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    Guide For Sizing Jaw Crushers

    Uploaded by

    Terence Jhon Tabon
    This document provides a sizing guide for selecting a primary jaw crusher based on test results and design criteria. Bond testing of a sample ore found a crushing work index of 7 kWh/tonne. The desired throughput is 800 tonnes/hour. Calculations based on the Bond equation determine the estimated power draw as 49.4 kW. Review of vendor data charts selects the C116 jaw crusher, but it cannot meet the throughput requirement. A larger crusher may be needed.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Guide For Sizing Jaw Crushers

    Uploaded by

    Terence Jhon Tabon
    182 views5 pages
    This document provides a sizing guide for selecting a primary jaw crusher based on test results and design criteria. Bond testing of a sample ore found a crushing work index of 7 kWh/tonne. The desired throughput is 800 tonnes/hour. Calculations based on the Bond equation determine the estimated power draw as 49.4 kW. Review of vendor data charts selects the C116 jaw crusher, but it cannot meet the throughput requirement. A larger crusher may be needed.

    Original Title

    Guide-for-Sizing-Jaw-Crushers

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    © © All Rights Reserved

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    This document provides a sizing guide for selecting a primary jaw crusher based on test results and design criteria. Bond testing of a sample ore found a crushing work index of 7 kWh/tonne. The desired throughput is 800 tonnes/hour. Calculations based on the Bond equation determine the estimated power draw as 49.4 kW. Review of vendor data charts selects the C116 jaw crusher, but it cannot meet the throughput requirement. A larger crusher may be needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    182 views5 pages

    Guide For Sizing Jaw Crushers

    Uploaded by

    Terence Jhon Tabon
    This document provides a sizing guide for selecting a primary jaw crusher based on test results and design criteria. Bond testing of a sample ore found a crushing work index of 7 kWh/tonne. The desired throughput is 800 tonnes/hour. Calculations based on the Bond equation determine the estimated power draw as 49.4 kW. Review of vendor data charts selects the C116 jaw crusher, but it cannot meet the throughput requirement. A larger crusher may be needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 5

    03/07/2023 Jaw Crusher Sizing Guide Page 1 of 5

    A B C D E F G H I
    1 CALCULATION COVER SHEET Date: 2023-03-07
    2 Author: Revision
    3 Project: Example Jaw Crusher Size CalculCalc No: 1
    4 Title: Primary jaw crusher sizing
    5
    6
    7 Purpose: Determine the size of a primary crusher (in this case jaw) using the Bond
    8 work index equation and vendor volumetric throughputs.
    9
    10
    11 Basis / Assumptions:
    12 Primary crushers can be either volumetrically or by power draw. Design to both
    13 these constraints.
    14
    15 Bond low-energy impact crusher work index (WiC) testing at a laboratory on a
    16 representative sample of ore has the following results:
    17
    18 C)
    Crushing work index (Wi 7 kWh/tonne 6.4 kWh/st
    19
    20 Design criteria
    21 Solids bulk density 1.70 t/m³
    22 F100 (max opening) 2000 mm 2000000 µm
    23 F80 (blasted rock) 800 mm 800000 µm
    24 P80 (chart in appendix) 250 mm 250000 µm
    25
    26 Desired instantaneous throughput 800 tonnes/hour
    27 availability 75%
    28 operating hours per day 12 h/day
    29 daily throughput 7200 tonnes/day
    30
    31 Method, power draw:
    32
    33 Power draw to obtain this reduction ratio:
    34
    35
    36 (Bond Equation)
    37
    38
    39 E= 0.061738 kWh/tonne (for a metric work index value)
    40
    41 Power draw, nominal 49.4 kW
    42 Design margin on motor size 100%
    43 Raw motor size 98.8 kW
    44
    45

    649119013.xlsx
    03/07/2023 Jaw Crusher Sizing Guide Page 2 of 5

    A B C D E F G H I
    2 Author: Revision
    3 Project: Example Jaw Crusher Size CalculCalc No: 1
    4 Title: Primary jaw crusher sizing
    5
    46 Method, volumetric flow:
    47
    48 The typical throughput values given on crusher brochures relate
    49 to a “typical” ore bulk density of 1.60 t/m³. The crushers are
    50 actually volume (not weight) flow limited, so convert the desired tonnage
    51 to what it would be with the “typical” ore bulk density (for reading the charts).
    52
    53 Desired instantaneous throughput 471 m³/h
    54 Equivalent “typical” mass throughput, use for charts 753 t/h
    55
    56 Method, consult vendor data:
    57
    Consult the chart on the next page. Find a crusher that satisfies all of the
    58 following conditions:
    59
    60
    61 Throughput 753 t/h
    62 Motor size 98.8 kW 132.5 HP
    63 Closed side setting 250 mm 9.8 inches
    64 Feed opening, at least 2000 mm
    65
    66 Results:
    67 The selected crusher is:
    68 C116 jaw crusher
    69
    70 Operating conditions:
    71 Closed side setting: 150 mm
    72
    73 The maximum nominal t/h: 320 t/h Mismatch with t/h in des crit
    74
    75 P100 (to match P80) 200 mm 7.874016 inches
    76
    77

    649119013.xlsx
    03/07/2023 Jaw Crushing Charts Page 3 of 5

    Product 80% passing


    size from CSS

    649119013.xlsx
    03/07/2023 Jaw Crushing Charts Page 4 of 5

    Notes to user:
    Insert the catalogue information
    for the crusher you are proposing
    to use.

    Move the red arrows & circles


    to indicate the throughput and
    settings you are proposing.

    649119013.xlsx
    03/07/2023 Jaw Crusher Page 5 of 5

    Appendix, Jaw Crusher:

    Product 80% passing


    size from CSS

    http://www.metso.com/miningandconstruction/MaTobox7.nsf/DocsByID/C456ED9F5C9B39B7C2256DAC00206B4D/$

    649119013.xlsx

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