325
800 800 850 275 50 400
- 6
850 850 800 300 425
900 900 750 325 450
950 950 700 350 475
-
1000 1000 650 375 500
1100 1100 500 425 50
1200 1200 400 475 600
Tab. 5
HR-11
4 Load capacities and dimensions
HR-12
Hegra Rail
HR-13
4 Load capacities and dimensions
HR-14
X1 X2
Hegra Rail
Hub H
P
HVC
26
A
V1
J G J1 G1
F
HVC045 16 10
HVC050 20 12
75
B
J
HVC058 25 12
HVC075 30 12
HVC045-0550
K HVC050-0550
HVC058-0550
HVC075-0550
G
H
Type Size A B J G K D F V1 Weight per R
single guide
[kg/m]
HR-15
4 Load capacities and dimensions
H1C075
C0rad
Length L
C
C0ax Y m n E n m Y
X1 X2
P Stroke H
B G = 10
J
HR-16
Hegra Rail
P Hub H
H1C075
30,1 A
V1
J = 20
F
75
B
G = 10
J
K
G H1C075-0550
H
R
Type Size A B J G K D F V1 Weight per
single guide
[kg/m]
H1C 75 30 75 20 10 20 35 M6 M6 8.60
Tab. 11
HR-17
4 Load capacities and dimensions
H1T060, H1T080
Stroke H
m n
44
All dimensions are indicated in mm
A
Fig. 37
F
[mm] [mm] [N]
80
J1
D
B
J
J G J1 G1
300 450 2400 100 H1T060
H1T080
25
30
12
12
40
50
10
12
350 525 2500 150
K
HR-18
Hegra Rail
HR-19
4 Load capacities and dimensions
H1T100, H1T150
C0rad Length L
C
C0ax Y m n E n m Y
Stroke H
m n
49 A
D1
J1
D
H1T100 40 12 70 15
B
J
H1T150 70 15 100 20
700 1050 5500 100
F1
HR-20
Hegra Rail
700 7000
H1T 150
…
Hub H
m H1T n m n
Hub H H
R
49 A
44 H1T060 A H1T100
H1T080
F1
F
J G J1 G1
100
80
D1
J1
J1
D
B
J
H1T100 40 12 70 15
B
J
H1T150 70 15 100 20
J G J1 G1
H1T060 25 12 40 10
F1
H1T080 30 12 50 12
K
G1 G H1T060-0550
H1T080-1100 H1T100-1100
G1 G
H1T150-1100
[kg/m]
60 40.5 60 25 40 10 19 22 M6 12.90
-
H1T 80 44 80 30 50 12 12 25 30 M8 18.60
M10
100 51 100 40 70 15 27.5 45 25 28.60
Tab. 16
HR-21
4 Load capacities and dimensions
H2H080
Length L
C0rad C
Y m n E n m Y
C0ax
Stroke H
m n
79 A
All dimensions are indicated in mm Fig. 40
B
J
J
500 1000 100
F
F
HR-22
Länge L
C
Hegra Rail
Y m n E n m Y
Hub H
H2H080 m n
79 A
J = 50
G = 15
80
B
J
J
F
F
K
G G
H2D080-0800
[kg/m]
HR-23
4 Load capacities and dimensions
LTH30 RF
C0rad
m n n n
Length
Stroke
Fig. 42
3
F
HR-24
Hegra Rail
LTH30 KF
C0rad
50 50 = 50 = 50
m
n
Length
Stroke
Fig. 43
A
Type Size Length Stroke Load capacity per pair m n Number H
of holes R
L H C0rad C0ax
B
HR-25
4 Load capacities and dimensions
LTH30 S
… S version with reinforced and dampened end stops made of stainless steel
A
Lenght
B
m n n m
C0rad
Stroke H
M6 M6
Fig. 44
HR-26
Hegra Rail
LTH45 RF
C0rad
m n n n
Length
Stroke
Fig. 45
Type Size Length Stroke Load capacity per pair
A m n Number
of holes H
L H C0rad C0ax R
[mm] [mm] [N] [N] [mm] [mm]
B
LTH45 KF
C0rad
50 50 = 50 = 50
m
n
Length
Stroke
Fig. 46
Type Size Length Stroke Load capacity
A per pair m n Number
of holes
L H C0rad C0ax
[mm] [mm] [N] [N] [mm] [mm]
B
LTH45 S
… S version with reinforced and dampened end stops made of stainless steel
B
F
Length
C0rad m n n m
Stroke H
M8 M8
Fig. 47
LTH
A
A
LTH30 LTH45
F
F
F
B
J
J
B
J
K
K
G G G G
[kg/m]
30 15,4
LTH
45 22
Tab. 26
Each stroke modification influences the load capacities stated in the ca-
talogue. For more information please contact Rollon technical support.
HR-30
Hegra Rail
C0rad
Length L
C0ax C
Y m n E n m Y
Stroke H
m n
B
J
J
L H C0rad C0ax
F
G HGT120-1100
HGT150-1100
500 500 5400 300 HGT200-1100
HGT240-1100
HR-31
4 Load capacities and dimensions
HR-32
Hegra Rail
L C0rad C0ax
[mm] [N] [N]
700 11500
120
…
2000 4700
700 13900
150
…
2000 7000 on
HGT
700 15000 request
200
…
2000 10000
700 17500
240
…
2000 12500
The load capacity for aluminum is 40 % and Tab. 30
for stainless steel 60 % of the stated values, if
available in this material variant (see Technical
features overview).
HR-33
C
Y m n E n m Y
4 Load capacities and dimensions
Hub H
m n
HGT
36 A
HGT060
HGT080
HGT100
J G J1 G1
HGT060 40 10
HGT070 45 12
HGT080 50 12
HGT100 70 15
HGT120 80 15
80
B
J
J
HGT150 100 20
HGT200 140 25
F
HGT240 180 25
HGT060-0550
HGT070-0550
HGT080-1100
HGT100-1100
HGT120-1100
HGT150-1100
K
G G HGT200-1100
HGT240-1100
[kg/m]
60 32 60 40 10 19 22 M6 11.70
HGT 80 36 80 50 12 25 30 17.50
M10
100 44 100 70 15 27.5 45 27.60
Tab. 31
HR-34
Hegra Rail
LTF44
C0rad
15 25 m n n m 25 15
Length L Stroke H
Type Size Length Stroke Load capacity Fixed and moving rails Number of H
per pair holes R
L H C0rad m n
[mm] [mm] [N] [mm] [mm]
HR-35
4 Load capacities and dimensions
LTF44
[kg/m]
HR-36
Hegra Rail
HGS060
Length L
C
C0rad Y m n E n m Y
C0ax
Stroke H
Y m n
A
22
G
F
J
Type Size Length Stroke Load capacity Y m n E C Number J G J1 G1 H
per pair of holes HGS045
HGS060
12
16
8
10 R
80
B
L H C0rad HGS080 25 12
J
HGS100 32 12
[mm] [mm] [N] HGS120 40 15
F
HGS150 50 15
HGS045-0550
250 250 1000 50 HGS060-0550
K
HGS080-0550
HGS100-0550
300 300 1250 100 HGS120-0550
HGS150-0550
G
HR-37
4 Load capacities and dimensions
Hub H
Y m n
HGS
A
22
G
F
J
J G J1 G1
HGS045 12 8
HGS060 16 10
80
B
HGS080 25 12
J
HGS100 32 12
HGS120 40 15
F
HGS150 50 15
HGS045-0550
HGS060-0550
K
HGS080-0550
HGS100-0550
HGS120-0550
G HGS150-0550
[kg/m]
HGS 60 17 60 16 10 16 28 M6 6.00
Tab. 35
HR-38
Hegra Rail
Accessories
Available options (depending on telescope version)
Locking
Locking mechanisms make it possible to lock the Hegra rails in the
end position. This prevents inadvertent extension or retraction of
the rail in any case. Locking mechanisms can be implemented as
locking bolts or bars. This ensures personal safety and protection
of materials, especially in moving installations, as in vehicles. For
models HGT with locking please observe right or left side use.
Fig. 55 Fig. 56
H
Driving disc R
In the full extension rails with dual stroke the intermediate element
does not follow a particular order. The exact position of the element
is therefore defined only in fully extended condition. The optional
driving disc defines the movement of the intermediate element.
This prevents unwanted protrusion of the element. An example for
use of the driving disc is in warehouse rails, which are extended
in both directions.
Fig. 57 Fig. 58
Damping
Hegra telescoping rails can be equipped with damped end stops in
closed position. Plastic or elastomer damping elements provide for
quieter operation, a softer end stop when pushing in the rail and
higher resistance at the end of the stroke.
Load capacity
Technical information The specified maximum load capacity always refers to one pair of ver-
tically installed telescoping rails. To achieve this capacity, the following
Selecting a suitable telescoping rail requirements must be fulfilled.
To find a telescoping rail that meets your requirements, the following � An absolutely rigid connection construction
factors must be considered. � Even distribution of the load over the entire length of the moving rail
� Desired load capacity element
� Available sizes (height, width and rail length) � Mounting of the telescoping rails on a flat and rigid surface using all
� Required extension type (partial, full extension, etc.) provided mounting holes
� Length of travel � Please be sure to use the correct screw length to prevent damage
� Desired material and surface to the ball cage: shank length of screw < thickness of the moving
element
� Vertical installation of telescoping rails
Mounting tolerances
Installation
length (mm) ≥ 150 < 420 ≥ 420 < 1050 ≥ 1050 < 2840
Tolerance (mm) ± 0.5 ± 0.8 ± 1.2
Life cycle
The life cycle describes the time span from installation to failure of the
telescoping rail, due to wear.
The life cycle is affected by the following factors.
� Load
Fig. 63
� Assembly precision
� Parallelism when installed in pairs
� Rigidity of the connection construction
� Jolts and vibrations
� Operating temperature
� Lubrication (in accordance with maintenance intervals)
HR-40
Hegra Rail
Operating temperature
The telescoping rails can be used at ambient temperatures from -20 °C
to +170 °C (-4 °F to +338 °F). At lower temperatures down to -30 °C Moving force
H
( -22 °F) or higher temperatures up to +250 °C (+482 °F), please con- The moving force is subject to production-related tolerances and is also R
tact our application engineers. These ranges always require the use of defined by the load and the deflection of a telescoping rail. Taking into
a special lubricant. For temperature above 80°C all plastic parts, if they account the load and deflection of a telescoping rail, the closing force
exist, must be removed is higher than the opening force, since deflection occurs under load and
The operating temperature is -20 ° C to + 50 ° C (-4 ° F to + 122 ° F) closing takes place by pushing against a slanted plane.
when damping is used.
Corrosion protection
As standard features, all series are zinc electroplated, thick-film pas- Lubrication
sivated and Reach/RoHs compliant. For higher corrosion protection we Alternative lubricants, for example for the food industry, or alternate tem-
offer zinc nickel plating with stainless steel balls. Overview of available perature ranges are available on request. Our aluminium or stainless steel
coatings: telescoping rails are generally delivered without grease.
Preload classes
G1 Standard K1
Tab. 37
* for higher preload, contact Rollon technical support.
HR-41
6 Technical information
Maintenance intervals
A visual inspection should be conducted occasionally; foreign particles
should be removed and “dry” guide rails should be lightly lubricated with
roller bearing grease. This prevents friction, protects the components and
prolongs the life of the system. The lubrication intervals are variable and
should be determined based on the respective operating conditions such
as load, ambient conditions, travel speed, temperature, pollution, etc.
Mounting instructions
� Please use all mounting holes, in addition to screws of the correct
length.
� A stable base is necessary for mounting the telescoping rails.
� In the connection construction, be aware that we have switched to
counterbores according to DIN 74 Form F and due to the material
thickness of our profiles, the head of the countersunk screw protrudes
somewhat from the profile, so that the mating piece must have a cor-
responding counterbore.
Example HG50
Through-hole + 1 mm
Fig. 65
HR-42
Hegra Rail
Ordering key
Hegra Rail
HGTX080 0500 0600 EG VO DG B Z R
Note on ordering: The size is always indicated as 3 digits, the length of the rail and the stroke are always 4 digits with the 0 prefixes. H
Not all fileds must be filled out. If they are not used, they remain empty. R
Ordering example: HGTX08O-0500-06OO-EG-VO-DG-B-Z-R
HR-43
Ordering key
Type Accessory
Material Coating
steel thick-film passivation
A aluminum Z zinc nickel
X* stainless steel N nickel
E anodizing colorless
* Different stainless steels, such as the “electropolishing”
option, are available, please contact our technical service. Layout
L left version
*To process your order for stainless steel telescopic systems
R right version
we need the material number you prefere. Please consider:
Our standard material for rails and sliders in V2A is 1.4301
(AISI304), in V4A it is 1.4571 (AISI316Ti) and that the ma- Special/Configuration
terial of our stainless balls is 1.4034 (AISI420) S01 special (according to drawing)
C01 configuration (special stroke, stainless steel balls,
special grease)
HR-44
Telerace
Guida Prodotti
www.rollon.com
1 Product explanation
Product explanation
Fig. 1
The Telerace family is composed of telescopic slides made of sheet The INOX slides TLAX and TQAX are available in X-version with rails
steel of particular precision finish, fully hardened with patented Rollon and intermediate S-element electro-polished for very high corrosion
Nox process. This treatment assures long lifetime without wear and a resistance, making them ideal for most critical outdoor applications.
good corrosion resistance. Telerace slides are suitable for harsh ambient
environment, since the rollers are much less sensitive than balls. TLR and Industrial automation
TLQ series represent the high performance telescopic slides. TLN and Telerace slides are especially recommended for high frequency
TQN offer many of the technological advantages with a more simplified applications, where long service requirements and low maintenance are
construction, TLAX and TQAX are completely made of stainless steel. The necessary. Roller telescopic slides are superior for motorized automation
listed load capacities are per pair of slides, with the load centred. In case with or without variable stroke-cycles, to eliminate the typical problem of
the load is not centred, the load capacity is reduced. ball cage creeping that subsequently can cause serious motor jamming-
problems, when increased motor power is instantly required to reposition
TLR-TLQ series the ball cage. The materials and surface treatments assure high corrosion
TLR and TLQ series represent the high performance telescopic slides. resistance, and with the additional treatments Telerace slides become
Top features like hardened and honed raceways, strong double row suitable for outdoor applications or very humid ambient.
ball bearings, wipers with incorporated pre-oiled felt and robust rubber
stoppers make them ideal for all kinds of industrial high frequency
applications, including variable and vertical stroke.
TLN-TQN series
The telescopic slides TLN and TQN offer many of the technological
advantages from the top-range slides, like hardened raceways and robust
rubber stoppers, but with a more simplified construction to offer a range
of cost-effective telescopic slides with good load capacities for industrial
applications. All models are available in K-version, for higher corrosion
resistance, and with other optional surfaces treatments.
TLAX-TQAX series
TLR-2
Telerace
TLR
TLR series provides excellent smooth and play-free running performance,
along with high load capacities and low flexion. Good cleaning, proper lu-
brication and reduced maintenance thanks to pre-oiled felts on the strong
wipers. When TLR series slides are used in pairs, they offer the possibility
to absorb minor misalignment errors.
TLQ Fig. 2
TLQ series are very compact slides with a square cross section that offer
good load capacities, both axial and radial, and are particularly suitable
for vertical applications, thanks to their compactness and light weight.
TLQ series is composed of two single rails fixed together to form a rigid
H-profile as an intermediate element. As TLR series, TLQ series features
double row bearings. Possible customised stroke. Fig. 3
TLN
TLN series features an innovative constructive design that combines
cost-effective rails with advanced technology. The hardened rails assem-
bled to a rigid intermediate S-shaped element provide excellent smooth
and play-free running performance, along with high load capacities and
low flexion. Also available the HP version with additional rollers to increa-
se the load capacity, about 40-50% more, with no change in external
dimensions. Fig. 4
TQN
TQN series are very compact slides with a square cross section that offer
good load capacities, both axial and radial, and are particularly suitable
for vertical applications, thanks to their compactness and light weight. T
TQN series is composed of two single rails fixed together to form a rigid L
R
H-profile as an intermediate element. As TLN series, TQN series features
Fig. 5
single row bearings. Possible customised stroke.
TLAX
TLAX series are made of AISI 304 rails and AISI 404 hardened steel rol-
lers, with 2RS seals and lubricated for life with grease for longevity and
low temperature applications. TLAX is ideal for medical, pharmaceutical,
chemical, medical industries or maritime ambient. For very severe env-
ironmental conditions, TLAX can be supplied in X-version, which provides
an improved corrosion resistance. Customized versions with longer exten-
sion, length and stroke are available upon request.
Fig. 6
TQAX
TQAX series are very compact stainless-steel slides with a square cross
section that offer good load capacities, both axial and radial, and are par-
ticularly suitable for vertical applications, thanks to their compactness and
light weight. TQAX series is composed of two single rails fixed together
to form a rigid H-profile as an intermediate element. Rails are in AISI 304
and single row bearings in hardened AISI 440 with 2RS seals and lifetime Fig. 7
lubricated.
TLR-3
2 Overview product cross sections
TLN-TQN series
TLAX-TQAX series
TLR-4
Telerace
General characteristics
TLR-TLQ series
Cold drawn steel rails with Patented ROLLON-NOX treatment for high depth nitride
hardening and with black oxidation, assuring long lifetime without wear and a good Strong double row ball-bearings,
corrosion resistance. 2RS seals and lubricated for life.
■ High hardness
■ Durable for high load/frequency ■ setting for smooth
■ Long life play-free running.
■ Good corrosion resistance
also on the raceways, tested for 120 hours in salt fog.
T
L
R
Fig. 22
TLR-5
3 General characteristics
TLN-TQN series
Fig. 23
TLR-6
Telerace
TLR
C0rad
Fig. 24
T
L
R
Code Size A B D E F G M S
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
TLR-7
4 Dimensions and load capacity
Self-aligning capability
When TLR slides are used in pairs, they offer the possibility to absorb minor
structural errors or non-precise installation, which otherwise would much
increase the required force for moving the mobile part, in both extending
and closing direction. Such “binding-problems” for installation on non
precise structures, common for ball-cage slides and can be eliminated/
much reduced with a pair of self-aligning TLR..A slides. A problem of
heavy binding will consequently much reduce load capacity and expected
life-time. The self-aligning capacity is obtained by having a combination of
floating and guiding rollers in the TLR..A. i.e. allowing for a minor rotation
of the rails whilst maintaining the preload in both upper and lower rails. Fig. 27
Version Characteristics
Cold drawn steel rails with patented “ROLLON-NOX”; high depth nitride hardening and black oxidation
treatment. The rails are cut to size after treatment, so the rail ends are protected by protective spray. The
BASIC
rollers are core hardened steel, while the intermediate steel S-element is protected with black epoxy electro
coating - “ROLLON e-coating” .
As a basic TLR product but with additional black “ROLLON e-coating” on the rails, for high corrosion resistance (min 700
hours resistance in salt fog) . The rail has no ROLLON e-coating on the raceway contact area with the rollers, as masked
Q
before the treatment. The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt
assure lubrication and corrosion protection of raceways.
Tab. 2
TLR-8
Telerace
TLR-9
4 Dimensions and load capacity
TLQ
My
C0rad
C0ax
Mz
Mx
Fig. 28
Fig. 29 Fig. 30
VERSION TLQ. CC
All Sliders
through passing fixing holes
Fig. 31
Sliders Weight
E F G M T N P Q Z V Weight
Code Size [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Type Length L [mm] [mm] [kg/m] 4 sliders
[mm] [Kg]
Customized stroke
TLQ slides offer the unique possibility to easily customize the actual stroke Pitch
Version Characteristics
Cold drawn steel rails with patented “ROLLON-NOX” ; high depth nitride hardening and black oxidation treatment. The rails are cut to
BASIC
size after treatment, so the rail ends are protected by protective spray. The rollers are core hardened steel.
As a basic TLQ product but with additional black “ROLLON e-coating” on the rails, for high corrosion resistance (min 700 hours resistance in salt
Q fog). The rail has no ROLLON e-coating on the raceway contact area with the rollers, as masked before the treatment. The raceways are anyhow with T
standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways. L
Tab. 7
R
Fix sliders Mobile sliders Load capacity and moments for a pair of rails
L H Dynamic
Code Size A C H1 B D H2 Corad Coax Mx* My Mz
[mm] [mm] coefficient C
[mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
[N]
370 370 185 47 185 185 47 185 725 450 350 6 218 94
450 450 270 132 180 180 42 270 1159 868 426 6 202 86
530 530 318 180 212 212 74 318 1267 828 374 6 268 120
TLQ 18FF
610 610 366 228 244 244 106 366 1343 738 332 6 268 120
690 690 414 276 276 276 138 414 1400 664 300 6 268 120
770 770 462 324 308 308 170 462 1445 604 272 6 268 120
Slider type All sliders type 3Rol All sliders type 3Rol Tab. 8
* The value Mx refers to a single rail
TLR-11
4 Dimensions and load capacity
Fix sliders Mobile sliders Load capacity and moments for a pair of rails
L H
Code Size Dynamic
[mm] [mm] A C H1 B D H2 Corad Coax Mx* My Mz
coefficient C
[mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
[N]
450 450 227 53 223 223 49 227 602 544 464 18 192 256
530 530 307 133 223 223 49 307 1138 1210 876 18 192 256
610 610 360 128 250 250 76 360 1335 2058 808 18 256 342
690 690 408 176 282 282 108 408 1458 1916 732 18 316 444
770 770 456 224 314 314 140 456 1552 1754 670 18 316 546
850 850 504 272 346 346 172 504 1626 1616 618 18 316 576
930 930 552 320 378 378 204 552 1687 1500 572 18 316 576
TLQ 28
1010 1010 600 368 410 410 236 600 1737 1398 534 18 316 576
1090 1090 648 416 442 442 268 648 1779 1310 500 18 316 576
1170 1170 696 464 474 474 300 696 1814 1232 470 18 316 576
1250 1250 744 512 506 506 332 744 1845 1162 444 18 316 576
1330 1330 792 560 538 538 364 792 1872 1100 420 18 316 576
1410 1410 840 608 570 570 396 840 1896 1044 400 18 316 576
1490 1490 888 656 602 602 428 888 1917 994 380 18 316 576
Slider type
Length 450 e 530 type 3Rol
All sliders type 3Rol
Tab. 9
from Length 610 type 4Rol
* The value Mx refers to a single rail
Fix sliders Mobile sliders Load capacity and moments for a pair of rails
L H Dynamic
Code Size A C H1 B D H2 Corad Coax Mx* My Mz
[mm] [mm] coefficient C
[mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
[N]
610 600 310 78 300 310 78 300 1529 2228 1114 64 648 864
690 690 374 142 316 316 84 374 2326 3390 1694 64 680 906
770 770 456 140 314 314 82 456 3052 4448 2068 64 668 892
850 850 504 188 346 346 114 504 3305 4816 1916 64 842 1122
930 930 552 236 378 378 146 552 3509 4978 1784 64 1014 1352
1010 1010 600 284 410 410 178 600 3676 4656 1668 64 1036 1584
1090 1090 648 332 442 442 210 648 3816 4374 1568 64 1036 1814
1170 1170 696 380 474 474 242 696 3935 4126 1478 64 1036 2044
1250 1250 744 428 506 506 274 744 4037 3902 1398 64 1036 2274
TLQ 43
1330 1330 792 476 538 538 306 792 4126 3702 1326 64 1036 2504
1410 1410 840 524 570 570 338 840 4204 3522 1262 64 1036 2736
1490 1490 888 572 602 602 370 888 4272 3358 1204 64 1036 2892
1570 1570 936 620 634 634 402 936 4334 3210 1150 64 1036 2892
1650 1650 984 668 666 666 434 984 4389 3072 1102 64 1036 2892
1730 1730 1032 716 698 698 466 1032 4438 2948 1056 64 1036 2892
1810 1810 1080 764 730 730 498 1080 4483 2832 1014 64 1036 2892
1890 1890 1128 812 762 762 530 1128 4524 2726 976 64 1036 2892
1970 1970 1176 860 794 794 562 1176 4561 2626 940 64 1036 2892
Slider type
Length 610 e 690 type 3Rol
All sliders type 3Rol
Tab.10
from Length 770 type 4Rol
* The value Mx refers to a single rail
TLR-12
Telerace
TLN
C0rad
Fig. 33
A B D E F
Code Size Fixing screw
[mm] [mm] [mm] [mm] [mm]
KIT-40.VC-SP01.0510.ZB
30 76 23,9 29,5 37 Ø 6,5
M5 ISO7380
TLN
KIT-40.VC-SP01.0816.ZB
40 104 33,8 39,5 50 Ø9
M8 ISO7380
The fixing holes on TLN are through passing holes for standard Button-head screws Tab. 11
ISO 7380 or alternatively very Flat-head ROLLON TORX screws 40.VC-SP01
T
Left side version TLN…L Right side version TLN…R L
R
Fig. 34
Version Characteristics
Roll formed steel rails with patented “ROLLON-NOX” ; nitride hardening and black oxidation treatment. The rails are cut to size after
BASIC treatment, so the rail ends are protected by protective spray. The rollers are core hardened steel, while the intermediate steel S-element
is protected with black epoxi electro coating - “ROLLON e-coating”.
As a basic TLN product but with additional black “ROLLON e-coating” on the rails, for high corrosion resistance (min 700 hours resistance in salt fog)
Q . The rail has no ROLLON e-coating on the raceway contact area with the rollers, as masked before the treatment. The raceways are anyhow with
standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways.
Tab. 12
TLR-13
4 Dimensions and load capacity
TQN
My
C0rad
C0ax
Mz
Mx
Fig. 35
TQN30
TQN40
Fig. 36 Fig. 37 T
L
R
Sliders Rail Weight
E F M T N P Z V S N° B
Code Size Length L [mm] [mm] [mm] Weight 4 sliders
[mm] [mm] [mm] [mm] [mm] [mm] Type fori [mm] [kg/m] [Kg]
[mm]
30 29,5 40 20 4 - M5 3RoL 92 31 30 5 2 10 1,9 0,45
TQN
40 39,5 57,3 35 6 23 M6 3RoL 135 7,5 120 5 4 10 3,1 1,5
Tab. 15
Customized stroke
TQN slides offer the unique possibility to easily customize the actual
stroke H, to individual needs by the standard products. This obtained Pitch
simply by repositioning the slider distance “A” for “Fixed sliders” and
“Mobile sliders”, with different distance than indicated on this page. The
concept is that by reducing distances the total stroke increases but the
Load capacity decreases, conversely increasing the distances the total
stroke is reduced, while the load capacity increases. Contact ROLLON’s Fix sliders
Technical department for load capacities according to customized stroke.
For assembly: a mark on the rails identifies the fixed side. The rail must Mobile sliders
be installed with the mark facing upwards. When used in pairs, the same
guide can be used as left or right rail, always keeping the mark facing
upwards.
Fig. 38
TLR-15
4 Dimensions and load capacity
Version Characteristics
Roll formed steel rails with patented “ROLLON-NOX”; nitride hardening and black oxidation treatment. The rails are cut to size after
BASIC
treatment, so the rail ends are protected by protective spray. The rollers are core hardened steel.
As a basic TQN product but with additional black “ROLLON e-coating” on the rails, for high corrosion resistance (min 700 hours resistance in salt
Q fog). The rail has no ROLLON e-coating on the raceway contact area with the rollers, as masked before the treatment. The raceways are anyhow with
standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways.
Tab. 16
Fix & Mobile sliders Load capacity and moments for a pair of rails
L H Dynamic
Code Size A C H1 Corad Coax Mx* My Mz
[mm] [mm] coefficient C
[mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
[N]
450 450 215 93 225 419 1234 432 8 174 246
530 530 255 133 265 463 1362 476 8 228 326
610 610 295 173 305 494 1324 508 8 228 406
690 690 335 213 345 517 1190 532 8 228 472
770 770 375 253 385 535 1080 520 8 228 472
850 850 415 293 425 550 990 478 8 228 472
930 930 455 333 465 562 914 440 8 228 472
TQN 30
1010 1010 495 373 505 572 848 408 8 228 472
1090 1090 535 413 545 580 790 382 8 228 472
1170 1170 575 453 585 587 740 358 8 228 472
1250 1250 615 493 625 593 696 336 8 228 472
1330 1330 655 533 665 599 658 318 8 228 472
1410 1410 695 573 705 603 624 300 8 228 472
1490 1490 735 613 745 608 592 286 8 228 472
Slider type All sliders type 3Rol Tab. 17
* The value Mx refers to a single rail
TLR-16
Telerace
Fix & Mobile sliders Load capacity and moments for a pair of rails
L H Dynamic
Code Size A C H1 Corad Coax Mx* My Mz
[mm] [mm] coefficient C
[mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
[N]
610 610 295 40 305 405 2382 834 20 562 640
690 690 335 80 345 440 2592 906 20 562 800
770 770 375 120 385 468 2516 964 20 562 960
850 850 415 160 425 490 2314 1008 20 562 1120
930 930 455 200 465 508 2142 1044 20 562 1152
1010 1010 495 240 505 522 1994 972 20 562 1152
1090 1090 535 280 545 535 1864 910 20 562 1152
1170 1170 575 320 585 545 1750 854 20 562 1152
1250 1250 615 360 625 554 1650 806 20 562 1152
TQN 40
1330 1330 655 400 665 562 1562 762 20 562 1152
1410 1410 695 440 705 569 1480 722 20 562 1152
1490 1490 735 480 745 576 1408 686 20 562 1152
1570 1570 775 520 785 581 1342 654 20 562 1152
1650 1650 815 560 825 586 1282 626 20 562 1152
1730 1730 855 600 865 591 1228 600 20 562 1152
1810 1810 895 640 905 595 1178 574 20 562 1152
1890 1890 935 680 945 599 1132 552 20 562 1152
1970 1970 975 720 985 602 1088 532 20 562 1152
Slider type All sliders type 3Rol Tab. 18
T
L
R
TLR-17
4 Dimensions and load capacity
TLAX
C0rad
Fig. 39
A B D E F
Code Size Type of Fixing screws
[mm] [mm] [mm] [mm] [mm]
KIT-40.VC-SP01.0510.ZB
26 65 23 26 35 Ø 6,5
M5 ISO7380
TLAX
KIT-40.VC-SP01.0816.ZB
40 90 28,3 39,5 50 Ø9
M8 ISO7380
Tab. 19
The fixing holes on TLAX are through passing holes for standard Button-he- the movable lower rail fixed to the moving part. When used in pairs the same
ad screws ISO 7380 or alternatively very Flat-head ROLLON TORX screws slide can be used both left and right side on mobile part, just by turning
40.VC-SP01 TLAX must be mounted with upper rail fixed to structure and around the slide .
Version Characteristics
As Basic version, but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance,
X
1000hours in salt fog . The Electro Polishing also gives the product a very shiny surface.
Tab. 20
TLR-18
Telerace
Load capacity
Length L Stroke H P N° of Y-access Weight
Code Size for a pair of rails
[mm] [mm] [mm] holes [kg]
Corad [N]
300 300 30 4 640 1,2
350 350 55 4 800 1,4
400 400 40 5 914 1,5
450 450 25 6 1000 1,7
500 500 50 6 1066 1,9
550 550 35 7 1120 2,1
600 600 20 8 1164 2,3
650 650 45 8 1200 2,4
TLAX 26
700 700 30 9 1230 2,6
750 750 55 9 1258 2,8
800 800 40 10 1280 3
850 850 25 11 1300 3,2
900 900 50 11 1318 3,3
1000 1000 20 13 1330 3,7
1100 1100 30 14 1218 4,1
1200 1200 40 15 1124 4,4
Tab. 21
Load capacity
Length L Stroke H P N° of Y-access Weight
Code Size for a pair of rails
[mm] [mm] [mm] holes [kg]
Corad [N]
500 500 50 6 1504 3,4
T
550 550 35 7 1684 3,7 L
600 600 20 8 1828 4,1 R
650 650 45 8 1948 4,4
700 700 30 9 2048 4,7
750 750 55 9 2134 5
800 800 40 10 2206 5,3
850 850 25 11 2270 5,7
TLAX 40
900 900 50 11 2328 6
1000 1000 20 13 2422 6,6
1100 1100 30 14 2316 7,3
1200 1200 40 15 2144 7,9
1300 1300 50 16 1996 8,5
1400 1400 20 18 1868 9,2
1500 1500 30 19 1754 9,8
1600 1600 40 20 1654 10,5
Tab. 22
TLR-19
4 Dimensions and load capacity
TQAX
My
C0rad
C0ax
Mz
Mx
Fig. 40
TQAX26
TQAX40
Fig. 41 Fig. 42
Customized stroke
TQAX slides offer the unique possibility to easily customize the actual Pitch
stroke H, to individual needs by the standard products. This obtained
simply by repositioning the slider distance “A” for “Fixed sliders” and
“Mobile sliders”, with different distance than indicated on this page. The
concept is that by reducing distances the total stroke increases but the
Fix sliders
Load capacity decreases, conversely increasing the distances the total
stroke is reduced, while the load capacity increases. Contact ROLLON’s
Mobile sliders
Technical department for load capacities according to customized stroke.
For assembly: a mark on the rails identifies the fixed side. The rail must
be installed with the mark facing upwards. When used in pairs, the same Fig. 43
guide can be used as left or right rail, always keeping the mark facing
upwards.
Version Characteristics
Fix & Mobile sliders Load capacity and moments for a pair of rails
L H
Code Size A C H1 Corad Coax Mx* My Mz
[mm] [mm]
[mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm]
400 400 172 62 200 836 292 6 98 144
450 450 197 87 225 932 326 6 124 184
500 500 222 112 250 1008 352 6 152 224
550 550 247 137 275 956 374 6 170 264
600 600 272 162 300 890 390 6 170 304
650 650 297 187 325 830 406 6 170 316
700 700 322 212 350 780 418 6 170 316
TQAX 26 750 750 347 237 375 734 394 6 170 316
800 800 372 262 400 694 372 6 170 316
850 850 397 287 425 658 352 6 170 316
900 900 422 312 450 626 334 6 170 316
950 950 447 337 475 596 318 6 170 316
1000 1000 472 362 500 568 304 6 170 316
1100 1100 522 412 550 522 280 6 170 316
1200 1200 572 462 600 482 258 6 170 316
Slider type All sliders type 3Rol Tab. 25
* The value Mx refers to a single rail
Fix & Mobile sliders Load capacity and moments for a pair of rails
L H
Code Size A C H1 Corad Coax Mx* My Mz
[mm] [mm]
[mm] [mm] [mm] [N] [N] [Nm] [Nm] [Nm] T
L
600 600 300 45 300 1978 692 18 468 526 R
650 650 325 70 325 2082 728 18 468 606
700 700 350 95 350 2170 760 18 468 686
750 750 375 120 375 2168 786 18 468 766
800 800 400 145 400 2052 808 18 468 846
850 850 425 170 425 1948 828 18 468 926
900 900 450 195 450 1854 846 18 468 960
TQAX 40 950 950 475 220 475 1768 860 18 468 960
1000 1000 500 245 500 1690 824 18 468 960
1100 1100 550 295 550 1554 758 18 468 960
1200 1200 600 345 600 1438 702 18 468 960
1300 1300 650 395 650 1338 652 18 468 960
1400 1400 700 445 700 1250 610 18 468 960
1500 1500 750 495 750 1174 572 18 468 960
1600 1600 800 545 800 1106 540 18 468 960
Slider type All sliders type 3Rol Tab. 26
* The value Mx refers to a single rail
TLR-21
4 Dimensions and load capacity
The main factors for sizing the slides for a telescopic movement:
- The weight/forces of mobile part and their position compared to slides.
- Presence of dynamic forces / eventual abuse
- max. acceptable flexion
- max. acceptable extraction/closing force of mobile part
- Ambients, frequency, speed
- Expected lifetime
All load capacities Co rad, are indicated per pair of slides and with the load
perfectly centered. I.e an homogeneous load placed between 2 slides.
Hereby the load P is acting as a radial point load, at half the extension and
in the middle between the 2 slides. The load capacity for a single is then:
Co rad
P = Co rad
2
When sizing a telescopic application, it must be carefully evaluated if
the load is centered. Also it must be considered if any external dynamic
forces, or possible abuse could further increase the load forces acting on
the slides.
Co rad
In case the load isn’t centered. i.e. load center Pe1 more towards one of
= = the slides, and/or more towards the tip of the load, the center weighted
load must be calculated
Fig. 44 = Pe1 , to be inserted in formula on next page.
(P • a) 1
Pe1 = •
(a + b) fp
Where :
P = Weight/load of mobile part
a, b = distances from centered load to left/right slide
fp = load position coefficient, based on relation of “c” distance between
actual load P and load Co rad position, compared stroke H.
P
The coefficient fp is obtained from below diagram. as the ratio between
“c/H” .
When only 1 slide the formula is Pe = P • fp Pe = P • fp
Pe2 Pe1
a b
Capaticy load reduction - According to the position of the load p
P fp
Stroke H c
= =
c/H
Fig. 45 Fig. 46
TLR-22
Telerace
Pe <= Co rad / Z
Safety
Application conditions
coefficient - Z
Speed
The maximum operating speed is determined by the mass of the interme-
diate element, which moves with the movable rail. This reduces the ma- T
ximum permissible operating speed with increasing length (see fig. 47). Speed L
R
Length [mm]
Fig. 47
TLR-23
4 Dimensions and load capacity
Lifetime calculation Mz
Theoretical lifetime calculation Co rad
The theoretical life of the rollers and raceways of rail should be
determined by the conventional formula as indicated below in km of
running, however, should keep in mind that the value thus calculated
must be taken with caution just for orientation, in fact, the real service Co ax Mx
life achieved can be very different from that calculated value, because Where: My
the phenomena of wear and fatigue are caused by factors not easy to Pe rad = applied radial load
predetermine, for example: Pe ax = applied axial load
Mex, Mey, Mez = applied moments
■ Inaccuracy in the estimation of the real loading condition Co rad = radial load capacity
■ Overloading for inaccuracies in assembling Co ax = axial load capacity
■ Vibration, shock and dynamic pulse stress Mx, My, Mz = moment capacities
■ Raceways status of lubrication
For full telescopic slides TLQ, TQN and TQAX,
■ Thermal excursions
the calculation might also includes moments.
■ Environmental pollution and dust
■ Damage mounting
■ Stroke length and frequency of movement
( Pe ax + Pe rad +
Co ax Co rad
Mex +
Mx
Mey + Mez
My Mz ) <=
1
Z
( )
3
C 1 1 6
Lcy = 50 • • • • 10
P fi H
Coefficient fi Operating conditions
The slides TLAX and TQAX is expected to reach approx. 100.000 cycles,
with a load of 70% of max load capacity. The slides TLQ, TQN might include moments Mex, Mey and Mez, in addition
to radial and axial loads. The formula in case of moments is:
Pe = Co rad •
( Pe rad
Co rad
+
Pe ax
Co ax
+
Mex
Mx
+
Mey
My
+
Mez
Mz )
TLR-24
Telerace
Ordering key
Telerace guides
TLR 28 A 1490 R Q
T
L
R
TLR-25
Light Rail
1 Product explanation
Product explanation
Light telescopic rails, with full or partial extension
Fig. 1
The Light Rail product family consists of 3 series with full and partial Preferred areas of application:
extensions in a lightweight design. It is ideal for applications in which the ■ Beverage industry
mass of the rail is just as important as the bending rigidity. ■ Automotive
LR-2
Light Rail
LPS 38
Partial extension with rails made of hot-dipped galvanized steel and plas-
tic ball cages.
Fig. 2
LFS 46
Detachable internal rail which can be released with a latch. Rails are made
of bright chrome-plated steel, the ball cages of steel and plastic. Roll back
protection in closed position.
Fig. 3
LFS 57
Full extension with rails made of hot-dipped galvanized steel and zinc-
plated steel ball cages. Roll back protection in closed position.
Fig. 4
LFS 58 SC
Full extension with automatic retraction and damping. The automatic re-
traction system is assisted by a spring-loaded mechanism that allows
the rail to get back to a complete retraction before reaching the closed
position.
Fig. 5
LFS 70
Full extension with rails made of zinc-plated galvanized and blue passi-
vated steel. The ball cages are made of zinc-plated steel. Heavy load end
stop in opened and closed position. Roll back protection in closed position.
Fig. 6
LFX 27
The stainless steel full extension consists of two inner guide rails that,
connected to a double-T profile, form the intermediate element and two L
outer rails that form the connection to the connecting construction as fixed R
and moving element. The square cross-section allows a compact design
of high load ratings and low deflection.
Fig. 7
LR-3
2 Overview product cross sections
Fig. 8
LPS38
Load capacities p. LR-6
70.0
57.4
57.5
45.5
20
27.2
Fig. 13
LFX27
Load capacities p. LR-11
LR-4
Light Rail
Technical data
Exterior rail
Intermediate element
Ball cage
Interior rail
Fig. 14
LR-5
4 Dimensions and load capacity
Length
13.0 Length
AV
26 32 5,1
X
37.5
M4 (2x)
44 A
Type Size Length Extension Stroke* A B X Load capacity for Load capacity for Weight per
loss a pair of rails a pair of rails single guide
AV C0rad C0ax
[mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [kg]
Note: The given load capacities are guidelines with 100,000 cycles and
uniform load distribution (area load) when using all mounting holes. The
load values must be reduced in unfavorable conditions.
LR-6
Light Rail
LFS 46
12.7
Stroke
Length -2 mm Length
C 35 D E
B
33 A 9 12,6 12,7 9 12,7
45.5 9 128
4,6 x 9,5
4,6 x 9,5
4,4 x 9,3 4,6 4,6
12.7 +0.5
Type Size Length Stroke A B C D E Load capacity for Load capacity for Weight
a pair of rails a pair of rails per single
guide
C0rad C0ax
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [kg]
Note: The given load capacities are guidelines with 50,000 cycles and
uniform load distribution (area load) when using all mounting holes. The
load values must be reduced in unfavorable conditions.
L
R
LR-7
4 Dimensions and load capacity
LFS 57
17.5
Stroke
Length 50 Length
8/90° 9,5/90°
5,1
57.4
6,5
32 A B 32 C 16
17.5 +0.5
Fixing to the internal rail with countersunk head screws M4 DIN966 / UNI 7689
Installation space Fixing to the external rail with countersunk head screws M5 DIN966 / UNI 7689
Type Size Length Stroke* A B C Load capacity for Load capacity for Weight per
a pair of rails a pair of rails single guide
C0rad C0ax
[mm] [mm] [mm] [mm] [mm] [N] [N] [kg]
Note: The given load capacities are guidelines with 100,000 cycles and
uniform load distribution (area load) when using all mounting holes. The
load values must be reduced in unfavorable conditions.
LR-8
Light Rail
LFS 58 SC
16.0
Stroke Length
8/90° 9,5/90°
5,1
57.5
6,5
32 A B 32 C 16
16.0 +0.5
Fixing to the internal rail with countersunk head screws M4 DIN966 / UNI 7689
Installation space Fixing to the external rail with countersunk head screws M5 DIN966 / UNI 7689
C0rad
[mm] [mm] [mm] [mm] [mm] [N] [kg]
Note: The given load capacities are guidelines with 100,000 cycles and
uniform load distribution (area load) when using all mounting holes. The
load values must be reduced in unfavorable conditions. Horizontal instal-
lation is not possible due to the damping system. The damping effect is
reduced for loads of 450 N and higher per extension pair.
L
R
LR-9
4 Dimensions and load capacity
LFS 70
18.0 Stroke
Length -3 mm
D
C
B 32 2 x 16
A ø 6.5 x 9.5 / 90°
70.0
32 2 x 16 ø 6.5 x 9.5 / 90°
A
B
C
D
Length
18.0 +0.5
Type Size Length Stroke A B C D Load capacity for Load capacity for Weight per
a pair of rails a pair of rails single guide
C0rad C0ax
[mm] [mm] [mm] [mm] [mm] [mm] [N] [N] [kg]
Note: The given load capacities are guidelines with 100.000 cycles and
uniform load distribution (area load) when using all mounting holes. The
load values must be reduced in unfavorable conditions.
LR-10
Light Rail
LFX 27
Stainless steel telescopic guide
20 Stroke
Hub Length
Länge
Length
Länge
27,2
25 80 A 15 A 80
B B
+0,5
20,0
ø 4,1 ø 4,1
Installation
Einbauraumspace
Fixing with flathead screws M4 ISO 7380
Fig. 20
L
R
LR-11
4 Dimensions and load capacity
Fixing screws
We recommend fixing screws according to ISO 7380 with low head
height or TORX® screws (see fig. 21) on request.
L K
D
d
S
Fig. 21
30 M5 x 10 M5 x 0.8 10 10 2 T25 9
Tab. 7
LR-12
Light Rail
Technical instructions
Load capacities
Fig. 22
Fig. 23
L
R
LR-13
5 Technical instructions
Speed
The extension speed is determined by the size of the intermediate ele-
ments. Therefore, the maximum extension speed is inversely proportional
to the overall extension of the rails (see fig. 24). The maximum extension m/s Speed
speed is also directly related to the applied load and operating time. The 0,6
indicated data refers to continuous operation at the maximum load ca- 0,5
pacity. 0,4
0,3
Speed
0,2
0,1
Temperature 0
100 200 300 400 500 600 700 mm
Continual operating temperature of the Light Rail extensions is +10 °C to
+40 °C. Temporary storage and transport temperature: -20 °C to max.
Fig. 24
+80 °C.
Lubrication
All extensions of the Light Rail product family are lubricated for life.
Different lubricants for special applications are available upon request.
Example: Lubricant with FDA approval for use in the food industry.
For more information please contact Rollon technical support.
Corrosion protection
Base material for the Light Rail product family is cold-rolled, hot-dipped
galvanized steel. The cathodic edge protection offers a perfect combi-
nation of quality and cost-efficiency. The surface protection conforms to
RoHS. For more information please contact Rollon technical support.
LR-14
Light Rail
Installation instructions
■ The existing internal stops are not designed to stop the moving load.
They are only supposed to retain the ball-cage and prevent the internal
parts to slide out of the assembly. An external end-stop must always
be installed to stop the moving load.
■ To achieve optimum running properties, high service life and rigidity,
it is necessary to fix the Light Rail extensions with all accessible holes
on a rigid and level surface. Please observe the parallelism of the in-
stallation surfaces. The fixed and movable rails fit to the rigid assembly
construction.
■ Light Rail full and partial extensions are suitable for use in automa-
tic systems. For this, the stroke should remain constant in all moving
cycles and the extension speed must be checked (see pg. LR-14,
fig.24). The movement of the extensions is enabled by internal ball
cages, which could experience an offset from the original position with
differing strokes. This phase offset can have a negative effect on the
running properties or limit the stroke. If differing strokes occur in an
application, the drive force must be sufficiently dimensioned in order to
appropriately synchronize the ball cage offset. As an alternative, an ex-
tra full stroke cycle can be performed every certain number of cycles,
in order to re-phase the ball cage in its correct position.
L
R
Fig. 25 Fig. 26
LR-15
Ordering key
Ordering key
Light Rail
LFS 58- 400 SC
LR-16
Light Rail
Notes
L
R
LR-17
Guides suitable for all applications
Railway
Medical
Logistics
Aerospace
Special Vehicles
Industrial
Follow us:
EUROPE
ROLLON S.p.A. - ITALY (Headquarters) ROLLON GmbH - GERMANY ROLLON S.A.R.L. - FRANCE
Via Trieste 26 Bonner Strasse 317-319 Les Jardins d‘Eole, 2 allée des Séquoias
I-20871 Vimercate (MB) D-40589 Düsseldorf F-69760 Limonest
Phone: (+39) 039 62 59 1 Phone: (+49) 211 95 747 0 Phone: (+33) (0) 4 74 71 93 30
www.rollon.com - infocom@rollon.com www.rollon.de - info@rollon.de www.rollon.fr - infocom@rollon.fr
AMERICA
ROLLON Corporation - USA ROLLON - SOUTH AMERICA
101 Bilby Road. Suite B 101 Bilby Road. Suite B
Hackettstown, NJ 07840 Hackettstown, NJ 07840
Phone: (+1) 973 300 5492 Phone: (+1) 973 300 5492
www.rollon.com - info@rolloncorp.com www.rollon.com - info@rolloncorp.com
ASIA
ROLLON Ltd - CHINA ROLLON India Pvt. Ltd. - INDIA ROLLON - JAPAN
No. 1155 Pang Jin Road, 1st floor, Regus Gem Business Centre, 26/1 3F Shiodome Building, 1-2-20 Kaigan, Minato-ku,
China, Suzhou, 215200 Hosur Road, Bommanahalli, Bangalore 560068 Tokyo 105-0022 Japan
Phone: +86 0512 6392 1625 Phone: (+91) 80 67027066 Phone +81 3 6721 8487
www.rollon.cn.com - info@rollon.cn.com www.rollonindia.in - info@rollonindia.in www.rollon.jp - info@rollon.jp
COVER_Linear.indd 1 28/09/2018 13:25:04 COVER_TELESCOPIC.indd 1 28/09/2018 13:25:34 COVER_Attuatori.indd 1 28/09/2018 13:24:25 COVE_ActuatorSystemLine.indd 1 28/09/2018 13:23:35
All addresses of our global sales partners can also be found at www.rollon.com
The content of this document and its use are subject to the general terms of sale of ROLLON available on the web site www.rollon.com
Changes and errors expected. The text and images may be used only with our permission. TL_GC_EN_11/20