Layout of Reservoir, Diversion Structures and Other Structures
Layout of Reservoir, Diversion Structures and Other Structures
Layout of Reservoir, Diversion Structures and Other Structures
Sanjeeb baral
JS, MoEWRi
Diversion HEADWORKS
• Headworks are all structural components to divert water from river and to draw
sediment free water in a hydropower projects.
• In hydropower projects, the diversion work is generally constructed in boulder stage
of river with steep gradient. So in river wide variety of sediment sizes are occurred in
the river ranging from fine silt to large boulder.
• Also in Nepalese river, there is high sediment concentration during flood time.
• Hydrology of Nepalese rivers comprise of high variation of flow during dry season and
wet season.
• Headworks is constructed in the diver to divert water in steep river profile.
• So to overcome these issues, the headwork site should be carefully selected,
constructed and wisely operated for sustainable hydropower generation. Hence
headworks cover the structure from diversion weir to settling basin to achieve the
function of diversion and to draw sediment free water from the river to the project.
• The main components of run of river headworks with side intake are weir, intake,
undersluice, divide wall, flood wall, gravel trap, approach canal and settling basin.
Diversion Headworks
(Side Intake)
Diversion Headworks
(Bottom Intake)
Features of ideal headworks
• Main objective of headworks is to draw required amount of sediment free water from river. Following
features are required to be good headworks.
• Withdrawal of required amount of water : necessary amounts of diverted water is ensured at any regime of
the channel (especially in dry period). The normal water level is maintained by the provision of weir crest
level, undersluice gate provision and intake level fixed below normal water level.
• Flood bypass: The peak discharge must be safely evacuated from the weir and from the intake structure
without damage being caused. To achieve this, hydrological data must be collected and evaluated in
sufficient quantity in order to enable the dimensions to be planned in accordance with safety aspect. Under
sluice is designed and constructed to bypass 10 to 20% of flood during monsoon period and flood wall is
designed upto the height of highest flood level allowing some freeboard provisions.
• Minimizes sediment entry: If possible, the diverted water should be free from solid matter to prevent the
diversion canal from being loaded with large amounts of bed load and / or suspended matter. To achieve
this, the site of the intake structure should be selected in accordance with the river training rule (with
respect to the river morphology / configuration)
• It should be possible for the bed load and suspended matter, which is possibly deposited upstream behind
the weir, to be evacuated by the water remaining in the river or by intermittent flushing. For this purpose,
additional constructional measure should be taken such as intake constructed in outer bank of river, the
under sluice floor is kept below where there is high concentration of bed load, and divide wall to kept the
one dimensional flow in undersluice avoiding cross current and vortex in front of intake.
• Settling basin control: Despite of all arrangement, during monsoon period, sediment entered from intake in
conveyance system due to huge concentration of sediment in river. Upto desired sized particles, in a
designed efficiency is settled down and removed from water by using settling basin in hydropower project.
Features of ideal headworks
• Economic and minimum operation and maintenance: A simple and moderately prices
construction should be aimed at which allows maintenance free operation and simple
repairs to be carried out.
• Minimizes hydraulic losses: The headworks structure should be designed / arranged for
minimum hydraulic losses. This can be achieved by designing suitable sized structures,
avoiding sharp bends etc in head works.
• Prevent formation of air vortices: Vortex free flow is desired in front of the intake. The
vortex formation at the front of intake cause non uniform flow condition, introduce air
into the flow, with unfavorable results on the turbines: vibration, cavitations, unbalanced
loads etc, increases head losses and decrease efficiency and draw trash into the intake.
• The criteria to avoid vortecity are not well defined, and there is not single formula that
adequately takes into consideration the possible factors affecting it. According to ASCE
committee on Hydropower intakes, distribution, which introduce non uniform velocity, can
initiate velocity, can initiates vortices. These include
• A symmetric approach conditions
• Inadequate submergence
• Abrupt changes in flow direction cause separation and eddy formation
• Approach velocities greater then 0.65m/sec
• Prevents floating debris, trash and ice from entering the water conveyance system:
To prevent floating debris, trash and ice entering, the trash rack is designed and placed
in the intake structure and the top level of the intake is places 30 to 50 cm below the
normal water level.
• Simple construction : Intake should be constructed with simple construction. No
disturbance with the natural flow is ensured. The topographical benefit and
configuration should be utilized properly. Observation of natural physical law for site
selection of the intake location should be ensured.
• Whether an intake is chosen with or without a river dam depends not only upon the
cost of the weir. The following aspects should be taken consideration
• Upstream topographic conditions damming up results in the back flow in the channel leading to a
rise in the water level, which in turn may lead to flooding of the bank areas far upstream of the
structure.
• The geotechnical condition of bank zones
• Height of the bank above the river bottom
• The ration of the quantity of diverted water to the residual quantity of water in the river at low
discharge, with regard to existing rights of use of the downstream users.
• The channel width in the trapping point (dependence of the water level at times of low discharge in
the river; meandering at low discharge in wide rivers etc; cost of damming structure etc)
• The routing of the diversion canal
• The intake structure must not narrow the cross section of flow of the channel; otherwise, at peak
discharges, the bottom erosion in the area of the intake structure in the river bed would be
increased, which in turn results in a change of water level. A safe diversion of water at low
discharges is therefore no longer ensured.
Weir
• A weir is a structure built across a river to raise the river water and store it for diverting a required flow towards the
intake. A diversion weir is required at the intake only if adequate flow cannot be diverted towards the intake during
the low flow season. As the weir receives the direct impact of a flood, it is the most vulnerable civil structure so
should be designed properly in hydropower projects.
key considerations for the design of the weir:
• Type: A weir should be permanent in nature for hydropower project. Sloped weir, ogee shaped weir or other types of
weir are practiced in hydropower project.
• Location: The weir should be adjacent to the intake. This will assure that water is always available and there is no
sediment deposit in front of the intake. A sufficient capacity under sluice should be designed to pass flood water and
high sediment concentration. Divide wall separate the weir portion and under sluice portion.
• Height: The weir should be sufficiently high to create enough submergence and driving head. The height of the weir
should be such that the water level rises above the upper edge of the intake mouth. In case of an orifice intake, the
weir height should be such that the orifice is submerged during the dry season.
• Operation: The weir profile should be such that movement of bed load is possible and boulders can roll over it.
• Stability: Weir should be designed to prevent from overturning, lifting or sliding during the high flows and floods.
• Seepage control: proper arrangement of cutoff wall and clay blanket should be designed as a integer part of weir to
control seepage through weir.
• Surface protection: in mountainous river with steep gradient, it carries huge sediments and heavy boulders during
flood time. So the surface of the weir should be properly designed to withstand the impact of such boulder. Heavy
boulder lining, hard stone lining, steel lining etc are possible protection measure of the weir surface.
Intake
• Intake is the structure to obtain the required quantity of water from the river or the reservoir
• Intake is “a structure to divert water into a conduit leading to the power plant” or simply defined
as a structure to divert water to a waterway
• A water intake must be able to divert the required amount of water into the power canal or into
the penstock without producing a negative impact on the local environment and with the
minimum possible headloss. The intake serves as a transition between a stream that can vary
from a trickle to a raging torrent, and a controlled flow of water both in quality and quantity. Its
design, based on geological, hydraulic, structural and economic considerations, requires special
care to avoid unnecessary maintenance and operational problems that cannot be easily
remedied and would have to be tolerated for the life of the project.
• Intakes of run-of-river hydropower projects shall be designed to draw the desired quantity of
water, limited to design discharge, from the river under controlled conditions.
• The general arrangement of the intake shall be decided considering the following primary
factors:
• Topographical features of area.
• Type of development, i.e. simple run-of-the river or pondage run-of-river project.
• Proposed project configuration behind intake.
• Content and nature of sediment in the river.
• Construction planning.
• Compatibility and integrity of intake with other headworks components.
Types of intakes
• Functionally, intake also can be divided as (depending on type of operation required)
• Surface intake: or free-flow intake ( Canal intake, side intake, frontal intake and bottom
rack intake).
• Sub surface intake: pressure orifice or sub surface type for the intake, it is also called
pressure intake, the intake from reservoir- side slope intake, tower intake, dam intake,
power or forebay intake is called sub surface intake.
• Generally, one of the following types of intakes shall be used for run-of-river hydropower
projects:
• Side (or lateral) intake.
• Frontal intake.
• Drop (or trench) intake.
• Depending upon the type of hydropower plants and layout, dams and water conveyance
system, following types of intake are adopted
• Run of river intake
• Canal intake
• Dam intake
• Tower intake
• Submerged Intake
• Shaft intake
Headworks
A side intake shall be used to draw water from the river through an intake structure located on the
riverside (Figure 9-2). Its longitudinal axis shall usually be aligned perpendicular to the axis of the
river. It shall normally be sited immediately upstream of the diversion structure.
Side Intake
of the following components: Undersuice
Design of Trashrack
intake area the riverbank). If it appears that the intake is at a flood plain or
sections should be used. Depending on the length and width of the opening, nature of the sediment then the orifice can be located downstream. In such cases
susceptible to damage from boulders,
load and the required flow, a clear spacing of 50mm to 200 mm can be the canal upstream of the orifice and the intake would be temporary and may require repair after
used.
every monsoon. An orifice is an opening (Figure 9-3) in the intake from which the river water is
The trashrack conveyed
is designed so the approach velocity (V0) remains between 0.60 towards
m/s and the1.50
headrace.
m/sThe (a orifice allows the design flow to pass through it under normal
conditions (i.e. low flow) but restricts higher flows during floods. The discharge through an orifice
lower velocity is uneconomic, whereas a high velocity tends to attractfor bed load condition
submerged and debris,
is: and
results in increased head loss). The total surface of the screen will be given by the equation:
Q AC 2g(h r hh ) Design flood level
1 t a Q 1 V C 2g(h r hh )
S Trash rack Orifice
K 1 a Vo Sin where: Q is the discharge through Normal river level
the orifice in m3/s
Where: S = Total area of the submerged part of the screen hr - hh
V is the velocity through the orifice
hr
Q = Rated flow A is the area of orifice in m2
H
V0 = Approach velocity g is the acceleration due to gravity Canal hh
= 9.8 m/s2
River bed
t = Bar width hr is the water level Headworks
in the river
next to the orifice relative to a
a = Space between bars datum.
280 hh is the water level in the
K1 = Coefficient related to the partial clogging of the screen: (noheadrace
automatic Figure 9-3 : Side intake orifice
canalraker 0.20-0.30,
measured from
automatic raker with hourly programmer 0.40-0.60, automatic the sameraker
datumplus
as hr .differential
pressure sensor 0.80-0.85) C is the coefficient of discharge of the orifice and is dependent on the shape of orifice. The value of
= Angle of the screen with the horizontal C decreases with the amount of turbulence induced by the intake. For a sharp edged and roughly
finished concrete or masonry orifice structure this value is as low as 0.6 and for carefully finished
The head losses through the trashrack may be computed using the following
aperture itformula
can be up(IS: 11388 –
to 0.8.
1995): (hr - hh) will vary according to the discharge in the river since a higher water level in the river will
produce a greater head at the orifice.
43
t v2 The size of the orifice is calculated as follows:
hr k sin
a 2g 279
Where, hr = loss of head through racks, m
t = thickness of rack bars, mm
a = clear spacing between rack bars, mm
a = Space between bars
K1 = Coefficient related to the partial clogging of the screen: (no automatic raker 0.20-0.30,
automatic raker with hourly programmer 0.40-0.60, automatic raker plus differential
pressure sensor 0.80-0.85)
= Angle of the screen with the horizontal
The head losses through the trashrack may be computed using the following formula (IS: 11388 –
1995):
43
t v2
hr k sin
a 2g
Where, hr = loss of head through racks, m
t = thickness of rack bars, mm
a = clear spacing between rack bars, mm
v = velocity of flow through the trash rack, m/s
= angle of bar inclination to the horizontal, where (angle between the flow and the
perpendicular to the screen, the maximum angle = 90º for screens located in the sidewall
of a canal)
And, k = factor depending on bar shape, determined in accordance with figure shown
below:
0.25t
0.30t t
2t
k= 1.29
t 0.15t
k= 2.42 k= 1.83 k= 1.67 k= 1.035 k= 0.92 k= 0.76
Figure 9-4 : Values of trash rack coefficient for different bar shapes (IS: 11388 – 1995)
In view of the large amount of trash in Nepali rivers during floods, 25 to 50 percent of the area of
racks may be considered to be obstructed by trash.
Trashracks can be cleaned by hand up to 4 meters depth. A horizontal platform above high-water
Headworks
Flushing gallery
Weir placed in dam body
Divide wall
The drop intake shall form an integral part of a diversion structure (Figure 9-6). It shall consist of a
trench-shaped intake gallery constructed in the river bed to entrap the river flow. A sediment trap
trench may be provided upstream of the intake gallery to trap bed sediments. A trash rack shall be
provided over the intake, often at the same level as the initial riverbed. The intake may be
furnished with flat upstream and downstream aprons.
Flushing gallery
Divide wall
Sediment trap
A A Intake gallery
Section A-A
289
Withdrawal
gate. This type of intake is provided in the big conduit
hydropower projects with high head. The plan and
section of dam intake is shown in figure 9-8.
• Tower intakes are generally used in large projects, and wet tower intake is
Gate
Gate
290
9.11 Submerged intake
These submerged intakes are used in small power plants. It is used in reservoir or river which
not have lot of sediments so that the intakes may not get buried in course of time. It is econom
does not obstruct navigation, and therefore, widely used in small hydropower plant.
Reservoir level
Submerged intake
Bar screen
Concrete
block Cast iron lining
Conduit
Flexible
• These submerged intakes are used joint Water for
power
in small power plants. It is used in production
reservoir or river which does not (a) simple concrete block submerges intake
have lot of sediments so that the Reservoir level
intakes may not get buried in course
of time. Bar screen
Hoist chamber
Reservoir level
• It is a vertical or near vertical shaft driven in Trash racks
Gate
chamber Trash racks
the bed which carries water to penstock for Gate
Flow
dam with intake to have entry of water under Intake gate arrangement
submerged condition. Gate chamber
Hoist chamber
Sometimes an access tunnel from top of the dam with intake to have entry of water un
submerged condition.
Where water is ponding at a downstream regulator such as in a forebay, the design of spillways
can be based on the weir equation
Q spillway C w L spillway (hovertop )1.5
where:
3
Qspillway = discharge over the spillway in m /s
Lspillway = length of the spillway in m overtop = head over the spillway in m (i.e. height of
water over the spillway)
Cw = a coefficient (similar to weir coefficient) which varies according to the spillway profile.
The design steps are as follows:
Calculate the flow through the intake during floods after calculating the water level above
weir crest in river during flood time. The spillway should be sized such that the entire flood
Headworks
frequency is less during the low flow periods whereas continuous flushing is recommended during
the monsoon. A gravel trap may be equipped with overflow spillway. The typical section of gravel
trap is shown in figure 9-16.
Spillway
NWL
9.19 9.19
Hydraulic designdesign
Hydraulic of gravel trap trap
of gravel
CriticalCritical
velocityvelocity
For the For
sizethe
of gravels to be transported
size of gravels by the flow
to be transported in flow
by the the gravel
in the trap,
gravelthe critical
trap, velocityvelocity
the critical of flowof flow
shall beshall
determined by
be determined by
Vcr a Vcrd a d
where, where,
Vcr is the
Vcr critical
is the velocity of flow ofin flow
critical velocity cm/s,in acm/s,
is ana empirical coefficient
is an empirical equal to
coefficient 44.0tofor
equal 44.0 for
particle particle
size greater than 1 mm;
size greater than d1 ismm;
thedparticle size to size
is the particle be transported by the flow
to be transported in flow
by the mm.in mm.
Length Length
of gravel
of trap
gravel trap
Based onBased on the
the flow flow velocity
velocity in the
in the trap andtrap
theand the settling
settling time of time of the particle,
the particle, the length
the length of settling
of settling trap trap Headworks
shall beshall be obtained
obtained as as Flushing velocity
Headworks
L t set .LV t set .V The flushing velocity in the trap gallery (canal) may be found by the formula
Flushing velocity
h h Vf 2gh
where, where,
t set t set The flushing velocity in the trap gallery (canal) may be found by the formula
where Vf is the flushing velocity in m/s, is the velocity coefficient (0.60 to 0.80), g is the
accelerationVdue
f 2gh in m/s2 and h is the differential head in m.
to gravity
L is theLlength
is theoflength of settling
settling traptset
trap in m, in ism,the
tsetsettling
is the settling
time of time of particle
particle
where Vtime
Flushing f is the flushing velocity in m/s, is the velocity coefficient (0.60 to 0.80), g is the
h is thehdepth
is theofdepth
flow inof m
flowandin m isand is the settling
the settling velocityvelocity
in m/s. in m/s. acceleration due to gravity in m/s2 and h is the differential head in m.
The time taken for flushing (emptying) the volume of water and gravel mixture from the gravel trap
Flushing
basin will betime
determined as
300 300 The time taken
V for flushing (emptying) the volume of water and gravel mixture from the gravel trap
T be 0determined as
basin will
Qf
V0
Where T isTthe Qflushing time in s,V0 is the volume of the gravel-water mixture in the gravel trap
f
basin in m3 and Qf is the flushing discharge of the two-phase mixture at the gallery in m3/s.
Where T is the flushing time in s,V0 is the volume of the gravel-water mixture in the gravel trap
Others
basin in m3 and Qf is the flushing discharge of the two-phase mixture at the gallery in m3/s.
The flushing of the gravel-water mixture may be performed either by periodical or by
Otherscontinuous flushing depending upon the type of gravel trap/ejector basin designed.
TheThegravel
flushing
trapof shall
the gravel-water mixture
be lined with may be performed
abrasion-resistant either
material. by lining
This periodical
shallorbeby
continuous
terminated at flushing
the pointdepending uponflow
where normal the conditions
type of gravel
are trap/ejector
attained. basin designed.
The and
Gates gravel
stoptrap
logsshall be lined the
for controlling withoutlet
abrasion-resistant material.
of the gravel trap This
shall be lining nearest
provided shall be
terminated at the point where normal flow conditions are attained.
to its outflow. Usually, the outlet level of the trap shall be positioned above the 5-year
turbine discharge of a project is 1.45 m3/sec. Assume other suitable data for design.
Solution
Turbine discharge = Qd = 1.45 m3/sec
Intake discharge = Qi = 1.2 x Qd = 1.2 x 1.45 m3/sec = 1.74 m3/sec
Design
•Solved Exampleside9-1 : intake with coarse trash rack for a project in which river bed level is
Weir crest level (h ) = 3317.5 m amsl
r
3315.0m amsl, weir crest level (normal water level) is fixed to 3317.5 m amsl. From
Canal water level (h ) = 3317.3m amsl
h
Here,Here,
thetheintake isassumed
intake is assumed roughly
roughly finishedfinished concrete
concrete intake so takeintake
C = 0.6 so take C = 0.6
A = (1+1) x 1 m2 = 2m2
A = (1+1) x 1 m2 = 2m2
hr - hh = 3317.5 - 3317.3m = 0.2m
hr - hh = 3317.5 - 3317.3m = 0.2m
Q 2 x 0 .6 2 x 9.81x0.2 =2.37m /sec
3
3
Q 2 x 0 .6 2 x 9.81x0.2 =2.37m3/sec Here, depth of intake is 1m Soso submerged
effective deptharea
opening of the trash rackisis83.33%
of trashrack 1m andofthere is 2two
3.29m intake2
=2.74m
Which is greater than the design of intake hence ok. opening of 1m depth and Hence
width ofapproach
pier between two intake is 0.5m and 0.3m on edge is taken so
velocity
total submerged width of the trashrack is (0.3+1.0+0.5+1.0+0.3 = 3.1m). The intake is inclined to
Intake invert level = 3317.5 – 0.3- 1.0 =3316.2 m amsl70°
(which is 1.2mso,above the river Q 1.74
with horizontal V0 bed level)
Aeff 2.74 =0.635 m/sec
Design of trashrack in intake Gross submerged area of trashrack is
3. 1x1
= 3.29m2
Now, the loss through
Sin70 the trashrack is calculated using the formula
Trashrack opening (a) = 100mm But the trash rake is provided with opening 100mm 4 3 and
t v 2 thichness of bar 20 so percentage opening
100 hr k sin
Thickness of bar (t) = 20mm is 83.33% a 2g
100 20
Shape factor (k) = 2.42 ( for rectangular bar) So effective opening area of trashrack is 83.33% of20
Headworks
4 3 2
0 . 635 2
3.29m2 =2.74m
h r 2 . 42 sin70
Hence approach velocity 100 2x9.81
Angle of inclination with Horizontal ( ) = 70° 282 Q 1.74 = 0.00546m
V
Here, depth of intake is 1m so submerged depth of the trash rack is 1m and there isA two intake
0
2.74 =0.635 m/sec
eff
opening of 1m depth and width of pier between two intake is 0.5m and 0.3m on edge is taken so
= 5.46mm
Now, the loss through the trashrack is calculated using the formula
total submerged width of the trashrack is (0.3+1.0+0.5+1.0+0.3 = 3.1m). The intake is inclined toHence the velocity through the intake is within the limit of 0.6 to 1.5
43 2
70° with horizontal so, t v leadloss through the trash rack in normal water level period hence adopte
hr k sin
3.1x 1 a 2g3.1m and depth of 2m (1m submerged depth and 30cm below the intake
Gross submerged area of trashrack is = 3.29m2
Sin70
20 upto 0the HFL)
2 inclined at 70° with horizontal is proposed.
4 3
. 635
h r 2 . 42opening
But the trash rake is provided with opening 100mm and thichness of bar 20 so percentage sin70
100 The trash
2x9.81rack get clogged frequently so allowance for clogging sho
100 designed area should be greater than the required area.
is 83.33%
100 20 = 0.00546m
So effective opening area of trashrack is 83.33% of 3.29m2 =2.74m2 = 5.46mm
Hence approach velocity Hence the velocity through the intake is within the limit of 0.6 to 1.5 m/sec hence ok and the
Q 1.74 leadloss through the trash rack in normal water level period hence adopted. The trash rack width is
V0
Aeff 2.74 =0.635 m/sec 3.1m and depth of 2m (1m submerged depth and 30cm below the intake bottom level to maximum
Now, the loss through the trashrack is calculated using the formula upto the HFL) inclined at 70° with horizontal is proposed.
43
The trash rack get clogged frequently so allowance for clogging should be provided, i.e the
t v2 designed area should be greater than the required area.
hr k sin
a 2g 283
4 3
20 0 . 635 2
hr 2 . 42 sin70
100 2x9.81
= 0.00546m
Thank you!