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On A/C MSN All: ATR-A-00-65-XX-10000-021A-D

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1/18/23, 4:31 PM 0713 - ATR72 - Line Maintenance - MSN: 00713 - 01-Jan-2023 - ATR-A-12-22-32-00001-240A-A - Lubrication of the MLG an…

AIRCRAFT REVISION TAIL NUMBER -


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE MSN
ATR-A-12-22-32-00001-240A-A
Line 01-Jan-
0713 ATR72 - Lubrication of the MLG and D4-CCD - 00713
Maintenance 2023
the MLG Doors

DM status information

DM Code : ATR-A-12-22-32-00001-240A-A
Airline : 0713
Issue Number : 001
Issue Date : Jan 01/23
Breakdown Title : LANDING GEAR
DM Title : Lubrication of the MLG and the MLG Doors
Applicability : ON A/C MSN ALL
Aircraft Type : ATR72
DM Producer : FB429
Language : Simplified English
Copyright : ATR-A-00-65-XX-10000-021A-D

ON A/C MSN ALL


TASK ATR-A-12-22-32-00001-240A-A
Lubrication of the MLG and the MLG Doors
FIN: 6509GM 6514GM

WARNING: MOST MATERIALS ARE DANGEROUS FOR YOUR HEALTH AND THE ENVIRONMENT
(TOXIC, FLAMMABLE, EXPLOSIVE, IRRITANT...):
- OBEY THE MATERIAL MANUFACTURER INSTRUCTIONS AND THE LOCAL
REGULATIONS.
- USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES.
- ENSURE CORRECT AIRFLOW THROUGH THE WORK AREA.
- DO NOT BREATHE THE FUMES.
- DO NOT USE THESE MATERIALS NEAR SPARKS OR SOURCES OF HEAT.
- DO NOT APPLY MATERIALS OUTSIDE OF SPECIFIED AREAS.
- PREPARE AND USE ONLY THE NECESSARY MATERIAL QUANTITY, USE THE
APPLICABLE PROCEDURE TO DISCARD THE REMAINING MATERIAL.

1. General
A. Reason for the Job
Ref. MPD ATR72_122232-LUB-10000-1
Ref. MPD ATR72_122232-LUB-10005-1
Ref. MPD ATR72_122232-LUB-10030-1
B. Additional information

NOTE: In some cases, the removal of the MLG wheels from the wheel axle will possibly
not be easy if A/C operations lead to:
- High number of cycles between tires changes
- Long lead time between tires changes.

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In such case, in order to prevent possible wheel seizure on axle, we recommend to


remove and install the MLG wheels Ref. MP ATR-A-12-37-32-00ZZZ-520Z-A and
Ref. MP ATR-A-12-37-32-00ZZZ-720Z-A for the wheel axle lubrication.

2. Job Set-Up Information

A. Work Zones.

ZONE ZONE DESCRIPTION


193 MAIN LANDING GEAR WELL
194 MAIN LANDING GEAR WELL
730 LH MAIN LANDING GEAR
740 RH MAIN LANDING GEAR

B. Fixtures, Tools, Test and Support Equipment.

REFERENCE QTY DESIGNATION


WARNING NOTICE
No Specific AR

PUMP - HAND GREASE


No Specific 1

SPATULA
No Specific 1

C. Consumable Materials.

REFERENCE QTY DESIGNATION


04004B AR Synthetic grease high pressure
04007A AR Molybdenum Disulfide Powder
09002D AR Polysulfide sealant fast curing
11024 AR Degreasing Solvent
No specific AR Cotton Rag

D. Referenced Information.

REFERENCE DESIGNATION
ATR-A-12-37-32-00ZZZ- MP - Removal of the Main Landing Gear (MLG) Wheel/Tire
520Z-A Assembly
ATR-A-12-37-32-00ZZZ- MP - Installation of the Main Landing Gear (MLG)
720Z-A Wheel/Tire Assembly

3. Job Set-Up
SUBTASK 122232-10100100001
A. On the center instrument panels, on the LDG GEAR section on the panel 404VU/VM, put a
WARNING NOTICE to prevent landing gear operation.

4. Procedure
SUBTASK 122232-30000130001
A. General Lubrication Procedure
(1) Make sure that the grease nipples are in good condition.

NOTE: You can identify the grease nipple with a red mark around it.

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(2) If the lubrication operation has removal and installation of a component, for the
repair or replacement, you must do the lubrication procedure as follows:
(a) Make sure that you clean the hinge points with 11024 (Degreasing Solvent) and
lubricate them before the MLG is operated.
(b) If there is high resistance on the PUMP - HAND GREASE during the lubrication
procedure:
1 Examine the lubricating fittings and the related hinge points.
2 If you cannot find the cause of this resistance, remove and examine the
hinge points.

(c) Put a sufficient quantity of grease into each lubrication fitting to fully remove all
the used grease.
(d) Where possible, move the hinge in one direction and then back again during
lubrication to fill the grease easily.
(e) Clean the lubrication fittings and the hinge points with a Cotton Rag to remove
the unwanted grease.

NOTE: The lubrication fittings are of two types:


- MS 15001
- NAS 516-1A.

SUBTASK 122232-30000050004
Ref. Fig. Lubrication of the MLG Points

CAUTION: DO NOT USE AN ELECTRICAL OR PNEUMATIC TOOL.

B. Lubrication of the MLG


Ref. Fig. Lubrication of the MLG Side-Brace Points
Ref. Fig. Lubrication of the MLG Door Points
(1) Lubricate the MLG with 04004B (Synthetic grease high pressure).

NOTE: For this specific step, you can use the following material(s) as an alternative:
- 04004C(Synthetic grease high pressure).

NOTE: Do not mix the two greases.

(2) Lubricate the MLG/aircraft attachment points at the two grease lubrication fittings on
the truss shear for MLG support bearings.
(3) Lubricate the MLG leg as follows:
(a) Lubricate the two grease lubrication fittings on the leg structure/trailing-arm
attachment-pin.
(b) Lubricate the two grease lubrication fittings on the trailing arm, at the universal
joint/trailing-arm attachment-pin.
(c) Lubricate the two grease nipples on the trailing arm, at the leg/trailing arm
attachment-pin.

(4) Lubricate the MLG shock absorber as follows:


(a) Lubricate one grease lubrication fitting, at the shock-absorber/leg structure
attachment-pin.
(b) Lubricate the two grease lubrication fittings, at the shock absorber/universal
joint.

(5) Lubricate the MLG actuating cylinder at:


(a) One grease lubrication fitting-leg hinge-point.
(b) One grease lubrication fitting in aircraft pin attachment-point.

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(6) Lubricate the MLG side brace as follows:


(a) Lubricate one grease lubrication fitting, at the main alignment-brace/aircraft-
structure attachment-point.
(b) Lubricate one grease lubrication fitting, at main alignment-brace/leg
attachment-point.
(c) Lubricate the two grease lubrication fittings, at the alignment-braces connection
point.
(d) Lubricate the two grease lubrication fittings on the main alignment-
brace/secondary-brace hinge-pin.
(e) Lubricate one grease lubrication fitting on the main alignment-brace/unlocking-
actuator hinge-point.

(7) Lubricate the MLG brace secondary alignment as follows:


(a) Lubricate one grease lubrication fitting on the secondary alignment-brace/leg
hinge-point.
(b) Lubricate one grease lubrication fitting on the bellcrank/alignment braces hinge-
point.
(c) Lubricate one grease lubrication fitting on the secondary alignment-braces
connection-point.
(d) Lubricate one grease lubrication fitting on the secondary alignment-
brace/unlocking-actuator hinge-point.
(e) Lubricate one grease lubrication fitting on the secondary alignment-brace hinge-
point.

SUBTASK 122232-30000060001
Ref. Fig. Lubrication of the MLG Door Points

CAUTION: DO NOT USE AN ELECTRICAL OR PNEUMATIC TOOL.

C. Lubrication of the MLG Doors


(1) Lubricate the MLG doors with 04004B (Synthetic grease high pressure).
(2) Make sure that all the points (1-2-3-4-5) are free from contamination, before you
apply grease on the MLG door hinges, hinge pin, folding door hinges and the two
ends of the MLG-door adjustable-rod attachment-link.
(3) Clean the MLG door hinges, hinge pin, folding door hinges and the two ends of the
MLG-door adjustable-rod attachment-link with 11024 (Degreasing Solvent), before
you apply grease.
(4) Lubricate the MLG door hinge, the hinge pin and the folding door hinges as follows:
(a) Lubricate the hinges (5), the hinge pin (1) and the folding door hinges (2) with
grease formed from the 04004B (Synthetic grease high pressure), mixed with
5% of 04007A (Molybdenum Disulfide Powder).
(b) Increase the temperature of the 04004B (Synthetic grease high pressure) to get
mixed and go into the hinge assembly.

(5) Lubricate the MLG-door-rod attachment link (3) and (4) with 04004B (Synthetic
grease high pressure).

SUBTASK 122232-30000070001
Ref. Fig. Sealing Compound General-Visual-Inspection for Integrity
D. General Visual Inspection of U-Joint
(1) Make sure that the 09002D (Polysulfide sealant fast curing) bead around the two
bushes are not removed. The possible conditions are as follows:
(a) The 09002D (Polysulfide sealant fast curing) is removed but the bushes are in
their initial positions.
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(b) The 09002D (Polysulfide sealant fast curing) is removed and the bushes are not
in their initial positions.
(c) The 09002D (Polysulfide sealant fast curing) is not removed.

(2) Do the procedure related to the inspection results:

NOTE: Although the sealing compound bead has a crack, the positions of the bushes
do not change. If there is a crack in the sealing compound bead, the sealing
compound bead will not show that the bushes are moved. The sealing can
show signs of crack because of its usual aging process. Thus, it is not
necessary to replace the sealing bead that shows this specified sign given
that the bushes are in their initial positions. If you are not sure, remove the
sealing bead (refer the procedure below mentioned) for a better inspection or
speak to messier-dowty or AI(R) product support.

(a) Remove the remaining used sealant with a SPATULA.


(b) Clean the parts with 11024 (Degreasing Solvent) and apply the 09002D
(Polysulfide sealant fast curing) again.
(c) Speak to messier-dowty or AI(R) product support immediately for next
instructions.

NOTE: In this condition, the aircraft is airworthy. Thus, it can fly while you wait
for next instructions from messier-dowty or AI(R) product support.

(d) No other maintenance is necessary until the next check A.

5. Close-Up
SUBTASK 122232-10200020001
A. Close Up
(1) Remove all the fixtures, tools, test and support equipment used during this
procedure.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Remove the warning notice(s) used during this procedure.

Figure ICN-ATR-A-122232-A-FB429-00TXS-A-002-01 SHEET 1/1 - Lubrication of the MLG Points

Figure ICN-ATR-A-122232-A-FB429-00TXU-A-002-01 SHEET 1/1 - Lubrication of the MLG Side-


Brace Points

Figure ICN-ATR-A-122232-A-FB429-00TXX-A-002-01 SHEET 1/1 - Lubrication of the MLG Door


Points

Figure ICN-ATR-A-122232-A-FB429-00TXY-A-002-01 SHEET 1/1 - Sealing Compound General-


Visual-Inspection for Integrity

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Z193
FR27
Z194

A FR25
Z730

Z740
B

01

01

A
LH SHOWN
RH SYMMETRICAL

6509GM
(6514GM) 01

01
01

01

01

B
MLG
LH SHOWN
RH SYMMETRICAL
NOTE:
01 APPLY 04004B ON THE MLG LUBRICATION POINTS.
LUBRICATION POINT ICN-ATR-A-122232-A-FB429-00TXS-A-002-01

Figure ICN-ATR-A-122232-A-FB429-00TXS-A-002-01 (SHEET 1) - Lubrication of the MLG Points

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Z730

A
A
B
Z740
01

01

01

01
01

01
A
SIDE-BRACE MAIN ALIGNMENT
LH SHOWN
RH SYMMETRICAL

01
01

B
SIDE-BRACE SECONDARY ALIGNMENT
NOTE:
01 APPLY 04004B ON THE MLG-SIDE-BRACE LUBRICATION POINTS.
LUBRICATION POINT ICN-ATR-A-122232-A-FB429-00TXU-A-002-01

Figure ICN-ATR-A-122232-A-FB429-00TXU-A-002-01 (SHEET 1) - Lubrication of the MLG Side-Brace


Points

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Z730

A
A Z740

5 01

01
2

01

02

4
6509GM
(6514GM) 02

A
LH SHOWN
RH SYMMETRICAL

NOTE:
01 APPLY 04004B MIXED WITH 5% OF 04007A ON THE MLG-DOOR LUBRICATION POINTS.
02 APPLY 04004B ON THE MLG-DOOR LUBRICATION POINTS.
LUBRICATION POINT ICN-ATR-A-122232-A-FB429-00TXX-A-002-01

Figure ICN-ATR-A-122232-A-FB429-00TXX-A-002-01 (SHEET 1) - Lubrication of the MLG Door Points

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6509GM
(6514GM)
Z730

A A
Z740

A
MLG
LH SHOWN
RH SYMMETRICAL
A
B SEALING COMPOUND C

A A

SEALING COMPOUND

C
ICN-ATR-A-122232-A-FB429-00TXY-A-002-01

Figure ICN-ATR-A-122232-A-FB429-00TXY-A-002-01 (SHEET 1) - Sealing Compound General-Visual-


Inspection for Integrity
© ATR ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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