The document provides design details and load calculations for a pipe support (PS33). It includes the pipe dimensions, support geometry, material properties, and calculated loads from dead weight, wind, friction, and seismic forces. The loads are combined for four load combinations: 1) operational dead load + wind/seismic in x-direction, 2) operational dead load + wind/seismic in z-direction, 3) sustainable dead load + wind/seismic in x-direction, and 4) sustainable dead load + wind/seismic in z-direction. Forces, moments, and load combinations are calculated and summarized.
The document provides design details and load calculations for a pipe support (PS33). It includes the pipe dimensions, support geometry, material properties, and calculated loads from dead weight, wind, friction, and seismic forces. The loads are combined for four load combinations: 1) operational dead load + wind/seismic in x-direction, 2) operational dead load + wind/seismic in z-direction, 3) sustainable dead load + wind/seismic in x-direction, and 4) sustainable dead load + wind/seismic in z-direction. Forces, moments, and load combinations are calculated and summarized.
The document provides design details and load calculations for a pipe support (PS33). It includes the pipe dimensions, support geometry, material properties, and calculated loads from dead weight, wind, friction, and seismic forces. The loads are combined for four load combinations: 1) operational dead load + wind/seismic in x-direction, 2) operational dead load + wind/seismic in z-direction, 3) sustainable dead load + wind/seismic in x-direction, and 4) sustainable dead load + wind/seismic in z-direction. Forces, moments, and load combinations are calculated and summarized.
The document provides design details and load calculations for a pipe support (PS33). It includes the pipe dimensions, support geometry, material properties, and calculated loads from dead weight, wind, friction, and seismic forces. The loads are combined for four load combinations: 1) operational dead load + wind/seismic in x-direction, 2) operational dead load + wind/seismic in z-direction, 3) sustainable dead load + wind/seismic in x-direction, and 4) sustainable dead load + wind/seismic in z-direction. Forces, moments, and load combinations are calculated and summarized.
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4.
1 DESIGN OF PIPE SUPPORT -PS33
Design Data Diameter of pipe (OD) = 2.235 m Unit weight of water = 10 kN/m3 Unit weight of concrete = 25 kN/m3 Friction factor = 0.10 Unit weight of soil = 18 kN/m3 Grade of concrete = 30 Grade of steel = 500 CL of pipe = 93.20 m Top level of pedestal = 91.95 m Bottm level of footing = 86.75 m Thickness of footing = 1 m Length of embeded plate = 2.0 m Width of embeded plate = 0.5 m Width of pedestal (Along pipe dir.,) = 0.6 m Length of pedestal (Agross pipe dir.,) = 2.1 m
OD 2.235 m CL of pipe RL 93.20 m
Top Lvl., RL 91.95 m
1.20 m FGL 90.75 m
3.00 m
6.00 m z
0.60 m x 3.50 m
2.10 m
Pipe force (Ref: GID-100-ME-XM-1085)
Supports no / Conditio Force in N
node no n Fx Fy Fz
OPE 49635 (-) 682634 198684
PS-33; 2615 SUS (-) 9507 (-) 885976 292
Load Calculation: (i) Dead load From piping analysis, Support no: 2615 Self weight of pedestal = 132.269 kN Total vertical load on support under OPE cond., = 814.903 kN (Ref: GID-100-ME-XM-1085) Total vertical load on support under SUS cond., = 1018.24 kN (ii) Wind Load From IS-875 Part3 Wind speed = 44 m/sec K1 = 1.08 ; K2 = 0.91 ; K3 = 1 ; Vz = K1 x K2 x K3 x Vb = 1.08 x 0.91 x 1 x 44 = 43.243 m/sec Wind pressure (P) = 0.6 x Vz2 = 1.122 kN/m2 Wind load on pipe: Effective length of pipe = 12.18 m Load on pipe = 1.122 x 2.235 x 12.18 (Force x-dir) = 30.543 kN External force coefficeint for solid obstruction = 2.000 Load on Pedestal = 1.122 x 0.6 x 1.199 x 2 (Force x-dir) = 1.614 kN Total wind load x-Dir., = 32.158 kN Load on Pedestal = 1.122 x 2.1 x 1.199 x 2 (Force z-dir) = 5.650 kN
(iii) Load due to frictional force acting along pipe
Frictional force acting along C/L of pipe = Weight x friction coeff Coefficient of friction between pipe and concrete surface with PTFE pad Friction coefficient c = 0.10 Frictional force acting at bottom of pipe = 814.9025 x 0.1 -operational condition Frx1 = 81.4903 kN Frictional force acting at bottom of pipe = 1018.2445 x 0.1 -Sustainable condtion Frx2 = 101.824 kN
(iv) Seismic Load for operational condition
Stiffness coefficient k = 3EI/L3 Young's modulus E = 25000 N/mm2 Moment of inertia Ixx = 0.0378 m4 Moment of inertia Izz = 0.4631 m4 Length/height of pedestal L = 4.1990 m kx = 38293 N/mm kz = 469085 N/mm Mass load m = w/g = 83.0686 N-sec2/mm Frequency w = SQRT(k/m) in x-dir wx = 21.4704 cycles/sec wz = 75.1463 cycles/sec Time period in X-dir Tx = 2p / wx = 0.29264 sec Tz = 0.08361 sec From IS 1893:2002, Z = 0.16 ; I = 1.5 ; R = 3 ; Type of soil medium (Sa/g) in x-dir = 2.5 (Sa/g) in z-dir = 2.5
Horizontal scisemic coefficient in X-dir Ah = Z I Sa/2 R g
= 0.1 Horizontal scisemic coefficient in z-dir Ah = Z I Sa/2 R g = 0.1 Wind load Seismic force in X-direction = 814.9025 x 0.1 x-dir Eqxo = 101.825 kN 32.158 kN Seismic force in z-direction = 814.9025 x 0.1 z-dir Eqzo = 81.4903 kN 5.650 kN
(v) Seismic Load for sustainable condition
Stiffness coefficient k = 3EI/L3 Young's modulus E = 25000 N/mm2 Moment of inertia Ixx = 0.0378 m4 Moment of inertia Izz = 0.4631 m4 Length/height of pedestal L = 4.1990 m kx = 38293 N/mm kz = 469085 N/mm Mass load m = w/g = 103797 N-sec2/m Frequency w = SQRT(k/m) in x-dir wx = 0.60739 cycles/sec wz = 2.12586 cycles/sec Time period in X-dir Tx = 2p / wx = 10.3446 sec Tz = 2.9556 sec From IS 1893:2002, Z = 0.16 ; I = 1.5 ; R = 3 ; Type of soil medium (Sa/g) in x-dir = 2.5 (Sa/g) in z-dir = 2.5
Horizontal seisemic coefficient in X-dir Ah = Z I Sa/2 R g
= 0.1 Horizontal seisemic coefficient in z-dir Ah = Z I Sa/2 R g = 0.1 Wind load Seismic force in X-direction = 1018.2445 x 0.1 x-dir Eqxs = 101.825 kN 32.158 kN Seismic force in z-direction = 1018.2445 x 0.1 z-dir Eqzs = 101.825 kN 5.650 kN
LOAD COMBINATION: L/C 1 : DL(OPE) + Wind/seismic load in X-dir 2 : DL(OPE) + Wind/seismic load in Z-dir 3 : DL(SUS) + Wind/seismic load in X-dir 4 : DL(SUS) + Wind/seismic load in Z-dir
OPERATIONAL CONDITION 1 DL(OPE)+Wind/seismic load in x-dir (LC-1) Force in x-direction Force due to pipe in x-Direction = 49.635 kN seismic/wind force in x-direction = 101.825 kN Toal force in x-dir (Fx) = 151.46 kN Force in Y-direction Force due Pipe and water = 682.634 kN Force due to self weight of pedestal = 132.269 kN Toal force in y-dir (Fy) = 814.903 kN Force in Z-direction Force due to pipe in z-Direction = 198.684 kN Friction force = 81.4903 kN Toal force in z-dir (Fz) = 280.174 kN
Moment about X-axis Mx = 280.17425 x 4.199
= 1176.45 kN-m Moment about z-axis Mz = 151.4595 x 4.199 = 635.978 kN-m 2 DL(OPE)+Wind/seismic load in z-dir (LC-2) Force in x-direction Force due to pipe in x-Direction = 49.635 kN Toal force in x-dir (Fx) = 49.635 kN Force in Y-direction Force due Pipe and water = 682.634 kN Force due to self weight of pedestal = 132.269 kN Toal force in y-dir (Fy) = 814.903 kN Force in Z-direction Force due to pipe in z-Direction = 198.684 kN Friction force = 81.4903 kN seismic/wind force in z-direction = 81.490 kN Toal force in z-dir (Fz) = 361.665 kN
Moment about X-axis Mx = 361.66455 x 4.199
= 1518.63 kN-m Moment about z-axis Mz = 49.635 x 4.199 = 208.417 kN-m
SUSTAINABLE CONDITION 1 DL(SUS)+Wind/seismic load in x-dir (LC-3) Force in x-direction Force due to pipe in x-Direction = 9.507 kN seismic/wind force in x-direction = 101.825 kN Toal force in x-dir (Fx) = 111.332 kN Force in Y-direction Force due Pipe and water = 885.976 kN Force due to self weight of pedestal = 132.269 kN Toal force in y-dir (Fy) = 1018.24 kN Force in Z-direction Force due to pipe in z-Direction = 0.292 kN Friction force = 101.824 kN Toal force in z-dir (Fz) = 102.116 kN
Moment about X-axis Mx = 102.11645 x 4.199
= 428.787 kN-m Moment about z-axis Mz = 111.3315 x 4.199 = 467.481 kN-m 2 DL(SUS)+Wind/seismic load in z-dir (LC-4) Force in x-direction Force due to pipe in x-Direction = 9.507 kN Toal force in x-dir (Fx) = 9.507 kN Force in Y-direction Force due Pipe and water = 885.976 kN Force due to self weight of pedestal = 132.269 kN Toal force in y-dir (Fy) = 1018.24 kN Force in Z-direction Force due to pipe in z-Direction = 0.292 kN Friction force = 101.824 kN seismic/wind force in z-direction = 81.490 kN Toal force in z-dir (Fz) = 183.607 kN
Moment about X-axis Mx = 183.60675 x 4.199
= 770.965 kN-m Moment about z-axis Mz = 9.507 x 4.199 = 39.920 kN-m Summary of results:
