Document Number

Kamoa Copper SA Construction KC-CON--QCP-CIV-04

Contractor/ EPCM Rev. Date
Logo
Quality Management System 0 01-03-2023
QUALITY CONTROL PLAN CIVILS - BUILDINGS

Client Main Contractor General WBS Area No. QCP Number

Project Description Main Contractor Contract No. Sub WBS Facility No. QCP Revision

Project Number Sub-Contractor Work package WBS No. Applicable Specification/s

Contract Description Sub-Contractor Contract No. WBS Name SANS 1200 & KCSA Specifications

Compulsory Interventions & Control Optional Intervention

1 Approval of Compulsory Documentation Reference Documentation Contractor Contractor QC Remarks
KCSA Supervisor KCSA Surveyor KCSA QMS Manager
Supervisor Inspector
1.1 Review and Approval of QCP QCP H H H H H

1.2 Construction Certificate (Permission to Proceed with Construction) KC-CON-CERT-01 H H H H H

1.3 Approved Construction and Layout Drawings Latest Updated Drawings and Register H H H H H

1.4 Safe Access Handover to Follow on Trades Certificate KCSA-SAHO-FO-001 H H V H V

1.5 Approval of Concrete / Mortar Mix Design SANS 1200G H H H S V

1.6 Approved Brick Compressive Strength Test Results SANS 227, SANS 2285, SANS 1215 H V V S V

1.7 Excavation Permit KC-CIV-EXC-03 H V V H S

1.8 Approved Method Statement Method Statement H V V H H

Controlled Activities
2 Foundation

2.1 Survey and setting out to Points (Performed by Contractor) Setting Out Certificate H W V H V

2.2 Survey and setting out Points (Verification by KCSA) KC-CON-FOR-SURV-REQ & REPORTS H W V H V

2.3 Foundation / Excavations checks KC-CON-CIV-CL-014 H W S S V

2.4 Soil Compaction Request & Test reports KC-CON-LAB-REQ-01 / Reports H W V S V

2.5 Founding Level / Release for blinding KC-CON-CIV-CL-015 H W S H V

2.6 Pour blinding & verify thickness Drawing / SANS 1200G H W S S S

2.7 Curing of blinding Drawing / SANS 1200G H H V S V

2.8 Foundation brickwork KC-CON-CIV-CL-06 H V V S S

2.9 Setting up Gauge Rods / building lines for laying brick layers Visual H W V S V

3 Brickwork

3.1 Damp Proof Course Check List / Release Note H V V S V

3.2 Brick-Force & Butterfly wall tie Installation KC-CON-CIV-CL-06 H V V S V

3.3 Lay bricks / blocks and build out walls KC-CON-CIV-CL-06 H V V S S

3.4 Allow for electrical conduits & plumbing installations KC-CON-CIV-CL-06 H V V S V

Built-in door frames and other items, ensure position, level,
3.5 Building Plan / Drawings / Spec H V V S V
square & plumb.
3.6 Install Window frames KC-CON-CIV-CL-012 H V S S V

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 Install roof trusses - (welded roof trusses to be inspected and
3.7 KCSA-CIV-CL-01 H V V S V
approved by KCSA prior to installation)
3.8 Paving Building Plan / Drawings / Spec H V V S V

4 Plastering

4.1 Mortar Strength Test Specification H V V S V

4.2 Correct Mortar Mix Ratio Used Mix Design H V V S V

4.3 Ensure walls are clean and ready to receive plaster. Visual H V V S S

4.4 Measure and establish plaster thickness. Specification H V V S V

4.5 Plaster cured as per specification Visual H V V S V

4.6 Plaster Quality Sign Off KC-CON-CIV-CL-06 H V H S H

5 Roof Installation

5.1 Install Roof Trusses KC-CON-CIV-CL-09 H V V S V

5.2 Roof Sheeting Installation KC-CON-CIV-CL-010 W V V S V

5.3 Rain gutter installation Visual W V V S S

6 Electrical Installation

6.1 Install electrical cable supports / conduits Electrical Drawing / KC-CON-EL-CL-03 W V V S V

6.2 Install Electrical Distribution Board Electrical Drawing / KC-CON-EL-CL-01 W V V S V

6.3 Install earth rods and earthing cables Electrical Drawing / KC-CON-EL-CL-02 W V V S V

6.4 Perform earth testing Checklist / Test Certificate W H H S V

6.5 Pull all electrical cables and terminate Electrical Drawing / KC-CON-EL-CL-04 W V V S S

6.6 Install light fittings Electrical Drawing W V V S V

6.7 Install electrical plugs & light switches Electrical Drawing / KC-CON-EL-CL-05 W V V S V

7 Additional Work

7.1 Install Ceiling Drawing H V V S S

7.2 Install Floor Tiles Checklist H V V S S

7.3 Install Wall Tiles Checklist H V V S S

7.4 Install Lights Drawing H V V S S

7.5 Install Switches Drawing H V V S S

7.6 Kitchen cupboards Drawing H V V S S

7.7 Bathroom KC-CON-CIV-CL-012 H V V S S

7.8 Toilets KC-CON-CIV-CL-012 H V V S S

7.9 Other cupboards Drawing H V V S S

7.10 Patio Drawing H V V S S

7.11 Doors & Locks KC-CON-CIV-CL-08 H V V S S

 7.12 Windows KC-CON-CIV-CL-07 H V V S S

7.13 Plumbing KC-CON-CIV-CL-012 H V V S S

7.14 Geyser KC-CON-CIV-CL-012 H V V S S

7.15 Gates Drawing H V V S S

7.16 Backfilling / levelling of terraces Visual / Checklist H H H H V

8 Painting

8.1 Material Certificates Document / Certificates H V S S R

8.2 Preparations to paint KC-CON-CIV-CL-013 H V V S V

8.3 Filler coat to ceilings and walls Visual / KC-CON-CIV-CL-013 H V S S S

8.4 Primer / Undercoat to steel Visual / KC-CON-CIV-CL-014 H V S S V

8.5 Allow 24HRS curing time Visual / KC-CON-CIV-CL-015 H V S S V

8.6 1st Coat Visual / KC-CON-CIV-CL-016 H V S S S

8.7 1st Colour Coat to ceilings and walls Visual / KC-CON-CIV-CL-017 H V S S S

8.8 Universal undercoat to steel Visual / KC-CON-CIV-CL-018 H V S S V

8.9 Allow curing time Visual / KC-CON-CIV-CL-019 H V S S V

8.10 Colour Coat Visual / KC-CON-CIV-CL-020 H V S S V

8.11 Clean overpainted areas / Touch up paint Visual / KC-CON-CIV-CL-021 H V S S V

8.12 Painting work to be signed off Visual / KC-CON-CIV-CL-022 H H H H V

8.13 Housekeeping done Visual H W V S V

9 Punch Inspection

9.1 Weekly QC Inspector Surveillance Inspections done KC-SQS-RPT-01 V A R S R

9.2 Perform Phase 1 - Punch List Inspection KC-CON-FOR-PL-01 H H V S V

9.3 Submit RFI for Phase 2 Punch Inspection KC-CON-FOR-RFI-01 V A R S V

9.4 Phase 2 - Punch List Inspection KC-CON-FOR-PL-02 H H H S V

9.5 Submit RFI for Phase 3 Punch Inspection KC-CON-FOR-RFI-01 V A R S V

9.6 Phase 3 - Punch List Inspection KC-CON-FOR-PL-03 H H H H H

9.7 Submit RFI for Phase 3 Back Punch Inspection KC-CON-FOR-RFI-01 V A R R R

9.8 Phase 3 -Back Punch List Inspection KC-CON-FOR-PL-03 H H H H H

9.9 Construction Completion C1 Certificate to be issued KC-CON-CERT-C1-01 H H H S H

10 Hand Over

10.1 Construction Completion Certificate - Building Work C1 KCSA-C1-CERT-003 H H H S H

10.2 Beneficial Occupation Handover Certificate to KCSA KCSA-BOC-HO-CERT-01 H H H S H

10.3 Taking Over Certificate - FIDIC KCSA-TO-CERT-01 H H H S S

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 10.4 Review Data Dossier Data Book H R R R R

10.5 Data Book Handover Data Book A V A H H

Approvals

Contractor Supervisor Contractor QC Inspector KCSA Supervisor KCSA Surveyor KCSA QMS Inspector / Manager

Name:

Signed :

Date :
DEFINITION OF INTERVENTION POINTS: A point of inspection in the QCP that requires the presence of the inspection organisation:-
H - where the next stage of the production/construction process cannot proceed beyond this point until an inspection has been performed by the inspection organisation and the required conditions indicated as met/achieved.
W - where production cannot proceed beyond this point if the inspection organisation has not attended, provided due notice of the activity has been given to the inspection organisation in terms of the relevant contract.
S - where surveillance may be performed by the inspection organisation.
R - where a review of the records developed by the supplier to ensure that the relevant activity has been performed satisfactory and that contractual requirements have been met.
V - where a verification by the inspection organisation to ensure that the relevant activity has been performed satisfactory and that contractual requirements have been met.
A - where the organisation needs to execute an operation prior to intervention and inspection.