Yamaha R6 Manual PDF

OWNER’S MANUAL
YZFR6W(C)
LIT-11626-20-43 2C0-28199-11
U2C011E0.book Page 1 Wednesday, July 12, 2006 10:13 AM
EAU10041
INTRODUCTION
EAU10080
Congratulations on your purchase of the Yamaha YZFR6W(C). This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION

EAU10131
Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander or a person inspecting or repairing the motor-
cycle.
A CAUTION indicates special precautions that must be taken to avoid damage to

CAUTION: the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10010
WARNING
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-
CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES

AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS
AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY
THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
EAU10192
AFFIX DEALER
LABEL HERE
YZFR6W(C)
OWNER’S MANUAL
©2006 by Yamaha Motor Corporation, U.S.A.
1st edition, July 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-20-43
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 PRE-OPERATION CHECKS ............. 4-1 Accessories and replacement
Location of important labels ...........1-5 Pre-operation check list ................. 4-2 parts .......................................... 6-25
Adjusting the clutch lever free
DESCRIPTION ..................................2-1 OPERATION AND IMPORTANT play ........................................... 6-25
Left view ..........................................2-1 RIDING POINTS ................................ 5-1 Adjusting the rear brake light
Right view ........................................2-2 Starting the engine ......................... 5-1 switch ........................................ 6-26
Controls and instruments ................2-3 Shifting ........................................... 5-2 Checking the front and rear brake
Engine break-in .............................. 5-3 pads .......................................... 6-26
INSTRUMENT AND CONTROL Parking ........................................... 5-4 Checking the brake fluid level ...... 6-27
FUNCTIONS .......................................3-1 Changing the brake fluid .............. 6-28
Main switch/steering lock ................3-1 PERIODIC MAINTENANCE AND Drive chain slack .......................... 6-28
Indicator and warning lights ............3-2 MINOR REPAIR................................. 6-1 Cleaning and lubricating the drive
Multi-function meter unit .................3-5 PERIODIC MAINTENANCE .......... 6-1 chain ......................................... 6-30
Handlebar switches ......................3-11 Owner’s tool kit .............................. 6-1 Checking and lubricating the
Clutch lever ..................................3-12 Periodic maintenance chart for the cables ....................................... 6-30
Shift pedal ....................................3-12 emission control system ............. 6-3 Checking and lubricating the
Brake lever ...................................3-12 General maintenance and throttle grip and cable ............... 6-31
Brake pedal ..................................3-13 lubrication chart .......................... 6-4 Checking and lubricating the
Fuel tank cap ................................3-13 Removing and installing cowlings brake and shift pedals ............... 6-31
Fuel ..............................................3-14 and panels .................................. 6-9 Checking and lubricating the
Catalytic converter ........................3-15 Checking the spark plugs ............ 6-13 brake and clutch levers ............. 6-32
Seats ............................................3-15 Canister (for California only) ........ 6-14 Checking and lubricating the
Helmet holding cable ....................3-16 Engine oil and oil filter cartridge ... 6-14 sidestand .................................. 6-32
Adjusting the front fork .................3-17 Coolant ........................................ 6-17 Lubricating the swingarm pivots ... 6-33
Adjusting the shock absorber Air filter element ........................... 6-21 Checking the front fork ................. 6-33
assembly ...................................3-20 Checking the throttle cable free Checking the steering .................. 6-34
Luggage strap holders ..................3-22 play ........................................... 6-21 Checking the wheel bearings ....... 6-34
EXUP system ...............................3-23 Valve clearance ........................... 6-21 Battery .......................................... 6-35
Sidestand .....................................3-23 Tires ............................................. 6-22 Replacing the fuses ...................... 6-36
Ignition circuit cut-off system ........3-24 Cast wheels ................................. 6-24 Replacing a headlight bulb ........... 6-37
Tail/brake light .............................. 6-38
TABLE OF CONTENTS
Replacing a turn signal light
bulb ...........................................6-39
Replacing the license plate light
bulb ...........................................6-39
Auxiliary light bulb .........................6-40
Supporting the motorcycle ............6-40
Front wheel ...................................6-41
Rear wheel ...................................6-43
Troubleshooting ............................6-44
Troubleshooting charts .................6-45
MOTORCYCLE CARE AND

STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-4
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Reporting safety defects .................9-3
Motorcycle noise regulation ............9-4
Maintenance record ........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ................................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................9-9
SAFETY INFORMATION
EAU10281
AND/OR WHEN MADE NECES- • Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorist’s blind spot.
TRACK VEHICLES. THEIR SAFE USE ● Many accidents involve inexperi- 1
AND OPERATION ARE DEPENDENT Safe riding enced operators. In fact, many op-
UPON THE USE OF PROPER RIDING ● Always make pre-operation erators who have been involved in
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help accidents do not even have a cur-
PERTISE OF THE OPERATOR. EV- prevent an accident. rent motorcycle license.
ERY OPERATOR SHOULD KNOW ● This motorcycle is designed to car- • Make sure that you are qualified
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. and that you only lend your
BEFORE RIDING THIS MOTOR- ● The failure of motorists to detect motorcycle to other qualified op-
CYCLE. and recognize motorcycles in traf- erators.
HE OR SHE SHOULD: fic is the predominating cause of • Know your skills and limits.
● OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. Staying within your limits may
TIONS FROM A COMPETENT Many accidents have been caused help you to avoid an accident.
SOURCE ON ALL ASPECTS OF by an automobile driver who did • We recommend that you prac-
MOTORCYCLE OPERATION. not see the motorcycle. Making tice riding your motorcycle
● OBSERVE THE WARNINGS AND yourself conspicuous appears to where there is no traffic until you
MAINTENANCE REQUIRE- be very effective in reducing the have become thoroughly famil-
MENTS IN THE OWNER’S MAN- chance of this type of accident. iar with the motorcycle and all of
UAL. Therefore: its controls.
● OBTAIN QUALIFIED TRAINING • Wear a brightly colored jacket. ● Many accidents have been caused
IN SAFE AND PROPER RIDING • Use extra caution when you are by error of the motorcycle opera-
TECHNIQUES. approaching and passing tor. A typical error made by the op-
● OBTAIN PROFESSIONAL TECH- through intersections, since in- erator is veering wide on a turn
NICAL SERVICE AS INDICATED tersections are the most likely
BY THE OWNER’S MANUAL places for motorcycle accidents
to occur.
1-1
SAFETY INFORMATION
due to EXCESSIVE SPEED or un- ● This motorcycle is designed for on- cause burns. Always wear protec-
dercornering (insufficient lean an- road use only. It is not suitable for tive clothing that covers your legs,
gle for the speed). off-road use. ankles, and feet.
1 • Always obey the speed limit and ● A passenger should also observe
never travel faster than warrant- Protective apparel the above precautions.
ed by road and traffic conditions. The majority of fatalities from motor-
• Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
● The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper ● Always wear an approved helmet. der the motorcycle unsafe for use and
control. ● Wear a face shield or goggles. may cause severe personal injury.
• The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision that could delay seeing a
rests during operation to main- hazard. Loading and accessories
tain control of the motorcycle. ● The use of a jacket, heavy boots, Adding accessories or cargo to your
• The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, the seat preventing or reducing abrasions ty and handling if the weight distribution
strap or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both ● Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
• Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. ● Never touch the engine or exhaust that has added cargo or accessories.
● Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:
1-2
SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or a slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
not exceed the maximum load limit. Accessories • Accessories fitted to the handle- 1
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
YZFR6W 193 kg (425 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
YZFR6WC 192 kg (423 lb)
test all other accessories that may be namic changes. If accessories
When loading within this weight limit, available, you must personally be re- are added to the handlebar or
keep the following in mind: sponsible for the proper selection, in- front fork area, they must be as
● Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make when selecting and installing any ac- • Bulky or large accessories may
sure to distribute the weight as cessories. seriously affect the stability of
evenly as possible on both sides of Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal- as well as those provided under “Load- namic effects. Wind may at-
ance or instability. ing” when mounting accessories. tempt to lift the motorcycle, or
● Shifting weights can create a sud- ● Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac- cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before fully inspect the accessory before instability when passing or being
riding. Check accessory mounts using it to make sure that it does passed by large vehicles.
and cargo restraints frequently. not in any way reduce ground • Certain accessories can dis-
● Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork, her normal riding position. This
or front fender. These items, in- improper position limits the free-
cluding such cargo as sleeping dom of movement of the opera-
1-3
SAFETY INFORMATION
tor and may limit control ability, ● Always turn the engine off before or clothing, immediately wash the
therefore, such accessories are leaving the motorcycle unattended affected area with soap and water
not recommended. and remove the key from the main and change your clothes.
1 ● Use caution when adding electri- switch. When parking the motor-
cal accessories. If electrical acces- cycle, note the following:
sories exceed the capacity of the • The engine and exhaust system
motorcycle’s electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
• Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
● GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: • Do not park the motorcycle near
• Always turn the engine off when a flammable source, (e.g., a ker-
refueling. osene heater, or near an open
• Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. ● When transporting the motorcycle
• Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright. If the motorcycle
● Never start the engine or let it run should lean over, gasoline may
for any length of time in a closed leak out of the fuel tank.
area. The exhaust fumes are poi- ● If you should swallow any gaso-
sonous and may cause loss of line, inhale a lot of gasoline vapor,
consciousness and death within a or allow gasoline to get into your
short time. Always operate your eyes, see your doctor immediately.
motorcycle in an area that has ad- If any gasoline spills on your skin
equate ventilation.
1-4
SAFETY INFORMATION
EAU10381
Location of important labels

Please read the following important labels carefully before operating this vehicle.
1
1-5
SAFETY INFORMATION
1 CAUTION 3 California only

Cleaning with alkaline or
1 acid cleaner, gasoline or HOW TO LAYOUT FUEL HOSES
solvent will damage
windshield. FUEL TANK
#4
Use neutral detergent.
5JW-00
#3
#2
2 California only
#1
FUEL PUMP
FUEL FILTER
FUEL DELIVERY PRESS. REGULATOR
2C0-2178A-00
4 California only
1-6
SAFETY INFORMATION
5 8
Cold tire normal pressure should be set
as follows.
1
6 PREMIUM UNLEADED GASOLINE ONLY

91 Min. Pump Octane (R+M) 2
5PW-2415E-11
9
WARNING
Improper loading can cause loss of control.
Read owner’s manual for proper loading.
7 3JJ-28446-A1
10
3 kg {7 lbs}
1-7
DESCRIPTION
EAU10410
Left view
1. Fuse box 2 (page 6-36) 8. Shock absorber assembly rebound damping force adjusting screw
2. Front fork spring preload adjusting bolt (page 3-17) (page 3-20)
3. Front fork rebound damping force adjusting screw (page 3-17) 9. Shift pedal (page 3-12)
4. Shock absorber assembly spring preload adjusting ring (page 3-20) 10.Engine oil drain bolt (page 6-14)
5. Shock absorber assembly compression damping force adjusting screw 11.Engine oil filter cartridge (page 6-14)
(for fast compression damping) (page 3-20) 12.Front fork compression damping force adjusting bolt (for fast compres-
6. Shock absorber assembly compression damping force adjusting screw sion damping) (page 3-17)
(for slow compression damping) (page 3-20) 13.Front fork compression damping force adjusting bolt (for slow com-
7. Owner’s tool kit (page 6-1) pression damping) (page 3-17)
2-1
DESCRIPTION
EAU10420
Right view
1. Luggage strap holder (page 3-22) 9. Radiator cap (page 6-17)

2. Helmet holder (page 3-16) 10.Coolant reservoir (page 6-17)
3. Fuse box 1 (page 6-36) 11.Engine oil filler cap (page 6-14)
4. Main fuse (page 6-36) 12.Coolant drain bolt (page 6-18)
5. Fuel injection system fuse (page 6-36) 13.Dipstick (page 6-14)
6. Battery (page 6-35) 14.Brake pedal (page 3-13)
7. Air filter element (page 6-21) 15.Rear brake fluid reservoir (page 6-27)
8. Front brake fluid reservoir (page 6-27)
2-2
DESCRIPTION
EAU10430
Controls and instruments
1. Clutch lever (page 3-12)

2. Left handlebar switches (page 3-11)
3. Main switch/steering lock (page 3-1)
4. Multi-function meter unit (page 3-5)
5. Right handlebar switches (page 3-11)
6. Brake lever (page 3-12)
7. Throttle grip (page 6-21)
2-3
INSTRUMENT AND CONTROL FUNCTIONS

EAU10460
To lock the steering
Main switch/steering lock NOTE:
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even if
the engine stalls.
EAU10660
OFF 3
All electrical systems are off. The key
can be removed.
1. Push.
The main switch/steering lock controls EAU10680 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the “OFF” po-
EAU39242
sition, and then turn it to “LOCK”
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light, auxiliary light and
position lights come on, and the engine
can be started. The key cannot be re-
moved.
3-1

To unlock the steering EAU11003 EAU11060
Indicator and warning lights Neutral indicator light “ ”

This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
3 on.
EAU11250
1. Push. Oil level warning light “ ”
2. Turn. 1. Left turn signal indicator light “ ”
2. Neutral indicator light “ ”
This warning light comes on when the
Push the key in, and then turn it to 3. High beam indicator light “ ” engine oil level is low.
“OFF” while still pushing it. 4. Right turn signal indicator light “ ” The electrical circuit of the warning light
EWA10060 5. Fuel level warning light “ ” can be checked by turning the key to
WARNING 6. Oil level warning light “ ” “ON”.
Never turn the key to “OFF” or 7. Coolant temperature warning light “ ” If the warning light does not come on
“LOCK” while the vehicle is moving, 8. Shift timing indicator light for a few seconds, then go off, have a
9. Engine trouble warning light “ ” Yamaha dealer check the electrical cir-
otherwise the electrical systems will
be switched off, which may result in cuit.
EAU11030
loss of control or an accident. Make Turn signal indicator lights “ ” and NOTE:
sure that the vehicle is stopped be- “ ” ● Even if the oil level is sufficient, the
fore turning the key to “OFF” or The corresponding indicator light flash- warning light may flicker when
“LOCK”. es when the turn signal switch is riding on a slope or during sudden
pushed to the left or right. acceleration or deceleration, but
this is not a malfunction.
3-2

● This model is also equipped with a ECA10020
NOTE: CAUTION:
self-diagnosis device for the oil
This model is also equipped with a self-
level detection circuit. If the oil lev- Do not operate the engine if it is
diagnosis device for the fuel level de-
el detection circuit is defective, the overheated.
tection circuit. If the fuel level detection
following cycle will be repeated un-
circuit is defective, the following cycle
til the malfunction is corrected: The
will be repeated until the malfunction is
oil level warning light will flash ten
corrected: The fuel level warning light
times, then go off for 2.5 seconds.
will flash eight times, and then go off for 3
If this occurs, have a Yamaha
3.0 seconds. If this occurs, have a
dealer check the vehicle.
Yamaha dealer check the vehicle.
EAU11361
Fuel level warning light “ ” EAU11423
Coolant temperature warning light
“ ”
fuel level drops below approximately
3.5 L (0.92 US gal) (0.77 Imp.gal).
engine overheats. When this occurs,
When this occurs, refuel as soon as
stop the engine immediately and allow
possible.
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
“ON”.
If the warning light does not come on
If the warning light does not come on
for a few seconds, and then go off,
for a few seconds, then go off, have a
have a Yamaha dealer check the elec-
Yamaha dealer check the electrical cir-
trical circuit.
cuit.
3-3

Coolant
Display Conditions What to do
temperature
Under 39 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)
3
40–116 °C
Temperature is displayed. OK. Go ahead with riding.
(104–242 °F)
Stop the vehicle and allow it to idle until

117–134 °C Temperature display flashes. the coolant temperature goes down.
(243–274 °F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 6-45.)
Above 135 °C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 275 °F) Warning light comes on. (See page 6-45.)
3-4

EAU11530
cuit. (See page 3-5 for a detailed expla- EAU39250
Engine trouble warning light “ ”
nation of the function of this indicator Multi-function meter unit
This warning light comes on or flashes
light and on how to set it.)
when an electrical circuit monitoring the
engine is defective. When this occurs,
have a Yamaha dealer check the self-
diagnosis system. (See page 3-5 for an
explanation of the self-diagnosis de-
vice.) 3
“ON”. If the warning light does not come
1. Clock
on for a few seconds, then go off, have 2. Speedometer
a Yamaha dealer check the electrical 3. “SELECT” button
circuit. 4. “RESET” button
5. Tachometer
EAU11571
6. Coolant temperature display/air intake tem-
Shift timing indicator light perature display
This indicator light can be set to come 7. Odometer/tripmeters/fuel reserve tripme-
on and go off at the desired engine ter/stopwatch
speeds and is used to inform the rider 8. Shift timing indicator light
when it is time to shift to the next higher EWA12421
gear. WARNING
The electrical circuit of the indicator
Be sure to stop the vehicle before
light can be checked by turning the key
making any setting changes to the
to “ON”.
multi-function meter unit.
If the indicator light does not come on
for a few seconds, then go off, have a The multi-function meter unit is
Yamaha dealer check the electrical cir- equipped with the following:
3-5

● a speedometer (which shows the ● To switch the speedometer and ECA10031
riding speed) odometer/tripmeter displays be- CAUTION:

● a tachometer (which shows engine tween kilometers and miles, press Do not operate the engine in the ta-
speed) the “SELECT” button for at least chometer red zone.
● an odometer (which shows the to- one second. Red zone: 16500 r/min and above
tal distance traveled)
● two tripmeters (which show the
Tachometer Clock mode
distance traveled since they were
3 last set to zero)
● a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)
● a stopwatch
● a clock
● a coolant temperature display
● an air intake temperature display
● a self-diagnosis device 1. Tachometer 1. Clock
● a display brightness and shift tim- 2. Tachometer red zone
Turn the key to “ON”.
ing indicator light control mode The electric tachometer allows the rider
NOTE: to monitor the engine speed and keep it To set the clock
● Be sure to turn the key to “ON” be- within the ideal power range. 1. Push the “SELECT” button and
fore using the “SELECT” and “RE- When the key is turned to “ON”, the ta- “RESET” button together for at
SET” buttons. chometer needle will sweep once least two seconds.
across the r/min range and then return 2. When the hour digits start flashing,
to zero r/min in order to test the electri- push the “RESET” button to set the
cal circuit. hours.
3-6

3. Push the “SELECT” button, and If the fuel level warning light comes on Standard measurement
the minute digits will start flashing. (see page 3-2), the odometer display 1. Push the “RESET” button to start
4. Push the “RESET” button to set will automatically change to the fuel re- the stopwatch.
the minutes. serve tripmeter mode “F-TRIP” and 2. Push the “SELECT” button to stop
5. Push the “SELECT” button and start counting the distance traveled the stopwatch.
then release it to start the clock. from that point. In that case, push the 3. Push the “SELECT” button again
“SELECT” button to switch the display to reset the stopwatch.
Odometer, tripmeter, and stopwatch between the various tripmeter, odome-
modes ter, and stopwatch modes in the follow- Split-time measurement 3
ing order: 1. Push the “RESET” button to start
F-TRIP → Stopwatch → TRIP A → the stopwatch.
TRIP B → ODO → F-TRIP 2. Push the “RESET” button or start
To reset a tripmeter, select it by push- switch “ ” to measure split-times.
ing the “SELECT” button, and then (The colon “:” will start flashing.)
push the “RESET” button for at least 3. Push the “RESET” button or start
one second. If you do not reset the fuel switch “ ” to display the final split-
reserve tripmeter manually, it will reset time or push the “SELECT” button
itself automatically and the display will to stop the stopwatch and display
1. Odometer/tripmeters/fuel reserve tripme- return to the prior mode after refueling total elapsed time.
ter/stopwatch and traveling 5 km (3 mi). 4. Push the “SELECT” button to reset
the stopwatch.
Push the “SELECT” button to switch
Stopwatch mode
the display between the odometer NOTE:
To change the display to the stopwatch
mode “ODO”, the tripmeter modes To change the display back to the prior
mode, select it by pushing the “SE-
“TRIP A” and “TRIP B” and the stop- mode, push the “SELECT” button for a
LECT” button. (The stopwatch digits
watch mode in the following order: few seconds.
will start flashing.) Release the “SE-
TRIP A → TRIP B → ODO → Stop-
LECT” button, and then push it again
watch → TRIP A
for a few seconds until the stopwatch
digits stop flashing.
3-7

Coolant temperature display Air intake temperature display ● When the air intake temperature
display is selected, “A” is displayed
before the temperature.
Self-diagnosis devices
This model is equipped with a self-diag-
nosis device for various electrical cir-
3 cuits.
If any of those circuits are defective, the
engine trouble warning light will come
1. Coolant temperature display 1. Air intake temperature display on, and then the right display will indi-
The coolant temperature display indi- The air intake temperature display indicate a two-digit error code (e.g., 11, 12,
cates the temperature of the coolant. cates the temperature of the air drawn 13).
Push the “RESET” button to switch the into the air filter case. Push the “RE- If the right display indicates any error
coolant temperature display to the air SET” button to switch the coolant tem- codes, note the code number, and then
intake temperature display. perature display to the air intake have a Yamaha dealer check the vehi-
temperature display. cle.
NOTE: ECA11590
When the coolant temperature display NOTE: CAUTION:

is selected, “C” is displayed for one ● Even if the air intake temperature If the display indicates an error
second, and then the coolant tempera- is set to be displayed, the coolant code, the vehicle should be checked
ture is displayed. temperature warning light comes as soon as possible in order to avoid
ECA10020
on when the engine overheats. engine damage.
CAUTION: ● When the key is turned to “ON”,
the coolant temperature is auto-
Do not operate the engine if it is
matically displayed, even if the air
overheated.
intake temperature was displayed
prior to turning the key to “OFF”.
3-8

Display brightness and shift timing ● Shift timing indicator light activity: To adjust the brightness of the multi-
indicator light control mode This function allows you to choose function meter displays and tachometer
whether or not the indicator light 1. Turn the key to “OFF”.
should be activated and whether it 2. Push and hold the “SELECT” but-
should flash or stay on when acti- ton.
vated. 3. Turn the key to “ON”, and then re-
● Shift timing indicator light activa- lease the “SELECT” button after
tion: five seconds.
This function allows you to select 4. Push the “RESET” button to select 3
the engine speed at which the indi- the desired brightness level.
cator light will be activated. 5. Push the “SELECT” button to con-
1. Display brightness ● Shift timing indicator light deactiva- firm the selected brightness level.
2. Shift timing indicator light activation/deacti- tion: The control mode changes to the
vation This function allows you to select shift timing indicator light activity
3. Shift timing indicator light the engine speed at which the indi- function.
cator light will be deactivated.
This mode cycles through five control
● Shift timing indicator light bright- To set the shift timing indicator light ac-
functions, allowing you to make the fol-
ness: tivity function
lowing settings in the order listed be-
This function allows you to adjust 1. Push the “RESET” button to select
low.
the brightness of the indicator light one of the following indicator light
● Display brightness:
to suit your preference. activity settings:
This function allows you to adjust
● The indicator light will stay on
the brightness of the displays and NOTE:
when activated. (This setting
tachometer to suit the outside In this mode, the right display shows
is selected when the indicator
lighting conditions. the current setting for each function
light stays on.)
(except the shift timing indicator light
activity function).
3-9

● The indicator light will flash 1. Push the “RESET” button to select 1. Push the “RESET” button to select
when activated. (This setting the desired engine speed for acti- the desired engine speed for deac-
is selected when the indicator vating the indicator light. tivating the indicator light.
light flashes four times per 2. Push the “SELECT” button to con- 2. Push the “SELECT” button to con-
second.) firm the selected engine speed. firm the selected engine speed.
● The indicator light is deacti- The control mode changes to the The control mode changes to the
vated; in other words, it will shift timing indicator light deactiva- shift timing indicator light bright-
not come on or flash. (This tion function. ness function.
3 setting is selected when the
indicator light flashes once To set the shift timing indicator light de- To adjust the shift timing indicator light
every two seconds.) activation function brightness
2. Push the “SELECT” button to con- 1. Push the “RESET” button to select
NOTE:
firm the selected indicator light ac- the desired indicator light bright-
● The shift timing indicator light de-
tivity. The control mode changes to ness level.
activation function can be set be-
the shift timing indicator light acti- 2. Push the “SELECT” button to con-
tween 10000 r/min and 18000
vation function. firm the selected indicator light
r/min. From 10000 r/min to 13000
brightness level. The right display
r/min, the indicator light can be set
To set the shift timing indicator light ac- will return to the odometer or trip-
in increments of 500 r/min. From
tivation function meter mode.
13000 r/min to 18000 r/min, the in-
NOTE: dicator light can be set in incre-
The shift timing indicator light activation ments of 200 r/min.
function can be set between 10000 ● Be sure to set the deactivation
r/min and 18000 r/min. From 10000 function to a higher engine speed
r/min to 13000 r/min, the indicator light than for the activation function,
can be set in increments of 500 r/min. otherwise the shift timing indicator
From 13000 r/min to 18000 r/min, the light will remain deactivated.
indicator light can be set in increments
of 200 r/min.
3-10

EAU12347 EAU12400 ECA10050
Handlebar switches Dimmer switch “ / ” CAUTION:

Set this switch to “ ” for the high
Left See page 5-1 for starting instruc-
beam and to “ ” for the low beam.
tions prior to starting the engine.
EAU12460
Turn signal switch “ / ” EAU41700
To signal a right-hand turn, push this The engine trouble warning light will
switch to “ ”. To signal a left-hand come on when the key is turned to “ON”
turn, push this switch to “ ”. When re- and the start switch is pushed, but this 3
leased, the switch returns to the center does not indicate a malfunction.
position. To cancel the turn signal
lights, push the switch in after it has re-
1. Dimmer switch “ / ” turned to the center position.
2. Turn signal switch “ / ”
EAU12500
3. Horn switch “ ”
Horn switch “ ”
Right Press this switch to sound the horn.
EAU12660
Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12710
1. Engine stop switch “ / ” Start switch “ ”
2. Start switch “ ” Push this switch to crank the engine
with the starter.
3-11

EAU12820 EAU12870 EAU33850
Clutch lever Shift pedal Brake lever
1. Clutch lever 1. Shift pedal 1. Brake lever

2. “ ” mark
The clutch lever is located at the left The shift pedal is located on the left 3. Brake lever position adjusting knob
handlebar grip. To disengage the side of the engine and is used in com- 4. Distance between brake lever and handlebar
clutch, pull the lever toward the handle- bination with the clutch lever when grip
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
The brake lever is located at the right
the lever. The lever should be pulled stant-mesh transmission equipped on
handlebar grip. To apply the front
rapidly and released slowly for smooth this motorcycle.
brake, pull the lever toward the handle-
clutch operation.
bar grip.
The clutch lever is equipped with a
The brake lever is equipped with a po-
clutch switch, which is part of the igni-
sition adjusting knob. To adjust the dis-
tion circuit cut-off system. (See page
tance between the brake lever and the
3-24.)
handlebar grip, turn the adjusting knob
while holding the lever pushed away
from the handlebar grip. When the de-
sired position is obtained, be sure to set
3-12

it by aligning a groove on the adjusting EAU12941 EAU13070
knob with the “ ” mark on the brake Brake pedal Fuel tank cap
lever.
1. Brake pedal 1. Fuel tank cap lock cover

2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap

1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
3-13

EAU13220 ECA10070
NOTE: Fuel CAUTION:
The fuel tank cap cannot be closed un-
Immediately wipe off spilled fuel
less the key is in the lock. In addition,
with a clean, dry, soft cloth, since
the key cannot be removed if the cap is
fuel may deteriorate painted surfac-
not properly closed and locked.
es or plastic parts.
EWA11090
WARNING EAU13380
3 Make sure that the fuel tank cap is
properly closed before riding.
Recommended fuel:
1. Fuel tank filler tube PREMIUM UNLEADED GASOLINE
ONLY
2. Fuel level
Fuel tank capacity:
Make sure that there is sufficient fuel in 17.5 L (4.62 US gal) (3.85 Imp.gal)
Fuel reserve amount (when the fuel
the tank. When refueling, be sure to in- level warning light comes on):
sert the pump nozzle into the fuel tank 3.5 L (0.92 US gal) (0.77 Imp.gal)
filler hole and to fill the tank to the bot-
tom of the filler tube as shown. ECA11400
EWA10880 CAUTION:
WARNING Use only unleaded gasoline. The use
● Do not overfill the fuel tank, oth- of leaded gasoline will cause severe
erwise it may overflow when the damage to internal engine parts,
fuel warms up and expands. such as the valves and piston rings,
● Avoid spilling fuel on the hot en- as well as to the exhaust system.
gine.
Your Yamaha engine has been de-
signed to use premium unleaded gaso-
line with a pump octane number
[(R+M)/2] of 91 or higher, or a research
3-14

octane number of 95 or higher. If EAU13441 EAU39030
knocking (or pinging) occurs, use a Catalytic converter Seats

gasoline of a different brand. Use of un- This vehicle is equipped with catalytic
leaded fuel will extend spark plug life converters in the exhaust system. Rider seat
EWA10860
and reduce maintenance costs.
WARNING To remove the rider seat
Gasohol
There are two types of gasohol: gaso- The exhaust system is hot after op- Pull back the rear of the rider seat as
hol containing ethanol and that contain- eration. Make sure that the exhaust shown, remove the bolts, and then pull
ing methanol. Gasohol containing system has cooled down before do- the seat off. 3
ethanol can be used if the ethanol con- ing any maintenance work.
tent does not exceed 10%. Gasohol ECA10700
containing methanol is not recom- CAUTION:

mended by Yamaha because it can The following precautions must be
cause damage to the fuel system or ve- observed to prevent a fire hazard or
hicle performance problems. other damages.
● Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter. 1. Bolt
● Never park the vehicle near pos-
sible fire hazards such as grass To install the rider seat
or other materials that easily Insert the projection on the front of the
burn. rider seat into the seat holder as
● Do not allow the engine to idle shown, place the seat in the original po-
too long. sition, and then install the bolts.
3-15

2. While holding the key in that posi- EAU39072
tion, lift the front of the passenger Helmet holding cable

seat and pull it forward.
To install the passenger seat

1. Insert the projections on the rear of
the passenger seat into the seat
holders as shown, and then push
3 the front of the seat down to lock it
1. Projection in place.
2. Seat holder
1. Helmet holding cable
2. Helmet cable holder
Passenger seat
3. Middle snap hook
To remove the passenger seat A helmet holding cable is provided in

1. Insert the key into the seat lock, the owner’s tool kit to secure two hel-
and then turn it clockwise. mets to the helmet cable holder
equipped on the bottom of the passen-
ger seat.
1. Projection
2. Seat holder To secure a helmet with the helmet
holding cable
2. Remove the key.
1. Remove the passenger seat. (See
NOTE: page 3-15.)
Make sure that the seats are properly 2. Clip the middle snap hook of the
secured before riding. cable onto the cable holder.
1. Passenger seat lock
2. Unlock.
3-16

3. Pass one of the other snap hooks EWA14330 EAU38941
of the cable through the helmet WARNING Adjusting the front fork
strap buckle, and then clip the Never ride with a helmet attached to This front fork is equipped with spring
snap hook onto the cable holder as a helmet holding cable, since the preload adjusting bolts, rebound damp-
shown. helmet may hit objects, causing loss ing force adjusting screws and com-
of control and possibly an accident. pression damping force adjusting bolts.
EWA10180
WARNING
To release a helmet from the helmet Always adjust both fork legs equal- 3
holding cable ly, otherwise poor handling and loss
1. Remove the passenger seat. of stability may result.
2. Unfasten the snap hooks from the
cable holder, and then remove the
cable from the helmet strap buck- Spring preload
le.
1. Helmet holding cable 3. Install the passenger seat.
2. Helmet
4. Install the passenger seat.
1. Spring preload adjusting bolt
To increase the spring preload and

thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
1. Helmet holding cable rection (a). To decrease the spring pre-
2. Helmet
3-17

load and thereby soften the Rebound damping force Compression damping force
suspension, turn the adjusting bolt on
each fork leg in direction (b).
NOTE:
Align the appropriate groove on the ad-
justing mechanism with the top of the
front fork collar.
3
1. Rebound damping force adjusting screw 1. Compression damping force adjusting bolt
(for fast compression damping)
To increase the rebound damping force 2. Compression damping force adjusting bolt
and thereby harden the rebound damp- (for slow compression damping)
ing, turn the adjusting screw on each
fork leg in direction (a). To decrease the To adjust the compression damping
rebound damping force and thereby force (for fast compression damping)
soften the rebound damping, turn the To increase the compression damping
1. Current setting
adjusting screw on each fork leg in di- force and thereby harden the compres-
2. Front fork collar
rection (b). sion damping, turn the adjusting bolt on
Spring preload setting:
each fork leg in direction (a). To de-
Minimum (soft): Rebound damping setting: crease the compression damping force
0 Minimum (soft): and thereby soften the compression
Standard: 17 click(s) in direction (b)*
damping, turn the adjusting bolt on
1 Standard:
15 click(s) in direction (b)* each fork leg in direction (b).
Maximum (hard):
5 Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
3-18

To adjust the compression damping
NOTE: NOTE:
force (for slow compression damping)
The compression damping force set- Although the total number of clicks of a
To increase the compression damping
ting is determined by measuring dis- damping force adjusting mechanism
force and thereby harden the compres-
tance A, shown in the illustration. The may not exactly match the above spec-
sion damping, turn the adjusting bolt on
longer distance A is, the higher the ifications due to small differences in
each fork leg in direction (a). To de-
compression damping force; the short- production, the actual number of clicks
crease the compression damping force
er distance A is, the lower the compres- always represents the entire adjusting
and thereby soften the compression
sion damping force. range. To obtain a precise adjustment, 3
damping, turn the adjusting bolt on
it would be advisable to check the num-
each fork leg in direction (b).
ber of clicks of each damping force ad-
Compression damping setting (for justing mechanism and to modify the
slow compression damping): specifications as necessary.
Minimum (soft):
Standard:
Maximum (hard):
* With the adjusting bolt fully turned in
1. Distance A direction (a)
ECA10100
Compression damping setting (for
fast compression damping): CAUTION:
Minimum (soft): Never attempt to turn an adjusting
Distance A = 8 mm (0.31 in)
Standard: mechanism beyond the maximum or
Distance A = 10 mm (0.39 in) minimum settings.
Maximum (hard):
Distance A = 12 mm (0.47 in)
3-19

EAU38951
To increase the spring preload and Rebound damping force
Adjusting the shock absorber thereby harden the suspension, turn
assembly the adjusting ring in direction (a). To de-
This shock absorber assembly is crease the spring preload and thereby
equipped with a spring preload adjust- soften the suspension, turn the adjust-
ing ring and rebound and compression ing ring in direction (b).
damping force adjusting screws.
ECA10100 NOTE:
3 CAUTION: ● Align the appropriate notch in the
Never attempt to turn an adjusting adjusting ring with the position in-
mechanism beyond the maximum or dicator on the shock absorber.
● Use the special wrench included in 1. Rebound damping force adjusting screw
minimum settings.
the owner’s tool kit to make the ad- To increase the rebound damping force
justment. and thereby harden the rebound damp-
Spring preload
ing, turn the adjusting screw in direction
Spring preload setting: (a). To decrease the rebound damping
Minimum (soft): force and thereby soften the rebound
1 damping, turn the adjusting screw in di-
Standard:
4
rection (b).
Maximum (hard):
9 Rebound damping setting:
Minimum (soft):
Standard:
1. Spring preload adjusting ring Maximum (hard):
2. Special wrench 3 click(s) in direction (b)*
3. Position indicator * With the adjusting screw fully turned
in direction (a)
3-20

Compression damping force Compression damping setting (for NOTE:
fast compression damping): Although the total number of clicks of a
Minimum (soft):
16 click(s) in direction (b)* damping force adjusting mechanism
Standard: may not exactly match the above spec-
7 click(s) in direction (b)* ifications due to small differences in
Maximum (hard): production, the actual number of clicks
1 click(s) in direction (b)* always represents the entire adjusting
in direction (a) range. To obtain a precise adjustment, 3
it would be advisable to check the num-
ber of clicks of each damping force ad-
1. Compression damping force adjusting screw Compression damping force (for slow justing mechanism and to modify the
(for fast compression damping) compression damping) specifications as necessary.
2. Compression damping force adjusting screw To increase the compression damping
(for slow compression damping) EWA10220
force and thereby harden the compres-
sion damping, turn the adjusting screw WARNING
Compression damping force (for fast This shock absorber contains highly
in direction (a). To decrease the com-
compression damping) pressurized nitrogen gas. For prop-
pression damping force and thereby
To increase the compression damping er handling, read and understand
soften the compression damping, turn
force and thereby harden the compres- the following information before
the adjusting screw in direction (b).
sion damping, turn the adjusting screw handling the shock absorber. The
in direction (a). To decrease the com- Compression damping setting (for manufacturer cannot be held re-
pression damping force and thereby slow compression damping): sponsible for property damage or
soften the compression damping, turn Minimum (soft): personal injury that may result from
the adjusting screw in direction (b). 24 click(s) in direction (b)*
Standard: improper handling.
15 click(s) in direction (b)* ● Do not tamper with or attempt to
Maximum (hard): open the gas cylinder.
in direction (a)
3-21

● Do not subject the shock ab- EAU38961
on the passenger seat, remove the
sorber to an open flame or other Luggage strap holders passenger seat, unhook the straps
high heat sources, otherwise it from the hooks, and then install the
may explode due to excessive seat with the straps hanging out from
gas pressure. under the passenger seat. (See page
● Do not deform or damage the 3-15.)
gas cylinder in any way, as this
will result in poor damping per-
3 formance.
● Always have a Yamaha dealer
service the shock absorber.
1. Luggage strap holder
2. Hook
1. Luggage strap holder
There are six luggage strap holders,

four on the bottom of the passenger
seat and one on each passenger foot-
rest. To use the luggage strap holders
3-22

EAU41940 EAU15301
below and have a Yamaha dealer re-
EXUP system Sidestand pair it if it does not function proper-
This model is equipped with Yamaha’s The sidestand is located on the left side ly.
EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or
system. This system boosts engine lower it with your foot while holding the
power by means of a valve that regu- vehicle upright.
lates the diameter of the exhaust pipe.
NOTE:
The EXUP system valve is constantly
The built-in sidestand switch is part of
adjusted in accordance with the engine 3
the ignition circuit cut-off system, which
speed by a computer-controlled servo-
cuts the ignition in certain situations.
motor.
ECA15610 (See further down for an explanation of
CAUTION: the ignition circuit cut-off system.)
The EXUP system has been set and EWA10240
extensively tested at the Yamaha WARNING

factory. Changing these settings The vehicle must not be ridden with
without sufficient technical knowl- the sidestand down, or if the side-
edge may result in poor perfor- stand cannot be properly moved up
mance of or damage to the engine. (or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
3-23

EAU15311
Ignition circuit cut-off system

The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
3 stand is up, but the clutch lever is
not pulled.
● It prevents starting when the trans-
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
EWA10250
WARNING
If a malfunction is noted, have a
Yamaha dealer check the system be-
fore riding.
3-24
With the engine turned off:

NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective. 3
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may be defective.
The system is OK. The motorcycle can be ridden.
3-25
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
4-1
EAU15605
Pre-operation check list

ITEM CHECKS PAGE
• Check fuel level in fuel tank.

Fuel • Refuel if necessary. 3-14
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-14
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-17
• Check cooling system for leakage. 4
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-26, 6-27
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-26, 6-27
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Lubricate cable if necessary.
Clutch 6-25
• Check lever free play.
• Adjust if necessary.
4-2
ITEM CHECKS PAGE
• Make sure that operation is smooth.

• Check cable free play.
Throttle grip 6-21, 6-31
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Control cables 6-30
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-28, 6-30
• Check chain condition.
• Lubricate if necessary.
4 • Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-22, 6-24
• Check air pressure.
• Correct if necessary.
Brake and shift pedals 6-31
• Lubricate pedal pivoting points if necessary.
Brake and clutch levers 6-32
• Lubricate lever pivoting points if necessary.
Sidestand 6-32
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-23
• If system is defective, have Yamaha dealer check vehicle.
4-3
OPERATION AND IMPORTANT RIDING POINTS

EAU15950 EAU16251
● Coolant temperature warning
Starting the engine light
EWA10270
In order for the ignition circuit cut-off ● Shift timing indicator light
WARNING system to enable starting, one of the ● Engine trouble warning light
● Become thoroughly familiar following conditions must be met: If a warning or indicator light does
with all operating controls and ● The transmission is in the neutral not go off, see page 3-2 for the corre-
their functions before riding. position. sponding warning and indicator
Consult a Yamaha dealer re- ● The transmission is in gear with
light circuit check.
garding any control or function the clutch lever pulled and the sid-
that you do not thoroughly un- estand up. 2. Shift the transmission into the neu-
derstand. EWA10290 tral position.
● Never start the engine or oper- WARNING
NOTE:
ate it in a closed area for any ● Before starting the engine, When the transmission is in the neutral
length of time. Exhaust fumes check the function of the igni- 5
position, the neutral indicator light
are poisonous, and inhaling tion circuit cut-off system ac- should be on, otherwise have a
them can cause loss of con- cording to the procedure Yamaha dealer check the electrical cir-
sciousness and death within a described on page 3-24. cuit.
short time. Always make sure ● Never ride with the sidestand
that there is adequate ventila- down. 3. Start the engine by pushing the
tion. start switch.
1. Turn the key to “ON” and make
● Before starting out, make sure NOTE:
sure that the engine stop switch is
that the sidestand is up. If the If the engine fails to start, release the
set to “ ”.
sidestand is not raised com- ECA11830 start switch, wait a few seconds, and
pletely, it could contact the CAUTION: then try again. Each starting attempt
ground and distract the opera- should be as short as possible to pre-
The following warning lights and in-
tor, resulting in a possible loss serve the battery. Do not crank the en-
dicator light should come on for a
of control. gine more than 10 seconds on any one
few seconds, then go off.
● Oil level warning light attempt.
● Fuel level warning light
5-1

ECA11130 EAU16671 ECA10260
CAUTION: Shifting CAUTION:

For maximum engine life, always ● Even with the transmission in
warm the engine up before starting the neutral position, do not
off. Never accelerate hard when the coast for long periods of time
engine is cold! with the engine off, and do not
tow the motorcycle for long dis-
NOTE: tances. The transmission is
The engine is warm when it quickly re- properly lubricated only when
sponds to the throttle. the engine is running. Inade-
quate lubrication may damage
1. Shift pedal the transmission.
2. Neutral position ● Always use the clutch while
5
Shifting gears lets you control the changing gears to avoid damag-
amount of engine power available for ing the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
EAU16680
NOTE: To start out and accelerate
To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
5-2

4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
NOTE: 1st → 2nd: 20 km/h (12.5 mi/h) 5
2nd → 3rd: 30 km/h (18.8 mi/h) tle operation or any condition that might
Always shift gears at the recommended 3rd → 4th: 40 km/h (25 mi/h) result in engine overheating must be
shift points. 4th → 5th: 50 km/h (31.3 mi/h) avoided.
5th → 6th: 60 km/h (37.5 mi/h)
Shift down points: EAU17091
EAU16700
To decelerate 6th → 5th: 25 km/h (15.5 mi/h)
5th → 4th: 25 km/h (15.5 mi/h) 0–1000 km (0–600 mi)
1. Apply both the front and the rear 4th → 3rd: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. Avoid prolonged operation above 8300
3rd → 2nd: 25 km/h (15.5 mi/h)
2. Shift the transmission into first 2nd → 1st: — r/min.
gear when the motorcycle reaches 1000–1600 km (600–1000 mi)
25 km/h (15.5 mi/h). If the engine is Avoid prolonged operation above 9900
about to stall or runs very roughly, r/min.
pull the clutch lever in and use the
brakes to stop the motorcycle.
5-3

ECA10301 EAU17212
CAUTION: Parking
After 1000 km (600 mi) of operation, When parking, stop the engine, and
the engine oil must be changed and then remove the key from the main
the oil filter cartridge or element re- switch.
EWA10310
placed. WARNING
1600 km (1000 mi) and beyond ● Since the engine and exhaust
The vehicle can now be operated nor- system can become very hot,
mally. park in a place where pedestri-
ECA10310
ans or children are not likely to
CAUTION:
touch them.
● Keep the engine speed out of ● Do not park on a slope or on soft
5 the tachometer red zone. ground, otherwise the vehicle
● If any engine trouble should oc- may overturn.
cur during the engine break-in ECA10380
period, immediately have a CAUTION:
Yamaha dealer check the vehi-
cle. Never park in an area where there
are fire hazards such as grass or
other flammable materials.
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17231 EAU17301 EAU17531
PERIODIC MAINTENANCE Owner’s tool kit

Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE
riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT
cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-
safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY
sible. The most important points of IMPORTANT ARE THE MAINTE-
motorcycle inspection, adjustment, and NANCE SERVICES RELATED TO
lubrication are explained on the follow- EMISSIONS CONTROL. THESE
ing pages. CONTROLS NOT ONLY FUNCTION
Maintenance, replacement, or repair TO ENSURE CLEANER AIR, BUT
of the emission control devices and ARE ALSO VITAL TO PROPER EN- 1. Owner’s tool kit
systems may be performed by any GINE OPERATION AND MAXIMUM
repair establishment or individual PERFORMANCE. IN THE FOLLOW- The owner’s tool kit is located under the
that is certified (if applicable). ING PERIODIC MAINTENANCE passenger seat. (See page 3-15.)
EWA10320
CHARTS, THE SERVICES RELATED The service information included in this 6
WARNING TO EMISSIONS CONTROL ARE manual and the tools provided in the
If you are not familiar with mainte- GROUPED SEPARATELY. THESE owner’s tool kit are intended to assist
nance work, have a Yamaha dealer SERVICES REQUIRE SPECIALIZED you in the performance of preventive
do it for you. DATA, KNOWLEDGE, AND EQUIP- maintenance and minor repairs. How-
MENT. YAMAHA DEALERS ARE ever, additional tools such as a torque
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform
FORM THESE PARTICULAR SER- certain maintenance work correctly.
VICES. NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
6-1

EWA10340
WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance, excessive emissions, and
render the vehicle unsafe for use.
Consult a Yamaha dealer before at-
tempting any changes.
6-2

EAU17600
Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
• Check fuel hoses for cracks or

1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
• Adjust gap and clean.
2 * Spark plugs √ Replace. √ Replace. √
• Replace every 8000 mi (13000
km) or 12 months.
• Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
Crankcase breather
• Check breather hose for cracks or 6
4 * damage. √ √ √ √ √
system
5 * Fuel injection • Adjust synchronization. √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.
Evaporative emis- • Check control system for dam-
7 * sion control system age. √
(For California only) • Replace if necessary.
• Check the air cut-off valve, reed
Air induction sys-
8 * valve, and hose for damage. √ √
tem
• Replace any damaged parts.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
6-3

EAU32183
General maintenance and lubrication chart

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check condition and damage.

1 * Air filter element √ √ √ √ √
2 * Clutch √ √ √ √ √ √
• Adjust or replace cable.
• Check operation, fluid level, and
3 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
4 * Rear brake for fluid leakage. √ √ √ √ √ √
6 • Replace brake pads if necessary.
• Check for cracks or damage. √ √ √ √ √
5 * Brake hoses
• Replace. Every 4 years
• Check runout and for damage.
6 * Wheels √ √ √ √ √
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Check bearings for smooth oper-
8 * Wheel bearings ation. √ √ √ √ √
6-4

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check bearing assemblies for

Swingarm pivot looseness.
9 * √ Repack.
bearings • Moderately repack with lithium-
soap-based grease.
• Check chain slack, alignment and
condition.
10 Drive chain • Adjust and lubricate chain with a Every 500 mi (800 km) and after washing the motorcycle or riding in the rain
special O-ring chain lubricant
thoroughly.
• Check bearing assemblies for
√ √ √ √ √ √
looseness.
11 * Steering bearings
• Moderately repack with lithium- 6
Every 12000 mi (19000 km)
soap-based grease.
• Check all chassis fitting and fas-
12 * Chassis fasteners teners. √ √ √ √ √
Brake and clutch le- • Apply lithium-soap-based grease
13 √ √ √ √ √
ver pivot shafts (all-purpose grease) lightly.
Brake and shift ped- • Apply lithium-soap-based grease
14 √ √ √ √ √
al pivot shafts (all-purpose grease) lightly.
15 Sidestand pivot • Apply lithium-soap-based grease √ √ √ √ √
(all-purpose grease) lightly.
• Check operation and replace if
16 * Sidestand switch √ √ √ √ √ √
necessary.
6-5

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check operation and for oil leak-

17 * Front fork age. √ √ √ √ √
• Check operation and for oil leak-
Shock absorber as-
18 * age. √ √ √ √ √
sembly
Rear suspension • Check operation.
19 * √ √
link pivots • Correct if necessary.
• Change (warm engine before
20 Engine oil √ √ √ √ √ √
draining).
Engine oil filter car-
6 21 * • Replace. √ √ √
tridge
• Check hoses for cracks or dam-
age. √ √ √ √ √
22 * Cooling system • Replace if necessary.
• Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
Front and rear brake
23 * • Check operation. √ √ √ √ √ √
switches
• Apply Yamaha chain and cable
24 * Control cables lube or engine oil SAE 10W-30 √ √ √ √ √ √
thoroughly.
6-6

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check operation and free play.

• Adjust the throttle cable free play
Throttle grip hous-
25 * if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip housing
and cable.
Lights, signals and • Check operation.
26 * √ √ √ √ √ √
switches • Adjust headlight beam.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
6
EAU17650
NOTE:
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
6-7

• Replace the brake hoses every four years and if cracked or damaged.
6-8

EAU18712 EAU38970
Removing and installing cowl- Cowlings A and B

ings and panels
The cowlings and panels shown need To remove one of the cowlings
to be removed to perform some of the Remove the bolts and the quick fasten-
maintenance jobs described in this er, and then pull the cowling off as
chapter. Refer to this section each time shown.
a cowling or panel needs to be re-
moved and installed.
1. Cowling B
2. Cowling D
3. Cowling E
6
1. Cowling A
2. Bolt
3. Quick fastener
1. Cowling A
2. Cowling C
To install the cowling
1. Fit the tabs on the cowling into the
1. Panel A slots and slide it backward.
2. Panel B
6-9

EAU38980
Cowlings C and D
To remove one of the cowlings

1. Remove cowling A (if removing
cowling C) or cowling B (if remov-
ing cowling D). (See page 6-9.)
2. Disconnect the turn signal light
lead coupler.
3. Remove the bolts, quick fasteners,
1. Cowling A and quick fastener screw, and then 1. Quick fastener
2. Tab take the cowling off.
3. Slot
1. Quick fastener screw

1. Cowling C
1. Cowling B 2. Bolt
2. Tab 3. Turn signal light lead coupler
3. Slot 4. Quick fastener
2. Install the bolts and the quick fas-

tener.
6-10

2. Unfasten the wire harness by
pressing on the tab to open the
plastic fastener.
1. Cowling D 1. Quick fastener screw

2. Bolt
3. Turn signal light lead coupler To install the cowling
4. Quick fastener 1. Place the cowling in the original 1. Plastic fastener
position, and then install the bolts, 2. Tab
quick fasteners, and quick fastener 3. Wire harness
6
screw. 3. Remove the bolts and the quick
2. Connect the turn signal light lead fastener, and then pull the cowling
coupler. off as shown.
3. Install cowling A (to complete the
installation of cowling C) or cowl-
ing B (to complete the installation
of cowling D).
1. Quick fastener EAU39091
Cowling E
To remove the cowling

1. Remove cowling B and panel B.
(See page 6-9.)
6-11
1. Cowling E 1. Cowling E 1. Panel B

2. Bolt 2. Slot 2. Bolt
3. Quick fastener 3. Front cowling
4. Tab To install the panel
To install the cowling 2. Install the bolts and the quick fas- Place the panel in the original position,
1. Fit the slot in cowling E over the tener. and then install the bolts.
6
tab on the front cowling. 3. Place the wire harness in the orig-
inal position, and then close the
plastic fastener.
4. Install the cowling and the panel.
EAU39060
Panels A and B
To remove one of the panels

Remove the bolts, and then pull the
panel off as shown.
6-12

EAU19652
Before installing a spark plug, the spark
Checking the spark plugs NOTE:
plug gap should be measured with a
The spark plugs are important engine If a torque wrench is not available when
wire thickness gauge and, if necessary,
components, which should be checked installing a spark plug, a good estimate
adjusted to specification.
periodically, preferably by a Yamaha of the correct torque is 1/4–1/2 turn
dealer. Since heat and deposits will past finger tight. However, the spark
cause any spark plug to slowly erode, plug should be tightened to the speci-
they should be removed and checked fied torque as soon as possible.
in accordance with the periodic mainte- ECA10840
nance and lubrication chart. In addition, CAUTION:

the condition of the spark plugs can re- Do not use any tools to remove or in-
veal the condition of the engine. stall the spark plug cap, otherwise
The porcelain insulator around the cen- the ignition coil coupler may get
ter electrode of each spark plug should damaged. The spark plug cap may
1. Spark plug gap
be a medium-to-light tan (the ideal color be difficult to remove because the
when the vehicle is ridden normally), rubber seal on the end of the cap fits 6
Spark plug gap:
and all spark plugs installed in the en- 0.6–0.7 mm (0.024–0.028 in) tightly. To remove the spark plug
gine should have the same color. If any cap, simply twist it back and forth
spark plug shows a distinctly different Clean the surface of the spark plug while pulling it out; to install it, twist
color, the engine could be operating im- gasket and its mating surface, and then it back and forth while pushing it in.
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
Specified spark plug:

NGK/CR10EK
6-13

EAU19681 EAU38992
4. Remove the engine oil dipstick and
Canister (for California only) Engine oil and oil filter car- wipe it clean, insert it back into the
tridge hole (without screwing it in), and
The engine oil level should be checked then remove it again to check the
before each ride. In addition, the oil oil level.
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level

1. Place the vehicle on a level sur-
This model is equipped with a canister face and hold it in an upright posi-
to prevent the discharging of fuel vapor tion.
into the atmosphere. Before operating
this vehicle, make sure to check the fol- NOTE: 1. Dipstick
6
lowing: Make sure that the vehicle is positioned 2. Maximum level mark
● Check each hose connection. straight up when checking the oil level. 3. Minimum level mark
● Check each hose and canister for A slight tilt to the side can result in a
cracks or damage. Replace if dam- false reading. NOTE:
aged. The engine oil should be between the
2. Start the engine, warm it up for minimum and maximum level marks.
● Make sure that the canister breath-
several minutes, and then turn it
er is not blocked, and if necessary, 5. If the engine oil is at or below the
off.
clean it. minimum level mark, remove the
3. Wait a few minutes until the oil set-
tles. oil filler cap, and then add sufficient
oil of the recommended type to
raise it to the correct level.
6-14
1. Engine oil filler cap 1. Engine oil drain bolt 1. Bolt

2. Shift arm
6. Insert and tighten the engine oil 3. Engine oil filter cartridge
NOTE:
dipstick, and then install and tight- 4. Guide
Skip steps 5–11 if the oil filter cartridge
en the oil filler cap. 5. Fuel tank breather hose (except for Califor-
is not being replaced. nia)
To change the engine oil (with or 5. Remove the shift arm by removing 6. Fuel tank overflow hose 6
without oil filter cartridge replace- the bolt. 7. Remove the oil filter cartridge with
ment) 6. Pull the fuel tank breather/overflow an oil filter wrench.
1. Remove cowling C. (See page hoses upward to remove them
6-9.) from the guide.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
1. Oil filter wrench
6-15

If the match marks are not aligned,
NOTE:
the shift arm will not move correctly
An oil filter wrench is available at a
and you may not be able to shift up
Yamaha dealer.
or down the gears.
8. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
tridge.
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
1. Bolt
6 10. Insert the fuel tank breather/over- 2. Shift shaft
flow hoses into the guide and 3. Match marks
1. O-ring place them in their original posi- 4. Shift arm
tion.
NOTE: 11. Install the shift arm by aligning the Tightening torque:
Make sure that the O-ring is properly Shift arm bolt:
match mark on the shift arm with 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
seated. the match mark on the shift shaft
9. Install the new oil filter cartridge and installing the bolt, then tighten- 12. Install the engine oil drain bolt, and
with an oil filter wrench, and then ing it to the specified torque. then tighten it to the specified
ECA15340
tighten it to the specified torque torque.
CAUTION:
with a torque wrench.
Be sure to align the match marks to NOTE:
ensure proper shifting. Check the washer for damage and re-
place it if necessary.
6-16

● Make sure that no foreign mate- EAU20070
Tightening torque: Coolant
Engine oil drain bolt: rial enters the crankcase.
43 Nm (4.3 m·kgf, 31 ft·lbf) The coolant level should be checked
14. Start the engine, and then let it idle before each ride. In addition, the cool-
13. Add the specified amount of the for several minutes while checking ant must be changed at the intervals
recommended engine oil, and then it for oil leakage. If oil is leaking, im- specified in the periodic maintenance
install and tighten the oil filler cap. mediately turn the engine off and and lubrication chart.
check for the cause.
EAU39084
Recommended engine oil: NOTE:
See page 8-1. To check the coolant level
Oil quantity:
After the engine is started, the engine 1. Place the vehicle on a level sur-
Without oil filter cartridge replace- oil level warning light should go off if the face and hold it in an upright posi-
ment: oil level is sufficient. tion.
2.40 L (2.54 US qt) (2.11 Imp.qt) ECA10400
With oil filter cartridge replacement: NOTE:
2.60 L (2.75 US qt) (2.29 Imp.qt) CAUTION:
● The coolant level must be checked
If the oil level warning light flickers on a cold engine since the level 6
ECA11620
or remains on, immediately turn the varies with engine temperature.
CAUTION:
engine off and have a Yamaha dealer ● Make sure that the vehicle is posi-
● In order to prevent clutch slip- check the vehicle. tioned straight up when checking
page (since the engine oil also the coolant level. A slight tilt to the
15. Turn the engine off, and then
lubricates the clutch), do not side can result in a false reading.
check the oil level and correct it if
mix any chemical additives. Do
necessary. 2. Check the coolant level in the cool-
not use oils with a diesel speci-
16. Install the cowling. ant reservoir.
fication of “CD” or oils of a high-
er quality than specified. In NOTE:
addition, do not use oils labeled The coolant should be between the
“ENERGY CONSERVING II” or minimum and maximum level marks.
higher.
6-17

● If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness of
the coolant will be reduced.
EWA10380
WARNING
Never attempt to remove the radiator
1. Coolant reservoir 1. Coolant reservoir cap cap when the engine is hot.
2. Maximum level mark
3. Minimum level mark Coolant reservoir capacity (up to the 5. Install the panel.
maximum level mark): NOTE:
3. If the coolant is at or below the 0.25 L (0.26 US qt) (0.22 Imp.qt)
minimum level mark, remove pan- ● The radiator fans are automatically
6 el B. (See page 6-9.) ECA10471 switched on or off according to the

4. Remove the reservoir cap, add CAUTION: coolant temperature in the radia-
coolant to the maximum level ● If coolant is not available, use tor.
mark, and then install the reservoir distilled water or soft tap water ● If the engine overheats, see page
cap. instead. Do not use hard water 6-45 for further instructions.
or salt water since it is harmful
to the engine. EAU39002
● If water has been used instead To change the coolant

of coolant, replace it with cool- 1. Place the vehicle on a level sur-
ant as soon as possible, other- face and let the engine cool if nec-
wise the cooling system will not essary.
be protected against frost and 2. Remove cowlings D and E. (See
corrosion. page 6-9.)
6-18

3. Place a container under the engine
to collect the used coolant.
4. Remove the radiator cap.
EWA10380
WARNING
Never attempt to remove the radiator
cap when the engine is hot.
1. Coolant drain bolt 1. Coolant reservoir cap

2. Hose clamp 2. Coolant reservoir
3. Radiator hose 3. Bolt
7. Remove the coolant reservoir by 9. After the coolant is completely

removing the bolts. drained, thoroughly flush the cool-
8. Remove the coolant reservoir cap, ing system with clean tap water. 6
and then turn the coolant reservoir 10. Install the coolant reservoir by in-
1. Radiator cap upside down to empty it. stalling the bolts.
11. Connect the radiator hose, and
5. Remove the coolant drain bolt to then move the hose clamp back to
drain the cooling system. its original position.
6. Move the hose clamp in the direc- 12. Install the coolant drain bolt, and
tion shown, and then disconnect then tighten it to the specified
the radiator hose to drain the radi- torque.
ator.
NOTE:
Check the washer for damage and re-
place it if necessary.
6-19

Tightening torque:
ECA10471
17. Start the engine, and then check
CAUTION: the vehicle for coolant leakage. If
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf) ● If coolant is not available, use coolant is leaking, have a Yamaha
distilled water or soft tap water dealer check the cooling system.
13. Pour the recommended coolant instead. Do not use hard water 18. Install the cowlings.
into the reservoir to the maximum or salt water since it is harmful
level mark, and then install the to the engine.
coolant reservoir cap. ● If water has been used instead
14. Pour the recommended coolant of coolant, replace it with cool-
into the radiator until it is full. ant as soon as possible, other-
wise the cooling system will not
Antifreeze/water mixture ratio: be protected against frost and
1:1
Recommended antifreeze: corrosion.
High-quality ethylene glycol anti- ● If water has been added to the
freeze containing corrosion inhibitors coolant, have a Yamaha dealer
6 for aluminum engines check the antifreeze content of
Coolant quantity: the coolant as soon as possible,
Radiator capacity (including all
routes): otherwise the effectiveness of
2.30 L (2.43 US qt) (2.02 Imp.qt) the coolant will be reduced.
Coolant reservoir capacity (up to the
maximum level mark):
15. Install the radiator cap, start the
0.25 L (0.26 US qt) (0.22 Imp.qt) engine, let it idle for several min-
utes, and then turn it off.
16. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap.
6-20

EAU36762 EAU21381 EAU21401
Air filter element Checking the throttle cable Valve clearance

The air filter element must be replaced free play The valve clearance changes with use,
at the intervals specified in the periodic resulting in improper air-fuel mixture
maintenance and lubrication chart. and/or engine noise. To prevent this
Have a Yamaha dealer replace the air from occurring, the valve clearance
filter element. must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1. Throttle cable free play
The throttle cable free play should mea-

sure 3.0–5.0 mm (0.12–0.20 in) at the 6
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
6-21

EAU21750
Tire air pressure (measured on cold est items close to the center of the
Tires vehicle, and distribute the weight
tires):
To maximize the performance, durabil- 0–90 kg (0–198 lb): evenly from side to side. Properly
ity, and safe operation of your motor- Front: adjust the suspension for your load,
cycle, note the following points 250 kPa (36 psi) (2.50 kgf/cm²) and check the condition and pres-
regarding the specified tires. Rear:
250 kPa (36 psi) (2.50 kgf/cm²) sure of your tires. NEVER OVER-
YZFR6W 90–193 kg (198–425 lb) LOAD YOUR VEHICLE. Make sure
Tire air pressure YZFR6WC 90–192 kg (198–423 lb): that the total weight of the cargo, rid-
The tire air pressure should be checked Front: er, passenger, and accessories
and, if necessary, adjusted before each 250 kPa (36 psi) (2.50 kgf/cm²) (cowling, saddlebags, etc. if ap-
ride. Rear:
EWA10500 290 kPa (42 psi) (2.90 kgf/cm²) proved for this model) does not ex-
High-speed riding: ceed the maximum load of the
WARNING
Front: vehicle. Operation of an overloaded
● The tire air pressure must be 250 kPa (36 psi) (2.50 kgf/cm²) vehicle could cause tire damage, an
checked and adjusted on cold Rear: accident, or even injury.
6 tires (i.e., when the temperature 250 kPa (36 psi) (2.50 kgf/cm²)
of the tires equals the ambient Maximum load*:
YZFR6W 193 kg (425 lb)
temperature). YZFR6WC 192 kg (423 lb)
● The tire air pressure must be ad- * Total weight of rider, passenger, car-
justed in accordance with the go and accessories
riding speed and with the total
EWA10510
weight of rider, passenger, car-
WARNING
go, and accessories approved
for this model. Proper loading of your vehicle is im-
portant for several characteristics of
your vehicle, such as handling,
braking, performance and safety. Do
not carry loosely packed items that
can shift. Securely pack your heavi-
6-22

Tire inspection EWA10580
This motorcycle is equipped with cast
WARNING wheels and tubeless tires with valves.
● It is dangerous to ride with a EWA10480
worn-out tire. When a tire tread WARNING

begins to show crosswise lines, ● The front and rear tires should
have a Yamaha dealer replace be of the same make and de-
the tire immediately. sign, otherwise the handling
● The replacement of all wheel- characteristics of the motor-
and brake-related parts, includ- cycle cannot be guaranteed.
ing the tires, should be left to a ● After extensive tests, only the
1. Tire sidewall Yamaha dealer, who has the tires listed below have been ap-
2. Tire wear indicator necessary professional knowl- proved for this model by
3. Tire tread depth edge and experience. Yamaha Motor Co., Ltd.
● Always make sure that the valve
Always check the tires before operating caps are securely installed to
the motorcycle. If a tire tread shows Tire information 6
prevent air pressure leakage.
crosswise lines (minimum tread depth), ● Use only the tire valves and
if the tire has a nail or glass fragments valve cores listed below to
in it, or if the sidewall is cracked, con- avoid tire deflation during a
tact a Yamaha dealer immediately and high-speed ride.
have the tire replaced.
Minimum tire tread depth (front and

rear):
1.0 mm (0.04 in)
1. Tire air valve

2. Tire air valve core
3. Tire air valve cap with seal
6-23

Front tire: speed riding to ride conserva- EAU21960
tively for approximately 100 km Cast wheels

Size:
120/70 ZR17M/C (58W) (60 mi) after installing a new tire. To maximize the performance, durabil-
Manufacturer/model: ● The tires must be warmed up ity, and safe operation of your vehicle,
DUNLOP/D209F PT before a high-speed run. note the following points regarding the
Rear tire: specified wheels.
● Always adjust the tire air pres-
Size: ● The wheel rims should be checked
180/55 ZR17M/C (73W) sure according to the operating
Manufacturer/model: conditions. for cracks, bends or warpage be-
DUNLOP/D209PT fore each ride. If any damage is
FRONT and REAR: found, have a Yamaha dealer re-
Tire air valve: place the wheel. Do not attempt
TR412 even the smallest repair to the
Valve core:
#9100 (original) wheel. A deformed or cracked
wheel must be replaced.
EWA10600 ● The wheel should be balanced
6 WARNING whenever either the tire or wheel
This motorcycle is fitted with super- has been changed or replaced. An
high-speed tires. Note the following unbalanced wheel can result in
points in order to make the most ef- poor performance, adverse han-
ficient use of these tires. dling characteristics, and a short-
● Use only the specified replace- ened tire life.
ment tires. Other tires may run ● Ride at moderate speeds after
the danger of bursting at super changing a tire since the tire sur-
high speeds. face must first be “broken in” for it
● Brand-new tires can have a rela- to develop its optimal characteris-
tively poor grip on certain road tics.
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any high-
6-24

EAU22011
any consequences caused by the EAU33890
Accessories and replacement use of items which have not been Adjusting the clutch lever free
parts approved by Yamaha. play
EWA10621
WARNING
This vehicle is not designed to pull a
trailer or to be attached to a sidecar.
The accessories or replacement
parts you choose for your vehicle
should be designed specifically for
this model, and they must be se-
curely mounted to maintain the in-
herent stability of the original 1. Clutch lever free play adjusting bolt
design. Genuine Yamaha Parts and 2. Clutch lever free play
Accessories are designed and test-
ed to be compatible with your vehi- The clutch lever free play should mea- 6
cle. Please consider Genuine sure 10.0–15.0 mm (0.39–0.59 in) as
Yamaha Parts and Accessories be- shown. Periodically check the clutch le-
fore making a purchase. Use of non- ver free play and, if necessary, adjust it
Yamaha-approved accessories or as follows.
replacement parts may cause loss of To increase the clutch lever free play,
handling stability and riding safety. turn the adjusting bolt at the clutch lever
Since Yamaha cannot control the in direction (a). To decrease the clutch
quality of accessories or parts man- lever free play, turn the adjusting bolt in
ufactured by other companies, direction (b).
Yamaha cannot be held liable for
6-25

EAU22270 EAU22390
NOTE: Adjusting the rear brake light Checking the front and rear
If the specified clutch lever free play switch brake pads
cannot be obtained as described The front and rear brake pads must be
above, proceed as follows. checked for wear at the intervals spec-
1. Fully turn the adjusting bolt at the ified in the periodic maintenance and
clutch lever in direction (a) to loos- lubrication chart.
en the clutch cable.
EAU36890
2. Loosen the locknut at the crank- Front brake pads
case.
3. To increase the clutch lever free
play, turn the adjusting nut in direc-
tion (a). To decrease the clutch le- 1. Rear brake light switch
ver free play, turn the adjusting nut 2. Rear brake light switch adjusting nut
in direction (b).
6 The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch 1. Brake pad wear indicator
as follows.
Turn the adjusting nut while holding the Each front brake pad is provided with
rear brake light switch in place. To wear indicators, which allows you to
make the brake light come on earlier, check the brake pad wear without hav-
turn the adjusting nut in direction (a). To ing to disassemble the brake. To check
1. Locknut make the brake light come on later, turn the brake pad wear, check the position
2. Clutch lever free play adjusting nut (crank- the adjusting nut in direction (b). of the wear indicators while applying
case) the brake. If a brake pad has worn to
4. Tighten the locknut.
6-26

the point that a wear indicator almost EAU22580
Before riding, check that the brake fluid
touches the brake disc, have a Yamaha Checking the brake fluid level is above the minimum level mark and
dealer replace the brake pads as a set. Front brake replenish if necessary. A low brake fluid
level may indicate worn brake pads
EAU22500
and/or brake system leakage. If the
Rear brake pads
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:
● When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.
1. Minimum level mark ● Use only the recommended quality
brake fluid, otherwise the rubber
Rear brake seals may deteriorate, causing
1. Lining thickness leakage and poor braking perfor- 6
Check each rear brake pad for damage mance.
and measure the lining thickness. If a
Recommended brake fluid:
brake pad is damaged or if the lining DOT 4
thickness is less than 1.0 mm (0.04 in),
have a Yamaha dealer replace the ● Refill with the same type of brake
brake pads as a set. fluid. Mixing fluids may result in a
harmful chemical reaction and
1. Minimum level mark lead to poor braking performance.
Insufficient brake fluid may allow air to

enter the brake system, possibly caus-
ing it to become ineffective.
6-27

● Be careful that water does not en- EAU22730 EAU22760
ter the brake fluid reservoir when Changing the brake fluid Drive chain slack
refilling. Water will significantly Have a Yamaha dealer change the The drive chain slack should be
lower the boiling point of the fluid brake fluid at the intervals specified in checked before each ride and adjusted
and may result in vapor lock. the NOTE after the periodic mainte- if necessary.
● Brake fluid may deteriorate paint- nance and lubrication chart. In addition,
ed surfaces or plastic parts. Al- have the oil seals of the master cylin- EAU22772
To check the drive chain slack
ways clean up spilled fluid ders and calipers as well as the brake
1. Place the motorcycle on the side-
immediately. hoses replaced at the intervals listed
stand.
● As the brake pads wear, it is nor- below or whenever they are damaged
mal for the brake fluid level to grad- or leaking. NOTE:
ually go down. However, if the ● Oil seals: Replace every two When checking and adjusting the drive
brake fluid level goes down sud- years. chain slack, there should be no weight
denly, have a Yamaha dealer ● Brake hoses: Replace every four on the motorcycle.
check the cause. years.
2. Shift the transmission into the neu-
6
tral position.
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain, and
then measure the drive chain slack
as shown.
Drive chain slack:

30.0–45.0 mm (1.18–1.77 in)
6-28

ECA10570
CAUTION:
Improper drive chain slack will over-
load the engine as well as other vital
parts of the motorcycle and can lead
to chain slippage or breakage. To
prevent this from occurring, keep
the drive chain slack within the
specified limits.
1. Drive chain slack 1. Axle nut 3. Tighten the axle nut to the speci-
2. Drive chain slack adjusting bolt fied torque.
4. If the drive chain slack is incorrect, 3. Locknut
adjust it as follows. 4. Alignment marks Tightening torque:
Axle nut:
EAU39051 2. To tighten the drive chain, turn the
To adjust the drive chain slack 110 Nm (11.0 m·kgf, 80 ft·lbf)
adjusting bolt on each side of the 6
1. Loosen the axle nut and the lock- swingarm in direction (a). To loos- 4. Tighten the adjusting bolts in direc-
nut on each side of the swingarm. en the drive chain, turn the adjust- tion (a) to their specified torque.
ing bolt on each side of the
swingarm in direction (b), and then Tightening torque:
push the rear wheel forward. Drive chain slack adjusting bolt:
2 Nm (0.2 m·kgf, 1.4 ft·lbf)
NOTE:
Using the alignment marks on each 5. Tighten the locknuts to their speci-
side of the swingarm, make sure that fied torque.
both chain pullers are in the same posi-
tion for proper wheel alignment. Tightening torque:
Locknut:
16 Nm (1.6 m·kgf, 11 ft·lbf)
6-29

EAU23022 ECA11110 EAU23091
Cleaning and lubricating the CAUTION: Checking and lubricating the

drive chain Do not use engine oil or any other lu- cables
The drive chain must be cleaned and bricants for the drive chain, as they The operation of all control cables and
lubricated at the intervals specified in may contain substances that could the condition of the cables should be
the periodic maintenance and lubrica- damage the O-rings. checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubricat-
out, especially when riding in dusty or ed if necessary. If a cable is damaged
wet areas. Service the drive chain as or does not move smoothly, have a
follows. Yamaha dealer check or replace it.
ECA10581
CAUTION: Recommended lubricant:

The drive chain must be lubricated Yamaha Chain and Cable Lube or
engine oil SAE 10W-30
after washing the motorcycle and
riding in the rain. EWA10710
6 WARNING
1. Clean the drive chain with kero-
sene and a small soft brush. Damage to the outer housing of ca-
ECA11120 bles may result in internal rusting
CAUTION: and cause interference with cable
To prevent damaging the O-rings, do movement. Replace damaged ca-
not clean the drive chain with steam bles as soon as possible to prevent
cleaners, high-pressure washers or unsafe conditions.
inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant.
6-30

EAU23111 EAU23131
Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease (all-pur-
throttle grip and cable brake and shift pedals pose grease)
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
The operation of the brake and shift

pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
6-31

EAU23140 EAU23200
Checking and lubricating the Recommended lubricant: Checking and lubricating the
brake and clutch levers pose grease) sidestand
Brake lever
The operation of the sidestand should

Clutch lever be checked before each ride, and the
6 sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
EWA10730
WARNING
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
The operation of the brake and clutch Recommended lubricant:

levers should be checked before each pose grease)
ride, and the lever pivots should be lu-
bricated if necessary.
6-32

EAUM1650 EAU23271
Lubricating the swingarm piv- Checking the front fork

ots The condition and operation of the front
The swingarm pivots must be lubricat- fork must be checked as follows at the
ed at the intervals specified in the peri- intervals specified in the periodic main-
odic maintenance and lubrication chart. tenance and lubrication chart.
Recommended lubricant: To check the condition

Lithium-soap-based grease EWA10750
WARNING
Securely support the vehicle so that ECA10590
there is no danger of it falling over. CAUTION:

Check the inner tubes for scratches, If any damage is found or the front
damage and excessive oil leakage. fork does not operate smoothly,
have a Yamaha dealer check or re-
To check the operation pair it. 6
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
6-33

EAU23280 EAU23290
Checking the steering Checking the wheel bearings

Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the pe- tion chart. If there is play in the wheel
riodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer check
1. Place a stand under the engine to the wheel bearings.
raise the front wheel off the
ground.
EWA10750
WARNING
Securely support the vehicle so that
there is no danger of it falling over.
6 2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
6-34

EAU23441
• INTERNAL: Drink large quan- 4. After installation, make sure that
Battery tities of water or milk and im- the battery leads are properly con-
This model is equipped with a sealed- mediately call a physician. nected to the battery terminals.
type (MF) battery, which does not re- • EYES: Flush with water for 15
quire any maintenance. There is no minutes and seek prompt
need to check the electrolyte or to add medical attention.
distilled water. ● Batteries produce explosive hy-
drogen gas. Therefore, keep
To charge the battery sparks, flames, cigarettes, etc.,
Have a Yamaha dealer charge the bat- away from the battery and pro-
tery as soon as possible if it seems to vide sufficient ventilation when
have discharged. Keep in mind that the charging it in an enclosed
battery tends to discharge more quickly space. 1. Negative battery terminal
if the vehicle is equipped with optional ● KEEP THIS AND ALL BATTER- 2. Battery
electrical accessories. IES OUT OF THE REACH OF
EWA10760
3. Positive battery terminal
CHILDREN. 6
WARNING ECA10630
● Electrolyte is poisonous and CAUTION:

dangerous since it contains sul- To store the battery ● Always keep the battery
furic acid, which causes severe 1. If the vehicle will not be used for charged. Storing a discharged
burns. Avoid any contact with more than one month, remove the battery can cause permanent
skin, eyes or clothing and al- battery, fully charge it, and then battery damage.
ways shield your eyes when place it in a cool, dry place. ● To charge a sealed-type (MF)
working near batteries. In case 2. If the battery will be stored for more battery, a special (constant-volt-
of contact, administer the fol- than two months, check it at least age) battery charger is required.
lowing FIRST AID. once a month and fully charge it if Using a conventional battery
• EXTERNAL: Flush with plenty necessary. charger will damage the battery.
of water. 3. Fully charge the battery before in- If you do not have access to a
stallation.
6-35

sealed-type (MF) battery charg- EAU23703
er, have a Yamaha dealer Replacing the fuses

charge your battery. The main fuse and fuse box 1 are locat-
ed under the rider seat. (See page
3-15.)
1. Fuse box 2
2. Right radiator fan fuse
3. Left radiator fan fuse
4. Signaling system fuse
5. Ignition fuse
1. Main fuse 6. Headlight fuse
6 2. Fuel injection system spare fuse 7. Spare fuse
3. Fuel injection system fuse
4. Fuse box 1
If a fuse is blown, replace it as follows.
5. Spare fuse 1. Turn the key to “OFF” and turn off
6. ETV (electric throttle valve) fuse the electrical circuit in question.
7. Backup fuse (for odometer and clock) 2. Remove the blown fuse, and then
install a new fuse of the specified
Fuse box 2 is located under panel A. amperage.
(See page 6-9.)
6-36

Specified fuses:
EAU39010
3. Unhook the headlight bulb holder,
Replacing a headlight bulb and then remove the defective
Main fuse:
50.0 A This model is equipped with quartz bulb bulb.
Fuel injection system fuse: headlights. If a headlight bulb burns
15.0 A out, replace it as follows.
Electric throttle valve fuse: 1. Remove the headlight bulb cover
7.5 A by turning it counterclockwise.
Backup fuse:
7.5 A
Radiator fan fuse:
15.0 A × 2
Ignition fuse:
15.0 A
Signaling system fuse:
10.0 A 1. Headlight bulb holder
Headlight fuse:
15.0 A EWA10790
WARNING 6
ECA10640
CAUTION: 1. Headlight bulb cover Headlight bulbs get very hot. There-
fore, keep flammable products away
Do not use a fuse of a higher amper- 2. Disconnect the headlight coupler. from a lit headlight bulb, and do not
age rating than recommended to touch the bulb until it has cooled
avoid causing extensive damage to down.
the electrical system and possibly a
fire. 4. Place a new headlight bulb into po-
sition, and then secure it with the
3. Turn the key to “ON” and turn on bulb holder.
the electrical circuit in question to ECA10650
check if the device operates. CAUTION:

4. If the fuse immediately blows Take care not to damage the follow-
again, have a Yamaha dealer ing parts:
check the electrical system. 1. Headlight coupler
6-37

● Headlight bulb 5. Connect the headlight coupler. EAU24180
Do not touch the glass part of 6. Install the headlight bulb cover by Tail/brake light
the headlight bulb to keep it free turning it clockwise. This model is equipped with an LED
from oil, otherwise the transpar- 7. Have a Yamaha dealer adjust the type of tail/brake light.
ency of the glass, the luminosity headlight beam if necessary. If the tail/brake light does not come on,
of the bulb, and the bulb life will have a Yamaha dealer check it.
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
● Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
6 Do not use a headlight bulb of a
wattage higher than specified.
1. Do not touch the glass part of the bulb.
6-38

EAU24202 EAU24310
3. Remove the defective bulb by pull-
Replacing a turn signal light Replacing the license plate ing it out.
bulb light bulb 4. Insert a new bulb into the socket.
1. Remove the turn signal light lens 1. Remove the license plate light unit 5. Install the socket (together with the
by removing the screw. by removing the screws. bulb) by pushing it in.
6. Install the license plate light unit by
installing the screws.
1. Screw 1. Screw
6
2. Remove the defective bulb by 2. Remove the socket (together with
pushing it in and turning it counter- the bulb) by pulling it out.
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA11190
CAUTION:
Do not overtighten the screw, other-
wise the lens may break. 1. License plate light bulb
2. License plate light unit
6-39

EAU39020 EAU24350
a jack either under each side of the
Auxiliary light bulb Supporting the motorcycle frame in front of the rear wheel or under
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
1. Auxiliary light bulb added stability.
If the auxiliary light does not come on, To service the front wheel
have a Yamaha dealer check the elec- 1. Stabilize the rear of the motorcycle
6 trical circuit or replace the bulb. by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel

Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
6-40

EAU24360
3. Remove the brake hose holder
Front wheel and reflector on each side by re-
EAU34591
moving the bolt and nut.
To remove the front wheel 4. Remove the brake caliper on each
EWA10820 side by removing the bolts.
WARNING
● It is advisable to have a Yamaha
dealer service the wheel.
● Securely support the motor-
cycle so that there is no danger 1. Wheel axle
of it falling over. ECA11050
1. Loosen the wheel axle pinch bolts, CAUTION:

the axle bolt, and then the brake Do not apply the brake after the
caliper bolts. brake calipers have been removed,
1. Brake hose holder
otherwise the brake pads will be 6
2. Bolt and nut
3. Brake caliper bolt forced shut.
4. Brake caliper
5. Axle bolt EAU34531
6. Reflector To install the front wheel

1. Lift the wheel up between the fork
5. Remove the axle bolt, push the legs.
wheel axle out from the left side, 2. Insert the wheel axle.
and then remove the wheel. 3. Lower the front wheel so that it is
1. Front wheel axle pinch bolt on the ground.
4. Install the brake calipers by install-
2. Lift the front wheel off the ground ing the bolts, and then tightening
according to the procedure on them to the specified torque.
page 6-40.
6-41

7. Tighten wheel axle pinch bolt B, 11. Retighten pinch bolt D to the spec-
NOTE:
and then tighten pinch bolt A to the ified torque.
Make sure that there is enough space
specified torque.
between the brake pads before install- Tightening torque:
ing the brake calipers onto the brake Wheel axle pinch bolt:
discs. 21 Nm (2.1 m·kgf, 15 ft·lbf)
12. While applying the front brake,

Tightening torque:
Brake caliper bolt:
push down hard on the handlebar
35 Nm (3.5 m·kgf, 25 ft·lbf) several times to check for proper
fork operation.
5. Install the brake hose holders and
reflectors by installing the bolts
and nuts. 1. Front wheel axle pinch bolt A
6. Secure the wheel axle by installing 2. Front wheel axle pinch bolt B
the axle bolt, and then tightening 3. Front wheel axle pinch bolt C
6 4. Front wheel axle pinch bolt D
the axle bolt to the specified
torque. 8. Retighten pinch bolt B to the spec-
NOTE: ified torque.
While tightening the axle bolt, hold the
Tightening torque:
wheel axle with a 19-mm hexagon Wheel axle pinch bolt:
wrench to keep it from turning. 21 Nm (2.1 m·kgf, 15 ft·lbf)
Tightening torque: 9. Tap the outer side of the right fork

Axle bolt: leg with a rubber mallet to align it
91 Nm (9.1 m·kgf, 66 ft·lbf) with the end of the wheel axle.
10. Tighten wheel axle pinch bolt D,
and then tighten pinch bolt C to the
specified torque.
6-42

EAU25080
2. Lift the rear wheel off the ground ● The drive chain cannot be disas-
Rear wheel according to the procedure on sembled.
page 6-40.
EAU25311 7. While supporting the brake caliper
To remove the rear wheel 3. Remove the axle nut.
bracket, pull the wheel axle out,
EWA10820 4. Loosen the locknut on each side of
and then remove the wheel.
WARNING the swingarm.
● It is advisable to have a Yamaha 5. Turn the drive chain slack adjust-
dealer service the wheel. ing bolts fully in direction (a) and
● Securely support the motor- push the wheel forward.
cycle so that there is no danger 6. Remove the drive chain from the
of it falling over. rear sprocket.
1. Loosen the axle nut.
1. Wheel axle 6
ECA11070
CAUTION:
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
NOTE: brake pads will be forced shut.
1. Axle nut
● If the drive chain is difficult to re-
2. Drive chain slack adjusting bolt
move, remove the wheel axle first, EAU39170
3. Locknut
4. Brake caliper
and then lift the wheel upward To install the rear wheel
5. Brake caliper bracket enough to remove the drive chain 1. Install the wheel and the brake cal-
from the rear sprocket. iper bracket by inserting the wheel
axle from the left-hand side.
6-43

EAU25870
NOTE: Tightening torque: Troubleshooting
● Be sure to insert the retainer on the Axle nut:
110 Nm (11.0 m·kgf, 80 ft·lbf) Although Yamaha motorcycles receive
brake caliper bracket into the slot a thorough inspection before shipment
in the swingarm. 6. Tighten the adjusting bolts in direc- from the factory, trouble may occur dur-
● Make sure that there is enough tion (b) to their specified torque. ing operation. Any problem in the fuel,
space between the brake pads be- compression, or ignition systems, for
fore installing the wheel. Tightening torque: example, can cause poor starting and
Drive chain slack adjusting bolt: loss of power.
2 Nm (0.2 m·kgf, 1.4 ft·lbf) The following troubleshooting charts
represent quick and easy procedures
7. Tighten the locknuts to their speci-
for checking these vital systems your-
fied torque.
self. However, should your motorcycle
Tightening torque: require any repair, take it to a Yamaha
Locknut: dealer, whose skilled technicians have
6 16 Nm (1.6 m·kgf, 11 ft·lbf) the necessary tools, experience, and
know-how to service the motorcycle
properly.
1. Retainer Use only genuine Yamaha replace-
2. Slot
ment parts. Imitation parts may look like
2. Install the drive chain onto the rear Yamaha parts, but they are often inferi-
sprocket. or, have a shorter service life and can
3. Install the axle nut, and then lower lead to expensive repair bills.
the rear wheel so that it is on the
ground.
4. Adjust the drive chain slack. (See
page 6-28.)
5. Tighten the axle nut to the speci-
fied torque.
6-44

EAU42500
Troubleshooting charts
Starting problems or poor engine performance

EWA10840
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter. 6
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the

Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-45

Engine overheating
EWAT1040
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
6 engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-46
MOTORCYCLE CARE AND STORAGE

EAU37833 EAU26020
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
CAUTION: reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA11140
advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. windshields, cowlings, panels,
2. Make sure that all caps and covers other plastic parts, and the muf-
as well as all electrical couplers fler. Use only a soft, clean cloth
and connectors, including the or sponge with mild detergent
spark plug caps, are tightly in- and water to clean plastic. How-
stalled. ever, if the muffler cannot be
3. Remove extremely stubborn dirt, thoroughly cleaned with mild
like oil burnt onto the crankcase, detergent, alkaline products
with a degreasing agent and a and a soft brush may be used.
brush, but never apply such prod-
7-1

● Do not use any harsh chemical den part of the windshield to
NOTE:
products on plastic parts or the make sure that it does not leave
Salt sprayed on roads in the winter may
muffler. Be sure to avoid using any marks. If the windshield is
remain well into spring.
cloths or sponges which have scratched, use a quality plastic
been in contact with strong or polishing compound after 1. Clean the motorcycle with cold wa-
abrasive cleaning products, sol- washing. ter and a mild detergent, after the
vent or thinner, fuel (gasoline), engine has cooled down.
rust removers or inhibitors, ECA10790
After normal use CAUTION:
brake fluid, antifreeze or electro-
Remove dirt with warm water, a mild
lyte. Do not use warm water since it in-
detergent, and a soft, clean sponge,
● Do not use high-pressure wash- creases the corrosive action of the
and then rinse thoroughly with clean
ers or steam-jet cleaners since salt.
water. Use a toothbrush or bottlebrush
they cause water seepage and
for hard-to-reach areas. Stubborn dirt 2. After drying the motorcycle, apply
deterioration in the following ar-
and insects will come off more easily if a corrosion protection spray on all
eas: seals (of wheel and swing-
the area is covered with a wet cloth for metal, including chrome- and nick-
arm bearings, fork and brakes),
a few minutes before cleaning. el-plated, surfaces (except the tita-
storage compartments, electric
nium muffler) to prevent corrosion.
7 components (couplers, connec-
After riding in the rain, near the sea or
tors, instruments, switches and
on salt-sprayed roads Cleaning the titanium muffler
lights), breather hoses and
Since sea salt or salt sprayed on roads This model is equipped with a titanium
vents.
during winter are extremely corrosive in muffler, which requires the following
● For motorcycles equipped with
combination with water, carry out the special care.
a windshield: Do not use strong
following steps after each ride in the ● Use only a soft, clean cloth or
cleaners or hard sponges as
rain, near the sea or on salt-sprayed sponge with mild detergent and
they will cause dulling or
roads. water to clean the titanium muffler.
scratching. Some cleaning com-
However, if the muffler cannot be
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
7-2

thoroughly cleaned with mild de- 4. To prevent corrosion, it is recom- ECA10800
tergent, alkaline products and a mended to apply a corrosion pro- CAUTION:

soft brush may be used. tection spray on all metal, ● Apply spray oil and wax spar-
● Never use compounds or other including chrome- and nickel-plat- ingly and make sure to wipe off
special treatments to clean the tita- ed, surfaces. any excess.
nium muffler, as they will remove 5. Use spray oil as a universal clean- ● Never apply oil or wax to any
the finish on the outer surface of er to remove any remaining dirt. rubber and plastic parts, but
the muffler. 6. Touch up minor paint damage treat them with a suitable care
● Even the smallest amounts of oil, caused by stones, etc. product.
such as from oily towels or finger- 7. Wax all painted surfaces. ● Avoid using abrasive polishing
prints, will leave stains on the tita- 8. Let the motorcycle dry completely compounds as they will wear
nium muffler, which can be before storing or covering it. away the paint.
removed with a mild detergent. EWA11130
● Note that the thermally induced WARNING NOTE:

discoloring of the portion of the ex- ● Make sure that there is no oil or Consult a Yamaha dealer for advice on
haust pipe leading into the titanium wax on the brakes or tires. what products to use.
muffler is normal and cannot be re- ● If necessary, clean the brake
moved. discs and brake linings with a 7
regular brake disc cleaner or ac-
After cleaning etone, and wash the tires with
1. Dry the motorcycle with a chamois warm water and a mild deter-
or an absorbing cloth. gent. Before riding at higher
2. Immediately dry the drive chain speeds, test the motorcycle’s
and lubricate it to prevent it from braking performance and cor-
rusting. nering behavior.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.
7-3

EAU26180
3. Perform the following steps to pro- 4. Lubricate all control cables and the
Storage tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
Short-term a. Remove the spark plug caps stand/centerstand.
Always store your motorcycle in a cool, and spark plugs. 5. Check and, if necessary, correct
dry place and, if necessary, protect it b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
against dust with a porous cover. into each spark plug bore. the motorcycle so that both of its
ECA10810
c. Install the spark plug caps onto wheels are off the ground. Alterna-
CAUTION:
the spark plugs, and then place tively, turn the wheels a little every
● Storing the motorcycle in a the spark plugs on the cylinder month in order to prevent the tires
poorly ventilated room or cover- head so that the electrodes are from becoming degraded in one
ing it with a tarp, while it is still grounded. (This will limit spark- spot.
wet, will allow water and humid- ing during the next step.) 6. Cover the muffler outlet with a
ity to seep in and cause rust. d. Turn the engine over several plastic bag to prevent moisture
● To prevent corrosion, avoid times with the starter. (This will from entering it.
damp cellars, stables (because coat the cylinder walls with oil.) 7. Remove the battery and fully
of the presence of ammonia) e. Remove the spark plug caps charge it. Store it in a cool, dry
7 and areas where strong chemi- from the spark plugs, and then place and charge it once a month.
cals are stored. install the spark plugs and the Do not store the battery in an ex-
spark plug caps. cessively cold or warm place [less
Long-term
EWA10950
than 0 °C (30 °F) or more than 30
Before storing your motorcycle for sev- WARNING °C (90 °F)]. For more information
eral months: To prevent damage or injury from on storing the battery, see page
1. Follow all the instructions in the sparking, make sure to ground the 6-35.
“Care” section of this chapter. spark plug electrodes while turning
NOTE:
2. Fill up the fuel tank and add fuel the engine over.
Make any necessary repairs before
stabilizer (if available) to prevent storing the motorcycle.
the fuel tank from rusting and the
fuel from deteriorating.
7-4
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Type: Recommended fuel:
2040 mm (80.3 in) YAMALUBE 4, SAE10W30 or SAE20W40 Premium unleaded gasoline only
Overall width: Fuel tank capacity:
700 mm (27.6 in) 17.5 L (4.62 US gal) (3.85 Imp.gal)
Overall height: 0° 10° 30° 50° 70° 90° 110° 130°F Fuel reserve amount:
1100 mm (43.3 in) 3.5 L (0.92 US gal) (0.77 Imp.gal)
YAMALUBE 4 (10W30)
Seat height: or SAE 10W30 Fuel injector:
850 mm (33.5 in) Manufacturer:
Wheelbase: YAMALUBE 4 (20W40) DENSO
or SAE 20W40
1380 mm (54.3 in) Model/quantity:
Ground clearance: 297500-0640/4, 297500-0660/4
–20° –10° 0° 10° 20° 30° 40° 50°C
130 mm (5.12 in) Spark plug (s):
Minimum turning radius: Manufacturer/model:
3600 mm (141.7 in) NGK/CR10EK
Weight: Recommended engine oil grade:
Spark plug gap:
API service SG type or higher, JASO
With oil and fuel: 0.6–0.7 mm (0.024–0.028 in)
standard MA
YZFR6W 182.0 kg (401 lb) Clutch:
Engine oil quantity:
YZFR6WC 183.0 kg (403 lb) Clutch type:
Without oil filter cartridge replacement:
Engine: Wet, multiple-disc
2.40 L (2.54 US qt) (2.11 Imp.qt)
Engine type: Transmission:
With oil filter cartridge replacement:
Liquid cooled 4-stroke, DOHC Primary reduction system:
2.60 L (2.75 US qt) (2.29 Imp.qt)
Cylinder arrangement: Spur gear
Forward-inclined parallel 4-cylinder
Cooling system:
Coolant reservoir capacity (up to the
Primary reduction ratio: 8
Displacement: 85/41 (2.073)
maximum level mark):
599.0 cm³ Secondary reduction system:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Bore × stroke: Chain drive
Radiator capacity (including all routes):
67.0 × 42.5 mm (2.64 × 1.67 in) Secondary reduction ratio:
2.30 L (2.43 US qt) (2.02 Imp.qt)
Compression ratio: 45/16 (2.813)
12.80 :1 Air filter:
Transmission type:
Starting system: Air filter element:
Constant mesh 6-speed
Electric starter Oil-coated paper element
Operation:
Lubrication system: Left foot operation
Wet sump
8-1
SPECIFICATIONS
Gear ratio: Loading: Rim size:
1st: Maximum load: 17M/C x MT5.50
31/12 (2.583) YZFR6W 193 kg (425 lb) Front brake:
2nd: YZFR6WC 192 kg (423 lb) Type:
32/16 (2.000) (Total weight of rider, passenger, cargo and Dual disc brake
3rd: accessories) Operation:
30/18 (1.667) Tire air pressure (measured on cold Right hand operation
4th: tires): Recommended fluid:
26/18 (1.444) Loading condition: DOT 4
5th: 0–90 kg (0–198 lb) Rear brake:
27/21 (1.286) Front: Type:
6th: 250 kPa (36 psi) (2.50 kgf/cm²) Single disc brake
23/20 (1.150) Rear: Operation:
Chassis: 250 kPa (36 psi) (2.50 kgf/cm²) Right foot operation
Frame type: Loading condition: Recommended fluid:
Diamond YZFR6W 90–193 kg (198–425 lb) DOT 4
Caster angle: YZFR6WC 90–192 kg (198–423 lb) Front suspension:
24.00 ° Front: Type:
Trail: 250 kPa (36 psi) (2.50 kgf/cm²) Telescopic fork
97.0 mm (3.82 in) Rear: Spring/shock absorber type:
Front tire: 290 kPa (42 psi) (2.90 kgf/cm²) Coil spring/oil damper
Type: High-speed riding: Wheel travel:
Tubeless Front: 120.0 mm (4.72 in)
8 Size: 250 kPa (36 psi) (2.50 kgf/cm²) Rear suspension:
120/70 ZR17M/C (58W) Rear: Type:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm²) Swingarm (link suspension)
DUNLOP/D209F PT Front wheel: Spring/shock absorber type:
Rear tire: Wheel type: Coil spring/gas-oil damper
Type: Cast wheel Wheel travel:
Tubeless Rim size: 120.0 mm (4.72 in)
Size: 17M/C x MT3.50 Electrical system:
180/55 ZR17M/C (73W) Rear wheel: Ignition system:
Manufacturer/model: Wheel type: Transistorized coil ignition (digital)
DUNLOP/D209PT Cast wheel
8-2
SPECIFICATIONS
Charging system: Fuel level warning light:
AC magneto LED
Battery: Coolant temperature warning light:
Model: LED
YTZ10S Engine trouble warning light:
Voltage, capacity: LED
12 V, 8.6 Ah Shift timing indicator light:
Headlight: LED
Bulb type: Fuses:
Halogen bulb Main fuse:
Bulb voltage, wattage × quantity: 50.0 A
Headlight: Headlight fuse:
12 V, 55.0 W × 2 15.0 A
Tail/brake light: Signaling system fuse:
LED 10.0 A
Front turn signal/position light: Ignition fuse:
12 V, 21 W/5.0 W × 2 15.0 A
Rear turn signal light: Radiator fan fuse:
12 V, 21.0 W × 2 15.0 A × 2
Auxiliary light: Fuel injection system fuse:
12 V, 5.0 W × 1 15.0 A
License plate light: Backup fuse:
12 V, 5.0 W × 1 7.5 A
Meter lighting: Electric throttle valve fuse: 8
LED 7.5 A
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key tag. Record this stamped into the steering head pipe.
VEHICLE IDENTIFICATION number in the space provided and use Record this number in the space pro-
NUMBER: it for reference when ordering a new vided.
key.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
9 area.
9-1
EAU26520
Model label
1. Model label
The model label is affixed to the frame

under the passenger seat. (See page
3-15.) Record the information on this la-
bel in the space provided. This informa-
tion will be needed when ordering
spare parts from a Yamaha dealer.
9-2
U2C011E0.book Page 3 Thursday, August 24, 2006 12:59 PM
EAU26551
Reporting safety defects

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also
obtain other information about motor vehicle safety from http://www.safercar.gov.
9-3
EAU26560
Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
• Muffler
• Exhaust pipe
• Silencer
Intake system
• Air cleaner case
• Air cleaner element
• Intake duct
9-4
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
9 (37000 km) or
36 months
28000 mi
(43000 km) or
42 months
32000 mi
(49000 km) or
48 months
9-5
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
9-6
EAU26663
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED

WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMER’S RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owner’s Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles)
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealer’s
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first
for warranty by an authorized Yamaha motorcycle dealer.
DURING THE PERIOD OF WARRANTY, any authorized In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
product’s warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
9 maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555
Cypress, California 90630
9-7
WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE

Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of “abnormal” strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owner’s
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owner’s and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owner’s Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, (frame number), dealer number (or dealer’s name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owner’s Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
9
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
Q. Is the warranty transferable to second owners?

A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.
9-8
EAU26750
YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan that’s right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty – and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isn’t limited to
sell or trade-in. That can make your Yamaha much more
“moving parts” or the “drive train” like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You don’t have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
There’s no deductible to pay, and repairs aren’t
Extended Service.
“pro-rated.” You don’t have any “out-of-pocket” expenses
for covered repairs.
9-9
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
9-10
INDEX
A EXUP system ....................................... 3-23 Multi-function meter unit.......................... 3-5
Accessories and replacement parts...... 6-25 F N
Air filter element .................................... 6-21 Front and rear brake pads, checking.... 6-26 Neutral indicator light .............................. 3-2
Auxiliary light bulb ................................. 6-40 Front fork, adjusting.............................. 3-17 Noise regulation ...................................... 9-4
B Front fork, checking .............................. 6-33 O
Battery................................................... 6-35 Fuel....................................................... 3-14 Oil level warning light .............................. 3-2
Brake and clutch levers, checking and Fuel level warning light ........................... 3-3 P
lubricating ........................................... 6-32 Fuel tank cap ........................................ 3-13 Parking ....................................................5-4
Brake and shift pedals, checking and Fuses, replacing ................................... 6-36 Part locations .......................................... 2-1
lubricating ........................................... 6-31 H Pre-operation check list...........................4-2
Brake fluid, changing ............................ 6-28 Handlebar switches .............................. 3-11 R
Brake fluid level, checking .................... 6-27 Headlight bulb, replacing ...................... 6-37 Rear brake light switch, adjusting ......... 6-26
Brake lever............................................ 3-12 Helmet holding cable ............................ 3-16 S
Brake pedal........................................... 3-13 High beam indicator light ........................ 3-2 Safety defects, reporting .........................9-3
C Horn switch........................................... 3-11 Safety information ...................................1-1
Cables, checking and lubricating .......... 6-30 I Seats ..................................................... 3-15
Canister (for California only) ................. 6-14 Identification numbers ............................ 9-1 Shifting ....................................................5-2
Care ........................................................ 7-1 Ignition circuit cut-off system ................ 3-24 Shift pedal ............................................. 3-12
Catalytic converter ................................ 3-15 Indicator and warning lights.................... 3-2 Shift timing indicator light ........................ 3-5
Clutch lever ........................................... 3-12 K Shock absorber assembly, adjusting ....3-20
Clutch lever free play, adjusting............ 6-25 Key identification number ....................... 9-1 Sidestand ..............................................3-23
Coolant.................................................. 6-17 L Sidestand, checking and lubricating......6-32
Coolant temperature warning light .......... 3-3 Labels, location of................................... 1-5 Spark plugs, checking ...........................6-13
Cowlings and panels, removing and License plate light bulb, replacing ........ 6-39 Specifications .......................................... 8-1
installing................................................ 6-9 Luggage strap holders.......................... 3-22 Starting the engine .................................. 5-1
D M Start switch............................................3-11
Dimmer switch ...................................... 3-11 Main switch/steering lock........................ 3-1 Steering, checking.................................6-34
Drive chain, cleaning and lubricating .... 6-30 Maintenance and lubrication, periodic .... 6-4 Storage....................................................7-4
Drive chain slack................................... 6-28 Maintenance, emission control Supporting the motorcycle .................... 6-40
E system.................................................. 6-3 Swingarm pivots, lubricating ................. 6-33
Engine break-in....................................... 5-3 Maintenance, periodic ............................ 6-1 T
Engine oil and oil filter cartridge............ 6-14 Maintenance record................................ 9-5 Tail/brake light....................................... 6-38
Engine stop switch ................................ 3-11 Matte color, caution ................................ 7-1 Throttle cable free play, checking ......... 6-21
Engine trouble warning light.................... 3-5 Model label ............................................. 9-2
INDEX
Throttle grip and cable, checking and
lubricating ........................................... 6-31
Tires...................................................... 6-22
Tool kit .................................................... 6-1
Troubleshooting.................................... 6-44
Troubleshooting charts ......................... 6-45
Turn signal indicator lights ...................... 3-2
Turn signal light bulb, replacing............ 6-39
Turn signal switch................................. 3-11
V
Valve clearance .................................... 6-21
Vehicle identification number.................. 9-1
W
Warranty, extended ................................ 9-9
Warranty, limited..................................... 9-7
Wheel bearings, checking .................... 6-34
Wheel (front) ......................................... 6-41
Wheel (rear).......................................... 6-43
Wheels.................................................. 6-24
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2006.07-5.2×2 CR
(E)

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OWNER’S MANUAL

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

A CAUTION indicates special precautions that must be taken to avoid damage to

NOTE: A NOTE provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION

IMPORTANT MANUAL INFORMATION

MOTORCYCLE CARE AND

Location of important labels

1 CAUTION 3 California only

6 PREMIUM UNLEADED GASOLINE ONLY

1. Luggage strap holder (page 3-22) 9. Radiator cap (page 6-17)

Controls and instruments

1. Clutch lever (page 3-12)

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Indicator and warning lights Neutral indicator light “ ”

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Stop the vehicle and allow it to idle until

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

riding speed) odometer/tripmeter displays be- CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

When the coolant temperature display NOTE: CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Handlebar switches Dimmer switch “ / ” CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

Clutch lever Shift pedal Brake lever

1. Clutch lever 1. Shift pedal 1. Brake lever

INSTRUMENT AND CONTROL FUNCTIONS

1. Brake pedal 1. Fuel tank cap lock cover

To close the fuel tank cap

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

knocking (or pinging) occurs, use a Catalytic converter Seats

containing methanol is not recom- CAUTION:

INSTRUMENT AND CONTROL FUNCTIONS

tion, lift the front of the passenger Helmet holding cable

To install the passenger seat

To remove the passenger seat A helmet holding cable is provided in

INSTRUMENT AND CONTROL FUNCTIONS

4. Install the passenger seat.

1. Spring preload adjusting bolt

To increase the spring preload and

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Luggage strap holder

There are six luggage strap holders,

INSTRUMENT AND CONTROL FUNCTIONS

extensively tested at the Yamaha WARNING

INSTRUMENT AND CONTROL FUNCTIONS

Ignition circuit cut-off system