Design Manual A4 Modular Element Buildings20161227finalversion 40en
Design Manual A4 Modular Element Buildings20161227finalversion 40en
Design Manual A4 Modular Element Buildings20161227finalversion 40en
by Stora Enso
3–8 Storey Modular Element Buildings
Table of
contents
1 Introduction and disclaimer ............................................................................................................ 3 6.4 Protection of structures and material on-site ........................................................................ 88
1.1 Introduction ........................................................................................................................... 4 6.4.1 Protection of walls in modular elements ................................................................... 88
1.2 The benefits of the system ..................................................................................................... 5 6.4.2 Protection of roofs in modular elements ................................................................... 88
1.3 Disclaimer .............................................................................................................................. 5 6.4.3 Management of the indoor conditions ...................................................................... 89
6.4.4 Inspections to be made before installation of finishes ............................................. 89
2 Anatomy of the Stora Enso modular building system ..................................................................... 6
2.1 Anatomy of a modular building .............................................................................................. 7 7 Sustainability .................................................................................................................................. 90
2.2 Anatomy of a modular element .............................................................................................. 8 7.1 Stora Enso building solutions for sustainable homes ........................................................... 91
2.3 Element systems in the field of construction technologies ................................................... 9 7.1.1 Responsibly sourced renewable wood for low carbon building solutions ............... 91
7.1.2 Energy efficient and low carbon homes .................................................................... 92
3 Architectural design guidelines ...................................................................................................... 10 7.2 Occupant health and wellbeing — Indoor climate and thermal comfort ............................... 92
7.3 Elements of life cycle design in CLT and LVL based buildings .............................................. 93
4 Building System by Stora Enso ...................................................................................................... 17 7.4 Certification of sustainable and low carbon homes .............................................................. 93
4.1 Structural components of the modular system ..................................................................... 18
4.2 Manufacturing process of the modular elements .................................................................. 19 8 Stora Enso ...................................................................................................................................... 94
4.3 Principles of building acoustics ............................................................................................. 20 8.1 Stora Enso .............................................................................................................................. 95
4.4 Principles of fire design .......................................................................................................... 21
4.5 Principles of controlling deformations and cracking ............................................................. 23
4.6 Principles of HVAC design ..................................................................................................... 25
4.7 Bracing systems of modular buildings .................................................................................. 26
4.8 Principles of seismic design .................................................................................................. 27
4.9 Erection procedure sequence ............................................................................................... 28
5 Structural design ............................................................................................................................ 29
5.1 Structural types ..................................................................................................................... 30
5.2 Structural details .................................................................................................................... 51
The core of the system are Stora Enso’s structural wall panels and floor slabs, which form
the strong and stable load-bearing structure of each modular element. The elements are
built in controlled factory conditions and delivered to the site with all finishing materi-
als and components installed. The technology provides high technical performance and
outstanding quality. These elements enable an industrial method of construction that
reduces assembly time on site and minimizes the need for finishing work on site.
The building system is flexible and can be adjusted to various market and customer
requirements depending on local needs. Adjustments might include:
Architectural considerations
• typology and scale of the building
• unit and room layouts
• customer demands or local market factors
Engineering considerations
• local performance requirements (acoustics, fire protection, thermal insulation, etc.)
• local code requirements (defined by relevant building authorities)
• level of prefabrication (interiors and façades)
The manual offers a good overview of common European structures and building types,
but should also give inspiration for new ideas and experiments.
Detailed design instructions and structural drawings can be downloaded from the web
pages of Stora Enso Building Solutions.
For architects, it provides: The use of the structural solutions (and reference values) shown here
• systems and materials that enable high quality architecture and interiors does not replace the need for final design and calculations by responsible
• open systems that allows products, structures and shapes to be easily combined designers (including but not limited to structural, acoustic, fire or building
• safe solutions and proven technologies to fulfil the requirements of building physics experts). All solutions and details used in construction should be
authorities reviewed, verified and approved by the responsible designers of the pro-
• framework for the development of the building design ject. Conformance with local building regulations shall be confirmed by the
responsible designers. Design details are subject to change.
For engineers, it provides:
• an easy, safe and dependable system of design Stora Enso does not give any warranties, representations or undertakings
• proven structural details about the accuracy, validity, timeliness or completeness of any information
• clearly defined performance values for structures or data in this manual and expressly disclaims any warranties of merchant-
• a clear system and guidelines for bracing the building ability or fitness for particular purpose. In no event will Stora Enso be liable
• quality background material and design tools for any direct, special, indirect, consequential incidental damages or any
• structural details available for download other damages of any kind cause by the use of this manual.
• a manual and software for structural calculations
Manual copyright:
For contractors and carpenters, it provides: © Stora Enso
• safe solutions — tested and proven instructions for the whole building process
• fast assembly times
• a proven structural system
• ready-made solutions – easy cost and design management
• industrial components with factory precision — less finishing work on site
• no drying or curing times
• lightweight structures that reduce or eliminate the need for heavy lifting equipment
roof
• made with prefabricated elements and/or constructed on site
room modules
• prefabricated
technical modules
• prefabricated
elevator shaft
• massive wood
• note local fire regulations
façade
• assembled in factory or on site
• different façade materials are possible
surface structures
• finished on site after technical installations
additional elements
• façade panels
A Completed A+B
MODULE VARIATION: A modular element
REPETITION: 1 x A...n X A
doors, windows
insulation
façade
• installed in factory and/or on site
• free choice of materials (note local building regulations)
SE
BUILDING ON SITE
building products low grade of prefabrication no limitations in size demanding and unique shapes long construction phase
ELEMENT
factory finished two high grade of prefabrication wide range of possible repetition of panels and slabs shorter construction phase
dimensional surfaces dimensions
MODULAR ELEMENT
factory finished three extremely high grade limited dimensions repetition of modular units shortest construction phase
dimensional elements of prefabrication
Good load-bearing Stable and clear structure Tight and massive Cross-layer structure
capacity • easy lifting technology • high technical • easy to make openings
• even 8 to 10 storeys • easy and secure performance
possible connections
AA AA +
+ BB AA++ BB++C C A + BA ++BC
+ C++D
D ++E E
+ F+
+GF +G ABCDEFGHIJKLMNOP…
A ABCDEFGHIJKLMNOP...
MODULE
MODULE AVARIATION:
VARIATION: A A MODULE VARIATION: A-B-C-D-E-F-G...
Module variation: Module
MODULE variation:
VARIATION: A-B-C-D-E-F-G...
REPETITION:
REPETITION: 1 x A...n X A
Repetition: 1 × A… n × 1A x A...n X A REPETITION: --
A–B–C–D–E–F–G…
REPETITION:
Repetition: —
MAXIMAL
MAXIMAL
Maximum REPETITION
REPETITION
repetition with minimum OPTIMAL
OPTIMAL VARIATION
VARIATION OF
OF ELEMENTS
ELEMENTS
Optimal variation and AND
AND REPETITION
REPETITION OF
OF UNLIMITED
UnlimitedVARIATION
UNLIMITED variation of OF
VARIATION OF ELEMENTS
ELEMENTS
modular
MINIMAL
MINIMAL
variation VARIATION
VARIATION
of modular OF
OF ELEMENTS
elementsELEMENTS MODULES
MODULES DEFINED
DEFINED
repetition BY
BY PROJECT
of modular elements DESIGN
PROJECT DESIGN MINIMAL
MINIMAL REPETITION
REPETITION
elements with minimum repetition
SIMPLICITY
SIMPLICITY defined by project design COMPLEXITY
COMPLEXITY
Typical examples: -- BENEFITS
BENEFITS IN
IN BETTER
BETTER PROJECT
PROJECT ECONOMICS
ECONOMICS Typical examples:
• hotels -- MORE
MORE QUALITY IN
IN ARCHITECTURE
Benefits
QUALITY // APARTMENT
APARTMENT LAYOUT
in project economics
ARCHITECTURE LAYOUT • exclusive housing
• small apartment housing and architectural quality • special projects
• student housing
• elderly homes
TYPICAL
TYPICAL EXAMPLES:
EXAMPLES: TYPICAL
Typical
TYPICAL EXAMPLES:
examples:
EXAMPLES: TYPICAL
TYPICAL EXAMPLES:
EXAMPLES:
-HOTELS
-HOTELS • -NORMAL
-NORMAL MULTI
MULTI STOREY
normal multi-storey
STOREY HOUSING
housing
HOUSING -EXCLUSIVE
-EXCLUSIVE HOUSING
HOUSING
-SMALL
-SMALL APARTMENT
APARTMENT HOUSING
HOUSING -SPECIAL
-SPECIAL PROJECTS
PROJECTS
-STUDENT
-STUDENT HOUSING
HOUSING
11 B U I L D I N G S Y S T E M S B Y S T O R A E N S O | 3 – 8 S T O R E Y M O D U L A R E L E M E N T B U I L DSE
I N GDESIGN
S MANUAL ARCH DESIGN GUIDELINE / SKETCH 18.1.2016
The following guidelines are meant to help architects apply the Stora Enso Define the building typology
system to the particular needs of various types of multi-storey housing. These
basic principles may be applied in any order according to the particular needs Footprint, unit distribution and vertical circulation
of the project. However, distribution of modular room and technical elements
should be considered and applied in the early stage of design. The footprint of the building as well as the distribution of living units, shape and
position of the vertical access core form the basic parameters of the building
structure. A symmetrical layout with a central core will optimise the load-bearing
Define the urban scale structures and shear walls, improving the economics of the project.
In the preliminary design phases, the urban scale and mass of the project are
defined. The size of the volumes may vary from large urban blocks to smaller
apartment houses. Depending on the particular site and surroundings, the
architect can consider and propose varying typologies for the whole project or
for specific buildings.
Variations in building footprint and location
of the vertical access core
shear walls room module See chapters 4 and 5 for further information.
load-bearing walls technical module
KITCHEN
Single-module apartment
Balconies
• Different balcony types and other additional elements are possible according to the architectural design.
Double-module apartment
room module
technical
module
B A
D D
C C
room module
technical module
General floor plan (3–8) B A
cross-section a-a
There are several factors that determine the maximum size of the
modular element. The dimensions of the modular elements are lim-
ited by:
• maximum production sizes of massive wood panels
• each country’s size limits for road transportation
• spatial limitations of the manufacturing environment
• maximum weight of the modular element. Massive wood slabs
Max. width:
Note the production ma x. w
idth *
dimensions
of panels
60–100 mm
Max. height:
Note the
production
a prefabricated sanitary dimensions
unit or in-situ constructed of panels
sanitary facilities
Slab elements
Wall elements
Massive wood panels are ordered The panels are equipped with insulation, The slab and wall elements are ready
with ready cut-outs and edge formings. sheetings, frame structures, etc. to be connected to each other.
Modular elements
The wall and slab elements are connected Building services equipment, interior surfaces Once it is ready, the modular element
to form a modular element. and fixtures are installed into the module. is wrapped and transported to the site.
4)
In order to control unwanted noise and vibrations, acoustic 1), 3)
design covers a wide range of factors from the vibration of the
building frame to connection details that affect flanking trans- 4)
2) apartment corridor
mission between rooms and apartments.
The example building is designed to address four main acous- main plumbing lines at the corridor
tic challenges: airborne sound, impact sound, flanking trans- • reduces noise to the apartment
mission and plumbing noise. For more information see addi-
tional literature and contact local authorities to determine
specific requirements for your project. Acoustic values given in
this manual are calculated on the basis of structural types and plumbing is isolated from the
typical material values. frame with insulated hangers
• reduces sound transmission
acoustical design of structures to the apartment
Airborne sound according to local requirements
Flanking
3)
insulation
• sound absorption
all connections between separate
apartments require vibration pads
separated load-bearing structures • improves sound insulation and
• reduces flanking reduces flanking transmission
2)
6)
sprinkler in smoke detector in
intermediate floor intermediate floor
eave 1. Define the fire design loads (according EN 1990, EN 1991, EN 1995).
(in case of pitched roof)
fire sealing
all joints need to be sealed
5) 4 stories 7 stories
A B
Wall mark A B C D
horizontal fire barrier 3. Define charring depth: required duration of fire resistance −tch −tf
in ventilating slot
• fire barrier prevents fire
(protective layers).
from vertical fire spread
in and on façades
residual cross-section 60 / 90 min.
snow load
live load
6)
dead load
protective layer
charred layer
F = 30 kN/m
Swelling and shrinkage of wood Creep of timber and vibration pad
10–15% 12 mm
increases settling.
CLT u = 1.6 mm
In the panel layer: 0.02% change in length for each 1% Structural system challenges elastic deformation
with creep
change in timber moisture content.
• perpendicular to the panel layer: 0.24% change The vibration pad locates between the
in length for each 1% change in timber moisture wall panels and a significant part of set-
content. tling occurs in this layer. If the ceiling
panel also locates between the wall pan-
Moisture content els, the deformation is even bigger.
Manufacture moisture of CLT is 10–14%
• manufacture moisture of LVL is 8–10%
• air humidity changes between ~ RH 20–60% CLT wall panel
CLT
Parallel to the grain: 12,500 MPa
• perpendicular to the grain: 370 MPa
5 × 0.02% 2950 mm
F = 30 kN/m
E = 370 MPa
modulus of elasticity u = 3.0 mm u = 0.2 mm
5% change in perpendicular to the grain elastic deformation
moisture content with creep
F = 30 kN/m
Total settling: 4.8 mm for one storey
5 × 0.024% 2,950 mm
u = 1.0 mm u = 0.2 mm
elastic deformation
with creep
Deformations have to be considered when designing the connections. Deformations Wood cracks when it exceeds the limit of the
cause for example slotted holes to steel parts. Vertical deformation is the largest prob- tension stress perpendicular to the grain.
lem for uplift connections. When settling occurs, the tension rod loosens. It has to be Normal cracks are included in design princi-
retightened or there has to be a system which reduces the effects of the deformations. ples.
slotted holes in the steel part Main reasons for the propagation of cracks:
• exceeding tension stresses due to
tension rod can be tightened
when settling occurs uncontrolled drying on-site for example
• moisture deformations of wood (for
example from summer to winter)
3. HVAC
A
Centralized ventilation
fresh air
exhaust air
sewage
A) Pipes in suspended ceiling, fire B) Pipes between modular elements, C) Pipes between modular elements,
compartment border in ceiling fire compartment border in ceiling fire compartment border in floor
A–A
slip casting or
anchored concrete
Bracing with shear walls elements
shear transfer
A–A
A A
wind load and load due to
geometric imperfections
shear wall
uplift connection
Seismic design
• Conceptual design
• Seismic action horizontal connection,
tension and compression
• Details horizontal connection,
shear transfer
plastic deformation shear diaphragm
* The ductility class for a multi-storey timber building would be DCM and
DCH (check EN 1998-1, table 8.1).
In these classes the behaviour factor q would be about 2–3.
** Note that Stora Enso’s CLT modular system has a light dead load and
plastic deformation
connections subject to plastic deformations.
high stiffness
(not brittle)
Particular attention must be paid to the erection proce- The modular elements are connected
dure when designing connections. Connection hardware with horizontal plates between the
ceiling panels (see VD07).
in the gap between two neighbouring modular units can be
fastened only to the unit which is installed first, because
The systems are
the installation of the neighbouring modular unit blocks the The drains, pipes and cables are connected inside
access to the gap. Hence the erection procedure sequence connected through the staircase the apartment.
The joints are sealed shaft and the shaft is closed with
affects where the connection hardware can be placed and (see VD15). lightweight walls (see VD08).
which walls can function as shear walls.
It also has to be ensured that overhanging components are The seam is finished
not in the way when positioning the modular units. Attention after fastening the
modular element with
has to be paid to which components are placed on top of and vertical connection
in the middle of the others. In this case for instance, the tech- plates (see VD01).
13 11 9
12 10 8
6 4 3 1
YP1
YP2 VSK1
VSK2
US1 VS1
VP5 VS2
VP41
E-VP42
VSK4 VSK3
E-VSK12
VSK5
D Render, wood fibre, visible CLT A CLT stairs, load-bearing CLT / gluelam
A Double gypsum boards D Plywood steps, nail plate connected beams, insulation
VSK 3 LOAD-BEARING PARTITION WALL, ELEVATOR SHAFT YP 2 PITCHED ROOF; TIMBER TRUSS, CORRIDOR
VSK 4 LOAD-BEARING PARTITION WALL, CORRIDOR VS 1 NON-LOAD-BEARING PARTITION WALL, INSIDE APARTMENT
A Lightweight inner partition (one side), double gypsum boards A Timber or steel frame
C Lightweight inner partition (one side), gypsum boards VS 2 NON-LOAD-BEARING PARTITION WALL, INSIDE APARTMENT,
BATHROOM
D Lightweight inner partition (one side), service shaft
A Timber or steel frame, bathroom
VSK 5 LOAD-BEARING PARTITION WALL, INSIDE APARTMENT
B CLT, bathroom
A Double CLT, gypsum boards
E-VP 12 INTERMEDIATE FLOOR, APARTMENT
B CLT, gypsum boards
A Floating floor slab, rib slab, CLT
C Double column, gypsum boards
B Floating floor slab, timber joists, CLT, suspended ceiling
D Column, gypsum boards
E-VP 42 CLT SLAB INTERMEDIATE FLOOR, RECESSED BALCONY,
VP 11 CLT SLAB INTERMEDIATE FLOOR, APARTMENT APARTMENT
A Floating floor slab, gypsum boards A Floating floor slab, visual CLT
B Floating floor slab, visible CLT E-VSK 12 LOAD-BEARING PARTITION WALL, RECESSED BALCONY,
VP 2 CLT SLAB INTERMEDIATE FLOOR, BATHROOM APARTMENT
A Concrete slab, CLT, suspended ceiling A Wood cladding, double CLT, gypsum boards
Structure Structure
• façade material • façade material
• ventilation [32 mm] • ventilation [50 mm]
façade requirements
• insulation * • insulation *
solid wood requirements
• visual • CLT [120 mm]** • CLT [120 mm]**
• weather • load-bearing
• gypsum board [18 mm]* • gypsum board [18 mm]*
• fire • fire resistance
Charring values used for CLT cross-section calculation are calculated Structure
according to zero strength layer theory presented in EN 1995-1-2. • façade material*
• ventilation [32 mm]
• insulation [180 mm]
Variables of the construction materials, listed from the outside to
• CLT [120 mm]**
the inside. Yellow colour indicates changed variable.
Type Insulation Surface material Thickness Minimum CLT cross-section U Surface reaction to fire R w (C; C tr)
(CLT 120) [W/m²K] [dB]
R60 R90
A.2 180 mm wood based panel 369 mm — — — — 0.152 — D-s2, d0 44 (0; −3)
B.0 180 mm gypsum board [18 mm] 453 mm 120 C3s 120 C3s 140 C5s 140 C5s 0.153 A2-s1,d0 — 54 (−1; −3)
B.1 120 mm gypsum board [18 mm] 393 mm 120 C3s 120 C3s 140 C5s 140 C5s 0.211 A2-s1,d0 — 54 (−1; −3)
B.3 180 mm visible CLT 393 mm 140 C5s 140 C5s 140 C5s 140 C5s 0.154 D-s2, d0 — 54 (−2; −4)
C.0 150 mm visible CLT 298 mm 140 C5s 140 C5s 140 C5s 140 C5s 0.196 D-s2, d0 — 44 (0; −3)
C.1 180 mm visible CLT 328 mm 140 C5s 140 C5s 140 C5s 140 C5s 0.169 D-s2, d0 — 44 (0; −3)
D.0 150 mm visible CLT 300 mm 140 C5s 140 C5s 140 C5s 140 C5s 0.232 D-s2, d0 — 39 (0; −3)
E.0 180 mm visible CLT 355 mm 140 C5s 140 C5s 140 C5s 140 C5s 0.154 D-s2, d0 D-s2, d0 42 (0; −3)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• 2 gypsum boards [13 mm] • CLT [120 mm]**
• CLT [120 mm]** • air gap [50 mm] + insulation [30 mm]
solid wood requirements
• air gap [50 mm] + insulation [30 mm] • CLT [120 mm]**
• load-bearing • CLT [120 mm]**
• fire resistance • 2 gypsum boards [13 mm]
Type Insulation Materials Thickness Minimum CLT cross-section Surface reaction to fire R w (C; C tr)
(CLT 120) [dB]
R60 R90
A.0 30 mm gypsum boards [2 × 13 mm] 342 mm 140 C5s 140 C5s 140 C5s 140 C5s A2-s1,d0 56 (−1; −5)
* variable
** according to structural calculations
A.1 30 mm wood based panel 344 mm — — — — D-s2, d0 —
B.0 30 mm CLT 290 mm 140 C5s 140 C5s 140 C5s 140 C5s D-s2, d0 —
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• tiles • sanitary box element
solid wood • tile adhesive • air gap
requirements • certified waterproofing system • gypsum board [15 mm]
• load-bearing • wet area board [13 mm] • CLT [100 mm]**
• fire resistance • battens [32 mm] + air gap • air gap [50 mm] + insulation [30 mm]
• gypsum board [15 mm] • CLT [100 mm]**
• CLT [120 mm]** • gypsum board [15 mm]
surface layer requirements • air gap [50 mm] + insulation [30 mm] • air gap
• CLT [120 mm]** • sanitary box element
• acoustics
• gypsum board [15 mm]
• fire
insulation requirements • battens [32 mm] + air gap
• acoustics • wet area board [13 mm]
• certified waterproofing system
• tile adhesive
• tiles
Type Insulation Materials Thickness Minimum CLT cross-section Surface reaction to fire R w (C; C tr)
(CLT 120) [dB]
R60 R90
A.0 30 mm tiles 434 120 C3s 120 C3s 140 C5s 140 C5s — 60 (−3 ; −9)
* variable
** according to structural calculations
B.0 30 mm sanitary box element 444 120 C3s 120 C3s 140 C5s 140 C5s — 54 (−2; −5)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• gypsum board * [15 mm] • CLT** [140 mm]
solid wood requirements
• CLT [120 mm]**
• load-bearing • gypsum board * [15 mm]
• fire
C. Concrete
Structure
• reinforced concrete ** [200 mm]
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Charring Rw (C; C tr)
(CLT 120/140) [dB]
R60 R90
* variable
A.0 — gypsum board [15 mm] 150 mm R30 A2-s1,d0 — 37 (−1; −4)
** according to structural calculations
A.1 — wood based panel 148 mm — — — 36 (0; −3)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• gypsum board * [15 mm] • gypsum board [18 mm]*
• CLT [120 mm]** • CLT [120 mm]**
solid wood • air gap [20 mm] + punctual fastening • battens [48 mm] + insulation [50 mm]
requirements • timber frame wall [98 mm] + • gypsum board [18 mm]
• load-bearing insulation [100 mm]
• fire resistance • 2 gypsum boards [13 mm]
surface layer
requirements C. Lightweight inner partition (one side), D. Lightweight inner partition (one side),
• fire plasterboards service shaft
• acoustics
Structure Structure
• plasterboard [13 mm] • gypsum board [18 mm]*
• CLT [120 mm]** • CLT [120 mm]**
• battens [48 mm] + insulation [50 mm] • gypsum board [18 mm]
• plasterboard [13 mm] • air gap
• steel frame + insulation [50 mm]
• 2 gypsum boards [15 mm]
Type Insulation Materials Thickness Minimum CLT cross-section Surface reaction to fire R w (C; C tr)
(CLT 120) [dB]
R60 R90
A.2 100 mm visible CLT / gypsum board [13 mm] 264 mm 140 C5s 140 C5s 140 C5s 140 C5s D-s2, d0/A2-s1,d0 —
B.0 50 mm gypsum board [18 mm] 204 mm 120 C3s 120 C3s 140 C5s 140 C5s A2-s1,d0 —
B.1 50 mm wood based panel / gypsum board [18 mm] 200 mm — — — — D-s2, d0/A2-s1,d0 —
B.2 50mm visible CLT / gypsum board [18 mm] 186 mm 140 C5s 140 C5s 140 C5s 140 C5s D-s2, d0/A2-s1,d0 —
C.0 50 mm plasterboards [13 mm] 194 mm 140 C5s 140 C5s 140 C5s 140 C5s A2-s1,d0 —
D.0 50 mm gypsum board [18 mm / 2 × 15 mm] 385 mm 120 C3s 120 C3s 140 C5s 140 C5s A2-s1,d0 —
D.1 50 mm wood based panel / gypsum boards [2 × 15 mm] 381 mm — — — — D-s2, d0/A2-s1,d0 —
D.2 50 mm visible CLT / gypsum boards [2 × 15 mm] 377 mm 140 C5s 140 C5s 140 C5s 140 C5s D-s2, d0/A2-s1,d0 —
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
surface layer
requirements C. Double column, gypsum boards D. Column, gypsum boards
• fire
Structure Structure
• gypsum board [15 mm] • gypsum board [15 mm]
• gluelam column [115 mm]** • gluelam column [190 mm]**
• air gap [35 mm] + insulation • gypsum board [15 mm]
• gluelam column [115 mm]**
• gypsum board [15 mm]
Type Insulation Materials Thickness Minimum CLT cross-section Surface reaction to fire Rw (C; C tr)
[dB]
R60 R90
20 mm visible CLT 275 mm 140 C5s 140 C5s 140 C5s 140 C5s D-s2, d0 52 (−1; −6)
B.0 — gypsum board [15 mm] 170 mm 160 C5s 160 C5s — — A2-s1,d0 38 (−1; −4)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• surface layer • surface layer
surface layer solid wood
• floating floor slab [40 mm] • floating floor slab [40 mm]
requirements requirements
• impact sound isolation [30 mm] • impact sound isolation [30 mm]
• acoustics • load-bearing • CLT [140 mm]** • CLT [140 mm]**
• fire • air gap [135 mm] + insulation [50 mm] • air gap [135 mm] + insulation [50 mm]
• CLT [80 mm]** • CLT [80 mm]**
• gypsum board [18 mm]
Charring values used for CLT cross-section calculation are calculated according
to zero strength layer theory presented in EN 1995-1-2.
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Charring Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling R60 R90
* variable
A.0 50 mm floor slab [40 mm] / gypsum board [18 mm] 458 mm REI 60 — A2-s1,d0 16 mm 36 mm 62 (–1; –5) 74 (–10)
** according to structural calculations
B.0 50 mm floor slab [40 mm] / CLT 440 mm — — D-s2, d0 25 mm 45 mm 61 (–1; –5) 75 (–10)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Charring Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling R60 R90
* variable
A.0 100 mm tiles / CLT 637 mm REI 60 — D-s2, d0 25 mm 45 mm 66 (−2; −6) 71 (−10)
** according to structural calculations
B.0 30 mm tiles / CLT 637 mm REI 60 — D-s2, d0 — — 71 (−2; −6) 67 (−10)
C.0 30 mm tiles / CLT 437 mm REI 60 — D-s2, d0 — — 53 (−2; −7) 75 (−9)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
surface layer solid wood
• surface layer • surface layer
requirements requirements
• chipboard [25 mm] • CLT [120 mm]**
• acoustics • load-bearing • CLT [120 mm]** • gypsum board [15 mm]
• fire • gypsum board [18 mm] • suspended ceiling and
• Supporting gluelam beams gypsum board [18 mm]
• gypsum board [18 mm]
• suspended ceiling and
gypsum board [13 mm]
suspended ceiling surface layer C. CLT D. Floating floor slab, CLT, suspended ceiling
requirements requirements
• visual • acoustics
• fire Structure Structure
• surface layer • surface layer
• CLT [200 mm]** • floating floor slab [40 mm]
• impact sound isolation [30 mm]
• CLT [120 mm]**
• gypsum board [15 mm]
• suspended ceiling
• resilient channel [25 mm]
• gypsum board [2 × 15 mm]
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Charring Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling R60 R90
* variable
A.0 — chipboard / gypsum board [13 mm] 544 mm REI 60 — A2-s1,d0 0 mm 30 mm 59 (−2; −8) 55 (1)
** according to structural calculations
B.0 — CLT / gypsum board [18 mm] 403 mm — — A2-s1,d0 8 mm 39 mm 43 (0; −3) 72 (−8)
D.0 30 mm floor slab [40 mm] / gypsum board [15 mm] 485 mm REI 60 — A2-s1,d0 0 mm 24 mm 61 (−2; −8) 70 (−6)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• open boarding [28 mm] • open boarding [28 mm]
• firring piece • firring piece
surface layer • waterproofing • waterproofing
requirements solid wood requirements • CLT [100 mm]** • CLT [100 mm]**
• load-bearing • fire retardant treatment • fire retardant treatment
• visual
• fire • suspended ceiling
• boarding [28 mm]
surface layer
requirements
• fire
• visual
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Charring Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling R60 R90
* variable
A.0 — boarding / fire retardant treatment 170 mm REI 30 — B-s2.d0 30 mm 45 mm
** according to structural calculations
B.0 — boarding / fire retardant treatment 317 mm REI 30 — B-s2.d0 30 mm 45 mm
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Stairs A. CLT stairs, load-bearing CLT / gluelam B. CLT stairs, CLT slab
A. CLT STAIRS
Structure Structure
• CLT steps • CLT steps
• load-bearing CLT handrails • CLT slab **
or gluelam beams
• CLT (handrail)
C. CLT steps, gluelam beams, insulation D. Plywood steps, nail plate connected beams, insulation
Structure Structure
• CLT steps • plywood [21 mm]
• supporting beams for CLT steps • nail plate connected beams **
and load-bearing CLT handrails ** • insulation [100 mm]
B. NAIL PLATE STRUCTURED STAIRS • insulation [100 mm] • gypsum board [2 × 13 mm]
• gypsum board [2 × 13 mm]
E. Concrete stairs
surface layer
requirements
• visual beams
• fire requirements Structure
• concrete steps
• load-bearing
• concrete beams **
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling
* variable
A.0 0 mm CLT — — — D-s2, d0 — —
** according to structural calculations
B.0 0 mm CLT 160 mm — — D-s2, d0 44 (−1; −5) 82 (−7) *** air gap due to acoustics
C.0 100 mm CLT / gypsum board [2 × 13 mm] 226 mm REI 30 DFL-s1 A2-s1,d0 41 (−1; −4) 73 (−8)
D.0 100 mm plywood / gypsum board [2 × 13 mm] 198 mm REI 30 DFL-s1 A2-s1,d0 44 (−4; −12) 75 (−4)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
insulation
surface layer requirements
requirements
• fire
• U value
• visual
• acoustics
Type Insulation Surface material Thickness Fire resistance U Surface reaction to fire Rw (C; C tr)
[W/m²K] [dB]
Roof Ceiling
* variable
A.0 450 mm gypsum board [18 mm] — REI 60 0.076 BROOF A2-s1,d0 42 (0; −2)
** according to structural calculations
B.0 270 mm gypsum board [13 mm] — — — — A2-s1,d0 60 (−1; −5)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure
• roof material
• roof batten + ventilation batten
• roof underlayment
• roof truss** + ventilation [~100 mm]
• sheathing board [9 mm]
• insulation [450 mm; rock wool]
• vapour barrier
• battens [32 mm]
• 2 gypsum boards [15 mm]
Type Insulation Surface material Thickness Fire resistance U Surface reaction to fire Rw (C; C tr)
[W/m²K] [dB]
Roof Ceiling
* variable
A.0 450 mm gypsum boards [2 × 15 mm] — REI 60 0.076 — A2-s1,d0 58 (−1; −5)
** according to structural calculations
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
surface layer
requirements
• acoustics
• fire
• visual
Type Insulation Surface material Thickness Fire resistance U Surface reaction to fire Charring Rw (C; C tr)
[W/m²K] [dB]
Inner Outer R60 R90
A.0 180 mm gypsum boards [2 × 15 mm] 463 mm REI 60 0.13 — — 16 mm 36 mm —
* variable
** according to structural calculations
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• gypsum board* [13 mm] • CLT [80 mm]
• timber (or steel) frame wall
[66 mm] + insulation [50 mm]
• gypsum board* [13 mm]
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Rw (C; C tr)
[dB]
A.0 50 mm gypsum board [13 mm] / tiles 104 mm EI 30 A2-s1,d0/– 46 (−1; −5) * variable
** according to structural calculations
A.1 50 mm wood based panel / tiles 106 mm — D-s2, d2/– 46 (−1; −5)
B.0 — visible CLT / tiles 105 mm EI 60 D-s2, d0/– 37 (−1; −3)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure Structure
• gypsum board * [13 mm] • CLT [80 mm]
• timber (or steel) frame wall [66 mm] • moisture resistant board [13 mm]
+ insulation [50 mm] • certified waterproofing system
• moisture resistant board [13 mm] • tile adhesive
• certified waterproofing system • tiles
• tile adhesive
• tiles
surface layer requirements
• fire
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Rw (C; C tr)
[dB]
* variable
A.0 50 mm gypsum board [13 mm] 92 mm EI 30 A2-s1,d0 40 (−2; −8)
** according to structural calculations
A.1 50 mm wooden panel 96 mm — D-s2, d0 40 (−2; −8)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
surface layer
solid wood
requirements
requirements
• acoustics
• load-bearing
• fire
• fire
• visual
Type Insulation Surface material Thickness Fire resistance Surface reaction to fire Rw (C; C tr) Ln,w (Ci)
[dB] [dB]
Floor Ceiling
* variable
A.0 50 mm floor slab [40 mm] / gypsum board [18 mm] 456 mm REI 60 — A2-s1,d0 58 (−1; −4) 78 (−11)
** according to structural calculations
B.0 50 mm floor slab [40 mm] / gypsum board [15 mm] 457 mm — — A2-s1,d0 62 (−1; −4) 78 (−9)
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Type Insulation Surface material Thickness Fire resistance U Surface reaction to fire Charring Rw (C; C tr) Ln,w (Ci)
[W/m²K] [dB] [dB]
Floor Ceiling R60 R90
* variable
A.0 100 mm floor slab [40 mm] / CLT 432 mm REI 60 0.17 A2-s1,d0 25 mm 45 mm 61 (−1: −5) 75 (−10)
** according to structural calculations
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
Structure
• cladding
solid wood • air gap [32 mm]
requirements • gypsum board [15 mm]
façade requirements • load-bearing • CLT [120 mm]**
• visual • fire resistance • air gap [50 mm] + insulation [30 mm]
• weather • CLT [120 mm]**
• fire • gypsum board [15 mm]
surface layer requirements
• acoustics
• fire
insulation requirements
• acoustics
• U value
Type Insulation Surface material Thickness Minimum CLT cross-section U Surface reaction to fire Rw (C; C tr)
(CLT 120 mm) [W/m²K] [dB]
R60 R90
A.0 30 mm gypsum board [15 mm] 375 mm 120 C3s 120 C3s 140 C5s 140 C5s 0.29 A2-s1,d0 D-s2, d0 52 (−4; −9)
* variable
** according to structural calculations
Note that all final solutions need to be reviewed and approved by responsible designer. See 1.3 (Disclaimer, page 5).
VD01
VD02–VD07
VD08 VD10
VD15A/B
VD02B
VD02C
VD02D
FD06
FD01–FD03
FD04
FD05
HD02
VD11
48m²
HD01
airtight tape
separation strip for moisture and sound isolation
screws in element
mineral wool
fire barrier
2)
3)
1)
screws in elements
screws in elements
4) 3)
mineral wool [30 mm]
2) 1)
gluelam column
gluelam column
gluelam beam
gluelam
gluelam column
gluelam column
beam
screws in elements
nails in elements
screws in elements
4) 3)
Note! Compensation air and air flow in horizontal direction need to be arranged.
screws in element
screws in element
4) 3)
2) 1)
Exact amount, size and spacing of fastener according to structural engineer.
tension rod
4) 3)
2) 1)
notched CLT
4) 3)
2) 1)
sound insulation
elastomer [12 mm] lower modular unit
screws
screws
4) 3)
2)
Exact amount, size and spacing of fastener according to structural engineer.
3) 1)
CLT ceiling
For improved sound isolation, avoid placing steel connections in living rooms or bedrooms.
apartment corridor
fire sealant
screws in element
screws in element
ducts
screws in element
3) 4)
1) 2)
corridor apartment
screws in element
screws in element
screws in element
screws
4)
3) 2)
corridor apartment
elastic sealant
screws in element
screws in element
screws in element
screws
4) 3)
2)
waterproofing
steel angle
screws
mineral wool
fire barrier
screws
A
angle bracket
gluelam beam
CLT stairs
A–A
screws
A
Exact amount, size and spacing of fastener according to structural engineer.
screws in element
sealed joint
fire barrier
2)
plank
airtight tape
If roof truss connects modules that are part of different flats, vibration isolation pad should be used under the truss.
support plate
separation strip for moisture and sound isolation
elastic sealant
installation gap
screws in element
screws in element
elastic sealant
installation gap
screws in element
screws in element
screws in element
1 1
1–1
1 1
1–1
screws in element
airtight tape
screws in element
load-bearing EPDM rubber sealant (soft)
cantilever wall
screws in element
screws in element
tension rod
steel part
anchor bolt
screws
anchor bolt
tension rod
notch in CLT for steel part
steel part
anchor bolt
screws
steel angle
anchor bolt
elastic sealant
EPDM rubber sealant (soft)
screws in elements
screws in elements
epoxy covering recommended
HD03 Re-entering corner
HD02
screws in element
CLT load-bearing external wall
80m² 59m² 80m²
48m²
HD01
• The moisture content of all internal structures should be inspected before installation of
internal coatings begins.
• The condition of all internal wood surfaces should be checked with appropriate instru-
ments.
• The moisture content of all internal wood surfaces should be measured and charted.
• Using data from these moisture measurements, estimates for coating can take into
account the quality required for the specific conditions.
• Criteria for coatings will be determined by the types of structures and the moisture
control plan.
• Damaged materials must be replaced before installation of internal materials can begin.
• Confirmation of moisture measurements, if necessary, can be made by drying and
weighing measurements as well as by measurements of the relative humidity of the
pore-air of the timber.
Stora Enso building solutions help designers, contractors, owners and tenants achieve
compliance and address their sustainability ambitions.
7.1.1 Responsibly sourced renewable wood for low carbon
building solutions
Stora Enso’s construction materials and building solutions are based on low environ-
mental impact, renewable wood from sustainably managed forests. Wood for Stora
Enso’s wood products and building solutions originates from semi-natural, sustainably
managed European forests, which grow by area and by volume. The European forests
contribute to the social welfare and livelihood of local communities and regions with
16 million forest owners. Parallel multiple uses of these forests for recreation and nature
conservation are integral parts of sustainable forestry practices.
Stora Enso promotes third-party certification of forest management, with demands that
go beyond legal requirements. In 2015, already 80% of all wood that was used by Stora
Enso’s mills originated from PEFC™ or FSC® (C125195) certified forests. For verification
of the responsible and legal wood origin, Stora Enso applies PEFC and FSC Chain of
Custody certified wood traceability systems.
In the production of wood based building solutions, Stora Enso’s mills apply ISO and
OHSAS based management systems to ensure responsible, efficient, clean and safe
working environments. Energy is mostly produced using biomass generated from saw-
mill residues, avoiding fossil carbon emissions. High yields and efficiencies in the use of
wood ensure that no wood goes wasted.
Buildings use approximately 40% of total EU energy consumption 1. Reduction of energy Moisture damages in building structures are one of the critical causes of poor quality of
use in buildings is one of the most economical ways to mitigate carbon emissions. The indoor air and associated health problems such as asthma and respiratory disorder 6.
Energy Performance of the Buildings Directive (EPBD) 2 is the main policy tool by the Euro-
pean Union to reduce energy use in buildings within the EU member states. Furthermore, There are several classifications that help define good indoor air quality, e.g. the Finnish
the Renewable Energy Directive (RED) 3 aims at increasing the share of renewable energy Classification of Indoor Environment 2008. It is a voluntary system for setting target values
in supply to buildings, herewith further driving down carbon emission from the use of for the indoor environment in new buildings. Highly insulated CLT based structures contrib-
buildings. ute to indoor climate in varying means, for example:
The EPBD is driving the constant improvement of energy performance of buildings, build- • good thermal insulation enables even temperatures in a room 7
ing elements and technical systems. The performance is defined and updated in national • natural wooden materials have low emissions during the use of a building
building regulations. According to the EPBD, as of the beginning of 2021, all new buildings • use of wood as an interior design element can contribute to pleasant living and working
will need to be nearly zero energy buildings (nZEB) in the EU member states. nZEBs are environment 8
buildings with very high energy performance and their energy requirements are covered by
renewable energy sources to a significant extent. In each EU member state energy perfor- Comfort and indoor air quality are becoming increasingly important criteria to customers
mance levels and nZEB are defined differently using a methodology considering associated when renting or buying their home. Stora Enso building solutions promote good and healthy
life cycle costs. Stora Enso wood based building solutions offer a wide range of proper- indoor climate.
ties that fit the nZEB definition well in the Central and Northern European countries. CLT
structures for use in the Nordic climates have been analysed for their building physical and
energy performance. Insulated CLT and other wooden structures can have U values down
to 0.1 W/m²K and even below without any moisture risks and associated risks to the indoor
climate.
With energy use in buildings heavily regulated and quickly approaching nZEB, efforts to
lower the environmental impact of buildings are now focusing more and more on lower-
ing energy consumption and carbon emissions associated with the production of building
materials and the construction of buildings. The use of Stora Enso low carbon building solu-
tions help lower environmental impacts relative to existing homes and construction prac-
tices 4, 5.
1 http://ec.europa.eu/research/press/2013/pdf/ppp/eeb_factsheet.pdf
2 Directive 2010/31/EU of the European Parliament and of the Council of 19 May 2010 on the energy 6 European Respiratory Journal. 2007 March, 29(3):509-15
performance of buildings. 7 Holopainen, R. A human thermal model for improved thermal comfort. Dissertation. Espoo 2012. VTT
3 Directive 2009/28/EC on the promotion of the use of energy from renewable sources. Science 23. 141 p.
4 Environmental Improvement Potentials of Residential Buildings (IMPRO-Building) 2008 8 Nyrud A, Bringslimark T, Bysheim K, Health benefits from wood interiors in Hospitals. Norwegian
5 Wood in Carbon Efficient Construction — ECO2. http://www.eco2wood.com/ Institute of Wood Technology.
High quality construction and a long service life of a building drives a reduced demand for
renovation and refurbishment, and herewith reduces material use, waste generation, and
energy use in the production of materials, transport and construction, further enhancing a
building’s sustainability performance.
Our aim is to replace fossil based materials by innovating and developing new products
and services based on wood and other renewable materials. We believe that everything
that is made with fossil fuels today can be made from a tree tomorrow. Our focus is on
fibre-based packaging, plantation-based pulp, innovation in biomaterials, and sustain-
able building solutions.
Stora Enso recorded sales of €10 billion in 2015 (with an operational EBIT of €915 mil-
lion) and it employs some 26,000 people in more than 35 countries around the world.
Stora Enso shares are listed on the Helsinki and Stockholm stock exchanges.
We use and develop our expertise in renewable materials to meet the needs of our cus-
tomers and many of today’s global raw material challenges. Our products provide a
climate-friendly alternative to many products made from non-renewable materials, and
have a smaller carbon footprint.
Being responsible — doing good for the people and the planet — underpins our thinking
and our approach in every aspect of business.
Email: buildingsolutions@storaenso.com
www.storaenso.com
www.clt.info