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Apéndise - Foun

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APÉNDISE

Kalkulasaun ba Efisiénsia Volumetric Sucker Rod Pump iha posu “X” kampu Y”
Dadus Posu :
Parameter Valor Simbolu Valor Simbolu
Kedalaman Sumur 170 557,60
Top Perforasi 163 m 534,64 ft
Mid Perforasi 164 m 537,92 ft
Bottom Perforasi 166 m 544,48 ft
Pump setting Deep ( SRP ) 160 m 524,8 ft
Diameter Casing 5 in (OD) in (ID)

Dadus Pompa :
Parameter Valor Simbolu Valor Simbolu
Tipo Pompa Angguk BUKAKA 25-56-36
Jenis Pompa 25-225 RWB 2"
Diameter Rod 3/4 in 0,75 In
Panjang Rod 137 m 411 Ft
Peak Torque Ratings 25000 lb
Polishrod Ratings 5600 lb
Diameter Plunger 2 in (RWB)
Panjang Langka
(Stroke) 36 in
Kecepatan Pompa 12 SPM

Dadus Produsaun :
Parameter Valor Simbolu Valor Simbolo
Produksi Rate ( Q total) 171 blpd Bfpd
Q Oil 3,4 bpd Bopd
Q Water 167,58 bpd Bwpd
Water Cut 98% Friction Persen
Sgoil 0,95
SG Water 1,02
Sgmix 1,02
Gradien Fluida 0,44
API Minyak 18 ˚
Diameter Tubing 2,7/8 in (OD) 2,994 in (ID)
Altura Tubing 140 m 459,2 Ft
Constanta 120
Tekanan casing (Pc) 0 Psi
Temperatur 63 F

[56]
Tekanan static(Ps) 206
Tekanan dasar
sumur(Pwf) 191

Dadus Reservoir:
Parameter Valor Simbolu Valor Simbolu
Pwh 100 psi Psi
SFL 35 m 114,8 Ft
DFL/WFL 45 m 147,6 ft

Analiza Dadus Antes


1. Evaluasaun efisiensi volumetris sucker rod pump (SRP)

a) kalkula pompa volumetris

Volumetris = 0,1616 x S x N x D2
= 0,161 x 36 x 14 x3.1422
= 412,36 bfpd
b) Kalkula pezu rod,counter balance dan speed reducer

AP = ԉd2/4
= 3,14 x3,142/4

= 3,97 in2

AR = ԉd X Ar2/4
= 3,14 x 0,4422/4
= 0,35 in2

c) Determina pezu rod iha leten no pezu fluida di atas plunger


WR = (L x AR)/144
= (137,00 x 411)/144
= 39,1.02 lbs

WF = 0,433 x L x dynA x p x SpGr


= 0,433 x0,35 x (137,00 x 3,14 -0,294 x 391,02)

= 47,10 lbs

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d) Determina aselerasaun faktor sira (accelation factor)

δ = (S x N2)/70500

= (36 x 142) /70500

= 0,100085105 lbs

e) Determina pezu masimu rod nian (peak polished rod load, PPRL)

PPRL = Wf + Wr x (1+ δ)

= 47,10 +391,02 x (1 + 100085106)

= 481,97 lbs

f) Determina valor husi karga minimu polished rod (minimum polished rod

load)

MPRL = Wr x (1-0,128 x Sgmix) – δ

= (((391,02) x (1 – 0,28 x 1,02) – 0,100085106

= 340,04 lbs

g) Determina valor bo’ot counter balance efect

CBE = PPRL+ MPRL / 2

= 481,97 + 340,04 / 2

= 411.0034428 lbs

h) Determina valor bo’ot husi peak torque no crank shaft

PT = (PPRL – CBE) x S/2

= (481,97 – 411,0034428) x 36 /2

= 1277.352936 lbs

Determina altura rod stretch

ER = Wf x Er x L

= 47 x 0,00000431 x 162

[58]
= 0,033 in

Determina altura tubing stretch

ET = Wf x Et x Lt

= 47,10 x 0,000000221 x 481,97

= 0,005 in

Determina altura plunger overtravel


EO = 1,36 x 10-6 x L2 x δ

= 1,36 x 10^-6 x 481,97 x 0,100085106

= 6.25E-05 in

Determina altura stroke efektif

SP = S - (er + et) + eo

= 45 - (0,033 + 0,005) + 6,25E-05

= 44,96 in

i) Kalkulasaun pump displacement pump stretch ho overtravel


Determina constanta K
K = 0,1484 x Ap
= 0,1484 x 3,97

= 0,59 bbl/spm

j) Determina kapasidade volumetris efektif pump tretch ho overtravel

V = K x Sp x N

= 0,95 x 44,96 x 391,02

= 371 bfpd

Efisiensia = Qaktual / Volumetris x 100%

= 171 / 371 x 100%

[59]
= 46,06%

Analiza:
Hetan folin 46.06%, efisiénsia ne’e sei ki’ik liu hosi pompa ne’e la prienxe

kriteriu sira tuir teoria efisiénsia, nesesáriu atu hadia ka substitui instalasaun

pompa nian, karik ne’e afeta hosi gás ka rai-henek iha instalasaun pompa

laran. Iha dalan 3 atu hadiak "efisiénsia Volumetris pompa” hare liu iha

A) Troka Diameter plunger


B) Troka Panjan lankah (Stroke)=S
C) Troka Kecepatan bomba

Analiza Dadus Final


1. Avaliasaun Volumetris pompa angguk terpasan(SRP)

a) Kalkula bomba volumetris

Volumetris = 0,1616 x S x N x D2
= 0,161 x 52 x 10 x 3,1422
= 336,13 bfpd

b) Kalkula pezu rod,counter balance ho pezu speed reducer


AP = ԉd2/4
= 3,14 x 22/4

= 3.14 in2

AR = ԉd x Ar2/4
= 3,14 x 0,4422/4
= 0,31in2

c) Determina pezu rod iha leten no pezu fluida iha plunger nian

[60]
WR = (L x AR)/144
= (137,00 x 411)/144
= 39,1.02 lbs
WF = 0,433 x L x dynA x p x SpGr
= 0,433 x 0,35 x ( 137,00 x 3,14 -0,294 x 391,02)

= 47,10 lbs

d) Determina aselerasaun faktor (accelation factor)

δ = (S x N2)/70500
= (36 x 142)/70500
= 0,100085105 lbs

e) Determina pezu masimu rod nian (peak polished rod load, PPRL)

PPRL = Wf + Wr x (1+ δ)

= 47,10 +391,02 x (1 + 100085106)

= 481,97 lbs

f) Determina valor husi karga minimu polished rod (minimum polished rod

load)

MPRL = Wr x (1-0,128 x Sgmix) – δ

= (((391,02) x (1 – 0,28 x 1,02) – 0,100085106

= 340,04 lbs

g) Determina valor bo’ot counter balance efect

CBE = PPRL+ MPRL/2

= 481,97 + 340,04 /2

= 411.0034428 lbs

h) Determina valor bo’ot husi peak torque no crank shaft

PT = (PPRL – CBE) x S/2

= (481,97 – 411,0034428) x 36 /2

[61]
= 1277.352936 lbs

Determina altura rod stretch

ER = Wf x Er x L

= 47 x 0,00000431 x 162

= 0,033 in

Determina altura tubing stretch

ET = Wf x Et x Lt

= 47,10 x 0,000000221 x 481,97

= 0,005 in

Determina altura plunger overtravel

EO = 1,36 x 10-6 x L2 x δ

= 1,36 x 10^-6 x 481,97 x 0,100085106

= 6.25E-05 in

Determina altura stroke efektif

SP = S - (er + et) + eo

= 45 - (0,033 + 0,005) + 6,25E-05

= 44,96 in

i) Kalkulasaun pump displacement pump stretch no overtravel


Determina constanta K

K = 0,1484 x Ap

= 0,1484 x 3,97

= 0,59 bbl/spm

j) Determina kapasidade volumetris efektif pump tretch dan overtravel

V = K x Sp x N

= 0,47 x 44,97 x 10

[62]
= 210 bfpd

Efisiensia = Qaktual / Volumetris x 100%

= 171/210 x 100%

= 81, 61%

Análize finál

Rezultadu kálkula nian iha leten, hatudu katak iha efisiénsia 81.61 mak prodús,

tuir teoria kona-ba folin efisiénsia ideál iha teoria.

Ida ne’e mos halo:

A) Troka Diameter plunger 2 ½ sai fali ba 2


B) Troka Panjan lankah (Stroke)=S 36 sai fali ba 52
C) Troka Kecepatan bomba 14 sai fali ba 10

Kria Kurva IPR Posu ESW-01

Kapasidade husi posu atu halo produsaun bele hare iha kurva IPR, atu kria kurva
IPR estudu posu nian uza Metode Vogel.

Dadus Produsaun:

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Simbol Valor
Parameter Valor u Konversaun
Tekanan Statik ( Ps ) 206 Psi
Tekanan alir Dasar Sumur ( Pwf ) 191 Psi
Produksi total ( qt ) 200 bfpd
Water Cut ( Wc ) 80 % 0.8

Tabela 4.2. Resultadu Kalkulasaun Valor Qo Ba Kada Valor Pwf

Pwf (Psia) pwf/ps (pwf/ps)^2 qo


206.406 1.0019709 1.00394563 -2.3058627
200 0.9708738 0.94259591 33.6062287
150 0.7281553 0.5302102 279.378557
100 0.4854369 0.23564898 463.937355
80 0.3883495 0.15081535 520.621085
50 0.2427184 0.05891224 587.28262
30 0.1456311 0.02120841 619.480938
10 0.0485437 0.00235649 641.88509
0 0 0 649.414355

Pwf vs qo
250

200
Pwf, psi

150

100

50

0
-100 0 100 200 300 400 500 600 700

qo, bopd

Grafiku 4.2. Kurva IPR Konaba Resultadu Kalkulasaun Valor Qo Ba Kada Valor
Pwf

[64]
LISTA SIMBOLU

A = Konstanta atu determina total steges pompa


An = Konstanta ba diferensia Anuntuk WC
API = American Petroleum Institute
BBL = Barrel
B/D = Barrel per day
Bfpd = Barrel fluid per day
Bopd = Barrel oil per day
Bwpd = Barrel water per dayi
Bo = Fator volume formasaun oleu, Res, bbl/STB
Bw = Fator volume formasaun bee, Res, bbl/STB
Cp = Konstanta husi material neebe uza atu kria cano (pipe)
D = Klean pompa, ft
EP = Efisiensia pompa,%
EV = Efisiensia volumetriku,%
GF = Gradiente presaun fluida, (psi/ft)
HF = Friction loss,ft

[65]
HP = Horse power
ID = Inside diameter,ft
L = Komprimentu cano (pipe),ft
OD = Outside diameter,ft
PC = Presaun casing
PI = Produktividade indise
PIP = Presaun intake pompa, psi
Pr = Presaun reservatoriu, psi
Ps = Presaun estatiku reservatoriu, psi
PSD = Pump setting depth,ft
Psi = Pound per square, inch
Pwf = Presaun fluksu iha fundu posu, psi
Qt = Taxa produsaun total, STB/day
Qw = Taxa produsaun bee, STB/day
DFL = Dynamic fluid level, ft
SFL = Static fluid level
IPR = Inflow performance relationship
SGF = Fluid spesifik gravity
SGW = Spesifik gravity water
SGg = Gas spesifik gravity
SGo = Oil spesifik gravity
V = Pump displacement ( BFP)
Vt = Volume total fluidu bbl/day
WC = Water cut,%
WFL = Working fluid level,ft
W = Material pesu, lb
SPM = Velosidade pompa
N = Kumprimentu stroke
H = Perfurasaun mid
L = Klean pompa

[66]

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