Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

YAMAHA EF6300iSDE - Man

Download as pdf or txt
Download as pdf or txt
You are on page 1of 70

7CK-9-12 hyoshi 11.4.

13 14:40 Page 1

Generator
OWNER’S MANUAL

Read this manual carefully before operating this machine.

EF6300iSDE

PRINTED IN JAPAN
LIT-19626-01-73
2011.05-0.3×1 !
PRINTED ON RECYCLED PAPER (E) 7CK-28199-12
7CK-9-12 hyoshi 11.4.13 14:40 Page 2

Read this manual carefully before operating this machine. This manual
should stay with this machine if it is sold.
7CK-28199-12_a 11.3.21 13:17 Page A-1

INTRODUCTION

Congratulations on your purchase of your new Yamaha.


This manual will provide you with a good basic understanding of the operation and
maintenance of this machine.
If you have any questions regarding the operation or maintenance of your machine,
please consult a Yamaha dealer.

EF6300iSDE
OWNER’S MANUAL
© 2011 by Yamaha Motor Corporation, U.S.A.
1st Edition, February 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan
P/N LIT-19626-01-73
7CK-28199-12_a 11.3.21 13:17 Page A-2

IMPORTANT MANUAL INFORMATION

Particularly important information is distin-


guished in this manual by the following
notations.

This is the safety alert symbol. It is


used to alert you to potential personal
injury hazards. Obey all safety mes-
sages that follow this symbol to avoid
WARNING
possible injury or death.
PLEASE READ AND UNDERSTAND
THIS MANUAL COMPLETELY BEFORE
WARNING
OPERATING THE MACHINE.
A WARNING indicates a hazardous sit-
uation which, if not avoided, could
TIP
result in death or serious injury.
9 Yamaha continually seeks advance-
ments in product design and quality.
NOTICE Therefore, while this manual contains
A NOTICE indicates special precau- the most current product information
tions that must be taken to avoid dam- available at the time of printing, there
age to the machine or other property. may be minor discrepancies between
your engine and this manual. If there
TIP is any question concerning this manu-
A TIP provides key information to make al, please consult a Yamaha dealer.
procedures easier or clearer. 9 This manual should be considered a
permanent part of this engine and
should remain with this engine when
resold.

* Product and specifications are subject to


change without notice.
7CK-28199-12_a 11.3.21 13:17 Page A-3

CONTENTS

SAFETY INFORMATION ........................1 Carburetor adjustment........................31


Exhaust fumes are poisonous ..............2 Engine oil replacement .......................31
Fuel is highly flammable and Air filter ...............................................32
poisonous .............................................2 Muffler screen and spark arrester.......34
Engine and muffler may be hot.............2 Fuel tank filter .....................................36
Electric shock prevention......................3 Battery ................................................37
Connection notes..................................4 Recommended battery .......................37
Connection ...........................................4 Fuse replacement...............................38
Extension cord notes ............................4 G.F.C.I. receptacle test.......................39
LOCATION OF IMPORTANT STORAGE .............................................40
LABELS...................................................5 Drain the fuel ......................................40
DESCRIPTION ........................................7 Engine ................................................42
Control panel ........................................7 Battery ................................................43
CONTROL FUNCTION............................8 TROUBLESHOOTING ..........................44
Engine switch .......................................8 SPECIFICATIONS.................................47
Oil warning light (red) ...........................8 Dimensions.........................................47
AC protector .........................................9 Engine ................................................47
Economy control switch........................9 Generator ...........................................47
G.F.C.I. receptacle .............................10 Battery ................................................47
Voltage select switch ..........................11 CONSUMER INFORMATION................48
Hour meter..........................................12 Identification number records .............48
Power meter .......................................12 Machine identification .........................48
AC pilot light (green)...........................12 EXHAUST EMISSION CONTROL
Overload indicator light (red) ..............13 SYSTEM AND COMPONENTS.............49
Fuel tank cap ......................................13 WIRING DIAGRAM ...............................51
Fuel cock knob ...................................14 YAMAHA MOTOR CORPORATION,
Ground (earth) terminal ......................14 U.S.A.
Caster lock lever.................................14 EF SERIES GENERATORS
PREPARATION.....................................15 3-YEAR LIMITED WARRANTY............53
Fuel.....................................................15 YAMAHA OUTDOOR POWER
Engine oil............................................16 EQUIPMENT
Battery preparation .............................17 CALIFORNIA EVAPORATIVE
PRE-OPERATION CHECK ...................19 EMISSION CONTROL
Pre-operation check ...........................19 WARRANTY STATEMENT ..................56
OPERATION..........................................20
YAMAHA MOTOR CORPORATION,
Starting the engine .............................20
U.S.A.
Stopping the engine............................22
SMALL OFF ROAD ENGINES
Connection .........................................23
CALIFORNIA EMISSION
Application range................................25
CONTROL WARRANTY.......................57
PERIODIC MAINTENANCE ..................27
Maintenance chart ..............................27 YAMAHA EXTENDED SERVICE
Spark plug inspection .........................29 (Y.E.S.)..................................................61
7CK-28199-12_a 11.3.21 13:17 Page 1

SAFETY INFORMATION

9 This generator is not designed for on-board use.


Do not use it while installed on the vehicle.

9 Do not modify the generator or use it with its parts


removed.

9 Do not allow children to operate the generator.

9 Be sure to carry the generator only by its carrying


1
handles.

1 Carrying handles (shaded)

1 1

794-7CK

9 Do not place any obstacles on the generator.

7CH-002

–1–
7CK-28199-12_a 11.3.21 13:17 Page 2

Exhaust fumes are poisonous


9 Never operate the engine in a closed area or it
may cause unconsciousness and death within a
short time. Operate the engine in a well ventilated
area.

741-7XFa

Fuel is highly flammable and poisonous


9 Always turn off the engine when refuelling.

9 Never refuel while smoking or in the vicinity of an


open flame.

741-7XFb
9 Take care not to spill any fuel on the engine or
muffler when refueling.

9 Do not leave the generator inside the vehicle or in


the trunk.

9 If you swallow any fuel, inhale fuel vapor, or allow


any to get in your eye(s), see your doctor immedi-
741-7XFc
ately. If any fuel spills on your skin or clothing,
immediately wash with soap and water and
change your clothes.

9 When operating or transporting the generator, be


sure it is kept upright. If it tilts, fuel may leak from
the carburetor or fuel tank.
741-7XFd

Engine and muffler may be hot


9 Place the generator in a place where pedestrians
or children are not likely to touch the generator.

741-7XFe

9 Avoid placing any flammable materials near the


exhaust outlet during operation.

741-7XFf

–2–
7CK-28199-12_a 11.3.21 13:17 Page 3

9 Keep the generator at least 1 m (3 ft) from build-


a ings or other equipment, or the engine may over-
heat.

a 1 m (3 ft)

741-7XFg

9 Do not operate the generator with a dust cover or


other objects covering it.

9 When covering the generator, be sure to do so


741-7XFh
only after the engine and muffler have completely
7 cooled down.

Electric shock prevention


9 Never operate the engine in rain or snow.

741-7XFi

9 Never touch the generator with wet hands or elec-


trical shock will occur.

741-7XFj

9 Connect the ground lead of the generator to the


ground (earth) terminal and connect the end to the
ground electrode buried in the ground.

1 Ground (earth) terminal


1
763-7CKa

–3–
7CK-28199-12_a 11.3.21 13:17 Page 4

Connection notes
1 9 Avoid connecting the generator to commercial
power outlet.

9 Avoid connecting the generator in parallel with any


other generator.
2 1 Correct
2 Incorrect

Connection
1 WARNING
Before the generator can be connected to a build-
ing’s electrical system, a licensed electrician must
install an isolation (transfer) switch in the build-
ing’s main fuse box. The switch is the connection
2
point for generator power and allows selection of
generator or main line power to the building. This
will prevent the generator from charging the main
power line (backfeeding) when the main power
741-7XFk supply has failed or has been turned off for line
repair. Backfeeding can electrocute or injure line
maintenance personnel. Also, generator and build-
ing electrical system damage can occur when nor-
mal operating power returns if unit is used without
an isolation switch.

Extension cord notes


Extension cords should be protected by a tough flexi-
ble rubber sheath (IEC 245) or the equivalent to with-
stand mechanical stresses.

–4–
7CK-28199-12_a 11.3.21 13:17 Page 5

LOCATION OF IMPORTANT LABELS

Please read the following labels carefully before oper-


ating this generator.
TIP
Maintain or replace safety and instruction labels, as
necessary.

3 4567

2
1 2

HOT EXHAUST OIL


7WL-28176-10

EF6300iSDE
AC output 60Hz
Rated 5500VA
240V/120V
Phase Single
Fuel Gasoline

YAMAHA MOTOR POWERED PRODUCTS CO.,LTD.


MADE IN JAPAN
7CK-24164-10

–5–
7CK-28199-12_a 11.3.21 13:17 Page 6

q WARNING q AVERTISSEMENT
Read the owner's manual and all labels before operating. Lisez le mode d'emploi et toutes les etiquettes avant de
Only operate in well-ventilated areas . faire fonctionner la machine.
Exhaust gas contains poisonous carbon monoxide. Faites fonctionner uniquement dans des lieux bien aeres.
Check for spilled fuel or fuel leaks. Les gaz d'echappement contiennent du monoxyde de carbone.
Stop engine before refueling. Verifiez si du carburant a ete renverse ou s'il fuit .
Do not Operate near flammable materials. Arretez le moteur avant de faire le plein de carburant.
N'utilisez pas a proximite de materiaux inflammables.
Electrocution can occur if generator is used in rain, Il y a risque d'electrocution si le generateur fonctionne sous la pluie, dans
snow, or near water, keep this unit dry at all times . la neige, ou pres de l'eau, gardez la machine ausec en toutes circonstances.
When operating the generator: Quand la génératrice est en marche:
Never place a partition or other barrier around the generator. Ne jamais entourer la génératrice de cloisons ou d'écrans.
Do not cover the generator with a box. Ne jamais recouvrir la génératrice d'une boîte.
Do not place any objects on the generator. Ne jamais disposer d'objets sur la génératrice. 7CF-24162-20

4 5

DANGER q WARNING
Using a generator indoors CAN KILL YOU IN MINUTES. Electrocution or property damage
can occur : Do not connect this
Generator exhaust contains carbon monoxide. generator to any building's electrical
This is a poison you cannot see or smell. system unless an isolation switch
has been installed by a licensed elec-
trician. Refer to the owner's manual.
7XF-2415A-10

NEVER use inside a home Only use OUTSIDE and


or garage, EVEN IF doors far away from windows,
and windows are open. door, and vents.

6
EMISSION CONTROL INFORMATION The air index of this engine is 3
YAMAHA MOTOR POWERED PRODUCTS CO.,LTD. (California only)
This engine meets 20** California exhaust and evaporative
emission regulations for small off-road engines.
THIS ENGINE MEETS U.S. EPA EXH EVP REGS FOR 20**. 0 2 4 6 8 10
MOST CLEAN LEAST CLEAN
EMISSION COMPLIANCE PERIOD : *** HOURS Note: The lower the air index, the less the pollution.
EF: *********** DISPLACEMENT: *** cc This engine is certified to be emissions compliant
EVAP F: ******** EMISSION CONTROL SYSTEM: ** for the following use:
This engine is certified to operate on unleaded gasoline. MODERATE INTERMEDIATE EXTENDED
ENGINE OIL: SAE***** TYPE : ** ( *** HOURS) X ( *** HOURS) ( *** HOURS)
No other adjustments needed. Check owner's manual for further details.

NOTICE
Use the specified spark plug only.
Specified plug:BPR4ES(NGK)

–6–
7CK-28199-12_a 11.3.21 13:17 Page 7

DESCRIPTION

1 Carrying handles (shaded)


1 23 1
2 Fuel tank cap
3 Fuel level gauge
4 Muffler
5 Caster lock lever
6 Oil filler cap
7 Oil drain bolt
8 Battery

793-7CKa

1
8 76 5 793-7CKb

Control panel
1 Hour meter
1 2 3 4 5 2 Power meter
3 G.F.C.I. receptacle
4 AC protector
5 AC receptacle
6 Engine switch
6 7 Fuel cock knob
8 Voltage select switch
7 9 Ground (earth) terminal
0 Economy control switch
q Overload indicator light
e w q 0 98 793-7CK
w AC pilot light
e Oil warning light

–7–
7CK-28199-12_a 11.3.21 13:17 Page 8

CONTROL FUNCTION
q
w e
Engine switch
The engine switch controls the ignition system.

1 7 “ON”
763-119
Ignition circuit is switched on.
The engine can be started.

2 5 “STOP”
Ignition circuit is switched off.
The engine will not run.

3 6 “START”
Starting circuit is switched on.
The starter motor starts and the engine can be started.
Take your hand off the switch immediately after the
engine starts.

Oil warning light (red)


When the oil level falls below the lower level, the oil
warning light comes on and then the engine stops
automatically. Unless you refill with oil, the engine will
not start again.

TIP
If the engine stalls or does not start, turn the engine
switch to “START”. If the oil warning light comes on,
the engine oil is insufficient. Add oil and restart.

700-7XF

–8–
7CK-28199-12_a 11.3.21 13:17 Page 9

1 3 AC protector
Protectors are equipped for the G.F.C.I. receptacle
and the AC receptacle.
The AC protector 1 trips when total amount of the
G.F.C.I. receptacles loads exceed 20A.
The AC protector 3 trips when the AC receptacle
2 4 793-7CKe
loads exceed 30A.

1 AC protector
2 G.F.C.I. receptacles
3 AC protector
4 AC receptacle

NOTICE
Reduce the load to within specified the generator
rated output if the AC protector turns off. If the
turns off again, consult a Yamaha dealer.

Press the switches to “Reset” the AC protectors.

2 1 “Reset”
1 2 “OFF”

763-238a

Economy control switch


1 2
ECON.SW 1 I “ON”
When the economy control switch is turned to “ON”,
the economy control unit controls the engine speed
ON OFF according to the connected load. The results are better
763-124a fuel consumption and less noise.

2 3 “OFF”
When the economy control switch is turned to “OFF”,
the engine runs at the rated r/min (3,400 r/min) regard-
less of whether is a load connected or not.

–9–
7CK-28199-12_a 11.3.21 13:17 Page 10

TIP
The economy control switch must be turned to “OFF”
when using electric devices that require a large start-
ing current, such as a compressor of a submersible
pump.

q G.F.C.I. receptacle
WARNING
TEST

TEST

TO REDUCE THE CHANCE OF ELECTRICAL


RESET

RESET

SHOCK:
9 Do not attempt to operate electric devices if
w the ground fault circuit interrupter reset button
763-083c

pops out repeatedly during use.


e
9 Test the ground fault circuit interrupter during
the pre-operation checks according to the
maintenance instructions on page 39.
9 Remember that only receptacle labeled “GFCI”
have ground fault circuit interrupter protec-
tion.
763-060

The G.F.C.I. (Ground Fault Circuit Interrupter) shuts


off power to the protected receptacles if a ground fault
(electrical leak) is detected.
If the reset button pops out, the electric devices con-
nected into the receptacle may be faulty. If this hap-
pens, check the electric devices carefully. If the elec-
tric devices appears to be in good condition, press the
reset button firmly until a click is heard. This will
restore power. If the reset button pops out again, dis-
connect all the electric devices immediately. Have the
electric devices inspected and repaired by a qualified
repairperson before attempting to use them again.

1 G.F.C.I. (Ground Fault Circuit Interrupter)


2 Reset button
3 Pops out

– 10 –
7CK-28199-12_a 11.3.21 13:17 Page 11

Voltage select switch


NOTICE
Do not operate the voltage select switch while the
engine is running.

1 120/240V
When the voltage select switch is turned to
1 2 “120/240V”, the generator supplies both 120V and
NO SWITCHING
DURING OPERATION. 240V.

2 120V
120/240V 120V
WHEN SWITCHING TO 120V. When the voltage select switch is turned to “120V”, the
THE 120/240V OUTLET
CANNOT BE USED.
799-7CK generator supplies 120V only.

TIP
If you operate the generator with the voltage select
switch in the 120/240V-position, the electric current
will be limited for the 120V-receptacles.
When you use either receptacle 1 or 2 and recepta-
1 2
3 cle 3 at the same time, the total electric current pro-
793-7CKf
vided will be equal to or even less than 22.9A.
For example:
If the 240V-receptacle provides 10A, the 120V-recep-
tacles 1 and 2 can be used up to 12.9A each.
In case the load exceeds 22.9A, the overload indicator
light will turn on and the generator will stop. (At this
moment the segments of the power meter may not
reach 10)
If you operate the generator with the voltage select
switch in the 120V-position, the receptacles 1 and 2
can supply rated current (45.8A).

1 G.F.C.I. receptacle (120V)


2 AC receptacle (120V)
3 AC receptacle (120V/240V)

– 11 –
7CK-28199-12_a 11.3.21 13:17 Page 12

Hour meter
1
The hour meter shows the total number of hours the
generator has been run.

1 Hour meter

763-7CKf

Power meter
1
The power meter shows the amount of electric current
used by a barmeter.
The generator output is normal when the segments of
the barmeter appear.

763-7CKg 1 Power meter

TIP
When 10 segments appear, the generator has almost
reached its rated output.

1 AC pilot light (green)


The AC pilot light comes on when the engine starts
and produces power.

1 AC pilot light

763-7CKc

– 12 –
7CK-28199-12_a 11.3.21 13:17 Page 13

1 Overload indicator light (red)


The overload indicator light comes on when an over-
load of a connected electrical device is detected, the
inverter control unit overheats, or the AC output volt-
age rises. Then, the AC protector will trip, stopping
power generation in order to protect the generator and
763-7CKd any connected electric devices. The AC pilot light
(green) will go off and the overload indicator light (red)
will stay on, but the engine will not stop running.

1 Overload indicator light

When the overload indicator light comes on and power


generation stops, proceed as follows:
1. Turn off any connected electric devices and stop
the engine.

2. Reduce the total wattage of connected electric


devices within the rated output.

3. Check for blockages in the cooling air inlet and


around the control unit. If any blockages are
found, remove them.

4. After checking, restart the engine.

TIP
The overload indicator light may come on for a few
seconds at first when using electric devices that
require a large starting current, such as a compressor
or a submersible pump. However, this is not a mal-
function.

Fuel tank cap


Remove the fuel tank cap by turning it counterclock-
wise.

707-7XFb

– 13 –
7CK-28199-12_a 11.3.21 13:17 Page 14

Fuel cock knob


1 The fuel cock supplies fuel from the fuel tank to the
carburetor.
The fuel cock has two positions.

1 Fuel cock knob


763-7CKb

2 2 “ON”
ON With the knob in this position, fuel flows to the carbure-
tor. Normal using is done with the knob in this position.
3
OFF 3 “OFF”
With the knob in this position, fuel will not flow. Always
705-073d
turn the knob to this position when the engine is not
running.

Ground (earth) terminal


Ground (earth) terminal connects the earth line for pre-
vention of electric shock.
When the electric device is grounded, be sure to
ground the generator also.
1
763-7CKa 1 Ground (earth) terminal

Caster lock lever


The caster lock lever stops moving the generator.
1
1 “Release”
2
2 “Lock”

788-7CKh

– 14 –
7CK-28199-12_a 11.3.21 13:17 Page 15

PREPARATION

Fuel
WARNING
9 Fuel is highly flammable and poisonous.
741-7XFl
Check “SAFETY INFORMATION” (See page 2)
carefully before filling.
9 Do not overfill the fuel tank, otherwise it may
overflow when the fuel warms up and
expands.
9 After fill the fuel, make sure the fuel tank cap is
tightened securely.
707-7XFc

NOTICE
9 Immediately wipe off spilled fuel with a clean,
dry, soft cloth, since fuel may deteriorate
painted surfaces or plastic parts.
9 Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
707-7XFa engine parts.

Make sure there is sufficient fuel in the tank.


When refueling, be sure to fill the tank to the bottom
2
edge of the fuel filter.

1 1 Fuel level gauge


707-7XF
2 Red line

“F” Full
3 4
Red line 2 Empty

3 Fuel level
4 Fuel filter

Recommended fuel:
Unleaded gasoline
Fuel tank capacity:
Total:
17.0 L (4.49 US gal, 3.74 Imp gal)

– 15 –
7CK-28199-12_a 11.3.21 13:17 Page 16

Your Yamaha engine has been designed to use regu-


lar unleaded gasoline with a pump octane number ((R
+ M)/2) of 86 or higher, or research octane number of
91 or higher.

Engine oil
NOTICE
The generator has been shipped without engine
oil. Do not start the engine until you have filled it
with the sufficient engine oil.

1. Place the generator on a level surface.

2. Remove the screws, and then pull outward on the


2 areas of rear cover shown.
1
1 Screws
2 Rear cover
788-7CKb

3. Remove the oil filler cap.

3 Oil filler cap

3
700-7XFa

4. Fill the specified amount of the recommended


engine oil, and then install and tighten the oil filler
cap.

700-006

4 Upper level

700-103c

– 16 –
7CK-28199-12_a 11.3.21 13:17 Page 17

0°C 25°C Recommended engine oil:


å YAMALUBE 4 (10W-40)
å YAMALUBE 4 (10W-40),
SAE 10W-30 or 10W-40
∫ SAE #30
∂ SAE 10W ç SAE #20 ∫ SAE #30 ç SAE #20
∂ SAE 10W
32°F 80°F
Recommended engine oil grade:
API Service SE type or higher
Engine oil quantity:
1.3 L (1.37 US qt, 1.14 lmp qt)

5. Install the rear cover and tighten the screws.

Battery preparation
(See page 37)
WARNING
9 Electrolyte is poisonous and dangerous since
it contains sulfuric acid, which causes severe
burns. Avoid any contact with skin, eyes or
clothing and always shield your eyes when
working near batteries. In case of contact,
administer the following FIRST AID.
9 EXTERNAL: Flush with plenty of water.
9 INTERNAL: Drink large quantities of water or
milk and immediately call a physician.
9 EYES: Flush with water for 15 minutes and
seek prompt medical attention.
9 Batteries produce explosive hydrogen gas.
Therefore, keep sparks, flames, cigarettes,
etc., away from the battery and provide suffi-
cient ventilation when charging it in an
enclosed space.
9 KEEP THIS AND ALL BATTERIES OUT OF THE
REACH OF CHILDREN.

762-012

1. Remove the screws, and then pull outward on the


areas of rear cover shown.
2
1 Screws
1
2 Rear cover

788-7CKb

– 17 –
7CK-28199-12_a 11.3.21 13:17 Page 18

3 2. Remove the wing nuts and battery plate.


4
3 Wing nuts
4 Battery plate
5
3. Remove the battery.
762-7XFa

5 Battery

4. Fill the battery with the electrolyte.


Refer to the instruction sheet included with the
electrolyte for filling instructions.

5. Connect the positive lead (red) to the positive (+)


7 6 battery terminal.

6 Positive lead (red)


7 Positive (+) battery terminal

762-7XFc 6. Install the battery onto the tray.

7. Install the battery plate and tighten the wing nuts.

8. Connect the negative lead (black) to the negative


(–) battery terminal.
8
8 Negative lead (black)
9 9 Negative (–) battery terminal

762-7CKd

9. Install the rear cover and tighten the screws.

– 18 –
7CK-28199-12_a 11.3.21 13:17 Page 19

PRE-OPERATION CHECK

WARNING
If any item in the Pre-operation check is not work-
ing properly, have it inspected and repaired before
operating the generator.

The condition of a generator is the owner's responsibil-


ity. Vital components can start to deteriorate quickly
and unexpectedly, even if the generator is unused.

TIP
Pre-operation checks should be made each time the
generator is used.

Pre-operation check
Fuel (See page 15)
9 Check fuel level in fuel tank.
9 Refuel if necessary.

Fuel line
9 Check fuel hose for crack or damage.
9 Replace if necessary.

Engine oil (See page 16)


9 Check oil level in engine.
9 If necessary, add recommended oil to specified
level.
9 Check generator for oil leakage.

The point where abnormality was recognized by


use
9 Check operation.
9 If necessary, consult a Yamaha dealer.

– 19 –
7CK-28199-12_a 11.3.21 13:17 Page 20

OPERATION

WARNING
9 Never operate the engine in a closed area or it
may cause unconsciousness and death within
a short time. Operate the engine in a well ven-
tilated area.
9 Before starting the engine, do not connect any
electric devices.
9 Clean dusts, dirt or water off the receptacle
before use.

761-7CKb
NOTICE
The generator has been shipped without engine
oil. Do not start the engine until you have filled it
with the sufficient engine oil.

Starting the engine


1 1. Turn the economy control switch to “OFF”.
ECON.SW
1 3 “OFF”

ON OFF

763-124b

2. Select the voltage select switch position according


1 2 to the operating voltage of the electric device.
NO SWITCHING
DURING OPERATION.

1 120/240V
120/240V 120V 2 120V
WHEN SWITCHING TO 120V.
THE 120/240V OUTLET
CANNOT BE USED.
799-7CK

q 3. Turn the fuel cock knob to “ON”.


ON
1 “ON”

OFF

705-073

– 20 –
7CK-28199-12_a 11.3.21 13:17 Page 21

4. Turn the engine switch to “ON”.


1
1 7 “ON”

763-127h

5. Turn the engine switch to “START”.


Take your hand off the switch immediately after
q the engine starts.

1 6 “START”

763-120a
NOTICE
If the engine fails to start, release the switch, wait
a few seconds, then try again. Each attempt
should be as short as possible to preserve the bat-
tery. Do not crank the engine more than 5 seconds
on any one attempt.

– 21 –
7CK-28199-12_a 11.3.21 13:17 Page 22

Stopping the engine


TIP
Turn off any electric devices.

1. Disconnect any electric devices.


761-7CKb

2. Turn the engine switch to “STOP”.

q 1 5 “STOP”

763-120b

3. Turn the fuel cock knob to “OFF”.


ON
1 “OFF”

q OFF

705-073a

– 22 –
7CK-28199-12_a 11.3.21 13:17 Page 23

Connection
Alternating Current (AC)
WARNING
Be sure any electric devices are turned off before
plugging them in.

NOTICE
9 Be sure all electric devices including the lines
and plug connections are in good condition
before connection to the generator.
9 Be sure the total load is within generator rated
output.
9 Be sure the receptacle load current is within
receptacle rated current.
9 Do not operate the voltage select switch while
the engine is running.

TIP
Make sure to ground (earth) the generator.
When the electric device is grounded, be sure to
ground the generator also.

1 2 1. Select the voltage select switch position according


NO SWITCHING
DURING OPERATION.
to the operating voltage of the electric device.

1 120/240V
120/240V 120V
WHEN SWITCHING TO 120V. 2 120V
THE 120/240V OUTLET
CANNOT BE USED.
799-7CK

2. Start the engine.

3. Plug in to AC receptacle.

761-7CKa

TIP
G X
To supply both 120V and 240V power sources from
120V
Y
W the 4-blade plug receptacle needs special knowledge
of the wiring plug. Please contact a trained electrician
120V
240V
for the wiring of the plugs.
779-017a

– 23 –
7CK-28199-12_a 11.3.21 13:17 Page 24

1 4. Make sure the AC pilot light is on.

1 AC pilot light

763-7CKc

5. Turn the economy control switch to “ON”


1
ECON.SW 1 I “ON”

6. Turn on any electric devises.


ON OFF
TIP
763-124c
The economy control switch must be turned to “OFF”
to increase engine speed to rated r/min.

– 24 –
7CK-28199-12_a 11.3.21 13:17 Page 25

Application range
When using the generator, make sure the total load is within rated output of a generator.
Otherwise, generator damage may occur.

AC

0.4 – 0.75
Power factor 1 0.8 – 0.95
(Efficiency 0.85)

EF6300iSDE – 5,500W – 4,400W – 1,870W

1 TIP
9 “–” means below.
9 Application wattage indicates when each device is
used by itself.
9 The overload indicator light comes on when total
wattage exceeds the application range. (See page
763-7CKd
13 for more details.)

1 Overload indicator light

NOTICE
9 Do not overload. The total load of all electrical appliances must not exceed
the supply range of the generator. Overloading will damage the generator.
9 When supplying precision equipment, electronic controllers, PCs, electronic
computers, microcomputer-based equipment or battery chargers, keep the
generator a sufficient distance away to prevent electrical interference from
the engine. Also ensure that electrical noise from the engine does not inter-
fere with any other electrical devices located near the generator.
9 If the generator is to supply medical equipment, advice should first be
obtained from the manufacturer, a medical professional or hospital.
9 Some electrical appliances or general-purpose electric motors have high
starting currents, and cannot therefore be used, even if they lie within the
supply ranges given in the above table. Consult the equipment manufacturer
for further advice.

– 25 –
7CK-28199-12_a 11.3.21 13:17 Page 26

— MEMO —

– 26 –
7CK-28199-12_a 11.3.21 13:17 Page 27

PERIODIC MAINTENANCE

Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will
keep your generator in the safest and most efficient condition possible. The most impor-
tant points of generator inspection, adjustment, and lubrication are explained on the fol-
lowing pages.

WARNING
If you are not familiar with maintenance work, have a Yamaha dealer do it for you.

Maintenance chart
WARNING
Stop the engine before starting maintenance work.

NOTICE
Use only Yamaha specified genuine parts for replacement. Ask an authorized
Yamaha dealer for further information.

Pre- Every
Item Routine operation 6 months 12 months
check or 100 Hr or 300 Hr
• Check condition.
Spark plug 1
• Clean and replace if necessary.
Fuel • Check fuel level and leakage. 1
Fuel hose • Check fuel hose for cracks or damage.
1
• Replace if necessary.
• Check oil level in engine. 1
Engine oil
• Replace. 1(*1)
• Check condition.
Air filter element 1(*2)
• Clean.
• Check condition.
Muffler screen 1
• Clean and replace if necessary.
• Check condition.
Spark arrester 1
• Clean and replace if necessary.
Fuel filter • Clean and replace if necessary. 1

– 27 –
7CK-28199-12_a 11.3.21 13:17 Page 28

Pre- Every
Item Routine operation 6 months 12 months
check or 100 Hr or 300 Hr
• Check breather hose for cracks or
Crankcase breather
damage. 1
hose
• Replace if necessary.
• Decarbonize cylinder head.
Cylinder head ★
• More frequently if necessary.
Valve clearance • Check and adjust when engine is cold. ★
• Check all fittings and fasteners.
Fittings / fasteners ★
• Correct if necessary.
The point where abnormality was recognized by use. 1

*1·····Initial replacement of the engine oil is after one month or 20 hours of operation.
*2·····The air filter element needs to be cleaned more frequently when using in unusually wet or dusty areas.
★····· Since these items require special tools, data and technical skills, have a Yamaha dealer perform the ser-
vice.

– 28 –
7CK-28199-12_b 11.3.21 13:47 Page 29

Spark plug inspection


The spark plug is an important engine component,
2 which should be checked periodically.
1
1. Remove the screws, and then pull outward on the
areas of front cover shown.
788-7CKa

1 Screws
2 Front cover

2. Remove the spark plug cap and then remove the


spark plug.

3. Check for discoloration and remove the carbon.


The porcelain insulator around the center elec-
trode of spark plug should be a medium-to-light
760-7XF tan color.

4. Check the spark plug type and gap.

Standard spark plug:


BPR4ES (NGK)
a Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
760-001a

a Gap

TIP
The spark plug gap should be measured with a wire
thickness gauge and, if necessary, adjusted to specifi-
cation.

– 29 –
7CK-28199-12_b 11.3.21 13:47 Page 30

5. Install the spark plug.

Spark plug torque:


20 Nm (2.0 m·kgf, 14 ft·lbf)

TIP
If a torque wrench is not available when installing a
spark plug, a good estimate of the correct torque is
1/4-1/2 turn past finger tight. However, the spark plug
should be tightened to the specified torque as soon as
possible.

6. Install the spark plug cap.

7. Install the front cover and tighten the screws.

– 30 –
7CK-28199-12_b 11.3.21 13:47 Page 31

Carburetor adjustment
The carburetor is a vital part of the engine. Adjusting
should be left to a Yamaha dealer with the profession-
al knowledge, specialized data, and equipment to do
so properly.

Engine oil replacement


WARNING
Avoid draining the engine oil immediately after
stopping the engine. The oil is hot and should be
handled with care to avoid burns.

1. Place the generator on a level surface and warm


up the engine for several minutes.
2 Then stop the engine.
1
2. Remove the screws, and then pull outward on the
areas of rear cover shown.
788-7CKb

1 Screws
2 Rear cover

5 8 3. Remove the rubber cap, rubber plug and the oil


7 filler cap.
6
3 Rubber cap
4 3 700-7XFb
4 Rubber plug
5 Oil filler cap
6 Oil drain bolt
7 Gasket
8 O-ring

4. Place an oil pan under the engine. Remove the oil


drain bolt so that the oil can be completely
drained.

5. Check the oil drain bolt, gasket, oil filler cap and
O-ring. Replace them if damaged.

– 31 –
7CK-28199-12_b 11.3.21 13:47 Page 32

6. Install the oil drain bolt.

Oil drain bolt torque:


q 30 Nm (3.0 m·kgf, 22 ft·lbf)

7. Add engine oil to the upper level.


700-006a

1 Upper level
0°C 25°C

å YAMALUBE 4 (10W-40) Recommended engine oil:


åYAMALUBE 4 (10W-40),
∂ SAE 10W ç SAE #20 ∫ SAE #30
SAE 10W-30 or 10W-40
∫SAE #30
çSAE #20
32°F 80°F
∂SAE 10W
Recommended engine oil grade:
API Service SE type or higher
Engine oil quantity:
1.3 L (1.37 US qt, 1.14 lmp qt)

NOTICE
Be sure no foreign material enters the crankcase.

8. Install the oil filler cap, the rubber cap and the rub-
ber plug.

9. Install the front cover and tighten the screws.

Air filter
1. Remove the screws, and then pull outward on the
2 areas of front cover shown.
1
1 Screws
2 Front cover
788-7CKa

3 2. Remove the screws.

3 Screws

788-7XFi

– 32 –
7CK-28199-12_b 11.3.21 13:47 Page 33

1 2 3. Remove the air filter case cover and foam ele-


ment.

1 Air filter case cover


2 Foam element

4. Wash the foam element in solvent and dry it.

WARNING
Never use the solvent while smoking or in the
vicinity of an open flame.

5. Oil the foam element and squeeze out excess oil.


The foam element should be wet but not dripping.

Recommended oil:
Foam-air-filter oil or SAE #20 motor oil

NOTICE
710-037a Do not wring out the foam element when squeez-
ing it. This could cause it to tear.

6. Insert the foam element into the air filter case.

NOTICE
The engine should never run without the foam ele-
ment; excessive piston and cylinder wear may
result.

TIP
Be sure the foam element sealing surface matches the
air filter so there is no air leak.

7. Install the air filter case cover and tighten the


screws.

8. Install the front cover and tighten the screws.

– 33 –
7CK-28199-12_b 11.3.21 13:47 Page 34

Muffler screen and spark arrester


WARNING
The engine and muffler will be very hot after the
engine has been run.
Avoid touching the engine and muffler while they
741-7XFl are still hot with any part of your body or clothing
during inspection or repair.

1. Remove the screws, and then pull outward on the


areas of rear cover shown.
2
1 Screws
1
2 Rear cover

788-7CKb

2. Loosen the bolt and then remove the muffler cap,


2 the muffler screen and spark arrester.

1 1 Bolt
3
2 Muffler cap
3 Muffler screen
711-7XFa 4 Spark arrester

711-7XFb

4 711-7XFc

– 34 –
7CK-28199-12_b 11.3.21 13:47 Page 35

3. Remove the carbon deposits on the muffler


screen and spark arrester using a wire brush.

NOTICE
When cleaning, use the wire brush lightly to avoid
711-075 damaging or scratching of the muffler screen and
spark arrester.

4. Check the muffler screen and spark arrester.


Replace them if damaged.

5. Install the spark arrester.

TIP
2 Align the spark arrester lump to the hole in the muffler
pipe.
1

1 Spark arrester lump


711-7XFd
2 Hole

6. Install the muffler screen and the muffler cap, then


tighten the bolt.

7. Install the rear cover and tighten the screws.

711-7XFe

– 35 –
7CK-28199-12_b 11.3.21 13:47 Page 36

Fuel tank filter


q WARNING
Never use the gasoline while smoking or in the
vicinity of an open flame.

1. Remove the fuel tank cap and fuel filter.

1 Fuel filter

2. Clean the fuel filter with gasoline.


Replace it if damaged.

3. Wipe the fuel filter and install it.

4. Install the fuel tank cap.

WARNING
Be sure the fuel tank cap is tightened securely.

707-043b

– 36 –
7CK-28199-12_b 11.3.21 13:47 Page 37

Battery
This generator is equipped with a VRLA (Valve
Regulated Lead Acid) battery. There is no need to
check the electrolyte or to add distilled water.
WARNING
9 Electrolyte is poisonous and dangerous since
it contains sulfuric acid, which causes severe
burns. Avoid any contact with skin, eyes or
clothing and always shield your eyes when
working near batteries. In case of contact,
administer the following FIRST AID.
9 EXTERNAL: Flush with plenty of water.
9 INTERNAL: Drink large quantities of water or
milk and immediately call a physician.
9 EYES: Flush with water for 15 minutes and
seek prompt medical attention.
9 Batteries produce explosive hydrogen gas.
Therefore, keep sparks, flames, cigarettes,
etc., away from the battery and provide suffi-
cient ventilation when charging it in an
enclosed space.
762-012
9 KEEP THIS AND ALL BATTERIES OUT OF THE
REACH OF CHILDREN.

To charge the battery


Have a Yamaha dealer charge the battery as soon as
possible if it seems to have discharged.
NOTICE
To charge a VRLA battery, a special (constant-volt-
age) battery charger is required. Using a conven-
tional battery charger will damage the battery. If
you do not have access to a constant-voltage bat-
tery charger, have a Yamaha dealer charge your
battery.

Recommended battery

Recommended battery:
Capacity: 12V/18Ah

– 37 –
7CK-28199-12_b 11.3.21 13:47 Page 38

Fuse replacement
WARNING
Be sure to use specified fuse. A wrong fuse will
cause electrical system damage and A FIRE HAZ-
ARD.

NOTICE
Be sure the engine switch is turned to “STOP” to
prevent accidental short circuiting.

1. Remove the screws, and then pull outward on the


areas of front cover shown.
2
1 Screws
1
2 Front cover

788-7CKa

2. Replace the fuse with one of proper amperage.

Specified fuse: 20A

TIP
If the fuse immediately blows again, consult a Yamaha
779-7XF
dealer.

3. Install the front cover and tighten the screws.

– 38 –
7CK-28199-12_b 11.3.21 13:47 Page 39

G.F.C.I. receptacle test


1. Start the engine.
TEST

TEST
RESET

2. Press the test button, then check the position of


RESET
the reset button.

w q 1 Test button
763-083b

2 Reset button
e r
G.F.C.I. Reset
G.F.C.I. Receptacle
Button Position
Operation
after Test
3 Pop Out Correct
763-059
4 Stay In Incorrect

3. If G.F.C.I. operation is correct, push in the reset


button.
If the G.F.C.I. operates incorrectly, consult a
Yamaha dealer.
WARNING
Do not operate the generator with a faulty G.F.C.I.
circuit. Electric shock could occur. Have the gen-
erator repaired by a qualified mechanic.

– 39 –
7CK-28199-12_b 11.3.21 13:47 Page 40

STORAGE

Long term storage of your generator will require some


preventive procedures to guard against deterioration.

Drain the fuel


1. Turn the engine switch to “STOP”.

q 1 5 “STOP”

763-120b

2. Remove the fuel tank cap. Extract the fuel from


the fuel tank into an approved gasoline container
using a commercially available handsiphon. Then,
install the fuel tank cap.
WARNING
Fuel is highly flammable and poisonous. Check
“SAFETY INFORMATION” (See page 2) carefully.

NOTICE
Immediately wipe off spilled fuel with a clean, dry,
soft cloth, since fuel may deteriorate painted sur-
faces or plastic parts.

q 3. Turn the fuel cock knob to “ON”.


ON
1 “ON”

OFF 4. Start the engine and leave it run until it stops.


The engine stops in approximately 20 minutes
705-073 time by running out of fuel.
TIP
9 Do not connect with any electrical devices.
(unloaded operation)
9 Duration of the running engine depends on the
amount of the fuel left in the tank.

– 40 –
7CK-28199-12_b 11.3.21 13:47 Page 41

5. Remove the screws, and then pull outward on the


areas of front cover shown.
2
1 Screws
1
2 Front cover

788-7CKa

6. Drain the fuel remaining in the carburetor into an


approved container by loosening the drain screw
on the carburetor float chamber.

1 1 Drain screw

707-7CKd 7. Tighten the drain screw.

8. Turn the engine switch to “OFF”.

9. Turn the fuel cock knob to “OFF”.

10. Install the front cover and tighten the screws.

11. Tighten further if any screws, bolts and nuts are


loose.

12. Store the generator in a dry, well-ventilated place,


with the cover placed over it.

– 41 –
7CK-28199-12_b 11.3.21 13:47 Page 42

Engine
Perform the following steps to protect the cylinder, pis-
ton ring, etc. from corrosion.
1. Remove the spark plug cap and spark plug, pour
about one tablespoon of SAE 10W-30 or 20W-40
motor oil into spark plug hole and reinstall the
spark plug only.

2. Turn the engine switch to “START” and crank the


engine several seconds with ignition off to coat the
cylinder walls with oil.

3. Clean exterior of the generator and apply a rust


inhibitor.

4. Store the generator in a dry, well-ventilated place,


with the cover placed over it.

5. The generator must remain in a vertical position


when stored, carried or operated.
712-7XF

6. The caster lock lever should be in the “Lock” when


stored or operated.

788-7XFg

– 42 –
7CK-28199-12_b 11.3.21 13:47 Page 43

Battery
1. Remove the battery.

2. Store the battery in a cool, dark and dry place and


charge it once a month.

762-003 Do not store the battery in an excessive cold or warm


place [i.e., less than 0°C (30°F) or more than 30°C
(90°F)].

WARNING
9 Disconnect the negative lead (black) first, then
the positive lead (red) from the battery.
9 Connect the positive lead (red) first, then the
negative lead (black) to the battery when
installing the battery.

– 43 –
7CK-28199-12_b 11.3.21 13:47 Page 44

TROUBLESHOOTING

Engine won’t start


1. Fuel systems
No fuel supplied to combustion chamber.
2 No fuel in tank .... Supply fuel.
707-7XFc
2 Fuel in tank .... Fuel cock knob to “ON”.
q
ON 1 “ON”

2 Clogged fuel line .... Clean fuel line.


OFF 2 Clogged carburetor .... Clean carburetor.

705-073

2. Engine oil system


Insufficient
2 Oil level is low .... Add engine oil.

700-006

3. Electrical systems
2 Engine switch to “START”.
q
1 6 “START”

763-120a

Poor spark
2 Spark plug dirty with carbon or wet .... Remove
carbon or wipe spark plug dry.
2 Faulty ignition system .... Consult a Yamaha deal-
er.
791-001d

Generator won’t produce power


• Safety device (AC protector) to “OFF”····Press the
AC protector to “Reset”.
• The voltage select switch in the wrong
position····Turn the voltage select switch to the
right position.

– 44 –
7CK-28199-12_b 11.3.21 13:47 Page 45

A ENGINE DOES NOT START

B Turn the engine switch to “ON”, then turn


the engine switch to “START”. And check
if the starter motor cranks.

C Cranks D Does not crank

F Turn the engine switch to “START”, and


check if the oil warning light comes on.

G Does not come on H Comes on

L Turn the engine switch to “START” and


w
check the spark plug for spark strength.
(See “WARNING”). 9 To prevent FIRE HAZARDS be
sure fuel is not present in the
spark plug area.
9 To prevent FIRE HAZARDS be
sure to place the spark plug
as far away as possible from
the spark plug hole and car-
buretor area.
9 To prevent ELECTRIC SHOCK
do not hold spark plug lead
with hand while testing.

M OK N Does not spark.

U
Clean V OK
R Check the following
S Clogged or
9 Fuel cock clogging replace W Engine does not start.
9 Air cleaner element
clogging. T OK

X Consult a Yamaha dealer.

– 45 –
7CK-28199-12_b 11.3.21 13:47 Page 46

E Faulty battery and/or starter motor.


Consult a Yamaha dealer.

I Check engine oil level.

J OK K Level low
Consult a
Add engine oil.
Yamaha dealer.

O Check the spark plug.


9 Type: BPR4ES (NGK)
9 Gap: 0.7–0.8 mm (0.028–0.031 in)

P Incorrect Q OK
Replace or Clean the spark
adjust gap. plug.

– 46 –
7CK-28199-12_b 11.3.21 13:47 Page 47

SPECIFICATIONS

Dimensions
Unit EF6300iSDE
Overall Length mm (in) 780 (30.7)
Overall Width mm (in) 616 (24.3)
Overall Height mm (in) 692 (27.2)
Dry Weight kg (lb) 91 (200)

Engine
Unit EF6300iSDE
Type Air cooled 4-stroke gasoline OHV
Cylinder Arrangement Inclined, 1 cylinder
3
Displacement cm 357
Bore × Stroke mm (in) 85.0 × 63.0 (3.35 × 2.48)
Operation Hours Hr 5.1–13.3 (rated load–1/4 load)
Fuel Unleaded gasoline
Fuel Tank Capacity L (US gal, Imp gal) 17.0 (4.49, 3.74)
Engine Oil Quantity L (US qt, Imp qt) 1.3 (1.37, 1.14)
Ignition System TCI
Spark Plug: Type BPR4ES (NGK)
Gap mm (in) 0.7–0.8 (0.028–0.031)
Noise Level* dB / LWA 93
dB (A) / 7 m 58–64

*: Noise level is measured when the economy control switch is turned to “ON”.
LWA shows the sound power level under the ISO3744 satisfied test conditions.
The noise level in “dB (A) / 7 m” is the arithmetic mean value in four directions measured 7
meters away from each side of the generator.
The noise level may vary in different environments.

Generator
Unit EF6300iSDE
AC Output
Rated voltage V 120/240
Rated frequency Hz 60
Rated current A 45.8/22.9
Rated output kVA 5.5
Safety Device: Type Electronic + Mechanical (Bimetal)

Battery
Unit EF6300iSDE
Voltage V 12
Capacity Ah 18

– 47 –
7CK-28199-12_b 11.3.21 13:47 Page 48

CONSUMER INFORMATION

PRI-I.D. NUMBER: Identification number records


Record your Primary I.D., and serial num-
MODEL bers in the spaces provided, to assist you
in ordering spare parts from a Yamaha
dealer.
PRI-I.D. Also record and keep these I.D. numbers
CODE SERIAL No. in a separate place in case your machine
is stolen.

Machine identification
The machine serial number is stamped in
the location as shown.

TIP
The first three digits of these numbers are
Serial NO.
for model identification; the remaining dig-
7CK– 7CK-24163-00 its are the unit production number. Keep a
790-7CKb

record of these numbers for reference


when ordering parts from a Yamaha deal-
er.

– 48 –
7CK-28199-12_b 11.3.21 13:47 Page 49

EXHAUST EMISSION CONTROL SYSTEM AND


COMPONENTS

Item Acronym
9 CARB. ASSY., LH. & JT., ......................CARB (Carburetor)
CARBURETOR2
9 T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition)
PLUG, SPARK
9 CRANKCASE1 & HEAD, .......................PCV (Positive Crankcase
CYLINDER1 Ventilation)
9 AIR FILTER ASSY. .................................ACL (Air Cleaner)
9 MUFF., 2, CAP, NET, WIRE2 &
ARRESTER, SPARK

The above items and the corresponding acronyms are provided in accordance with U.S.
EPA REGULATIONS FOR NEW NONROAD SPARK-IGNITION NONHANDHELD
ENGINES and the CALIFORNIA REGULATIONS FOR 1995 AND LATER SMALL OFF-
ROAD ENGINES.
The acronyms conform to the latest version of the SAE’s recommended practice docu-
ment J1930, “Diagnostic Acronyms, Terms, and Definitions For Electrical/Electronic
System”.

It is recommended that these items be serviced by a Yamaha dealer.

– 49 –
7CK-28199-12_b 11.3.21 13:47 Page 50

— MEMO —

– 50 –
WIRING DIAGRAM
B/Y
R/Y
Br
R/Y B/Y 3
R
7CK-28199-12_b

W
W Y
Y Y 4 5
1 W Y Y
WW Y Y
W Y Y

5 6
R
G G O 2
Y Y Y
R R G
x L L L R/W
7
O O Br/W
Br 7
R
O L G P Y
11.3.21 13:47

Y G L O P
R/W Y/W Y/W Y/W
G/W G/W O/W L/W L/W L/W
Y/W Y/W Y/W L/G L/G L/G
9
z R/W R/W G/W 8
L/W G/Y G/Y Y L/R R/B R/W R B/W B
L/W L/W G/Y
O/W O/W R/L R/L OFF
Br R/L
ON
R G/Y G/Y
o START
R/B R/B
Y R/W R/W Y
Page 51

G R L/R
R/W G/Y O B/W B
L/Y L/Y R/B
; L/Y B/R R R/W R/W R
B/R B/R R/W
Br/W L/R Y Y L/R
B B G/R R
P B G/R R/B R/B
P P O B/W
L/R B
O L G Br Y
Y

– 51 –
W
Y Br G L O
G/Y W G/Y
Y G/R R/B G/R 0
G R/B
R
W Y Y Br
W Y
l W Y Y
WW Y Y
W Y Y R/Y R/Y
i R R R
B B B q
Y B/Y B/Y
B/W
Y Y
p u B/W B/W
w
L/R
k L/W G/Y
R R e
G/Y

L
B/W B/W
O O r
B/W O Y
G/Y
W
G/R Y
B/W O G/R W t
L B/W
R/W
Y G/R
L/W G/Y G/R G/R G/Y L/W
R L/W Y Y L/W y
j g s L G/Y G/Y
G/R Y
R
M
B a
h B d
f
1 Main coil 1 Color code
2 Control unit (slave) B Black
3 AC pilot light Br Brown
4 Voltage select switch G Green
7CK-28199-12_b

5 AC protector L Blue
6 G.F.C.I. receptacle O Orange
7 AC receptacle P Pink
8 Hour meter/power meter R Red
9 Engine switch W White
0 Rectifier/regulator Y Yellow
q Economy control switch
11.3.21 13:47

Y/W Yellow/White
w Overload indicator light B/R Black/Red
e Ground (earth) terminal B/W Black/White
r Speed limiter assembly B/Y Black/Yellow
t Oil warning light
Page 52

Br/W Brown/White
y Rectifier G/R Green/Red
u Diode assembly
G/W Green/White

– 52 –
i Control unit (master)
G/Y Green/Yellow
o Interface unit
L/G Blue/Green
p Fuse
L/R Blue/Red
a Oil level gauge
L/W Blue/White
s Starter relay
L/Y Blue/Yellow
d Starter motor
O/W Orange/White
f Battery
R/B Red/Black
g T.C.I. magneto
R/L Red/Blue
h Spark plug
j T.C.I. unit R/W Red/White
k Fuel cut solenoid valve R/Y Red/Yellow
l Main coil 2
; Thermo sensor
z Auto choke
x Throttle motor
7CK-28199-12_b 11.3.21 13:47 Page 53

YAMAHA MOTOR CORPORATION, U.S.A.


EF SERIES GENERATORS
3-YEAR LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby war- covery, and make the machine available at
rants that new Yamaha generators purchased that time for inspection and repairs at such
from an authorized Yamaha generator dealer in dealer’s place of business. You may locate
the United States will be free from defects in mate- your nearest authorized Yamaha generator
rial and workmanship for the period of time stated service dealer online at www.yamaha-
herein, subject to certain stated limitations. motor.com.

THE PERIOD OF WARRANTY Any new EF- EMISSION CONTROL SYSTEM WARRANTY
series Yamaha generator purchased from an Yamaha Motor Corporation, U.S.A. also warrants
authorized Yamaha generator dealer in the United to the ultimate purchaser and each subsequent
States will be warranted against defects in materi- purchaser of each 1995 and later Yamaha
al or workmanship for a period of three (3) years Generator covered by this warranty that the prod-
from date of purchase for pleasure or (except uct is designed, built, and equipped so as to con-
EF1000iS) commercial use, subject to exclusions form at the time of sale with all U.S. emissions
noted herein. Yamaha EF1000iS generators pur- standards applicable at the time of manufacture
chased for commercial use from an authorized and that it is free from defects in materials and
Yamaha generator dealer in the continental United workmanship which would cause it not to meet
States will be warranted against defects in materi- these standards within the period listed immedi-
als or workmanship for a period of two (2) years ately below. Failures other than those resulting
from the date of purchase, subject to exclusions from defects in material or workmanship which
noted herein. arise solely as a result of owner abuse and/or lack
of proper maintenance are not covered by this
DURING THE PERIOD OF WARRANTY any warranty.
authorized Yamaha generator service dealer will, All 1995 and Later EF Models
free of charge, repair or replace, at Yamaha’s Two (2) years from the original purchase date
option, any part judged defective by Yamaha due
to faulty workmanship or material from the factory. WARRANTY TRANSFER: To transfer any
Parts used in warranty repairs will be warranted remaining warranty from the original purchaser to
for the balance of the product’s warranty period. any subsequent purchaser, it is imperative that the
All parts replaced under warranty become the unit be inspected and registered for warranty by
property of Yamaha Motor Corporation, U.S.A. an authorized Yamaha consumer generator deal-
er. In order for this warranty to remain in effect,
GENERAL EXCLUSIONS from this warranty shall this inspection and registration must take place
include any failures caused by: within ten (10) days after transfer. A reasonable
a. Installation of parts or accessories that are not dealer imposed fee may be charged for the
qualitatively equivalent to genuine Yamaha inspection.
parts.
b. Abnormal strain, neglect, or abuse. YAMAHA MOTOR CORPORATION, U.S.A. MAKES
c. Lack of proper maintenance. NO OTHER WARRANTY OF ANY KIND,
d. Accident or collision damage. EXPRESSED OR IMPLIED. ALL IMPLIED WAR-
RANTIES OF MERCHANTABILITY AND FITNESS
SPECIFIC EXCLUSIONS from this warranty shall FOR A PARTICULAR PURPOSE WHICH EXCEED
include parts replaced due to normal wear or rou- THE OBLIGATIONS AND TIME LIMITS STATED IN
tine maintenance. THIS WARRANTY ARE HEREBY DISCLAIMED BY
YAMAHA MOTOR CORPORATION, U.S.A. AND
THE CUSTOMER’S RESPONSIBILITY under this EXCLUDED FROM THIS WARRANTY.
warranty shall be to:
1. Operate and maintain the generator as speci- SOME STATES DO NOT ALLOW LIMITATIONS ON
fied in the appropriate Owner’s Manual. HOW LONG AN IMPLIED WARRANTY LASTS, SO
2. Give notice to an authorized Yamaha con- THE ABOVE LIMITATIONS MAY NOT APPLY TO
sumer generator service dealer of any and all YOU. ALSO EXCLUDED FROM THIS WARRANTY
apparent defects within ten (10) days after dis- ARE ANY INCIDENTAL OR CONSEQUENTIAL
– 53 –
7CK-28199-12_b 11.3.21 13:47 Page 54

DAMAGES INCLUDING LOSS OF USE. SOME


STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES, SO THE ABOVE EXCLUSION
MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL


RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.


Post Office Box 6555
Cypress, California 90630

– 54 –
7CK-28199-12_b 11.3.21 13:47 Page 55

WARRANTY QUESTIONS AND ANSWERS


Q. What costs are my responsibility during the Q. Is the warranty transferable to second own-
warranty period? ers?
A. The customer’s responsibility includes all A. Yes. The remainder of the existing warranty
costs of normal maintenance service, non- can be transfered upon request.
warranty repairs, accident damages, as well The unit has to be inspected and reregistered
as oil and spark plugs. by an authorized Yamaha generator dealer for
the policy to remain effective.
Q. What are some examples of “abnormal” strain,
neglect, or abuse? CUSTOMER SERVICE
A. These terms are general and overlap each
other in areas. Specific examples include: If your machine requires warranty service, you
Running the machine out of oil; lack of proper must take it to any authorized Yamaha generator
maintenance; operating the machine with a dealer within the continental United States. Be
broken or damaged part which causes anoth- sure to bring your warranty registration identifica-
er part to fail; and so on. If you have any tion or other valid proof of the original date of pur-
specific questions on operation or mainte- chase. If a question or problem arises regarding
nance, please contact your dealer for advice. warranty, first contact the owner of the dealership.
Since all warranty matters are handled at the deal-
Q. Does the warranty cover incidental costs such er level, this person is in the best position to help
as transportation due to a failure? you. If you are still not satisfied and require addi-
A. No. The warranty is limited to repair of the tional assistance, please write:
machine itself.
YAMAHA MOTOR CORPORATION U.S.A.
Q. May I perform any or all of the recommended CUSTOMER RELATIONS DEPARTMENT
maintenance shown in the Owner’s Manual P.O. BOX 6555
instead of having the dealer do them? Cypress, California 90630
A. Yes, if you are a qualified mechanic and follow
the procedures specified in the Owner’s and CHANGE OF ADDRESS
Service Manual. We do recommend, however,
that items requiring special tools or equipment The federal government requires each manufac-
be done by a Yamaha generator dealer. turer to maintain a complete, up-to-date list of all
first purchasers against the possibility of a safety-
Q. Will the warranty be void or cancelled if I do related defect and recall. This list is compiled from
not operate or maintain my new Yamaha the purchase registrations sent to Yamaha Motor
exactly as specified in the Owner’s Manual? Corporation, U.S.A. by the selling dealer at the
A. No. The warranty on a new Yamaha cannot time of your purchase. If you should move after
be “voided” or “cancelled.” you have purchased your new generator, please
However, if a particular failure is caused by advise us of your new address by sending a post-
operation or maintenance other than as card listing your Yamaha model name, engine
shown in the Owner’s Manual, that failure number, dealer number (or dealer’s name) as it is
may not be covered under warranty. shown on your warranty identification, your name
and new mailing address. Mail to:
Q. What responsibility does my dealer have
under this warranty? YAMAHA MOTOR CORPORATION, U.S.A.
A. Each Yamaha generator dealer is expected WARRANTY DEPARTMENT
to: P.O. Box 6555
1. Check the operation of the generator Cypress, California 90630
before sale.
2. Explain the operation, maintenance, and This will ensure that Yamaha Motor Corporation,
warranty requirements to your satisfaction U.S.A. has an up-to-date registration record in
at the time of sale, and upon your request accordance with federal law.
at any later date.
In addition, each Yamaha generator dealer is
held responsible for his setup, service and
warranty repair work.

– 55 –
7CK-28199-12_b 11.3.21 13:47 Page 56

YAMAHA OUTDOOR POWER EQUIPMENT


CALIFORNIA EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Yamaha OWNER’S
Motor Corporation, USA are pleased to explain the WARRANTY RESPONSIBILITIES:
evaporative emission control system’s warranty on 9 As the outdoor power equipment owner, you
your 2006 or later outdoor power equipment. In are responsible for the performance of the
California, new equipment that use small off-road required maintenance listed in your owner’s
engines must be designed, built, and equipped to manual. Yamaha recommends that you retain
meet the State’s stringent anti-smog standards. all receipts covering maintenance of your out-
Yamaha Motor Corporation, USA must warrant the door power equipment, but Yamaha cannot
evaporative emission control system on your out- deny warranty solely for the lack of receipts.
door power equipment for the period listed below
provided there has been no abuse, neglect, or 9 As the outdoor power equipment owner, you
improper maintenance of your equipment. should however be aware that Yamaha may
deny you warranty coverage if your outdoor
Your evaporative emission control system may power equipment or a part has failed due to
include parts such as: carburetors, fuel tanks, fuel abuse, neglect, or improper maintenance, or
lines, fuel caps, valves, canisters, filters, vapor unapproved modifications.
hoses, clamps, connectors, and other associated
components. For engines less than or equal to 9 You are responsible for presenting your out-
80cc, only the fuel tank is subject is the evapora- door power equipment to a Yamaha service
tive emission control warranty requirements of this center as soon as the problem exists. The
section. warranty repairs should be completed in a
reasonable amount of time, not to exceed 30
MANUFACTURER’S days.
WARRANTY COVERAGE:
This evaporative emission control system is war- If you have a question regarding your warranty
ranted for two years. If any evaporative emission- coverage, you should contact Yamaha Customer
related part on your equipment is defective, the Relations at 1-800-962-7926.
part will be repaired or replaced by Yamaha.
YAMAHA MOTOR CORPORATION, USA
Post Office Box 6555
Cypress, California 90630

– 56 –
7CK-28199-12_b 11.3.21 13:47 Page 57

YAMAHA MOTOR CORPORATION, U.S.A.


SMALL OFF ROAD ENGINES
CALIFORNIA EMISSION CONTROL WARRANTY
YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Yamaha Motor Corporation, U.S.A. are pleased to explain the
emission control system warranty on your 2008 and later Small Off Road Engine (SORE). In California,
new SORE engines must be designed, built and equipped to meet the State’s stringent anti-smog stan-
dards. Yamaha must warrant the emission control system on your SORE engine for the periods of time
listed below provided there has been no abuse, neglect or improper maintenance of your SORE engine.

Your emission control system may include parts such as the carburetor or fuel-injection system, the igni-
tion system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-
related assemblies.

Where a warrantable condition exists, Yamaha will repair your SORE engine at no cost to you including
diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE

The 2008 and later SORE engines are warranted for two years. If any emissions-related part on your
engine is defective, the part will be repaired or replaced by Yamaha.

OWNER’S WARRANTY RESPONSIBILITIES

9 As the SORE engine owner, you are responsible for the performance of the required maintenance
listed in your owner’s manual. Yamaha recommends that you retain all receipts covering maintenance
on your SORE engine, but Yamaha cannot deny warranty solely for the lack of receipts or for your
failure to ensure the performance of all scheduled maintenance.
9 As the SORE engine owner, you should however be aware that Yamaha may deny you warranty cov-
erage if your SORE engine or a part has failed due to abuse, neglect, improper maintenance or unap-
proved modifications.
9 You are responsible for presenting your SORE engine to a Yamaha dealer as soon as a problem
exists. The warranty repairs should be completed in a reasonable time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact the
Yamaha Customer Relations Department at 1-800-962-7926.

Yamaha Motor Corporation, U.S.A. warrants to the ultimate purchaser and each subsequent purchaser
thereafter that each new SORE engine certified for sale and registered in California are:

1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable regulations
adopted by the California Air Resources Board, and
2. All warranted parts are free from defects in material and workmanship for the warranty period of the
SORE engine or the period prior to the first scheduled replacement point of the warranted part as
required by the maintenance schedule, if applicable, whichever is less. A defect exists when a defi-
ciency in material or workmanship is such that an emission-related warranted part does not function
as designed.

The warranty period begins on the date that the SORE engine is delivered to an ultimate purchaser or on
the date it is first placed in service.

The warranty on emissions-related parts will be interpreted as follows:


(1) Any warranted part that is not scheduled for replacement as required maintenance in the written
– 57 –
7CK-28199-12_b 11.3.21 13:47 Page 58

instructions required by subsection (d) must be warranted for the warranty period defined in
Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or
replaced by the manufacturer according to Subsection (4) below. Any such part repaired or replaced
under the warranty must be warranted for the remaining warranty period.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by
subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). A statement in
such written instructions to the effect of “repair or replace as necessary” will not reduce the period of
warranty coverage. Any such part repaired or replaced under warranty must be warranted for the
remaining warranty period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the written instruc-
tions required by subsection (d) must be warranted for the period of time prior to the first scheduled
replacement point for that part. If the part fails prior to the first scheduled replacement, the part must
be repaired or replaced by the engine manufacturer according to Subsection (4) below. Any such
part repaired or replaced under warranty must be warranted for the remainder of the period prior to
the first scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the warranty must be performed at no charge to
the owner at a warranty station.
(5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provid-
ed at all manufacturer distribution centers that are franchised to service the subject engines.
(6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted
part is in fact defective, provided that such diagnostic work is performed at a warranty station.
(7) The manufacturer is liable for damages to other engine components proximately caused by a failure
under warranty of any warranted part.
(8) Throughout the emissions warranty period defined in Subsection (b)(2), the manufacturer must main-
tain a supply of warranted parts sufficient to meet the expected demand for such parts.
(9) Any replacement part may be used in the performance of any warranty maintenance or repairs and
must be provided without charge to the owner. Such use will not reduce the warranty obligations of
the manufacturer.
(10) Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The
use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim.
The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non-
exempted add-on or modified part.
(11) The manufacturer issuing the warranty shall provide any documents that describe that manufacturer’s
warranty procedures or policies within five working days of request by the Air Resources Board.

WARRANTED PARTS INCLUDE the following:

1. Fuel Metering System


Carburetor and internal parts (or fuel injection system)
Air/fuel ratio feedback and control system
Cold start enrichment system

2. Air Induction system


Controlled hot air intake system
Intake manifold
Air filter

3. Ignition System
Spark plugs*
Magneto or electronic ignition system
Spark advance/retard system

4. Exhaust Gas Recirculation (EGR) System


EGR valve body, and carburetor spacer if applicable
EGR rate feedback and control system
– 58 –
7CK-28199-12_b 11.3.21 13:47 Page 59

5. Air Injection System


Air pump or pulse valve
Valves affecting distribution of flow
Distribution manifold

6. Catalyst or Thermal Reactor System


Catalytic converter
Thermal reactor
Exhaust manifold

7. Particulate Controls
Traps, filters, precipitators, and any other device
used to capture particulate emissions

8. Miscellaneous Items Used in Above Systems


Vacuum, temperature, and time sensitive
valves and switches
Electronic controls
Hoses, belts, connectors, and assemblies

9. Engine components damaged due to a failure under warranty or a warranted part

*The original spark plug(s) are warranted for the period of replacement indicated in the Owner’s Manual
and not the useful life of the SORE engine (see your Owner’s Manual).

DURING THE PERIOD OF THIS WARRANTY

Yamaha Motor Corporation, U.S.A. will repair or replace any warranted part deemed defective by Yamaha
during the scope of the warranty without charge to the owner, including parts, labor, and diagnosis. This
work must be done at an authorized Yamaha dealer. Give notice to an authorized Yamaha dealer of any
apparent defects(s) within a reasonable period of time after discovery. The SORE engine must be made
available for inspection by an authorized Yamaha dealer.

OWNER’S RESPONSIBILITY:

The owner of the SORE engine is responsible for the performance of required maintenance (see your
Owner’s Manual). Receipts and maintenance records covering the performance of regular maintenance
should be retained in the event questions arise concerning maintenance. The receipts should be trans-
ferred to each subsequent owner of this SORE engine.

The emission control systems of your Yamaha SORE engine were designed, built, tested, and certified as
being in conformity with California emission control regulations using genuine Yamaha parts. Accordingly,
it is recommended that any replacement part(s) used for maintenance, replacement, or repair of emission
control systems be Yamaha parts. The owner may elect to have maintenance, replacement, or repair of
the emission control devices and systems performed by any repair establishment or individual, and may
elect to use parts other than Yamaha parts for such maintenance, replacement, or repair without invalidat-
ing this warranty. However, the cost of such service or parts will not be covered under the warranty.

EXCLUSIONS: No warranty coverage will be allowed if the part(s) failure was caused by owner/operator
abuse, neglect, tampering, improper adjustment unless performed by a dealer during warranty repair
work, modification, misuse, alteration, or improper maintenance (see your Owner’s Manual).

Use of parts which are not qualitatively equivalent to genuine Yamaha parts, improper service, or lack of
required maintenance which causes failure of a warranted part may constitute abuse and/or improper ser-
vice, thereby invalidating warranty liability hereunder.

– 59 –
7CK-28199-12_b 11.3.21 13:47 Page 60

This warranty does not cover damage resulting from accidents, acts of nature, or other events or occur-
rences beyond the control of Yamaha. Yamaha Motor Corporation, U.S.A. expressly disclaims responsi-
bility for any and all consequential damages, such as loss of time, inconvenience, loss or use of the
SORE engine, or commercial loss.

YAMAHA MOTOR CORPORATION, U.S.A.


Post Office Box 6555
Cypress, California 90630

– 60 –
7CK-28199-12_b 11.3.21 13:47 Page 61

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha Generator protected even after your warranty expires with genuine Yamaha Extended
Service (Y.E.S.).

9 Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satis-
faction. You get uninterrupted factory-backed coverage for extra peace of mind.

9 Y.E.S. is flexible. You can choose the plan that’s right for you: 12 months, 24 months or 36 months
coverage.

9 Y.E.S. is administered by the same Yamaha people that handle your warranty - and it shows in the
comprehensive coverage benefits. There are no hour limitations and Y.E.S. covers manufacturing
defects just like your warranty. See a sample contract at your Yamaha dealer and see how comfort-
ing uninterrupted factory backed protection can be.

9 There are no “out-of-pocket” expenses for covered repairs. Yamaha will never ask you to pay a
deductible.

9 Nationwide coverage. Y.E.S. coverage is honored at any authorized Yamaha Outdoor Power
Equipment Service dealer.

9 Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make you Yamaha
much more valuable.

This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your
Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to
get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended
Service.

Special note:
If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number).
We’ll be happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing


P.O. Box 6555
Cypress, CA 90630
1-866-YES-EXTD
(1-866-937-3983)

– 61 –
7CK-9-12 hyoshi 11.4.13 14:40 Page 2

Read this manual carefully before operating this machine. This manual
should stay with this machine if it is sold.
7CK-9-12 hyoshi 11.4.13 14:40 Page 1

Generator
OWNER’S MANUAL

Read this manual carefully before operating this machine.

EF6300iSDE

PRINTED IN JAPAN
LIT-19626-01-73
2011.05-0.3×1 !
PRINTED ON RECYCLED PAPER (E) 7CK-28199-12
Register Your Generator at
www.yamahawarrantyregistration.com
Or complete the card below and Mail

Generator Warranty Registration


To begin your 3 year warranty coverage, please register online within 30
days of purchase:
www.yamahawarrantyregistration.com
If you prefer, you can complete and mail this card. Be sure to attach proper postage.

Owner’s Name

Address

City State Zip

Phone Number ( ) -
E-mail address

Yamaha Generator Model Name: (Example) EF2000IS

Yamaha Generator Primary I.D. Serial Number: - (Example) 7DK - 0000000


(See “Machine Identification” in your Owner’s Manual for location of this number)
(The engine stamp is not the valid Primary ID Serial Number)

Date Purchased / / Selling Dealer Name


Month Day Year

9 Please register online or complete and mail this form. It will help ensure that Yamaha has accurately registered your purchase for
warranty.
9 Manufacturers are required to maintain a complete up-to-date list of all first purchasers of products in the event of a safety-related
defect or recall.

REGISTER ONLINE OR MAIL THIS CARD TO YAMAHA MOTOR CORPORATION, U.S.A.


PLACE
STAMP
HERE
YAMAHA MOTOR CORPORATION U.S.A.
P.O. BOX 6555
CYPRESS, CA 90630
ATTN: WARRANTY DEPARTMENT

You might also like