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    5 - Control Panel Training PDF

    Uploaded by

    benson
    This document provides an overview of control panel training, including: 1) Standard and specialized control panels from 8-2500 kVA with different control modules. 2) Internal connections of control panels including modules, circuits, and alternator and mains references. 3) Transfer panels connecting generator output to mains circuit breakers. 4) Battery chargers, relays, fuses, circuit breakers, and current transformers used. 5) Electrical symbols and single line drawings used for control panel design. 6) E-Plan software for electrical drawings, including reading projects, connections, and component identification.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    5 - Control Panel Training PDF

    Uploaded by

    benson
    536 views28 pages
    This document provides an overview of control panel training, including: 1) Standard and specialized control panels from 8-2500 kVA with different control modules. 2) Internal connections of control panels including modules, circuits, and alternator and mains references. 3) Transfer panels connecting generator output to mains circuit breakers. 4) Battery chargers, relays, fuses, circuit breakers, and current transformers used. 5) Electrical symbols and single line drawings used for control panel design. 6) E-Plan software for electrical drawings, including reading projects, connections, and component identification.

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    5 - Control Panel Training.pdf

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    This document provides an overview of control panel training, including: 1) Standard and specialized control panels from 8-2500 kVA with different control modules. 2) Internal connections of control panels including modules, circuits, and alternator and mains references. 3) Transfer panels connecting generator output to mains circuit breakers. 4) Battery chargers, relays, fuses, circuit breakers, and current transformers used. 5) Electrical symbols and single line drawings used for control panel design. 6) E-Plan software for electrical drawings, including reading projects, connections, and component identification.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    536 views28 pages

    5 - Control Panel Training PDF

    Uploaded by

    benson
    This document provides an overview of control panel training, including: 1) Standard and specialized control panels from 8-2500 kVA with different control modules. 2) Internal connections of control panels including modules, circuits, and alternator and mains references. 3) Transfer panels connecting generator output to mains circuit breakers. 4) Battery chargers, relays, fuses, circuit breakers, and current transformers used. 5) Electrical symbols and single line drawings used for control panel design. 6) E-Plan software for electrical drawings, including reading projects, connections, and component identification.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 28
    At a glance
    Powered by AI
    The key takeaways are that the document discusses the components, connections, and symbols commonly found in control panels for generators including control modules, circuit breakers, relays, and more.

    The main components of a control panel discussed include control modules, circuit breakers, load output buses, transfer panels, battery chargers, relays, fuses, current transformers, and output circuit breakers.

    Some of the electrical symbols explained include symbols for relays, circuit breakers, fuses, buttons, horns, timers, electronics units, rectifiers, grounding, transformers, lamps, connectors, potentiometers, voltmeters, ammeters, and frequency meters.

    CONTROL PANEL TRAINING

    Training Department
    Ihsan Yavuz ERMIS - 2016
    CONTROL PANEL TRAINING

    Standard Control Panels

    P602 Control Panel P732 Control Panel

     DSE 6020 control module  DSE 7320 control module


     From 8 to 200 kVA  From 220 to 2500 kVA
    CONTROL PANEL TRAINING

    Control Panel Internal Connections

    Control module Control circuit Engine and Mains


    electrical connections electrical connections alternator reference
    reference connections
    connections
    CONTROL PANEL TRAINING

    Transfer Panel
    Load Mains circuit
    output bus braker

    Gen-set
    circuit braker
    CONTROL PANEL TRAINING

    Battery Chargers
    Output : Input :
     13.8VDC 5A  198-264VAC 2,7-3,3A
     27.6VDC 5A

     RFI filter
     Efficiency %80
     Weight: 380gr. , aluminium alloy case
     Long life (10.000 hours)
     Sigorta value : 6A
     Operating condition is 0°C to 60°C

     Charge characteristic line according to DIN41772 / DIN41773


    CONTROL PANEL TRAINING

    RELAYS

    Miniature Relays Power Relays

     Basic circuit relay  Fuel selenoid relay


     Starting selenoid relay
    CONTROL PANEL TRAINING

    Fuses and Circuit Braker

    Circuit Braker
    Fuse

     Canopy lamp fuse


     Control module mains reference fuse
     Control module gen-set reference fuse
     Engine block heater circuit braker
     Control module circuit braker
    CONTROL PANEL TRAINING

    Current Transformer

     Loss of secondary current 1 amper current


    transformer is less than secondary current 5 amper
    current transformer.

     secondary current 5 amper current transformer has


    got less winding coil according to secondary current 1
    amper current transformer and therefore it is cheaper
    and lighter.

    During the current transformer connection,


    should be connected carefully about link
    direction. Specially on 3 phases system, faulty
    connection will change phase angle between
    current and voltage and cause incorrect
    measurement.
    CONTROL PANEL TRAINING

    Gen-Set (Alternator Protection) Output


    Circuit Braker (Optional)
    CONTROL PANEL TRAINING
    Circuit Brakers Which We Use in AKSA :
    CONTROL PANEL TRAINING
    Circuit Brakers Which We Use in AKSA :

    Circuit Braker (Contactor)

    Circuit Braker with Motorized


     Opening coil (for synchronous application)

     Closing coil (for standard and synchronous aplication)


     Low voltage coil (for standard and synchronous aplication)
    CONTROL PANEL TRAINING

    Special Project Panels


    CONTROL PANEL TRAINING

    ELECTRICAL SYMBOLS

    No SYMBOL DEFINITION No SYMBOL DEFINITION

    Emergency stop
    1 Relay winding coil 6
    button

    Normally open
    2 7 Selector switch
    contact (NO)

    Normally closed
    3 8 Button
    contact (NC)

    4 Circuit Braker 9 horn

    5 Fuse 10 Timer relay


    CONTROL PANEL TRAINING

    ELECTRICAL SYMBOLS

    No SYMBOL DEFINITION No SYMBOL DEFINITION

    11 Electronics unit 16 Connector

    12 Rectifier 17 Potentiometer

    13 Grounding 18 Voltmeter

    Current/voltage A
    14 19 Ammeter
    transformer

    15 Lamp 20 Hz Frequencymeter
    CONTROL PANEL TRAINING

    ELECTRICAL SYMBOLS

    No SYMBOL DEFINITION No SYMBOL DEFINITION

    21 kWh Aktive meter 26 220V plug

    22 kVARh Reactive meter 27 Circuit braker

    Temperature Circuit braker


    23 28
    indicator with motorized

    24 Pressure indicator 29 Generator

    Lightning
    25 30 Mains
    conductor
    CONTROL PANEL TRAINING

    ELECTRICAL SYMBOLS

    No SYMBOL DEFINITION No SYMBOL DEFINITION

    AC electrical
    31 36 Level switch
    motor

    32 Starter 37 Solenoid valve

    33 Battery 38 Sender (sensor)

    Charging
    34 39 Time hour
    alternator

    Heater
    35
    (resistance)
    CONTROL PANEL TRAINING

    Standard Single Line Drawing :

    Gen-Set Mains

    Gen-Set Ouptput
    Circuit Braker
    (Optional)

    Transfer Panel

    Gen-Set Electrical interlock Mains


    Circuit Circuit
    Braker Braker

    LOAD
    CONTROL PANEL TRAINING
    Electrical Drawing Software Program
    CONTROL PANEL TRAINING
    E-Plan First Page

     Page number
     Total page number
    CONTROL PANEL TRAINING
    Reading a Project on E-Plan
     Each page (0 – 9) is divided into 10 columns. Each column includes under its
    area.
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

    No connection point

    Connection point
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

     The cable that goes from the page  The cable that comes to page
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

    Number 202 cable Number 225 cable


    that goes to column number 8 that comes from column number 7
    of page number 11 of page number 11
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

    Cable number

    Electronic unit
    terminal number
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

    Used contacts of relay :


     Contact number
     Page and column number
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

     Dashed line section is showing outside the control panel (engine


    wiring, alternator wiring, fuel feeding wiring, remote panel, ...).
    CONTROL PANEL TRAINING

    Reading a Project on E-Plan

     For special projects on each page shows the different


    connections diagrams.

     Control panel connection diagram


     Engine wiring connection diagram
     GCS panel connection diagram
     Transfer panel connection diagram
     Fuel feeding connection diagram
     Remote panels connection diagram
    CONTROL PANEL TRAINING

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