Service Terminal CGW 5355

Service Terminal,
CGW 5355

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Service Terminal CGW 5355

Contents

Chapter Page

INTRODUCTION .......................................................................................................................... 3

CGW 5355 SERVICE TERMINAL, BASIC PACKAGE ................................................................ 3

CONNECTIONS ON THE CGW 5355 .......................................................................................... 3

DESIGN OF THE CGW 5355 ....................................................................................................... 3

KEY PAD ON THE CGW 5355 .................................................................................................... 4

CGW 5355 FUNCTIONS .............................................................................................................. 4

THE MENU STRUCTURE ............................................................................................................ 5

NAVIGATION IN THE MENU SYSTEM ....................................................................................... 5

IN GENERAL ABOUT DATA IN THE MENU SYSTEM ............................................................... 5

EXPLANATION TO THE MENU ITEMS ...................................................................................... 6

1. ONLINE.................................................................................................................................... 6

2. FILE ......................................................................................................................................... 8

3. CGW SETUP............................................................................................................................ 8

4. ABOUT CGW ........................................................................................................................... 9

FEATURES, SELECTION OF OPTIONS ....................................................................................10

MENU STRUCTURE ...................................................................................................................11

FAQ - MOST FREQUENTLY USED FUNCTIONS IN THE MENU SYSTEM ..............................12

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Introduction M12

The CGW 5355 service terminal can program, monitor and

upgrade software in the individual controllers in the RCL CGW 5355
5300 Safety System.

The CGW 5355 is always connected to the RCL 5300

controller, and it communicates directly with all controllers in
a CAN bus network.

CGW 5355 Service Terminal, basic package

The basic package contains: 1 2 3 ESC

• A CGW 5355 Service Terminal.
• An SD memory card. 4 5 6 DEL

• A 1.8 metre USB cable, type A-B2.0. 7 8 9 SET

• A 2 metre cable incl. M12 plug.
• A CD with drivers, a program for updating via the Internet 0 ENT

as well as an instruction for this.

Connections on the CGW 5355 Serial USB-B

The CGW 5355 has 3 plugs:

• An M12 plug which is connected to the RCL 5300 controller by means of the 2 metre cable.
• A USB-B plug which is connected to a PC by means of the 1.8 meter USB cable.
• A serial plug (not used).

Design of the CGW 5355

At the front, the CGW 5355 Service Terminal has a key pad and a display. The CGW 5355 is
powered either from the RCL controller, or if it is connected to a PC, from the USB plug of this
PC.

An SD memory card is built in behind a small cover on the back of the CGW 5355.

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Key pad on the CGW 5355

The key pad consists of the following keys:

• Number keys (yellow)
• Function keys (red)
• Arrow keys (green)

0…9 The number keys are used for entry or changing of data.

Arrow up/down The arrow keys are used for scrolling up/down or right/left on the
display.

ENT The ENT (Enter) key is used for scrolling forwards through the menu system as
well as confirming a given parameter change.

ESC The ESC (Escape) key is used for scrolling backwards through the menu system
as well as for deleting a parameter change, which has not yet been confirmed by
ENT.

SET The SET (Setup) key is used for changing a parameter value in a given menu item
or for activating/deactivating a function.

DEL The DEL (Delete) key is used for deleting an entry.

Other functions:

Press button 1 When holding down this press button, the entire path (for example
1.1.1.1.1 – “Features”) for the menu number, which is currently marked by a black
background, is indicated.

The monitoring function:

If a dynamic value is being monitored (for example the load of the crane in item 1.4.2.1.1.1), you
must press SET to be able to see the changes of the value.

CGW 5355 functions

• A service terminal for programming, monitoring and upgrading the individual controllers in
the RCL 5300 Safety System.
• Saving application programs, crane profiles and black box registrations on the SD memory
card.
• Logging periodic errors for a certain period of time.
• Online update on the Internet.
• Expiry date and reactivation automatically takes place during updating.
• Navigation through a menu system.

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The menu structure

The menu system is divided into four main areas: ”Online”, ”File”, ”CGW setup” and ”About CGW”.

Under menu item 1. Online, the CGW 5355 is connected to an RCL 5300 controller on the crane,
and there is online communication with this controller. The explanation to the menu items in the
table applies to “Online”.

Under menu item 2. File, it is possible to read and edit parameters in a crane profile, which has
been saved in the CGW 5355 Service Terminal. The menu system for ”File" is identical to the menu
system for ”Online”, only the menu item starts with the number 2.

Under menu item 3. CGW setup, it is possible to read status and possible errors on the SD-card of
the CGW. In this menu it is also possible to adjust the light and contrast on the display of the CGW,
and set the time zone of the internal clock of the CGW.

Under menu item 4. About CGW, practical information is available relating to the owner/user, serial
number, software and hardware version as well as expiry date of the CGW.

Navigation in the menu system

The functions in the CGW 5355 are divided in a menu structure with main groups and
subgroups. You can navigate forwards through the menu system by means of the ENT key and
backwards by means of the ESC key.

Each menu item has a menu number.

It is possible to jump to a certain menu number from any place in the menu system.
• Enter 0.
• Enter the first figure in the menu number.
• Press SET
• Enter the next figure in the menu number.
• Press SET…etc.
• Then enter ENT, and the menu item appears in the display.

In general about data in the menu system

Only data in relation to the relevant equipment fitted on the crane in question is indicated in the
menu system.

There are the following reading and editing possibilities:

• A parameter is only readable and is locked for editing.
• A parameter is editable within certain values.
• A parameter is completely editable.

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Explanation to the menu items

In the tables in this and the following pages are explanations for the most important menu items.

- MAIN MENU
1 ONline CGW 5355 is connected to RCL 5300 and they can communicate
online with each other.(Click here to go to the ”Online” menu)
2 File Open crane profile saved on CGW.
(Click here to go to the "File" menu))
3 CGWSetup Setting up CGW.
(Click here to go to the "CGW Setup" menu)
4 About CGW Information about CGW data.
(Click here to go to the "About CGW" menu)

1. Online
1 MAIN MENU\ Online
1 Profile Open crane profile in RCL.
2 Network CAN bus modules on the CAN network.
3 Black box Open black box in RCL 5300.
4 Monitor Monitoring of functions and parameters in the controllers.
5 Tools Activation of RCL functions.
6 Test Crane test.

1-1 MAIN MENU\Online\ Profile

1 View See crane profile.
2 <Update controller> Update controllers.
3 <Controller to File> Transfer crane profile from controller to CGW.
4 <File to Controller> Transfer crane profile from CGW to controller.

1-1-1 MAIN MENU\Online\Profile\ View

1 Setup The set-up of the crane profile.
2 Crane Crane data.
3 <Comments> Comments added to the crane profile.

1-1-1-1 MAIN MENU\Online\Profile\View\ Setup

1 Features Safety systems and crane equipment selected in the crane profile.
(Click here to go to the "Features" menu)
2 General General settings in crane profile.
3 Add Del feature Add or delete selected crane equipment.

1-2 MAIN MENU\Online\ Network

1 CAN-Modules Concerning CAN controllers (including Danfoss PVED Series 5).
2 CAN-Valves Concerning CAN valves (Danfoss PVED-CC Series 4).

1-3- MAIN MENU\Online\ Black box

1 Error log Error registration on crane safety system.
2 Operation log Registration of operation saved in black box.
3 Stab safety log Error registration on stabilizer safety system
4 CGW Log Logging of changes in RCL profile done using CGW
5 Active Errors Monitoring of current system errors.

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1-3-2 MAIN MENU\Online\Black box\ Operation log

1 General timers Recording of time in hours and minutes (hhhh:mm) for general
functions.
2 General counter Registering of activity on different crane functions.
3 Crane overloads The number of times and the length of time the crane has been
overloaded.
4 Fly-jib overload The number of times and the length of time the Fly-Jib has been
overloaded.
5 Crane in service Date of putting into service.
6 EVS stop Registering of heel at EVS stop.

1-4 MAIN MENU\Online\ Monitor

1 Modules Monitoring of input and output signals.
2 Signals Monitoring of loads, angles, etc.
3 Status Monitoring of status of the safety system.
4 RCL front Monitoring of press buttons, diodes, buzzer and display on the
indicator panel of the RCL 5300.
5 Valve Monitoring of control valve functions

1-4-2 MAIN MENU\Online\Monitor\ Signals

1 Loads Monitoring of loads.
2 Analog Input Monitoring of analogue input signals.
3 Digital Input Monitoring of digital input signals.
4 Stab Input Monitoring of input signals from stabilizer sensors.
5 Valve input Monitoring of control valve functions.
6 Digital Output Monitoring of digital output signals.
7 Angle States Monitoring of the boom systems’ position in relation to horizontal
vertical and slewing position.

1-4-3 MAIN MENU\Online\Monitor\ Status

1 Mode Monitoring of the current condition of the safety system of the crane.
2 Active errors Monitoring of current system errors.
3 Speed Reduction Monitoring of current speed reduction.
4 Service Monitoring of functions concerning calling in for service.
5 EVS calibration Monitoring of current EVS calibration.
6 EVS status Monitoring of the condition of the EVS system.
7 Dump Monitoring of current dump condition.
8 Derate Monitoring of current derate cause.

1-4-3-4 MAIN MENU\Online\Monitor\Status\ Service

1 Use interval Setting of time for indication of calling in for service. Stated in xxx
hours.
2 Time interval Setting of time for indication of calling in for service. Stated in xxx
days.
3 Oil interval Setting of time for indication of calling in for change of oil. Stated in
xxxx hours.
4 Last service Information about the last service visit.
6 Last oil change Information about the last oil change.
8 Use since service Information about the crane’s running time since the last service.

10 Use since oil change Information about the crane’s running time since the last oil change.

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12 Time to service Information about the time until the next service overhaul

14 Time to oil change Information about the time until the next oil change.

1-5 MAIN MENU\Online\ Tools

1 <Service Done> Reset call-in for service overhaul
2 <Oil Changed> Reset call-in for oil change
3 <Activate RCL> Activation of the RCL 5300 from CGW 5355.
4 <Deactivate RCL> Deactivation of the RCL 5300 from CGW 5355.
5 <Reset error log> Deleting of error registration in RCL black box.
6 <Download Icons> Download icons to the display of the Scanreco G2 remote control box.
7 <Download Texts> Download text to the display of the Scanreco G2 remote control box.
8 <Forced Start> Activation of the RCL 5300 from CGW 5355, if the RCL cannot be
activated using the green press button on the indicator panel.
9 <Get Data from SD> Get data from the CGW 5355 SD card by updating from RCL software
from 57_47 to 6x_5x
10 <Replace Modules> Activation of new CAN bus units on RCL network
11 <Restart
Restart the RCL 5300
Controller>

1-6 MAIN MENU\Online\ Test

1 Loadtest 110 %, 125 %, 140 %
2 RCL front Monitoring of press buttons, diodes, buzzer and display on the
indicator panel of the RCL 5300.
3 <EVS setup> EVS set-up procedure.

2. File

2 MAIN MENU\ File

1 Profile
2 Network
3 Black box Offline reading and editing of crane profile on the SD card.
The same menu structure as “1. Online”, however, all menu items
4 Monitor start with the number “2” instead of the number “1”.
5 Tools
6 Test

3. CGW setup

3 MAIN MENU\ CGW setup

1 SD card Information about the SD card.
2 Lcd Backlight Adjustment of the back lighting of the LCD display.
3 Lcd Invert Inverting of text and background.
4 Lcd. Contrast Adjustment of the contrast of the LCD display.
5 LOC Date, hour and minute.
6 TZ Setting of local time zone.

3-1 MAIN MENU\CGW setup\ SD-card

1 Card inserted Checking that the SD card is inserted (must be marked by an x)
2 Card read only Checking that the SD card is read only (there must not be a x).

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3 Card ok Checking that the SD card is working (must be marked by an x)

4 Disk size: Indicates the data size in MB on the SD card inserted.
5 Err: Indicates whether there is an error on the SD card.
6 FAT: Indicates the data structure to which the SD card is formatted.

4. About CGW

4 MAIN MENU\ About CGW

1 Type: Type denomination - CGW5355.
2 S.nr: Internal serial number of the CGW.
3 Sw.Ver Version number of the software application of the CGW.
4 Hw.Ver Version number of the hardware of the CGW (chip version).
5 <Owner> Information on the owner of the CGW.
6 Tst: Date of the first functional test of the CGW.
7 Ex: Date of expiry of the CGW - to be renewed by Online Update.
8 Test Initials: Initials of the person who carried out the first functional test of the
CGW.
9 Menu Ver: Version number of the menu file in the CGW.

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Features, selection of options

1-1-1-1-
3 MAIN MENU\Online\Profile\View\Setup\ Add Del Features
1 High operation Safety system in connection with stand-up controls (HS) on the crane.
2 Two-zone LMB Safety system in connection with 2-stage LMB on the crane.
3 HDL Control of the crane’s lifting capacity in normal/HDL mode.
4 Manual ext Indication system in connection with manual extensions mounted on
the crane.
5 Stabilizer survey Safety system monitoring whether the stabilizer beams are
extended/the stabilizer legs are down.
6 Radio hook Electronic weighing hook in the hook suspension of the crane with
radio feedback about the weight of the load.
7 Winch Safety system in connection with hoist.
8 Fly-Jib Safety system in connection with Fly-Jib.
9 Engine Control functions for the engine of the truck (also used when activating
Flash light).
10 Oil temp survey Monitoring of the temperature of the hydraulic oil.
11 Display Radio remote control incl. display on the remote control box.
12 Vertical stop Stop of the boom system movement in vertical position.
13 Regeneration Control of regeneration on crane functions.
14 Key derate Reducing the crane’s lifting capacity when activating a key switch.
15 Stablilizer control Electric activation, crane functions or stabilizer functions.
16 Crew lifting Safety system in connection with personnel basket on the crane.
17 Remote control Radio remote control of the crane
18 EVS EVS - Electronic Vehicle Stability - monitoring and securing of the
stability of the vehicle.
19 PVED Radio remote control of the crane (CAN bus controlled PVED electric
activations).
20 EMC boom sensing Spool sensor on the boom function with possibility of 100 % load
moment in case of emergency operation of the crane.
21 Front stab. Safety system in connection with front stabilizer leg in front of the
driver's cab.
22 Sec. Switch Deadman's function.
24 Stab safety sys Safety system in connection with stabilizer deployment monitoring.
Stability.
25 PWM Mixer Set-up of PWM control and engine functions.
26 Generic CANopen Connection of extra "In/Out" modules.
27 Slew Safety Sys Safety system in connection with HS and 2-LMB.
28 Ceiling Protect Height limitation of the working area.
29 Grab Lock Protection against unintentional activation of the grab function.
30 IPA Intelligent parking assistant.
31 Safefold Safe folding and unfolding of Z-cranes.
32 Soft stop Automatic reduction of crane speed before mechanical stop
33 WTG Used for cranes for wind turbines.
34 CBS Forced calibration system
35 PFC Controls the pump flow so that no crane functions stop.
36 SRL Electronic slewing limitation system.

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Menu structure

MainMenu
Online
Profile View Setup Features
<Update control.>
File
<Controller to File> General Crane
<File to Controller>
CGW Setup
Add Del Dump
About CGW Network CAN-Modules feature
Input config
CAN-Valves
Output config
Crane Type
Black Error log Error action
Model
Operation log Calibration
Serial No
Stab Error log Valve function
General timer
CGW log Valve sensing
General count.
Active Errors Controller
Crane overload
Function speed
Fly-jib overload
IO
Monitor Modules Crane in service Date
Spool Sizes
Signals EVS stop

Status
Mode
RCL front
Active errors
Valve
Speed Reduct.

Tools <Service Done> Service

<Oil Changed>
<Activate RCL> Winch
<Deactivate RCL>
<Reset Error Log>
<Download Icons>
EVS Calibr.
<Download Text>
<Forced Start> EVS status
<Get Data SD >
<Replace Modul.> Dump
<Restart Control.>
<Reset Man Feel> Derate
<Start Inv. Rout.>
<Stop Inv. Rout.>

Test Loadtest

RCL front
<EVS setup>

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FAQ - most frequently used functions in the menu system

In the tables below, you will find a survey of the most frequently used CGW functions and their
corresponding menu numbers. You can add other useful menu items and use the table as quick
reference list.

Information Menu item

Information on crane type, model, serial number. 1-1-1-2
Date of putting into service. 1-3-2-5-1
Zero setting of indications for calling in for service and change of oil. 1-5-1 (Service done)
1-5-2 (Oil changed)
See previous system errors (Error log). 1-3-1
See the software version in the RCL5300 and other processors 1-2-1-1-1-2

Software Menu item

Saving a crane profile in the CGW 5355 1-1-3
Saving a crane profile in the RCL 5300. 1-1-4
See the software version in the RCL5300 and other processors 1-2-1-3

Profile and equipment Menu item

Updating RCL after changing or adding a parameter. 1-1-2
Selection and de-selection of safety equipment. 1-1-1-1-3
Inverting a lever function on the remote control box. 1-1-1-1-2-8-2
Moving lever functions on the remote control box 1-1-1-1-2-8-1-1
Connection of spotlight, activated by means of the green press button 1-1-1-1-2-4-1-3
on the remote control box.

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Monitor Menu item

Monitoring of functions and parameters in the controllers. 1-4
Current load on crane, Fly-Jib, hoist and EVS-heel. 1-4-2-1
Monitoring of one (or several) current system errors. 1-4-3-2

CAN bus, network and programming Menu item

Scanning for CAN-Bus units included in the safety system. 1-2-1-1-1-1-1
Programming of Node ID in CAN controllers + PVED Series 5 1-2-1-5
Programming of Node ID in PVED-CC Series 4 electric activations. 1-2-2-1

Stability and performance Menu item

Setting of crane performance (load moment) 1-1-1-1-2-1-1-2
Setting of crane speeds (remote control) 1-1-1-1-2-10-1
Setting of EVS parameters. 1-1-1-1-1-18-2
Stability test and EVS set-up procedure 1-6

Calibration Menu item

Calibration of pressure transducers. 1-1-1-1-2-6-13
Calibration of max. lifting capacity on manual extensions. 1-1-1-1-2-6-6-1

CGW Menu item

Control of SD card 3-1

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