MPD Libra Project: Advance Training Seccion

MPD LIBRA PROJECT
ADVANCE TRAINING SECCION
FOR INTERNAL USE ONLY 1

Learning Objectives
§ At the end of this module, you will be able to:

– Describe the MPD process
– Describe the MPD operations
– Describe the MPD flow paths
– Understand Kick events management.

Due MPD the fact the MPD technique require back
pressure at all times to maintain Bottom Hole Pressure
Constant that back pressure will have an effect in the
drilling fluid, this is a fact to take into account in this
operation, during the finger-printing we can assess the
compressibility effect.
So having Surface Back Pressure in the drilling fluid in

the well, will most likely reduce the pit volume (Similar
to losses) once released that pressure will have an
expansion (Similar to a kick).

This training will cover different stages during the
Managed Pressure Drilling MPD scenario/steps :
1. Halliburton MPD Rig up

2. System finger printing.
3. Drilling ahead.
4. Making connections:
a) Using the back pressure pump.
b) Trapping pressure.
5. Performing different test to evaluate the reservoir
limits/threshold:
a) Lower limit - Pore Pressure. DPPT
b) Higher limit - Fracture Pressure. FIT
6. Dynamic Flow check.
7. To trips (Bit change/TD), we will be using the riser pump to
compensate the Rug pump friction losses in the annular.
8. Kick Detection & Management.

1. Halliburton MPD Rig up
Purpose
A pre-job Tool Box Talk will be conducted with all parties involved before start of Rig
up operations. The installation of the LV 4 choke skid will be done by third party
slinging company and will be focal point for the installation. For all piping Seadrill
will be responsible for the cutting welding and certification of are hard lines. The
MPD team will be present and required to help with the installation. All personnel
involved have STOP work authority.

Preparation
1. Make all personnel to be aware of procedures and safe lifting practices.

2. Ensure all equipment weights are known.
3. Ensure lifting equipment is available and certified.
4. Ensure lifting equipment operator certification.
5. Confirm where the equipment will be spotted with the DSV, TP and HAL MPD
Supervisor. Note: If any changes are made to the Rig-up location, layout,
equipment changes will be captured under MOC.
6. Barrier tape will alert personnel from entering lifting zone.
7. Keep all personnel clear of area.
8. Ensure all PPE is worn at all times.
9. Get permit to work approved.
10. Conduct a site survey to identified site specific risks.
11. Confirm equipment certification (as & where required) is readily available.
12. Conduct and document safety meeting (toolbox talk). Ensure all required
personnel (include crane & forklift operator) are involved in the pre-job safety
meeting and all non-essential personnel should be removed from the area.
Discuss JSA.
13. Delegate specific job duties.
14. Ensure all dropped objects protocols are followed.

Potential Hazards
• More than one person at any one time involved in directing the crane driver. All
crane movements will be performed by Rig deck crews in communication with the
crane operators.
• Poor access to spotting areas.
• Lifting equipment in poor or un-certified condition.
• Inadequate lifting capacity of the crane.
• Personnel injured or pinch points by moving loads.
• Direction of crane lifts not clear due to other equipment being in the way.
• Sun light or rain in the crane driver’s view during lifting operations.
• Poor visibility around area due to insufficient lighting at night.
• Ratchet straps or chains not removed correctly, effecting units being lifted.
• Extreme weather exposure of operational personnel.
• Lifting heavy loads (i.e. pipe and accessories) without lifting device assistance or
Tag Lines.
• Boat heave and roll

Flow line installations
1. Connecting the MPD LV 4 choke return line to the flow manifold for the MPD MGS, and rig flow
diverter. 5 1/8th 5000psi flanged connection.
2. Connecting the MPD LV 4 choke Inlet to the Coriolis outlet. Choke outlet 5 1/8th 5000 psi
flanged 6” sch (xxs) pipe to a 5 1/8th 5k flange to 6” ANSI 900 RTJ flange.
3. Connect the Coriolis inlet to the Junk catcher 6” ANSI 900 RTJ flange to 5 1/8th 5k flange

Install electrical connections
• Connect power and profibus communications from Coriolis meter to LV 4 choke
panel
• Connect 120v power from choke to MPD UPS inside MPD cabin Verify that the
PLC power is set to 120V before connecting power
• Install 10 channel logger pressure sensors. Verify and document the span on
every sensor
• Install 10k (spanned to 5k) pressure sensor u/s of the Coriolis
• Install 10k (spanned to 5k) pressure sensor u/s of the Junk Catcher
• Install 10k (spanned to 5k) pressure sensor u/s of the Buffer manifold
• Install 10k (spanned to 5k) pressure sensor u/s of the Buffer manifold
The sensors on the buffer manifold will be installed on the blocks u/s of valves BFM-V1
and BFM-V2

Return to the MPD steps

FINGER PRINTING

FINGER PRINTING
Purpose:
This procedure provides requirements and guidance for fingerprinting in both cased
hole and open hole. Fingerprinting will take place before drilling of the casing shoe
set above the phase that will use MPD technology.
The purpose of these tests is threefold:
Ensure that critical equipment is tested and properly functioning,

Establish baseline, or “fingerprints” of operation events – so that we know
what is “normal”, and hence be able to recognize what is “not normal”,
Ensure that all relevant personnel have practiced the execution of critical
procedures and activities.
The results from these tests shall be properly documented and all data recorded to
the Geobalance database. So that this information can be used for reference
throughout the MPD operations.

Preparation
The rig must provide and confirm the liner sizes for all mud pumps and the MPD operator will confirm
that it has been entered into the Geobalance software correctly.
The Geobalance MPD system is mainly self calibrated so to maximize efficiency majority of the
fingerprinting and calibration can be done while the MPD practical training is performed.
The drilling BHA should have been tested and fully functional, the bit should be above the shoe and
the drilling fluid switched over to the expected drilling system. The PWD tool needs to be programed
to read at the lowest possible pump rate (technical) and readings every 60 seconds max.( the closest
reading the better) and the recorded that pump rate.
Mud Weight and properties have to be homogeneous in the hole and surface.
Surface and hole volumes data must be available.
VND (Valve numbering Diagram) available on site.
RCD is installed.
GBA sensors and panels (operator, driller and remotes) are connected and working correctly.
Instrumentation Synchronization: All pressure gauges and pit volume instrumentation shall be
calibrated and crosschecked by the respective owners, and the data presented in a tabulated format.
This table should display Drillers, Mudloggers, GBA, MWD and Cementers instrumentation for cross
referencing. This calibration shall be conducted offline or during the kick detection equipment test.

Potential Hazards
The release of trapped pressure during pressure testing.
Delays due to poor planning.
Failure to obtain the required data for later use in the well.

Activities / Flow Paths
1. Calibration of Pump Efficiency
2. Choke Controllability and Upper and Lower Bumper Setting
3. Calibration of P and I - Proportional & Integral Values

from the PID – Proportional, Integral and Derivative Algorithm
4. Calibration of Hydraulic Model & Comparison with PWD
5. GBSetpoint Fingerprinting
6. Fingerprinting: Record MPD System Pressure Losses
7. Flow Behavior Pumps On & Pumps Off
8. Effect of pipe movement on flow and pressures – using different block speeds and
rotation
9. GeoBalance Control System Response

Response: Loss Simulation
10. Response: Kick Simulation (using Booster Pump)
11. Circulation Failure (Pump Failure)

Activities / Flow Paths
12. MPD Connection Drill
13. Response: MPD High Pressure Alarm, and SPL/PRV Activation
14. Response: Dynamic FIT Simulation
15. Rig Fingerprinting
a) Dynamic Flow Check.

b) Slow Circulation Rates
c) Trapped Pressure test in SSBOP
d) Opening of Float Valve
e) Survey Fingerprinting

Calibration GBA System
1 - Calibration of Pump Efficiency
Purpose
Circulate with the Rigs pumps and compare Flow in vs Coriolis flow out to
calculate the efficiency of all pumps available at rig site.
Flow Path
The following flow paths are to be considered while conducting this exercise:
See Figure 1.

Figure 1. Flow path Rig pump calibration

Figure 2. Flow path Booster pump calibration

Figure 3. Line up Buffer manifold, junk catcher, Coriolis meter & MPD Choke
manifold level 4 system

Sequence
Note: Be sure to have steady circulation before calibrating

Start circulating at 50% Drilling Rate (Flow Out) with Rig pump to be tested and record
the SPM (Strokes per Minute) and flow out.
Calculate the expected Flow In based on 100% Volumetric Pump Efficiency
Calculate the Pump Efficiency and input Efficiency into Iris Insite System
Confirm Pump efficiency (flow in = flow out).
Report any discrepancy between flow in and flow out.
Repeat the process for 100% of Drilling Rates and for the others pumps.
Return to Activities /
Flow Paths
2 - Choke Controllability and Upper and Lower Bumper Setting
Purpose
The controllability of the choke is a function of Flow Rates, Density, Pressure, and Trim size, for
each trim there is controllable range base on the backpressure created by the choke position. This
not a linear function optimize choke controllability Halliburton utilizes it’s real time controllability
software. This provides the operator a real time chart displaying the optimal control range for each
trim size so the operator may change trim sizes when the choke falls out of its controllable range.
Figure 4. Example of Choke Controllability Chart

Sequence
The MPD operator will enter in the expected flow rates and pressure into the choke control planner
verifying optimal choke trim has been installed for the expected MPD phase.
While circulating at 100% drilling rate record flow rate, SBP @ buffer manifold and SPP.
Select Chokes on the Menu, and select Choke A as active choke. Ensure choke B is fully closed.
Start closing the choke manually on the HMI until SBP has increased by 10 psi
Read and record choke position into Table below as High End Bumper Set point.
Set the Lower End Bumper to Zero, set Wellhead Pressure Target to the anticipated WHP for
Connection, and bring down Rig Pumps to Zero, allowing the Choke to trap the pressure, recorded
trap pressure in the chart below.
Manually open the Choke until pressure drops by 10 psi and record Choke position to set the Low
End Bumper position.
Repeat steps 2 to 6 for each Choke.
Return to Activities / Flow

Paths
3 - Calibration of P and I - Proportional & Integral Values
from the PID – Proportional, Integral and Derivative Algorithm
Purpose
The aim of PID Tuning is to determine the optimal speed at the choke work at different pump rates and
Mud Properties. These calibrations should be carried out as close as possible to actual operating
conditions when steady state normal operating conditions is achieved. GBA PID setting can be derived
from the PID Excel Guidance Sheet.
Sequence
• While applying and removing back-pressure, establish the best values for P & I (Proportional &
Integral Values from the PID – Proportional, Integral and Derivative Algorithm).
• From the PID Excel Guidance Sheet, introduce the information required in order to select the
optimal PID setting and introduce the same in the HMI PID Choke configuration.
• Run rig pumps at 100% drilling rate with Choke 100% open.
• Select Choke A as the Active Choke in the HMI and set the expected drilling WHP as Manual set
point.
• Adjust manually the WHP Set point to the Connection WHP and record result in the chart below.
• Wait for steady parameters and adjust if necessary using the PID Excel Guidance Sheet
• Repeat the process for Choke B and Choke C.

FOR INTERNAL USE ONLY
Paths 14
4 - Calibration of Hydraulic Model & Comparison with PWD
Purpose
Note: Please, ensure that MWD Company and Petrobras are both happy with the readings showed
by PWD and there is no reason to doubt this. The GBA GBSetpoint RT Hydraulic Model has the
ability to self-calibrate based on PWD readings in Real Time.
Note: Since the GeoBalance model calibrates itself in Real time, this calibration will have been
completed in previous tasks and will always be calibrating as long as PWD is updating.
Note: Mud properties required to be updated in the GBSetpoint at least every 12 hr. or when there is
a new fluid in the wellbore.

Paths 15
5 - GBSetpoint Fingerprinting
There are several steps to commissioning the MPD system before start
drilling. The aim of this test is to acquire quantitative data for the dynamic
response of the controlled variable (CV, e.g. backpressure or flow through
Choke A, B, C). This information will be used for tuning the controllers in the
GBSetpoint system. These tests should be carried out as close as possible to
actual operating conditions when steady state normal operating conditions
have been achieved. The choke will move to different positions and the
dynamic responses recorded.
NOTE: all Fingerprint Tests must capture the information in a screenshot and presented
in the Final Report.
6 - Fingerprinting: Record MPD System Pressure Losses

Purpose
Record system back pressure will be recorded through all available flow paths.

Paths 16
Figure 5. Flow Path Circulating 50% and 100% of drilling rate through Buffer and MPD Gut Line.

Figure 6. Flow Path Circulating 50% and 100% of drilling Rate through Buffer Gut line
and Coriolis bypassed.

Figure 7. Normal MPD Drilling Valve Alignment

Figure 8. Flow Path Circulating 50% and 100% of drilling Rate through Buffer with MPD
Choke By-passed
8 - Fingerprinting: Flow Behavior Pumps On & Pumps Off
9 - Fingerprinting: Effect of pipe movement on flow and

pressures – using different block speeds and rotation
10 - Fingerprinting: Additional Drag due to pipe movement

through RCD rubber

Paths 21
11 - GeoBalance Control System Response
Response: Loss Simulation
Purpose: Tests the Geobalance systems response in a Loss event

12 - Response: Kick Simulation (using Booster Pump)
Purpose Tests the DetectEV response in a Kick event.

Sequence
1. Driller/ MPD Operator - Initiate flow using Rig Pump with the string on top of the cement in
order to simulate drilling conditions, record flow rate (in/out), SBP and SPP.
2. MPD Operator - Set MPD high limit to 400 psi. If the test is in open hole be aware of maximum
surface pressure allowed.
3. MPD Operator - Ensure ActEV software is disabled
4. MPD Operator - Check DetectEV configuration page to ensure all settings are populated
correctly.
5. MPD Operator -Disable the Auxiliary pump (booster Pump) in the software
which you are going to use to simulate a kick.
6. Driller - Line-up drilling mud flow from the auxiliary pump (booster Pump) through Riser.
Commence flow from auxiliary pump through MPD manifold.
7. MPD Operator - Begin the disabled pump at a rate higher than the flow difference in the kick
detection configuration page.
8. MPD Operator - Confirm message indicating Influx Detected to alert the driller.
9. Driller/ MPD Operator -Repeat the above steps with the ActEV software enabled.
10. MPD Operator - Confirm message indicating Influx Detected to alert the driller and that the
choke has been removed from pressure control mode and placed into position control.
11. MPD Engineer put the choke into pressure control mode and increase Surface Back-Pressure
(SBP) by 100 psi and evaluates flow In/Out and PWDCF trends.

Paths 23
13 - Response: Circulation Failure (Pump Failure)
Purpose This test is to determine the magnitude of pressures that may be 'trapped'
after stopping circulation. The results of this test may have implications for the shut-in
method to be employed and gives an indication of pressures that may be trapped
during actual well control situations.
Sequence:
1. Driller - Circulate at 50% of drilling flow rate and wait for stable flow.
2. GBSetpoint must be set to Pressure control mode
3. Driller - Turn off the pumps.
4. MPD Operator – Observe MPD Choke Response.
5. MPD Operator - Record trapped surface pressures 3 minutes after the well is
closed-in.
6. Driller/ MPD Operator - Repeat test for 80 % and 100 % Drilling Flow rate.

Paths 24
14 - MPD Connection Drill
Purpose This drill is to familiarize the rig and MPD crews to a connection. The
connection is the most regular activity that both crews will be doing together, so they
must be familiar with each other, since the Surface Back Pressure (SBP) will be
increased while the pumps are ramped down.
Sequence:
1. Driller - Circulate at 100% of drilling flow rate and wait for stable flow.
2. GBSetpoint must be set to pressure control mode
3. Driller – Ramp down the pumps following the MPD operator instructions.
4. MPD Operator – Observe MPD Choke Response.
5. MPD Operator – Inform driller when he can ramp up the pumps.
6. Driller – Ramp up the pumps following the MPD operator instructions to 100%
drilling rate.
7. Driller/ MPD Operator - Repeat test as required.

Paths.
15 - Response: MPD High Pressure Alarm, and SPL/PRV
Activation
Purpose The GBA system has a choke that is going to open a specific be set, in
order to avoid overpressure the wellbore and the RCD.
Sequence:
1. Bring pumps online at 50% flow rate normal drilling rate.
2. Set the SPL on the C choke to 200 psi and the PRV to 250 psi.
Note: If PRV adjustable planned for the well is not available during
fingerprinting. Only work with High Limit value
Note: If finger printing is planned in open hole be aware of maximum allow
surface pressure
3. Once it is determined the High Pressure limit is working on the Geobalance system,
increase the SBP closing the choke manually until reach the high limit. Hit the high limit,
which will automatically open the SPL.
4. Set the high limit again on the SPL to 400 psi to apply back pressure using control
variable to make the PRV test.
Note: If PRV adjustable planned for the well is not available during
Fingerprinting. Only work with High Limit value
5. Once confirmed that the PRV has been activated fully open, relieve the back pressure of
MPD choke.
6. Stop the pump, test complete. Re-set the PRV if necessary.

Paths.
16 - Response: Dynamic FIT Simulation
Purpose Simulated how a dynamic FIT can be done with the system.
Sequence:
1. Driller / MPD Operator- While circulating at drilling rate and with the string on top of the
cement or in open hole in order to simulate drilling conditions, record flow rate (in/out), SBP
and SPP.
2. LWD: Confirm signal from PWD.
3. MPD Operator – Using manual pressure control mode start increasing back-pressure in
max 25psi increments. Confirm the choke is moving accordingly and pressure is kept at the
requested set point entered.
4. MPD Operator - Raise the back-pressure in 25psi increments until the high limit established.
Note: If finger printing is planned in open hole be aware of maximum allow surface pressure.
Note: Record PWD reading in each pressure increment.
5. MPD Operator - Observe if the pressure increases steadily. If the pressure oscillates too
much, reduce the P value. Confirm pressure increase is smoother.
6. MPD Operator - Apply back-pressure to a pre-set limit to simulate a FIT desired
– it is not possible to do a complete LOT within the casing. Record the BHP from PWD if is
available.
7. MPD Operator Reverse the procedure, reducing gradually the back-pressure all the way to
zero.
8. Monitor/calculate fluid volume at the GBSetpoint system virtual tank. Volume lost should be
equal to volume gained if flow in and out were correctly calibrated. Volume lost
(compressibility), Volume gained (expansion).

Paths. 27
Rig Fingerprinting
1. Dynamic Flow Check.
Please refer to procedure WM-BRA-HAL-MPD-OP-005 - Dynamic Flow Check.
2. Slow Circulation Rates
• Driller - Post slow pump data with all rig pumps on, both drill pipe friction loss and both
C&K Line Friction Pressures (CLFP- KLFP) at 3 different flow rates (e.g. 10/20/30 spm).
• Driller - Take pressures on two gauges reading from separate sources to guard against
gauge failure. (Mud Logging and RIG)
• Note the pressure required to break circulation the first time, and record this value for
use in kick detection and circulation procedures.
• If Dynamic Well Control is planned the slow circulating tests shall include circulating
through the MPD Stack, surface lines, and MPD Choke Manifold, using the rig
pumps at 3 different flow rates (e.g. 10/20/30 spm).
3. Trapped Pressure test in SSBOP
This test is to determine the magnitude of pressures that may be 'trapped'

when the well is closed-in shortly after stopping circulation. The results of this
test may have implications for the shut-in method to be employed and gives
an indication of pressures that may be trapped during actual well control situations.

Paths. 28
For this test is necessary shut in the well in SSBOP.
Driller - Circulate at 50 % of drilling flow rate and wait for stable flow.
Driller - Turn off the pumps.
Driller - Immediately shut-in the well using SSBOP. Do not wait for the flow to stop.
Driller- Record the time in seconds from 'pumps off' until the well is closed-in.
Driller -Record trapped surface pressures in KL/CL 3 minutes after the well is closed-in.
Driller Repeat test for 80 % and 100 % Drilling Flow rate.
4. Opening of Float Valve

With the trapped pressure in one of the previous test, conduct fingerprinting exercises
to determine the surface pressure required to open the float valve(s) in the BHA.
5. Survey Fingerprinting
With the drilling BHA on bottom make exercise to take survey using Drilling Rate and
apply SBP on the MPD choke and record any change in Stand Pipe pressure and
BHP if receiving signal from PWD.

Connection with Dynamic Back
Pressure (Auto Mode)

Procedure – Connection with Dynamic Back Pressure (Auto Mode)
Purpose:
This procedure describes how a connection is made when drilling and make connection using
MPD Back Pressure Pump (Booster Pump), GBSetpoint and Auto choke are used to
control/adjust the annular pressured down hole.
Auto Mode:
The GBSetpoint system adjusts the applied surface back pressure automatically based on the
calculated bottom hole pressure from the transient hydraulics model. It requires a target ECD
(Bottom hole pressure) and the control depth at which this pressure will be maintained constant.
Model uses rig’s data in real time including pump flow rate, if there is a change in rig’s pump rate,
an automatic adjustment in the surface back pressure will be produced to maintain a constant
bottom hole pressure.
In Auto Mode connection, pump rate is gradually slow until zero, MPD Back pressure pump
(Riser Booster Pump) will supply the flow rate to MPD Choke to support the Target WHP required
for maintain constant BHP. This is the way that a connection with dynamic back pressure is
carried out.

Preparation:
1. Clear access to the rigs standpipe manifold to bleed off the drill pipe pressure.
2. The FOSV is on the drill floor in the open position. The handle to pick it up is in place, the
key to close the valve is at hand.
3. Confirm that FOSV thread or crossover is installed to make up onto the drill pipe.
4. The MPD backpressure pump (Booster pump) is on line and aligned through GBA Choke.
5. GBA Operator double check the Target WHP in GBSetpoint to maintain constant BHP at
Control Depth while connection.
6. The Driller should not make any connections before GBA Supervisor/Operator have been
informed in advance.
7. If there is PRV with a setting point lower or equal to target WHP on connection along the
MPD returns circuit, GBA operator request to RIG to change PRV set point if necessary to
make the connection.
8. GBA Operator will confirm that correct valves alignment.
9. Status Valve Alignment Update. (See Figure 1 for MPD Drilling Alignment).
Potential Hazards
1. BHA float valves failure with top drive not connected to the string.
2. Bringing the mud pumps on and off too quickly.
3. RCD failure / leak during the connection.
4. Lack of communication between relevant parties (especially Driller and GBA Operator),
resulting in a well control issue, with asset or environmental damage

Figure 1. MPD Drilling Alignment/Flow Path.

Connection Procedure
1. Driller will notify to the GBA Supervisor 10 minutes in advance of any connection.
2. Work pipe for hole cleaning as required. Obtain torque and drag values, as well as, pick up and
slack off values. (Be aware any Tool Joint is running through RCD elements).
• GBA Operator- Confirm proper flow path, double check target WHP for connection, Surge
and Swab compensation mode requires to be enabled for any reaming perform before
making connection.
• Mud Logger / Driller – monitor the trends of torque and drag.
3. When ready, slow down rpm to 10-20rpm. Adjust Booster Pump to 300 gpm before starting
shutting down rig pumps. The flow from Booster pump will allow building SBP at the MPD choke.
(See Figure 2. MPD Booster connection / Flow Path).
• Driller – Will then notify to GBA Supervisor/Operator that he is ready to start decreasing mud
pumps.
• GBA Operator - will notify the driller to slowly decrease mud pumps. GBSetpoint will apply
surface back pressure to compensate for loss in equivalent circulating density pressure.
• Driller – decrease the pump speed to zero.
Note: If two pumps are being used for drilling, repeat the same procedure to reduce
the second pump to zero SPM.
• GBA Operator should monitor the response of the GBA Choke to ensure it is responding in
accordance and is holding proper target WHP for connection.
Note: In case GBSetpoint is not responding properly:

• GBA Operator must inform to Driller to stop connection process and wait for instructions.
• GBA Operator should evaluate situation and inform Driller once system is ready to continue
connection process or next action to be taken.
Figure 2. MPD Booster connection / Flow Path..

4. Set slips, bleed off the standpipe pressure.
• Driller – Confirm when mud pumps are off, stop rotation and set the slips.
• Driller – Bleed-off any remaining drill pipe pressure, monitors the bleed-off line to
confirm that the float valves are holding, before breaking off the Top-Drive.
Note: If there is continued flow, close valves and pump fluid to try to flush the NRVs. Repeat
bleed-off. If flow backs again, NRVs may have failed. Close the IBOP and inform the Tour Pusher.
(Refer to NRV Failure Procedure).
• Driller – Confirm to GBA Operator when the stand pipe pressure is zero in SPP and
monitoring for a pressure build up.
5. Make the connection.

• Driller – Close IBOP
• Driller – Clear drill floor and break the connection while observing for any backflow out
of the drill pipe.
• Driller – While picking up the next stand, ensure bleed-off is closed.
• Driller – Confirm to GBA Supervisor/Operator connection is complete.
6. After Connection is made-up

• Driller – Confirm to GBA Supervisor/Operator when the connection is made.
• GBA Operator – Confirm system is ready.
• Driller – Open IBOP, Start rotating DP at 10-20 rpm (Wait for MWD operator
instructions if survey is desired before rotate the string).
• Driller – Communicate to GBA Supervisor/Operator is ready to bring mud pumps on.
• GBA Operator will notify the driller to bring the mud pump at reduced SPM/gpm to fill the
string.
o Pump speed should be slow enough to allow Driller to stop the pump once the
pressure start to build up.
Note: GBSetpoint software will adjust WHP based on ECD calculations. Ramp-up procedure
of the pumps will resemble the ramp-down of the pumps. Depending on the point at which
the MWD begins to transmit data, the ramp-up procedure may have to pause to allow the
correct acquisition of the MWD/PWD stored data
• Mud logger – To reset the stroke counter to zero, to have control of bottom up.
• GBA Operator - Once pressure stabilizes, will notify the driller to slowly increase mud pump
from reduced SPM/gpm to full drilling rate.
Note: While rig pumps are being brought online, GBA Operator to ensure the ramp down is
being followed on the MPD choke to ensure WHP is adjusting to achieve the current target
WHP.
• Driller - Slowly increase mud pump full drilling rate.
Note: If two pumps are being used for drilling, repeat the same procedure to bring the
second pump online to full drilling rate.
• Driller - Once drilling rate is achieved the rotary can be increased according to DD instructions.
(NOTE: Wait for MWD operator instructions if survey is desired before rotate the string)
• Driller – Reduce booster pump flow rate in a controlled manner to the flow rate dictated by
GBA Supervisor.
• Driller – Confirm when mud pumps are back to original SPM.

7. When drilling parameters are achieved, the driller is then ready to
resume drilling operations.
8. Driller– Let pressures stabilize if returns match previous fingerprint
(confirmed via the Coriolis meter), go to bottom and resume drilling.
9. The Mud logger, MPD supervisor and Driller should now all continue
to monitor the well to see if connection gas has been taken.
Note: Valve status board to be kept updated.

Connection Using MPD Step Up/Down
Ramp Schedule (Trapping pressure)

Procedure – Connection Using MPD Step Up/Down Ramp Schedule
(Trapping pressure).
Purpose
This procedure describes how a connection is made with trapping WHP during connections; MPD
pump (booster Pump) is not available.
Trapping Pressure:
The GBSetpoint system adjusts the applied surface back pressure automatically based on the
calculated bottom hole pressure from the transient hydraulics model. It requires a target ECD
(Bottom hole pressure) and the control depth at which this pressure will be maintained constant.
Model uses rig’s data in real time including pump flow rate, if there is a change in rig’s pump rate,
an automatic adjustment in the surface back pressure will be produced to maintain a constant
bottom hole pressure.
In a Trapping Pressure connection, pump rate is gradually reduced in previous accorded steps to
slow pump rate, Target WHP for connection will be required to be input manually and wait for the
MPD choke to achieve this Target WHP, once the WHP reading is equal to the Target WHP for
connection is equal, mud pumps are shut down to continue with the Trapping Connection Process.
This is the way that a Trapping Pressure Connection is carried out.

Preparation:
1. Clear access to the rigs standpipe manifold to bleed of the drill pipe pressure.
2. The FOSV is on the drill floor in the open position. The handle to pick it up is in place, the
key to close the valve is at hand.
3. The FOSV valve is the correct thread to make up onto the drill pipe.
4. GBA Operator double check the Target WHP in GBSetpoint to maintain constant BHP at
Control Depth while connection.
5. The Driller should not make any connections before GBA Supervisor/Operator have been
informed in advance.
6. If there is PRV with a setting point lower or equal to target WHP on connection along the
MPD returns circuit, GBA operator request to RIG to change PRV set point if necessary to
make the connection.
7. GBA and Driller to agree on the number of step to reduce pump rate to slow pump rate and
vice versa.
8. GBA Operator will confirm that correct valves alignment.
9. Status Valve Alignment Update. (See Figure 1 for MPD Drilling Alignment).
Potential Hazards
1. BHA float failure with top drive not connected to the string.
2. Bringing the mud pumps on and off too quickly. (Problems to adjust Target WHP).
3. RCD failure / leak during the connection.
4. Lack of communication between relevant parties, resulting in a well control issue, with asset
or environmental damage

Figure 1. MPD Drilling Alignment/Flow Path.

Connection Procedure by Trapping Pressure
1. Driller will notify to the GBA Supervisor 10 minutes in advance of any connection.
2. Work pipe for hole cleaning as required. Obtain torque and drag values, as well as, pick up and
slack off values. (Be aware any Tool Joint is running through RCD elements).
• GBA Operator- Confirm proper flow path, double check target WHP for connection, Surge
and Swab compensation mode requires to be enabled for any reaming perform before
making connection.
• GBA to accurately trap the required pressure the will not be able move once the pumps are
shut down and the choke is closed. So it is critical that the pipe is at the connection point
before this procedure commences.
Note: If two mud pumps are being used for drilling, the driller can reduce the first pump at a controlled
rate until shut down. Then can follow the shutdown procedure for the final pump
• Mud Logger / Driller – monitor the trends of torque and drag.

3. When ready, slow down rpm to 10-20rpm.
• Driller – Shall decrease the pump speed following the steps/rate provided by GBA Operator.
The easiest way to trap pressure will be to reduce the drilling pump to a minimal rate and
allow the chokes to control required pressure.
Note: GBSetpoint will compensate automatically the Target WHP based on pump rate. Driller should
take around 20 seconds to make the transition between steps.
• Once the target pump speed has been reached, and the Target WHP is been achieved the
GBA Operator – Communicate to Driller mud pump can be shut off. MPD Choke will close
along with pump rate reduction in Auto Mode. (See Figure 2 for MPD Trapped connection).
If target pressure was not trapped MPD operator will put the choke in manual mode and the driller can
slowly turn his pump on against the closed choke adding the additional SBP required with the drilling
pump.
• GBA Operator should monitor the response of the GBA Choke to ensure it is responding in
accordance and is holding proper target WHP for connection.
Note: In case GBSetpoint is not responding properly:

• GBA Operator must inform to Driller to stop connection process and wait for instructions.
• GBA Operator should evaluate situation and inform Driller once system is ready to continue
connection process or next action to be taken.

Figure 2. MPD Trapped connection / Flow Path.

4. Set slips, bleed off the standpipe pressure.
• Driller – Confirm when mud pumps are off, stop rotation and set the slips.
• Driller – Bleed-off any remaining drill pipe pressure, monitors the bleed-off line to confirm
that the float valves are holding, before breaking off the Top-Drive.
Note: If there is continued flow, close valves and pump fluid to try to flush the NRVs. Repeat bleed-
off. If flow backs again, NRVs may have failed. Close the IBOP and inform the Tour Pusher. (Refer
to NRV Failure Procedure).
• Driller – Confirm to GBA Operator when the stand pipe pressure is zero in SPP and
monitoring for a pressure build up.
5. Make the connection.

• Driller – Close IBOP
• Driller – Clear drill floor and break the connection while observing for any backflow out of
the drill pipe.
• Driller – While picking up the next stand, ensure bleed-off is closed.
• Driller – Confirm to GBA Supervisor/Operator connection is complete.
6. After Connection is made-up

• Driller – Confirm to GBA Supervisor/Operator when the connection is made.
• GBA Operator – Confirm system is ready.
• Driller – Open IBOP, Start rotating DP at 10-20 rpm
• Driller – Inform to GBA Supervisor/Operator is ready to start mud pump at minimum pump
rate to fill the string and proceed.
• GBA Operator- To confirm MPD Choke is in Auto Mode and holding the Target WHP for
connection,
• GBSetpoint Hold for Stand pipe option should be enable and set to 150 psi.
• GBA Operator/Driller – Once gets pressure on the string, start ramping up mud pump.

• Mud logger - To reset the stroke counter to zero, to have control of bottom up.
• GBA Operator – GBSetpoint will adjust Target WHP based on ECD calculations will
bringing up the mud pump(s) to full rate.
• Driller - Once drilling pump rate is achieved the rotary can be increased to drilling rate
(Wait for MWD operator instructions if survey is desired before rotate the string).
• Driller– Let pressures stabilize if returns match previous fingerprint (confirmed
via the Coriolis meter), go to bottom and resume drilling.
• MWD Operator – Confirm Signal from Downhole Tools.
• Mud logger – To reset the stroke counter to zero, to have control of bottom up.
7. When drilling parameters are achieved, the driller is then ready to resume drilling operations.
8. Driller– Let pressures stabilize if returns match previous fingerprint (confirmed via the Coriolis
meter), go to bottom and resume drilling.
9. The Mud logger, MPD supervisor and Driller should now all continue to monitor the well to see
if connection gas has been taken.
Note: Valve status board to be kept updated.

Dynamic Flow Check

Dynamic Flow Check
Purpose
This procedure describes how a Dynamic Flow Check can be undertaken if required. Its use would
be for instances where volume changes are needed to be confirmed against flow rate changes.
The word dynamic here means that the flow check will be performed while some circulation is
maintained on surface.
There may be instances where a flow check is required while holding back pressure on the well. A
dynamic flow check in a closed loop is required through the MPD choke and Coriolis flow meters
returning into a slug tank (less volume, more easy to identify volume variations using other PVT
monitoring systems).
If the situation that a Dynamic Flow Check arises, the system needs to be lined up as shown on
Figure 1. The selected slug tank (#1 or #2) will be in a closed loop low volume system and use the
Level Sensor of the slug tank which is more sensitive to volume variations due to the nature of the
slug tank (it holds low volumes).
The dynamic flow check should only be conducted if deemed necessary since it will delay the
actions required to tackle the possible influx.
The main instance when a Dynamic Flow Check would be used is when a statically underbalanced
fluid is being circulated and WHP is required along with the ECD to remain overbalanced and a
situation arises where the well requires to be monitored.

Preparation
1. Dynamic flow check will be performed using the rigs riser booster pump.
2. The selected slug tank must remain clean and free of cuttings to avoid any plugging of the
filter on the suction of rig pumps.
3. The rig should maintain ¾ of the slug tank filled with drilling mud all times.
4. Ensure those involved in the procedure have fully charged radios.
5. The MPD system should be lined up as per normal MPD operations with flow being received
through the GBA choke manifold and return to flow divider.
6. The Coriolis flow meter and the slug tank Level Sensor will be used to evaluate if there are
losses or gains.
7. Ensure flow is directed to selected slug tank as show in the Figure 1, Failure in divert the
total flow to slug tank may lead to false interpretation.
8. Space out the drill string to be ready to shut the well in on the SSBOP’s. If inside casing DO
NOT rotate, if in open hole continue to rotate.
Potential Hazards
1. Over flow the slug tank by drawing fluid from the suction pit and not the slug tank.
2. Mud pumps cavitation’s.
3. Gas break out at the slug tank that may have poisonous gas entrained in it.
4. Deadheading against closed valves.
5. Misinterpretation due valves leaking.
6. The dynamic flow check should only be conducted if deemed necessary since it will delay
the actions required to tackle the possible influx

Figure 1. Dynamic flow Alignment/Flow Path.

Procedure
The well is circulating using the rig pumps and a dynamic flow check is required, use the following
steps:
Note: It is advised that any time an influx is suspected the dynamic flow test be conducted without
flow down the drill pipe only using the riser booster pump to avoid unnecessary circulation of gas in
the annulus.
1. Driller: Confirm that selected Slug tank is approximately ¾ full.

2. Driller: Reduce surface rotation to 20 rpm.
3. GBA Operator: Confirm GBSetpoint system is in Auto mode and ready.
4. Driller: Keep circulation at constant pump rate.
5. Driller: Open suction valve to slug tank and close suction valve to active pit. Open return flow line
to slug tank and close return flow line to active pit.
6. Driller: Record initial volume of slug tank as baseline.
7. Wait for parameters to stabilize (SPP, WHP, flow in and flow out). MPD Engineer and GBA
Supervisor to inform Driller to continue with operations.
8. Circulate well holding WHP for 15 min and evaluate losses or gains (if any)
• GBA Operator: Monitor WHP and Coriolis meter.
• Mud Logger/Driller: Monitor Slug tank level and confirm if the well is gaining or losing.
9. Once flow check is complete and if ready to go back to drilling/circulating/tripping: Driller: Open
return to Active system and close return flow line to Slug tank.

Actions to be taken based on results from the dynamic flow check:
If there is a gain in Coriolis and the slug tank:
Follow procedure “Kick Detection” to control the well immediately.
If there is a loss in Coriolis and the slug tank:
GBA Supervisor: Inform the Driller and Company Man that the well is losing fluid.
GBA Supervisor: Inform the GBA Operator to reduce the back pressure applied to the well in 25 psi
increments (up to the lower limit). Remain lined up on the Slug tank and monitor for a reduction in
losses. If high losses are observed, may be necessary to line up flow from the active system.
If losses do not decrease, ensure that Company Man knows that you are attempting to reduce
losses, and that he may need to prepare for pumping LCM.

Dynamic Pore Pressure Test (DPPT)

Dynamic Pore Pressure Test (DPPT)
Purpose
This procedure describes how the MPD System can be used to reduce the BHP until it equalizes
with the formation pressure. The objective is to understand the real pore pressure and subsequently
use the most appropriate bottom hole pressure to continue drilling.
The DPPT can be performed with or without rotation, pumping down the drill string, using the active
system, with returns through the MPD primary flow line using GBA equipment. The WHP is reduced
in decrements to a pressure where flow out deviates from flow in. This pressure is measured by the
PWD. MPD pump (booster pump) must also be running.
To conduct this procedure the mud weight in the well should be static under balanced. In the event
that friction losses do not allow detect pore pressure, a lower flow rate could be selected, but
always starting DPPT from the overbalanced condition. This procedure could be also adapted to
control BHP only circulating on surface. In this case the PWD reading will not be available.
Note: PETROBRAS may apply this procedure to define or confirm the operational window.

Preparation
1. Company Man, Tool Pusher, GBA Supervisor must be on drill floor during the test.
2. The Mud Logger and Driller play an integral role in this and should be trained in this procedure.
3. The Mud Engineer will also need to remain involved in this procedure since he will be required
to confirm the mud weights as well as weight up the fluid if required.
By this stage a FIT will have been completed, and the upper boundary will have been
established.
4. Ensure the strainer on the Rig pumps is clean.
5. Ensure those involved in the procedure have fully charged radios.
6. Ensure homogeneous mud and well clean (ensure the annulus is clean of cuttings and debris
by monitoring cuttings at the shakers).
The Coriolis flow meter and PWD will be used to evaluate pore pressure. By this stage
the fingerprinting exercises should be completed.
Space out the drill string to ensure tool joints are not in the subsea annular preventer.
7. Ensure hydraulic model is calibrated and PWD is working.
8. Ensure MGS is ready to work with drilling mud.
Potential Hazards
1. Circulating for too long in the same depth position may cause washout.
2. The PWD may have failed prior to this stage resulting in the inability to read real time BHP.
This will require tighter control of the actual mud weight in the well.
3. Flow against closed valves.
Procedure Dynamic Pore Pressure Test (DPPT)
1. MPD/PMCD Supervisor/Driller: Ensure valves are lined up as per normal MPD drilling
operations. See Figure 1. Drilling MPD Flow Path.
At this time the GBSP is in pressure control.
2. Driller: Circulate well clean a minimum of 1.5 BU to remove all connection gas and cuttings from
the well. Record SPP at circulating rate.
3. Driller: Rotate at 20 rpm while circulating down the drill string using the rig mud pumps.
4. Driller: Space out at tool joint. Continue circulation at drilling rates and rotation at 20 rpm.
5. GBA Operator: With Booster Pump running, set system to SBP mode with the set point as drilling
conditions.
6. GBA Operator: Begin to decrease Target ECD in 0.20 ppg decrements. Confirm the choke is
moving accordingly.

7. GBA Operator: Observe each decrement for at least 10 minutes. Monitor SPP and PWD
pressures and for gains using the GBA Coriolis Flow Meter.
8. GBA Operator: Record the PWD pressure as the SBP is reduced.
9. Driller: Monitor torque for signs of instability if the string is in open hole.
10. GBA Operator: When the flow out begins to deviate from the flow in, note the PWD pressure and
increase Target ECD minimum of 100 psi in terms of WHP. Ensure flow out is equal to flow in, and
record the Influx size. Inform Company Man.
Note: The maximum Influx size allowed during the test is 1 bbl.
11. To circulate the influx refer to WM-BRA-HAL-MPD-OP-008 Kick Detection Management.

Figure 1. Dynamic Pore Pressure test
Alignment/Flow Path.
MPD Formation Integrity Test
(MPD-FIT)

MPD Formation Integrity Test (MPD-FIT)
Purpose:
This procedure to determine a pre-determined BHP, describes two (2)
options to perform a Formation Integrity Test (FIT):
1. It can be undertaken with GBA Equipment using booster pump.

This test can be implemented when there is not a PWD in the
string.
This static FIT is performed with the MPD pump (booster

pump), against the well and RCD. Suction and return is from
Active system.
2. It can be undertaken with GBA Equipment using the normal
drilling alignment, using the stand pipe & booster pump. This
option can be implemented when there is a PWD in the string.
This Dynamic FIT uses the main pump, against the well and
RCD. Suction and return is from Active system.

Potential Hazards
1. Over flow the pits by drawing fluid from the suction pit
and returning different pit.
2. Flow against closed valves.
3. Misinterpretation due valves leaking.
4. Over pressuring the formation causing losses.
5. Leak in the Rotating Head.
6. The EMW will be greater at shallower depths than at
TD. Use caution to prevent over pressuring a weak
formation and causing fracturing.

The well is circulating using the rig pumps and a MPD-FIT is required, (Not PWD in
the Drilling String). Use the following steps:
1) Driller - Reduce surface rotation to 20 rpm and circulate well clean. Record SPP
at circulating rate.
Note: Circulate a minimum of 1.5 BU to remove all connection gas and cutting
from the well.
2) Booster pump is aligned and running at 300 gpm.
3) GBA Operator - Confirm system is ready and running in Auto Mode.
4) Driller – Slowly reduce the rig pump flow rate to 0 gpm.
Note: D-FIT will be done with the drilling pump(s).
5) GBA Operator – Monitor WHP to confirm GBSetpoint holds constant BHP.

6) GBA Operator – in GBSetpoint, begin to increase Target ECD in 0.20 ppg
increments until the predetermined FIT value. Confirm the choke is moving
accordingly. Observe if the pressure increases steadily.
7) GBA Operator - Observe for 5 minutes. Monitor pressures, slug tank and Coriolis
meter parameters (Flow in-Flow out). Record calculated BHP and WHP.
Note: If loss is detected, slowly reduce the Target ECD to last setting
recorded without loss and report WHP and ECD/BHP (loss conditions.)

8) GBA Operator - Once FIT is complete, and if ready to go back to circulating,
decreases WHP to the initial value. Keep pumping with the Booster pump.
9) GBA Operator - Inform to Driller that can start rig pumps again.
10)Driller - Start the rig pump slowly following GBA Operator instructions until
pump reaches 300 gpm and continue to rotate pipe.
11)GBA Operator - Monitor WHP-ECD and confirm system is keeping BHP
constant.
12)Driller - increase rig pumps slowly to full circulation rate for drilling.
13)Driller - If loss was detected, circulate at least 1 BU and monitor gas trends
and SPP behavior. Deviate to MGS if required. If losses were not detected, it
is not necessary to circulate BU. Resume drilling operation.
14)GBA Operator - Wait for parameters stabilization (SPP, BHP, Flow In = Flow
Out) and after that inform Driller to drill ahead.

TEST ALIGNMENT STATIC FIT

TEST ALIGNMENT DYNAMIC FIT

Benefits / Applications
POOH Performed Dynamic FIT’s to test & confirmed a pre-set max ECD which enables to increase MW with strict
control on the ECD. We are also using MPD’s capability to strip without requiring a large trip margin to account for
swab effects (significant with our MW).
*Pump rate can be used to for fine adjustments for DFIT's.

Surface back pressure: The EMW will be greater at shallower depths than at TD.
Use caution to prevent over pressuring a weak formation and causing fracturing.
Depth (ft) vs. ECD (ppg)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
0
2000
4000
100
6000
230
290
8000 500
600
700
10000
1200
Superficial shoe 1,800 ft
Intermediate shoe 9,884 ft

12000
14000
16000
18000

KICK DETECTION MANAGEMENT

KICK DETECTION MANAGEMENT
Purpose:
This procedure applies exclusively to well control situations on the RIG SEADRILL
when using the GeoBalance MPD System to detect and control formation fluid
influxes into the well bore.
This procedure describes the primary indicators to be monitored to detect an influx

and also describes how manage a kick using the GeoBalance Control System to
reduce the volume of influx and therefore the shut-in pressure. The procedure lists
the steps required to close the well.
The Driller will monitor the well at all times, USING RIG WELL CONTROL POLICY.
RIG IS RESPONSIBLE FOR WELL CONTROL AND WELL MONITORING AT
ALL TIMES. The MPD system provides enhanced well control event detection, and
allows rapid and accurate control of BHP, but does not replace standard RIG or
Petrobras well control procedures.
It is the Driller’s responsibility to recognize a kick / influx, and the Driller IS

RESPONSIBLE FOR SECURING THE WELL EVERY TIME RIG’S DETECTION
SYSTEM ALARMS. THE MPD SYSTEM SHOULD BE TREATED AS AN
AUXILIARY KICK DETECTION TOOL.

KICK INDICATORS
Primary indicators of influxes are changes in flow-in vs flow-out, surface volume,

PWDCF, pump pressure, mud weight, choke position, SBP and gas trend.
Although the kick detection system automatically uses these parameters to
establish kick alarms and events, it is still vital that the MPD/DAS Engineer
continuously monitors, trends and sets appropriate alarms on specific variables.
Any variations to the established trend should be investigated and resolved at the
very earliest occurrence before any situation is allowed to escalate.
WARNING: CONVENTIONAL FLOW CHECK SHOULD NOT BE PERFORMED

AFTER KICK IS DETECTED AND/OR CONTROLLED

Figure 1. Flow path Drilling in MPD Mode

Methods
Once Kick or Influx is detected by the DetecEV system (ActEV enabled),

REGARDLESS OF ITS SIZE OR INTENSITY, the system will automatically
react to minimize and control the influx.
Once detected and stabilized, the circulation of the kick could be done
conventionally through Rig Conventional Well Control System, if the influx is
bigger than 2 bbl. or dynamically through MPD system, if the influx is less
than 2 bbl. depending on the specific planned limit at MPD or DPPT limit
defined for the location as per Petrobras Simulation.

Preparation
The Driller, Tool Pusher, Company man and MPD crew must have reviewed this procedure and
understand the actions to be taken and lines of communication.
The MPD Operators must have an accurate valve numbering diagram in place all the time.
The rigs MGS must have an effective liquid seal. This should have been recently circulated to
ensure the fluid is mobile.
Radios must be fully charged and all operating on the same channel.
SONDA will prepare and coordinate kill sheets in accordance with Petrobras and assisted by mud
loggers. All responsible parties should have kill sheets prepared and ready.
Drills have been done prior to drilling out the shoe.
Booster pump must be working all the time during drilling the section.
DetectEV configurations have been updated and are functioning
ActEV is enabled and ready to apply initial SBP increase
Set alarms on MPD system before drilling operation starts.

Potential Hazard
High surface pressure required to maintain stable SPP and control

the influx.
Reach high limit set and therefore immediately opening of MPD

choke.
Fails to react and close the well promptly.
BOP and Rig Choke Valve Alignment
As per Petrobras Standard N-2755 (item 4.8.1.4), SSBOP, Rig

choke and kill line valves must line up to hard shut-in.

Influx Detected while Drilling
While drilling ahead in MPD mode, the MPD system will be set in Pressure control mode to keep
BHP constant. Both DetectEV and ActEV will be enabled at all times
Note: Ensure MPD system is set as per MPD commissioning procedures according to
maximum SBP.
1. Driller: Establish stable MPD circulating conditions within predefined MPD operational
window for the hole section.
2. MPD Operator: Maintain all alarms and keep model updated for pressure control mode.
3. Driller/MPD operator: Perform all connections as per Fingerprinting Connection Drill (if
applicable).
4. MPD Operator/Mud Engineer: To ensure hydraulics model is calibrated and PWCD is within .2
of one at all times. If PWCF is outside of that tolerance verify model and mud parameters.
5. MPD Operator informs Driller & Company Man that influx or loss is taken.

Methodology and Sequence of Operations: Well Shut In
Conventional Well Control System: For Influx Bigger than 2 bbl or

DPPT limit defined
If influx size is bigger than specific planned limit or DPPT limit defined, circulate the
influx through Rig Conventional Well Control System following the next procedure.
1. MPD Operator: to inform the Driller an influx has been detected and this is bigger
than 2 bls. MPD automatically start to increase SBP to maintain SPP constant or to
MDODP (Max Dynamic Operating Pressure)
2. Driller: Stop drilling, pick up off bottom space out (to ensure Tool Joints are not
placed in SSBOP and Surface Annular BOP).
3. Driller: simultaneously, monitor rig’s kick detection system to confirm any gain. Mud
logger must also monitor Pit gain on his system.

4. MPD operator: Adjust SBP to maintain a stable SPP or if MDODP is reached
maintain MDODP and Inform driller and revert to hard shut in procedure
Two (2) Criteria define the surface pressure operating limits:
• Maximum (Dynamic & Static) Operating Design Pressure (MDODP/MSODP).

This encompasses the overall operational pressure limits of the surface
equipment to operate in the specific well conditions. It represents the weak-point,
typically the RCD (or Riser) and incorporates an operational safety factor.
• Maximum Allowable Annular Surface Pressure (MAASP). This is specified for
both dynamic and static conditions and needs to be kept up to date at all times
while drilling the MPD hole section to ensure that pressure limits are not
exceeded.
IF either criteria is met inform driller and use the hard shut-in method as per RIG and
Petrobras internal Policy.
Note:
MDODP = Max Dynamic Operating Pressure (typically RCD + operational safety factor)
MSODP = Max Static Operating Pressure (typically RCD + operational safety factor)
Dynamic MASSP = Max Allowable Annular Surface Pressure While Drilling(circulating) ={LOT at shoe(sg)-Current
ECD(sg)} * 0.4334 x LOT Depth(m TVD) * 3.281
Static MAASP= Max Allowable Annular Surface Pressure during static conditions (no circulation down the drill pipe) =
{LOT at shoe(sg) – Current MW(sg)} x 0.4334 x LOT Depth (m TVD) x 3.281
Due to system’s PRV (pressure rating = 2000 psi) that will be installed at the beginning of the operation, MASBP is
limited to 1600 psi

5. Driller to reduce pumps at a controlled rate
MPD Operator: Maintain stable SPP adjusting SBP as required to circulate influx
out of hole.
6. MPD Operator: Notify the Driller to be ready to start decreasing the first mud pump (if
using 2 mud pumps for drilling) and wait confirmation from Driller.
7. Driller: Immediately decrease the first mud pump to 5-7 SPM in a ramp down
progression, as trained during the fingerprinting, and hold at that rate.
8. If two pumps are being used for drilling, repeat the same procedure to reduce the 2nd
pump to completely stop in a ramp down progression. (Maintain booster pump
running).
9. Driller: Inform the MPD operator and stop the first mud pump from 5-7 SPM to zero.
10. MPD Operator: Meanwhile Mud Pumps are stopped as per steps 6, 7, 8 and 9,
monitors that MPD response accordingly.
Ensure SBP are within the 80% of maximum allowable Surface Back Pressure.

Note: the MPD upper limit can be dictated by the lowest value between LOT/FIT
and Surface System Capacity
If 80% of maximum allowable Surface Back Pressure is achieved:
a) Driller: to immediately shut down pumps. Note: MPD choke on pressure

mode.
b) Driller: Close designed Annular Preventer to shut in the well and monitor
Casing Pressure.
11. Driller: Start Conventional Hard Shut In Well Control.
12. Driller: Open upper choke line valve and monitor casing pressure on the rig
choke panel.
13. Driller: Close Surface MPD annular.
14. Driller: maintain pumping with Booster pump to verify if there is gas in the Riser
with the MPD system. See Figure 2 flow path. If there is Gas in Riser, follow
step A,
if not, release pressure in MPD choke and between MPD annular and RCD
through 2-1/16” valve of RCD V1 to MPD choke, and continue with
conventional well control procedure.

Figure 2 . Flow path to circulate gas in Riser with MPD equipment. SSBOP closed

Step A: Circulate Gas in the Riser
As MPD will be operated in automatic mode, there should not be any gas entering the
riser undetected. This means that the system will automatically detect if a kick is taken
and will close the choke to increase the bottom hole circulating pressure and control the
well.
In the event of gas in the riser, MPD should be aligned to the MGS of the rig to be used
to circulate out the gas. Next steps to be followed:
1. Assistant Driller: Confirm Surface Annular BOP is close. (Don’t reciprocate pipe
during this operation. Release pressure trapped between Surface Annular BOP and
RCD through 2 1/16 “ valve V1/V2 to rig choke, and monitoring pressure above MPD
annular with RCD pressure gauge. See Figure 3.
2. Driller: Continue circulating with riser booster pump.

Figure 3. Flow path to release pressure between MPD annular and RCD

3. MPD Operator: monitor returns and pressure with MPD choke manifold.
4. MPD Supervisor/Driller: Once gas has been displaced from riser, open
Surface Annular BOP and line up 2-1/16” RCD outlet (V1/V2) through the
Buffer manifold, choke manifold and MGS to evacuate any possible gas
trapped into the Surface Annular BOP chamber and Flow spool.
5. Driller: Circulate with Booster Pump across 2-1/16” RCD outlet and Flow line
to evacuate any gas maybe trapped below MPD annular.
Note: The flow rate to circulate through 2-1/16” line will depend on
Fingerprinting for this flow path.
6. Driller: Once all gas confirmed out of the riser, stop booster pump and line up
to performed a flow check. See Figure 4.

Figure 4. Line Up to Flow check to Trip Tank.

Additional scenarios:
1.7.1.2 Dynamically Well Control through MPD system and Riser: For
Influx Size less then specific planned limit at MPD matrix or MDDP limit
defined
This procedure only will be followed after SONDA and Petrobras agree that the kick size is
sufficiently small to guarantee that the higher surface pressure is within limit of Surface
equipment (RCD-Riser, Surface annular BOP).
1. If micro influx size is less than specific planned limit or DPPT limit defined, circulate the
micro influx dynamically through the riser and MPD system following the next procedure.
a) MPD Operator: To inform the driller an influx has been detected and this is less than
2 bls. MPD Operator to maintain a stable SPP by adjusting SBP accordingly.
b) Driller/Assistant Driller: Stop rotation and Close Surface Annular BOP and monitor
pressure above MPD annular with RCD pressure gauge.
c) MPD Operator/Driller – Monitor SBP value, choke position and flow in/flow out trends
while micro influx is circulated.
d) Driller/MPD Operator: Before micro influx reach the surface, line up the returns to
MGS via MPD system.
e) Release pressure trapped between Surface Annular BOP and RCD through 2 1/16
“valves V1/V2, buffer manifold to rig choke.

Figure 5. Line Up to circulate influx < 2bbl.

2. Driller/ MPD/PMCD Supervisor: Once micro influx has been displaced from riser, open
Surface Annular BOP and line up 2-1/16” RCD outlet (V1/V2) to the MPD choke through
the Buffer manifold and MGS to evacuate any possible gas and pressure trapped into the
Surface Annular BOP chamber and Flow spool.
3. Driller: Circulate across 2-1/16” RCD outlet to evacuate any gas maybe trapped below
RCD and MPD annular. Reduce flow to 200-300 gpm to flow through 2” line to MPD and
maintain BHP with MPD System.
Note: If is not possible circulate through 2 1/16” valves V1/V2 and maintain the
BHP. (Low flow and high friction loss through 2” Line) Stop the pump and close
SSBOP and circulate with the Booster line following the same flow path. Be aware
that during process to stop the pump the MPD system must maintain constant the
BHP.
5. MPD Operator: Maintain the BHP.
6. Driller: Once all gas confirmed out of the riser, line up to primary flow lines again. Increase
Booster pump flow rate according with MPD operator instructions.
7. MPD Operator: Maintain the BHP.

Additional scenarios:
1.7.2 Influx Detected during trips.
As mentioned in Petrobras standard N-2755, a kick can be detected when tripping.
• Volume of mud pumped to replace metal displacement is less than theoretical volume when
tripping out.
• Fluid displaced by string when tripping in is higher than theoretical or expected
displacement.
If one of the above conditions has happened, then:
1. Driller: Stop tripping.

2. Driller: Space out the tool joint and install FOSV.
3. Driller to do a flow check
a. If the Trip out is without Back pressure, make a Flow Check using the Trip Tank, circulating
through RCD and MPD System in a close loop.
b. If the trip out is with back pressure (Booster Pump is used) made a Dynamically Flow
Check as per “WM-BRA-HAL-MPD-OP-005 Dynamic Downhole Flow Check”.
4. If kick is confirmed, driller to shut-in the well on SSBOP Annular Preventer.

5. Driller: Install top drive.
6. Driller: report to company man and rig manager.
7. Evaluate condition to decide next step to control the well.
FOR INTERNAL USE ONLY 22 END
Tripping In – RIH

Tripping In – RIH
Purpose
This procedure describes how to RIH, with well closed on SSBOP and MW statically
underbalanced. This procedure also assumes that the well has been monitored on surface
through the rig choke pressure sensor and GBA system and observed stable.
Preparation
1. Define the string fill-up frequency before commencing the trip.

2. It is important that all relevant parties, including the Company Man, MPD Engineer,
Tool Pusher, Driller, Derrickman/Shaker Hand, Mud Loggers, Mud Engineers,
MWD/LWD Engineers and other service personnel, are informed about the planned
tripping operations and procedures to follow.
3. A pre-job meeting with all relevant parties is the appropriate forum to discuss the
necessary information about the trip (e.g. tripping speed, Surface Back Pressure,
prevailing pore pressure regime, expected tripping overbalance, etc.) and to ensure that
all parties are fully aware of the correct tripping and well control procedures whilst
tripping.
4. Expected swab and surge pressures must be calculated by two independent parties, i.e.
the Mud Loggers and/or Mud Company Engineer. Determine the maximum pipe speed,
taking into account swab/surge pressures recorded in the fingerprinting.

5. The Driller and Mud Logger shall maintain independent trip sheets to verify that
the well is displacing the correct amount of fluid and that gains/losses are not
occurring. A trip sheet from the previous trip should be available and intervals
where overpulls and resistance were encountered should be recorded on the trip
sheets for reference.
6. The Driller must ensure that the rig floor is fully prepared to shut-in the well at any
time, that the FOSV and crossovers (if required) are operational, accessible and
ready for use.
7. Always install a FOSV on the string if the trip is interrupted for any reason, such as
a mechanical failure, flow check, etc. The valve should be left open to monitor the
well, but ready for immediate closing-in of the well if required.
8. The Tool Pusher and Company Man shall be on the floor at all times when tripping
out/in open hole.
9. A PWD and BHT readings are advised to be observed while circulating.
10. New sealing elements for RCD are available and ready to be installed.
11. Protective sleeve should not be removed until bearing assembly is installed.
12. All NRVs must be redressed, inspected and pressure tested prior to be installed in
the BHA. NRV pressure tests must be recorded in a chart.

Procedure – RIH
This procedure is to be implemented when a new BHA is ready to RIH and the well has been closed
on SSBOP with a statically underbalanced MW.
This procedure assumes the well is balanced with the MW and pressure trapped on surface at the
rig choke and transmitted down through choke line. It also recognizes that will be necessary to
equalize the SSBOP before opening.
From surface to SSBOP, bit can be run conventionally and continue stripping from SSBOP to
bottom.
1. Make up BHA and run into the riser, taking returns through Rig Flow Line to the trip tank.
• Ensure to fill the pipe every five (5) stands while tripping in. Check if NRV's are holding
pressure (no returns through DP).
• Mud logger to confirm the string displacement (trip tank volume change).
2. Directional Engineer: Shallow Test as per BHA requirements.
3. Continue RIH to 60 m above the SSBOP.
4. Install RCD bearing. WM-BRA-HAL-RCD-OP-002 Installation and Removal Bearing Assembly.
5. Equalize SSBOP
• Line up the riser to the MPD choke and tanks to draw and return to the slug tank, as for
dynamic flow check. See Figure 1.

Figure 1. Line up to equalize pressure to open SSBOP.

MPD Annular: Open
RCD Stack
Close: RCD V1, RCD V2.
Flow Spool
Close: FLS V4, FLS V3.
Open: FLS V1, FLS V2.
Buffer Manifold
Closed: BFM V9, BFM V8, BFM V7, BFM V6, BFM V5, BFM V4, BFM2.
Open: BFM V1, BFM V3
Junk Catcher
Closed: MV007, JUNK V.2
Open: JUNK V1, JUNK V3.
GBA Coriolis Flow Meter

Closed: U8
Open: U9, U10
GBA MPD Auto Choke

Closed: U3
Open: U7, U1, U2, U6, U5, U4
Auto: Chokes A & B.
Closed: Choke C (Secondary Pressure Limiter)
Downstream GBA MPD Choke manifold

Closed: HV004, HV009
Open: HV003, HV011 and MV010.
•
Driller: Start pump and circulate through the bit at Minimum BHA rate.
Also circulate with the Booster pump at 300 gpm.
• GBA Operator: Setup GBA system to maintain a backpressure equal to the pressure
reading on the rig choke.
• Read and compare pressure readings at the SSBOP and PWD, while SBP on GBA
system and Rig choke are equal.
6. Driller: Open the SSBOP.
7. Driller/GBA Operator: Monitor SBP before continue RIH.
8. Driller: Close choke line valve in SSBOP and bleed off the rig choke pressure on surface.
Realign choke for drilling operation.
9. Driller/GBA Operator: Stop pumping through the bit but keep booster pump running to maintain
control of SBP.
10. Continue running into the hole (RIH) stripping through the RCD to the shoe:
• Driller: Maintain Booster Pump circulating at 300 gpm through GBA system and PVT
system returning to slug tank as for dynamic flow check.
• Reset Gain / Loss.
• GBA Operator: Set the MPD Autochoke to keep BHP constant in Automatic Pressure
Control Mode.
• Driller: Commence RIH to bottom taking returns through MPD System.
Note:
o Be aware additional drag over bearing seal element.
o Ensure to fill the pipe every 5 (five) stands while tripping in. Ensure NRV's are holding.
o Mud logger to confirm the string displacement (slug tank volume change).

11. At shoe, change RCD element with back pressure using procedure “WM-BRA-HAL-RCD-OP-
002 Installation and Removal Bearing Assembly
12. Driller: Take Friction Loss readings for 3 SCR rates.
13. Continue stripping to one stand above the bottom.
14. Install top drive and start pump slowly until drilling rate.
15. Ream last stand to bottom according to DD/MWD instructions.
16. With the Bit on Bottom
• Circulate to condition mud. Ensure drilling fluid is within required properties.
• Confirm MWD/LWD working properly and the ECD and BHT reading are stable.
• Mud Logger: Confirm Bottoms Up time and Strokes.
• GBA Operator: Line up to MGS 1000 m before complete BU
Open: HV-9 and Close: HV-11.
Note: Be aware line from GBA Choke to MGS could be empty and PVT
system could interpret this as a loss while flow is diverted to MGS.
• Driller: Confirm when returns from MGS are observed on active PVT system.
• GBA Operator: Monitor the well to detect any trip gas. If some gas is observed, it
probably will be already on the riser and Coriolis reading could be affected, therefore
standpipe mode should be considered here to finish BU circulation.
17. GBA Operator: Inform to the Driller and realign mud returns to flow line once finish BU
circulation.
18. Driller: Resume drilling operations according to DD instructions.
END
Tripping Out– POOH

Tripping Out– POOH
Purpose
This procedure describes the strategy to trip out of the hole maintaining BHP when a BHA change is
required. MPD procedure to trip out of the hole will depend of the static condition of mud regarding to
the formation pressure, i.e. mud statically underbalanced or overbalanced.
When MPD mud weight is planned to be statically underbalanced, the preferred method to trip out of
hole will be to circulate the hole clean, perform a Dynamic MPD Flow Check, and then pull the string
out of the hole to SSBOP doing stripping through RCD, while circulating on surface through the MPD
system to maintain the BHP constant. If the trip is to run casing instead of a liner, the well needs to be
balanced and POOH is done conventionally; or a barrier plug/fluid is placed in the hole. However if the
option is to run a liner, the trip may be done as planned for BHA change.
Preparation
1. The drill string should not be tripped out of the hole unless it is safe to do so.
2. It is important that all relevant parties, including the Company Man, MPD Engineer, Tool Pusher,
Driller, Derrickman/Shaker Hand, Mud Loggers, Mud Engineers, MWD/LWD Engineers and other
service personnel, are informed about the planned tripping operations and procedures to follow.

3. A pre-job meeting with all relevant parties is the appropriate forum to discuss the
necessary information about the trip (e.g. tripping speed, Surface Back Pressure,
prevailing pore pressure regime, expected tripping overbalance, etc.) and to ensure that
all parties are fully aware of the correct tripping and well control procedures whilst
tripping.
4. Expected swab and surge pressures must be calculated by two independent parties, i.e.
the Mud Loggers and/or Mud Company Engineer. Determine the maximum pipe speed,
taking into account swab/surge pressures recorded in the fingerprinting.
5. Coring operator should inform to Driller a recommended speed to POOH.
6. The Driller and Mud Logger shall maintain independent trip sheets to verify that the well
is displacing the correct amount of fluid and that gains/losses are not occurring. A trip
sheet from the previous trip should be available and intervals where overpulls and
resistance were encountered should be recorded on the trip sheets for reference.
7. The Driller must ensure that the rig floor is fully prepared to shut-in the well at any time,
that the FOSV and crossovers (if required) are operational, accessible and ready for
use.
8. Always install a FOSV on the string if the trip is interrupted for any reason, such as a
mechanical failure, flow check, etc. The valve should be left open to monitor the well, but
ready for immediate closing-in of the well if required.
9. The Tool Pusher and Company Man shall be on the floor at all times when tripping out/in
open hole.
10. The MPD Supervisor should inform the Mud Engineer of the static pressure being
applied to the well and the pressure friction lost estimated. This will allow the parties to
decide about the tripping option. APWD readings are also advised to be observed to
ensure tripping option.
Note: The last dynamic FIT or LOT must be used like reference to calculate the
maximum ECD allowed before trip.
11. The rig should prepare the preferred Slug Tank for dynamic flow check. After which the
tank should be prepared for POOH.
12. Mud bucket lined up for POOH with the correct seals installed.
13. Clear access to the rig’s standpipe manifold to bleed of the drill pipe pressure.
14. Have ready minimum 50-80 bbl. of viscous sweep pill having same density of drilling
fluid.
15. Ensure that fluid inside Choke and Kill lines has the same density of fluid in the well.

Procedure - POOH Striping through RCD to SSBOP
This procedure describes how to pull out of hole with a statically underbalanced drilling fluid.
Step Task Responsible
Pump 50-80 bbl Hi-Vis pill and circulate hole clean using drilling
circulation rate. Reciprocate pipe per the Company
1
Man. Observe SPP, torque and drag when working pipe, and slow Mud Engineer/Driller
reciprocation of tool joints through RCD Element.
2 Maintain BHP as for drilling. Monitor SBP, BHP, SPP, Flow Rates for
any trend changes. Note any background gas and compare trends with GBA Operator
the mud loggers.
3 Confirm when hole is clean at shakers. Mud Engineer/Driller

4. Flow check on bottom
Perform Dynamic Flow check according to the p r o c e d u r e “WM-

4.1 Driller/GBA Operator
BRA-HAL-MPD-OP-005” and confirm conditions stable.
4.2 Monitor pit volumes. Mud Logger
4.3 Set GBA system with the Swab & Surge option engaged. GBA Operator
5. POOH to the shoe (See figure 1)
5.1 OPTIONAL: Slug pipe, to trip dry. Driller
POOH, circulating through booster line and returns alignment as for

Driller
5.2 dynamic flow check.
5.3 Trip / Fill hole per trip sheet. Driller
Monitor the well and maintain BHP constant with GBA system.
GBA Operator
5.4
Apply additional SBP while POOH to compensate for swab.
6. Flow check at the casing shoe
Once inside the casing shoe, perform a dynamic flow check.

6.1 Driller / GBA Operator
Follow procedure “WM-BRA-HAL-MPD-OP-005”.

7. Trip from Shoe to SSBOP
Continue POOH to SSBOP. Monitoring through GBA Driller/

7.1 system and slug tank. Ensure hole full and keeping BHP
GBA Operator
constant with GBA system.
Once bit is above SSBOP, perform a dynamic flow check Driller/

7.2 with GBA system. Follow procedure “WM-BRA-HAL-MPD-
GBA Operator
OP-005”.
Ensure the rig choke is closed and then open choke line
to communicate pressure to the rig choke sensor.
7.3 Driller
Observe for the same pressure as in the MPD choke
(SBP).
Close SSBOP Blind/Shear Ram and monitor the well with

7.4 Driller
Choke Pressure gauge
7.5 Stop booster pump. Driller

Release t h e p r ess ur e in the riser bleeding off SBP
in the MPD choke.
GBA Operator/
7.6 NOTE: If a coring BHA has been POOH, ensure to
Coring Operator
follow Coring Operator instructions to bleed the
pressure.
7.7 Ensure that pressure (SBP) on the rig choke remains constant. Driller
Remove R C D bearing once confirmed the well is

7.8 static. RCD Operator/ Driller
Follow procedure WM-BRA-HAL-RCD-OP-002
8. POOH to surface (See figure 2)
If well is behaving properly, continue POOH to surface

8.1 conventionally while monitoring the well through surface Driller
pressure in the rig choke.

Figure 1. Alignment to STOOH
Figure 2. Alignment to POOH
FOR INTERNAL USE ONLY 9 END
Pressurized Mud Cap
• Annular gas influx
• Casing pressure increases
Pressurized Mud Cap
• Gas Kick influx
• Annular pressure increases
• Start pumping LAM to bullhead
formation gas
Changes to PMCD - 001
• PMCD, Pressurized Mud Cap Drilling is one of
the two Mud Cap Drilling variants considered
by Petrobras.
• It’s indicated for wells with Pore Pressure
greater than 8.5 ppg.
• A critical moment in MPD operations is to
define the right moment to convert to PMCD.
• Every MCD variant implies fluid losses.
Preparation
• The Procedure and critical points must be known
by everyone involved in the operations.
• Every resource for seawater management were
checked and meet the requirements for the
operation (pumps, tanques, lineup, aditives...)
• The resource planning must be done prior to
PMCD operations.
• Rig must have capacity to pump LAM and AGMAR
(Seawater) simultaneously and without
contamination.
Annular VND*
From Stand PiPipe

SBP (psi)
Risks
• High surface pressures caused by gas
migration;
• In cases where the fluid is overbalanced,
annulus level may drop to static level, allowing
influx from upper zones;
• Fluid contamination:
– Drilling mud;
– LAM (Light Annular Mud)
– SAC;
– Viscous Pill.
Risks
• Failure to detect gas migration;
• Failure on pore pressure estimetion due to
annular fluid density variation;
• Wrong valve aligning.
Preparation / Requirements
• MCD implies fluid loss. Formation fractures have
to be capable of receiving all the sacrifice mud,
eventually LAM, influx and the generated
cuttings;
• In cases with high probability of fluid losses, it is
recommended to use BHA with turbine to
generate smaller cuttings;
• In the project stage the hidraulics have to be
simulated considering sacrifice mud. Any
limitations must be know by the personnel
involved. (Company man, DD, Driller)
Preparation / Requirements
• A LCM pill must be tested prior to conversion;
• Depending on the Pill test results, an
Injectivity Test must be conducted;
• The minimum injectivity value must be know
and must not exceed the pressure limits of the
riser and MPD systems.
Fluid Loss Level Parameters
• Mud sustainability: is the maximum fluid loss
rate that can be faced without operational and
safety problems. It must consider logistics,
preparation time, costs...
• Hole Cleaning Criteria: smallest open hole
flowrate to ensure proper well cleaning with
SAC.
• BHA Requirements: smallest flowrate to
correct functioning of BHA tools.
• Bullhead Gas migration Rates: smallest pump
rate needed to ensure annulus gas
bullheading.
Fluid Loss Levels Action Plan
– drilling in MPD working drilling parameters (flow rates,

• Below [Mud Sustainability]
ROP’s, etc)
– LCM Fight Losses
• Above [Mud Sustainability] & below [Hole Cleaning Criteria] – Continue with MPD Fluid System
– Additional Sweep Pills
– Injectivity Test / PMCD

• Above [Hole Cleaning Criteria] & below [BHA Requirements]
– Swap to SAC
• Above [BHA Requirements] – Switch to PMCD with Intermittent Flush Cycle Injection
• Above [BHA Requirements + Bullhead Gas Migration Rates] – Continue with PMCD with Flush Cycle Injection
Injectivity Test
• Pump drilling fluid down the drillstring, slowly
raising the flowrate at 50 gpm steps.
• Pump 3 min for each step.
• Stop the test if SBP approaches 80 % of
MAASP. (Failed test)
– In case of negative test check fluid loss level at the
Action Plan chart.
– Proceed operations accordingly.
Injectivity Test
• Approved test:
– SBP and SPP stay constant after reaching drilling
injection rate.
– Repeat the procedure pumping SAC. If the same
results are found, the test is successful.
PMCD Pore Pressure Determination
• Considering UB mud.
• If BHA is close to casing shoe, pull BHA to casing
shoe.
• Driller to turn off Booster and Standpipe pumps.
• Sut in the well: 1st option MPD, 2nd option
Annular BOP – cautin with readings below 50 psi.
• Pump LAM in the annulus to prevent migration.
The pumped volume must be at least the same
volume between the high pressure zone and the
fluid loss zone.
• MPD operator to calculate PP.
• As the PMCD drilling begins, PWD must
confirm the readings.
• Annulus fluid must generate 100 psi back
pressure at surface, not to exceed
80% MAASP - Pf – ΔP
Pf: Annular friction loss for influx bullheading
ΔP: max allowed annulus pressure to gas
migration
• Considering OB mud:
• Stop pumps.
• If BHA is close to casing shoe, pull BHA to casing
shoe.
• Shut in the well at MPD choke.
• Close BOP.
• Pump light fluid in the annulus at high flow rates
until return is observed (cautin with volume
control)
• Define PP and LAM weight. Change LAM in the
well.
VND
example:
SW from Rig Pumps To Drill String

PMCD - 002
LAM from Rig Pumps
To annulus
PMCD
• In case of drilling without buffer manifold (as
SS46) or problems with any of the required
buffer manifold lines to drill PMCD, booster
line may be an alternative for bullheading.
• When using booster line, it is recommended
to be conservative regarging gas migration.
Risks
• Exceed pressure limits of the Riser + MPD
systems;
• Wrong valve aligning causing wellbore
pressure drop;
• Delays on annulus gas migration control;
• Running out of LAM;
• Sticking due to poor wellbore cleaning.
Procedimento
• Garantir alinhamento correto das válvulas, sucção
dos tanques e adição dos componentes do SAC.
• Entrar com bombas lentamente para dar tempo
de reação em caso de perda de injetividade.
• Monitorar continuamente comportamento da
SBP, SPP e tempo de migração até o limite pré-
definido.
• Em caso de não detecção de migração se
recomenda o bombeio de 50 bbl a cada 6h.
• Fazer uso de tampões viscosos conforme
necessidade e tendência de torque e drag.
Bullheading
• Zerar contador de strokes e bombear LAM no
anular até a pressão do anular retornar para o
valor anterior a migração. Não exceder o
limite de 80 % MAASP durante o bombeio.
Cenários possíveis na perfuração
PMCD
PWD Annular Drill pipe Probable Cause Action
Reading Surface Surface
Pressure Pressure
Increases Increases Increases Formation is Plugging Reduce annular

Injection and Evaluate
Stays the Increases Stays the Gas Bubble migrating in Annulus Increase Annular
Same Same Injection Rate
Decreases Decreases Decreases High loss rate into formation or Continue drilling
lower bottom hole pressure ahead if other factors
formation associated with losses to are not a problem.
other formation – Impossible to
determine if cross flow is occurring.
Conexão em PMCD - 003
• Semelhante a conexão em MPD.
• Riscos:
– Pressão trapeada.
– Falha NRVs
– Prisão de coluna devido limpeza deficiente.
Procedure
• Recommended to pump vicous pill prior to
connections;
• In case of annulus pressure buildup, start
bullheading. It is not recommended to do both
this opeartions in parallel.
• Take not of T&D and remove bit from bottom.
• Bleed off tubing pressure.
• DO NOT BLEED OFF ANNULUS PRESSURE.
• Make up connection, monitoring annulus.
• Slowly bring the pumps on and be aware of
additional drag.
PMCD POOH - 004
• There are two conditions that demand POOH
to surface:
– Required BHA changes (MWD, bit, etc.);
– Once TD was reached and liner was run, or any
other completion technique that require
cementing.
• Isolation plug or gunk plug use is not

considered.
POOH
Preparation
• BOP kill and choke lines must be filled with LAM before POOH;
• Everybody is aware of action plan (velocity, flow rates, tanks, SBP...)
• Rig floor prepared for emergency shut in, if necessary (FOSV).
• FOSV (Full open safety valve) must be installed in case of trip
interruptions.
Risks
• NRV Failure.
• High surface pressures exceeding equipment limits.
• Dropped objects in the well.
• Lineup error, accidental pressure loss.
POOH
• Pump TV/SAC while working drillstring.
• Bullhead annulus and monitore for pressure
stabilization.
• Bleed off drillstring pressure and confirm NRVs
operational.
• Pull BHA to casing shoe while pumping LAM in
the annulus to keep well filled. (w/ safety
margin)
• At casing show, evaluate for trip pill pumping.
(wet/dry)
POOH
• Pull BHA to BOP while pumping LAM in the annulus to keep
well filled. (w/ safety margin)
• Pressurize kill or choke line to SBP pressure.
• Perform preventive bullheading cycle.
• Close BOP and monitore the well through choke or kill line
pressure.
• Bleed off 50 psi at the riser and monitore pressure below
blind rams.
• Bleed off riser pressure.
• Remove BA and divert the return to trip tank.
• POOH drillstring monitoring trip tank and pressure below
blind rams.
• Recommendation: pump 50 bbl in the annulus each 6 hr as
preventive measure.
Trip In - 005
• Premise: LAM in the annulus;
Preparation:
• Define filling frequency.
• Everybody is aware of action plan (velocity, flow rates, tanks, SBP...)
• Rig floor prepared for emergency shut in, if necessary (FOSV).
• FOSV (Full open safety valve) must be installed in case of trip
interruptions.
• New BA must be ready to change.
Risks
• NRV Failure.
• High surface pressures exceeding equipment limits.
• Dropped objects in the well.
• Lineup error, accidental pressure loss.
• Running out of LAM.
Trip In
• RIH BHA to 50 m above BOP.
– Fill the string every 5 stands.
– Perform BHA shallow test.
• Install BA (Bearing Assembly).
• Bullhead kill or choke line.
• Increase riser pressure to equalize pressures above and
below blind rams.
– Check for corret functioning of NRV.
• Open BOP
• Monitor surface pressures and perform dynamic flow
check.
Trip In
• Close choke or kill valve (used for well filling)
and bleed off line pressure.
• Run string stripping through RCD elements to
50 m above casing shoe.
– Fill string every 5 stands.
– Monitore correct functioning of NRV.
– Record additional pipe and TJ drag through the
elements.
• Change RCD elements.
Trip In
• Run drillstring to bottom.
• Connect TD and displace LAM in the tubing
with SAC.
• Displace open hole volume with SAC.
• Confirm pressure stabilization and drillahed.
Installation and Removal of Bearing
Assembly

Installation and Removal of Bearing Assembly
Purpose:
• This procedure should be used when needing to install the RCD Bearing Assembly with sealing
elements rubber with drill pipe in the hole. It considers both a general deterioration of the
element that warrants a change, with Back Pressure. (Well is static underbalance or with Back
pressure).
When a RCD bearing and/or the sealing elements fail during drilling operations, it can be changed
out without pulling out to surface or killing the well. This is the procedural guideline is for safe
removal and instructions to carry out the exchange of RCD bearings.
• During the removal and installation of the RCD bearing, the MPD annular preventer is closed
and the Riser Booster Pump is used with GBA System to keep BHP constant with Back
pressure.
The RCD Operator will guide the Rig crew through this process with respect to tool orientation,
alignment of connections and the pick-up/set down weights.
• A good vertical alignment of the rig over the wellhead is of critical importance in avoiding
operational problems with the RCD. Sufficient time should be taken during rig-up to ensure good
vertical alignment is achieved.
Note: It is preferable to change the bearing in casing. Although it can be done in open hole, it
increases risk of getting stuck. If is mandatory change the Element in open hole, pull an additional
stand out of the well to provide working room to work the string.

Preparation
1. Conduct JSA prior to starting. All crew should already have attended the MPD familiarization
training.
2. The distance from the top of the Latch to the top of the rotary table should be measured and
recorded for future use in calculating the distance to which the Latch Assembly will actually
seat (or land out).
3. The replacement bearing is on the floor (will be made up on a stand, as it will need to be
stabbed onto the running tool after removing the deteriorated bearing), or there could be a
possible second bearing running tool, in which case the second bearing can be racked back
in the derrick on the running tool.
4. All required equipment such as chain blocks etc should be in place.
5. Fingerprinting covering the element change out.
6. All radios need to be fully charged in anticipation of this procedure.
7. The Protective Sleeve was recovered already.

8. The Bit is at last shoe depth or in Cased hole and the well is balanced with the Back
pressure. Dynamic Flow Check was done according with procedure WM-BRA-HAL-MPD-
OP-005
• Stop drilling, pick-up off bottom, maintain slow rotation and reciprocate pipe while
circulating the hole clean keeping the BHP constant with the GBA System (Back
Pressure).
• Stop Rig Pump and start Riser Booster Pump or increase flow rate if is working to keep
BHP Constant with GBA AutoChoke.
9. At shoe make a Dynamic Flow Check (see procedure WM-BRA-HAL-MPD-OP-005).
The GBA Control system already to the operation according with GBA internal
procedures.

Potential Hazards.
1. The release of trapped pressure beneath the RCD element.

2. Influx due problems to keep BHP with Back Pressure.
3. MPD annular rubber fails due Stripping Operation.
Note: If a small leak is observed adjust Annular preventer pressure to minimize leak and continue
Stripping in and monitor. If is not possible continue stripping in (leaking) shut in Subsea Annular
preventer. See Initial stripping operational pressure for MPD annular.
4. Poor communications via the radio leading to an accident.

5. Handling of the hot element rubber, split bushings etc on the drill floor.
6. Dropped objects down the hole.
7. Removal of the used RCD element off the drill pipe.
8. Air leaks on running tool.
9. Bearing Stuck in Slip joint.
Installation of Bearing Assembly.

For running & retrieving the bearing assembly requires a running tool which also runs with the DP.
Annex 1 Show running tool specifications.
If a complete new bearing and running tool is racked back ready to use continue with the point 8, if
not start in point 1.

Installation of Bearing Assembly.
1. The Bearing assembly is placed above the mousehole or rotary table hold on by
cateline.
It should be done in such a way that it can withstand an upwards force of
5,000lbs.
2. Apply grease to the Bearing Assembly seals prior to installation. Also apply grease to
the locking dog groove on the Bearing Assembly prior to running in.
3. The Starter Mandrel is assembled on the bottom end of the Bearing Assembly
Running Tool. Pipe dope is added for ease of insertion to the Bearing Assembly.
4. The running tool stand should then be stabbed through the BA (note that the driller
may have to set some block weight down to push through for the first time through
new seal elements – use pipe dope or grease to ease the operation).
Note: As the tool joint passes through the first Sealing Element, the Bearing Assembly
Running Tool will tend to suddenly gain momentum; the natural reaction is for the driller
to apply the brake and stop. Try to avoid this as it increases the weight that needs to be
applied to pass through the second Sealing Element. Instead, use the momentum to
pass through the Bearing Assembly to ease the process. Once through both Sealing
Elements, continue running through until the Bearing Assembly Running Tool is seated in
the Bearing Assembly.

… Installation of Bearing Assembly.
5. The Bearing Assembly Running Tool is inserted into the Bearing and Sealing Element
Assembly. Pneumatic hoses are connected to the running tool and set in Lock
Position.
6. Pneumatic hoses are removed from the Bearing Assembly. The running tool and BA
are lifted from the mousehole.
7. The Starter Mandrel is removed and the running tool with BA is made up with drill
pipe.
8. The slips and bushings are removed to allow the running tool with BA pass through
the Rotary Table.
9. Pneumatic hoses are connected to the Bearing Assembly Running Tool.
10. Using the Control Console, the Bearing Latch is tested.

11. Prior to deploy the RCD in the Riser, Open flow path to avoid Surge pressure while
lowering Bearing assembly intro the Bowl: Line up as show in the Figure 1. Be aware that
the well is balanced with surface back pressure in the GBA AutoChoke.
MPD Annular (DSIT): CLOSED
RCD Stack
Open: RCD V1, RCD V2.
Flow Spool
Buffer Manifold
Closed: BFM V8, BFM V5, BFM V4, BFM2, BFM6
Open: BFM V1, BFM V3, BFM V9, BFM V7
Valves position Rig manifold: Line up by the rig crew to bleed off pressure.
Avoid surge Junk Catcher
Closed: MV007, JUNK V2.

Closed: U8
Open: U9, U10
GBA MPD Auto Choke

Closed: U3
Open: U7, U1, U2, U6, U5, U4
SET: Choke C (Secondary Pressure Limiter)
Downstream GBA MPD Auto Choke Open:

Figure 1. Line up to avoid surge, while RIH bearing assembly
12. Stripping in through MPD annular Preventer to lower running tool with Bearing
Assembly.
Note: Minimize stripping speed through the annular preventer. See Figure 7
“closing pressure for stripping operations T3 annular preventer”1
13. Land Bearing Ass. in the RCD Body, and then set down 6,000 lbs on the BA to
ensure that it seats properly
Note: The maximum OD of the Bearing Assembly is 19.4” and the minimum
diameter above the RCD is at the slip joint 19.5¨.
Note: The 2” valves RCD V1 & RCD V2 must keep open.
14. Using the Control Console, the Bearing Assembly is hydraulically latched to the
Body.
15. Driller put martin Decker in zero lbs weight.
16. A slight upward pull of 2,700 - 3,600 kgs. (Approximately 6,000 – 8,000 lbs.) is
exerted on the drill string to confirm that the Bearing Assembly is latched.

17. Release tension after confirmation.

18. The running tool is released using the Pneumatic Control Console.
19. The running tool is pulled above the Rotary Table.
20. The slips and bushings are replaced.
21. The pneumatic hoses are disconnected from the Bearing Assembly Running Tool.
22. Break-out the connection and left running tool with drill pipe in rack as a stand or
place in the V-door or other appropriate location.
23. Make up new Drill Pipe stand.
24. Once bearing assembly to ready to go, equalize Pressure between MPD annular
and RCD. using BFM V5. Line up Figure 2.
Note: The RCD Pressure Gauge, gauge in Buffer manifold and Choke manifold gauge
will be monitored while pressure is equalized.

Figure 2. Line up to equalize pressure in MPD annular.
25. Release trapped pressure to rig choke as show the Figure 3.
BTR-RCD
Close: 2 1/16” RCD V1 & RCD V2.
Buffer Manifold
Open: BFM7 (Bleed off valve) & BFMV9 (Already Open)
Rig manifold: Line up to bleed off pressure (Rig crew)
26. Previous to Open MPD Annular.
Buffer Manifold
Close: BFM7 & BFMV9.
Rig manifold: To close Line up to bleed off pressure (Rig crew).
27. Proceed to open the MPD Annular and Line up to continue normal rig
operations.

Figure 3. Once close RCD V1 y V2, line up to release trap pressure in 2” line.
Figure 7. Initial Closing Pressure for Stripping Operations.

Annex 1. Running tool specification

Removal of Bearing Assembly

Removal of Bearing Assembly
Purpose:
This procedure should be used when needing to remove the RCD element rubber with drill
pipe in the hole if Back pressure is used to Keep BHP constant. The procedure for removal of
the Bearing and Sealing Element Assembly is the reverse of the installation procedures.
Note: Caution: Removal of Bearing Assembly shall only occur when there is no
annulus pressure on the Rotating Control Device. In case there is an ongoing
operation, the annular preventer will isolate the well while the Bearing Assembly is
replaced.
1. Ensure Booster Pump at 200 gpm minimum. Slowly Stop Rig Pumps and control BHP
with GBA choke while continuing to flow through RCD V1, RCD V2, FLS V1 & FLS V2.
2. Open flow path for MPD Annular: (Overpressure the top of the MPD Annular while closing
the rubbers may lead to equipment failure), as show in Figure 4.

Figure 4. Line up before closing MPD annular with SBP
Valves position equalize pressure in MPD annular (Fig 4)
MPD Annular (DSIT): Open
RCD Stack
Open: RCD V1, RCD V2.
Flow Spool
Buffer Manifold
Closed: BFM V8, BFM V4, BFM2, BFM6, BFM V7
Open: BFM V1, BFM V3, BFM V9 & BFM V5.
Rig manifold: Closed bleed off (Rig crew )
Junk Catcher
Closed: MV007, JUNK V2.

Closed: U8
Open: U9, U10
GBA MPD Auto Choke

Closed: U3
Open: U7, U1, U2, U6, U5, U4
SET: Choke C (Secondary Pressure Limiter)
Downstream GBA MPD Auto Choke Open:


3. Close MPD Annular
Figure 5. Line up to close MPD annular.

4. Bleed off Pressure below RCD. To close BFM V5 and proceed to bleed off pressure, using
BFM V7 and the rig choke manifold.
Figure 6. MPD annular closed, line up to bleed off RCD pressure.

5. Once Pressure confirmed as bleed off, keep open RCD V1 & RCD V2, BFMV9,
BFM V7 & Rig choke, Keep close BFM V5, preparing to run running tool and
install the new Bearing Assembly. Use RCH Pressure Gauge to monitor the
pressure.
6. Pick up the running tool.
7. Thread running tool onto drill pipe.
8. Lift running tool and remove slips and bushings to lower it through the Rotary
Table.
9. RIH running tool slowly to connect pneumatic hoses. (Stripping Operation).
10. Continue RIH with running tool to above Bearing Assembly only.
Note: The maximum OD of the Bearing Assembly is 19.4” and the
minimum diameter above the RCD is at the slip joint 19.5¨.
11. Stripping in through MPD annular Preventer to lower the running tool into the BA,
set down 3,000 – 4,000 lbs on the Bearing Assembly to ensure that it seats
properly. Running tool string should be marked to check it is seated properly.
Note: Minimize stripping speed through the annular preventer.
Note: Monitor Well with GBA system.

12. Close the Bearing Assembly Running Tool using the running tool Pneumatic
Control Console.
13. Apply an upward pull of 5,000 lbs to verify that the Bearing Assembly Running
Tool is engaged.
14. Release the tension in the drill pipe.
15. Use the Control Console to release the Bearing Assembly (open the Bearing
Latch). The Pump pressure reading on the HMI screen will read approximately
900 psi. If an indicator light on the HMI keyboard fails to remain illuminated, the
Latch must be cycled until the light remains illuminated continuously. Ensure
there are no alarm warnings on the HMI screen.
16. Stripping out the drill string with the running tool and BA out RCH Bowl (Inside
Slip Joint).
Note: Minimize stripping speed through the annular preventer.
Note: Monitor Well thru GBA system.

17. Once Bearing Assembly is in SJ/Riser;
Note : If is necessary flushing the latch or the components above RCD
follow the next procedure with a loop in the Trip Tank: See Figure 6 . Be aware
that the circulating pressure maybe won’t allow use the C-pump due small
clearance between Bearing Ass. and Slip joint.
Flowline
a) Start circulation to surface to aid in flushing the components above RCD.
b) Cicle C-Latch open to close 4 times during circulation.
c) Stop pumping.
18. Cycle C-Latch open to close 4 times during circulation.

19. Continue POOH running tool with BA to above Rotary table and remove
pneumatic hoses.
20. Replace the bushings and set slips on the drill pipe below the running.
21. Break-out connection and install the clamp on the bottom bearing assembly. Hold
on the clamp cable on the rotary table or mousehole and connect the pneumatic
hoses to release. Open the running tool and pull out always using the cateline rig
to hold the bearing assembly.
22. Lift the used Bearing Assembly and replace it with a newly dressed assembly.
23. Use slings and lifting bar to maneuver the Bearing Assembly.
24. Follow installation steps to replace and install a new Bearing Assembly.

Figure 7. Initial Closing Pressure for Stripping Operations.

Annex 1. Running tool specification

PLUGGED CHOKE OR SURFACE LINE

PLUGGED CHOKE OR SURFACE LINE
Purpose
This procedure addresses the required steps to be taken after surface plugging has been
encountered.
Scope
The surface system has different pressure relief devices, PRV’s in the Buffer manifold that will protect
the equipment in case any overpressure upstream the MPD Choke manifold, besides the MPD
manifold has a choke that will release pressure once reach the setting pressure.
The level 4 choke will be equipped with 2 x 3” drilling choke trims and a 2” connection choke trim. An
instance of plugging may require the pump rate to be dropped or shut down before the obstruction
can be isolated and removed.
• Ensure all necessary work permits must are in place prior to opening chokes/junk catcher/ Coriolis
for repair while circulating.
• Mud engineer to inform MPD when of any mud additives are changed that may cause choke
plugging.
• Be aware of risk from hot mud or H2S when opening any surface lines for maintenance and take
all required precautions.
Potential Hazards
• Miscommunication
• High pressure at surface may exceed surface equipment ratings
• Loss of Bottom hole pressure
• Spills
Notes
1. Upstream pressures trends must be monitored in the junk catcher, coriolis meter and GBA
MPD autochoke, to determine the plugged section.
2. While the system is built with redundancy and bypasses anytime the systems pressure
encroaches the designed safe operating pressure the rig team must;
• Pick up off bottom

• Shut down pumps
• Secure the well.
PLUGGED CHOKE
The purpose of this procedure is to demonstrate the appropriate steps to take if there are
indications that the GeoBalance choke is plugged or plugging.
A strong indication of a plugged or plugging choke would be:

Opening without any increases in flow
Increases in WHP
Halliburton’s automated choke system has the ability to isolate and complete maintenance on the
plugged choke without affecting drilling activities but the driller must be informed of the operation.

Seq. Operations: Simultaneous activities: Comments:
no:
If at any time WHP exceeds the desired
control pressure MPD operator to inform
If a choke shows signs of plugging the
The automated choke system will driller to:
MPD operator will switch the offline
1 maintain BHP while the chokes are · Pick up off BTM.
choke into auto control mode and slowly
switched · shut down pumps
close the plugged choke.
· Secure the well trapping desired
SISBP
Do not attempt to rock the plugged choke
Once choke is isolated the MPD operator unless:
If chokes have been switched and WHP
can cycle (rock) the choke while watching · Pressure control has been switched
2 control is stable MPD operator can Isolate
choke position this can sometimes unplug to other choke
the Plugged choked
the choke. · And U/S Valve on plugged choke
has been closed
If rocking the choke was unsuccessful
3 Isolate plugged choke with gate valves and Put plugged choke in 50% position
bleed off pressure.
Use proper PPE handling for drilling fluid
Open plugged choke and remove from
Inspect and repair and clear of any
4 block. Following Halliburton maintenance
blockages as required. Drip pan/vacuum system in place to catch
procedure.
mud
Inform MPD supervisor of all materials
Place choke back in block and make up Close bleed off valves and put choke in
5 found in choke and document in
collar hand tight. closed position.
maintenance report
Make sure choke is Isolated before
6 Run auto calibrate on repaired choke.
running auto calibration
With repaired choke closed Open
7 downstream gate valve first then open
upstream valve
Gradually open the repaired choke and Maintain constant ECD on well during
8
swap back to pressure control. choke swap.

JUNK CATCHER PLUGGED
no:
If a rapid rise in WHP and SPP are noted,
the driller should:
IF required SISBP has not been trapped
Pick up and space out.
MPD operator will tell driller the required roll the rig pumps over at a minimum rate
1 Stop rotating.
SISBP required to maintain target BHP against shut in well to increase SBP to
Stop the rig pump.
desired shut in.
Secure well by closing the SSBOP
annular
Once bypassed bleed off any trapped
Line up to circulate Through the junk
pressure in the junk catcher and Coriolis
catcher bypass and Coriolis bypass Any time the Junk catcher is bypassed the
2
Line up as per VND diagram figure 1 Coriolis meter must be bypassed as well.
Always monitor SBP for
below.
increase/decrease
Using the MPD choke and riser booster Insure VND has been updated and
MPD operator to enter a manual pressure
3 pump equalize pressure above and below monitor pressure on the Riser boost pump
Setpoint to equalize
the Subsea annular when starting circulation
If any signs of pressure increase were
noted below the subsea annular during the
shutdown circulate bottoms up through the
Once pressures are equalized open subsea
4 rig choke to remove any possible influx.
annular
Before opening the annular
Because the Coriolis will be bypassed it is

Driller to slowly ramp up mud pumps to
critical that DetectEV PWD CF alarm be
drilling pump rate.
MPD Operator to monitor all trends and activated and special attention is paid to
5
mark bottoms up in GBSetpoint all normal drilling trends for signs of
Once rates are stable resume drilling
losses/gains.
operations
Be ready for potential bottoms up gas.

…JUNK CATCHER PLUGGED
Ensure correct PPE worn to

prevent contact with hot mud.
Ensure all pressure is bleed off the
While drilling ahead MPD/Rig MPD operator to continue to
6 junk catcher
team can clean the junk catcher monitor well conditions.
Ensure all proper spill containment
is available and installed.
Once Junk catcher has been cleaned Check/Watch for

and reinstalled MPD operator to continue to · leaks
7
Open downstream valve monitor well conditions. · pressure variations at the
Open upstream valve junk catcher pressure gage
· Check for leaks
Slowly close the bypass isolation MPD operator to continue to · Any pressure variations at
8
valve monitor well conditions. the junk catcher pressure
gage
Open downstream Coriolis valve

MPD operator to continue to
9 Open upstream Coriolis valve
monitor well conditions.
Close Coriolis bypass valve
10 Continue with MPD operations.

Figure 1. Bypass Junk Catcher and Coriolis Meter

CORIOLIS FLOWMETER PLUGGED
Seq. no: Operations: Simultaneous activities: Comments:
If a rapid rise in WHP and SPP are noted, the
driller should:
IF required SISBP has not been trapped
1. Pick up and space out.
MPD operator will tell driller the required roll the rig pumps over at a minimum
1 2. Stop rotating.
SISBP required to maintain target BHP rate against shut in well to increase SBP
3. Stop the rig pump.
to desired shut in.
4. Secure well by closing the SSBOP
annular
MPD operator – open flow meter bypass
2
valve.
MPD operator – close the meter isolation
3
valves.
Ensure correct PPE is worn and avoid
4 Bleed off the pressure in the flow meter loop. If required allow meter to cool.
contact with hot mud.
Unbolt flanges on the flow meter. With Some
5 bolts loosened ensure no trapped pressure in
the unit by knocking out the gasket.
6 Remove Flow Meter.
Visually inspect flow meter and remove any
Keep any debris removed from the flow
7 blockages check upstream and downstream
meter for future investigation.
piping removing any blockages.
Replace gaskets.
8 Re-install the flow meter. Torque bolts to 200ft/lbs with suitable torque
wrench assuming graphite bolting lubricant.
9 Close instrument bleed valves
10 Open meter isolation valves. Check for leaks.
11 Close meter bypass valve.
MPD Engineer to ensure automated system is
12
functioning correctly.

DRILL STRING FAILURE PROCEDURE

DRILL STRING FAILURE PROCEDURE
Purpose
This procedure addresses the required steps to be taken after a NVR or Drillstring failure has been
encountered.
Scope
• In event of a drill string failure all precautions should be made to prevent any contact with hot mud
or spill on the rig floor.
• All NRVs are to be pressure tested and redressed after each run.
• It must be assumed that there is trapped pressure under all NRVs. Breaking out an NRV with
pressure underneath can lead to serious injury.
• Ensure an FOSV, pre-made up with the correct crossover, is ready on the drill floor.
• If the string is sitting in the slips for an extended period of time, install an FOSV in the open
position.
• Monitor the string continuously while tripping and making connections in case conditions change.
• Inspect all tool joint sealing faces for damage as each joint is made up.
Potential Hazards
• Miscommunication
• Loss of Bottom hole pressure
• Spills

BHA FLOAT (NRV) FAILURE
This procedure assumes the Top Drive is made up to the drill string, if this is not the case, make up
the top drive first.
Seq. Operations: Simultaneous Comments:

no: activities:
If it is not possible to bleed down Perform this
the string, and it is suspected that operation at
Circulation should be stopped and started,
the BHA NRVs are leaking, attempt maximum rates
and SPP bleed off as per Connection
to clear any possible blockage in without exceeding
Procedure.
1 the NRVs by pumping mud down maximum or
the string, then stopping pumping minimum BHP, and
Autochoke & BPP will maintain BHP as rig
and surging back through the bleed adjusting Autochoke
pumps are ramped up & down.
down line in an attempt to slam the set point
NRVs closed. accordingly.
After pumping and bleeding off
Ensure Autochoke is maintaining WHP.
SPP, bleed off SPP to 0 psi as per Ensure no gas is in
2
Connection Procedure, and check the drill string.
for back flow.
If not successful repeat the above
3
operation twice.
If backflow still continues it will
If available a drop in/pump in float valve can
4 necessary to kill the well and
be used to avoid killing the well.
POOH conventionally.
DRILL STRING WASHOUT
Washouts may be hard to detect and may be easily confused with an NRV failure. A washout
above the last NRV may allow back flow up the drill pipe during connections. A washout is usually
indicated by a slow decrease in standpipe pressure. So it is very important to keep the mud pump
rate constant where possible.

no:
If a drill string washout is
Well may be bullheaded if
1. observed, proceed to kill the
necessary.
well for conventional tripping
With well dead remove RCD
bearing assembly (follow RCD
2. Ensure the WHP is at 0 psi
Bearing change Procedure) and
line back up to trip tank
Pull out of the hole Mudloggers to closely monitor hole
3.
conventionally. fill.
Inspect the drill string closely
for washouts when POOH. Check all NRVs for trapped
4.
pressure.

PLUGGED DRILL STRING
All precautions must be taken to prevent a drill string pack off. Ensure junk or
solids are not re-circulated down hole and drill pipe is drifted prior to RIH.
If the drill string becomes plugged during MPD operations the well will need to be
killed prior to tripping out of the hole. As circulation will not be possible the
bullhead method will be used.

MPD Libra Project: Advance Training Seccion

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MPD LIBRA PROJECT

ADVANCE TRAINING SECCION

FOR INTERNAL USE ONLY 1

§ At the end of this module, you will be able to:

FOR INTERNAL USE ONLY 2

So having Surface Back Pressure in the drilling fluid in

FOR INTERNAL USE ONLY 3

1. Halliburton MPD Rig up

FOR INTERNAL USE ONLY 4

FOR INTERNAL USE ONLY 5

1. Make all personnel to be aware of procedures and safe lifting practices.

FOR INTERNAL USE ONLY 6

FOR INTERNAL USE ONLY 7

FOR INTERNAL USE ONLY 8

FOR INTERNAL USE ONLY 9

FOR INTERNAL USE ONLY 10

FOR INTERNAL USE ONLY 1

The purpose of these tests is threefold:

Ensure that critical equipment is tested and properly functioning,

FOR INTERNAL USE ONLY 2

Surface and hole volumes data must be available.

VND (Valve numbering Diagram) available on site.

FOR INTERNAL USE ONLY 3

The release of trapped pressure during pressure testing.

Delays due to poor planning.

FOR INTERNAL USE ONLY 4

2. Choke Controllability and Upper and Lower Bumper Setting

3. Calibration of P and I - Proportional & Integral Values

4. Calibration of Hydraulic Model & Comparison with PWD

6. Fingerprinting: Record MPD System Pressure Losses

7. Flow Behavior Pumps On & Pumps Off

9. GeoBalance Control System Response

10. Response: Kick Simulation (using Booster Pump)

11. Circulation Failure (Pump Failure)

13. Response: MPD High Pressure Alarm, and SPL/PRV Activation

14. Response: Dynamic FIT Simulation

15. Rig Fingerprinting

a) Dynamic Flow Check.

FOR INTERNAL USE ONLY 6

1 - Calibration of Pump Efficiency

FOR INTERNAL USE ONLY 7

FOR INTERNAL USE ONLY 8

FOR INTERNAL USE ONLY 9

FOR INTERNAL USE ONLY 10

Note: Be sure to have steady circulation before calibrating

Calculate the expected Flow In based on 100% Volumetric Pump Efficiency

Confirm Pump efficiency (flow in = flow out).

Report any discrepancy between flow in and flow out.

Figure 4. Example of Choke Controllability Chart

Repeat steps 2 to 6 for each Choke.

Return to Activities / Flow

Return to Activities / Flow

Return to Activities / Flow

6 - Fingerprinting: Record MPD System Pressure Losses

Return to Activities / Flow

FOR INTERNAL USE ONLY 17

FOR INTERNAL USE ONLY 18

FOR INTERNAL USE ONLY 19