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Глава 1 Введение. Общая информация о системе.................................................. 1-1
1.1 Общая информация о системе.......................................................................1-1
1.2 Требования к применению.............................................................................. 1-3
Глава 2 Запуск программного обеспечения...............................................................2-1
2.1 Установка программного обеспечения ....................................................... 2-1
2.2 Активация программного обеспечения .......................................................2-1
2.3 Запуск программного обеспечения...............................................................2-2
2.4 Сетевое подключение...................................................................................... 2-3
2.5 Удаление программного обеспечения.........................................................2-3
2.6 Обслуживание программного обеспечения............................................... 2-3
Глава 3 Эмультор............................................................................................................. 3-1
3.1 Моделирование объекта контроля............................................................... 3-1
3.2 Вкладка зоны...................................................................................................... 3-2
3.2.1 ZonalSetting.............................................................................................. 3-2
3.2.2 Zones information.................................................................................... 3-3
3.2.3 Zones Emulator diagram.........................................................................3-5
3.3 Probe and wedge..................................................................................................3-5
3.3.1 Phased Array Probe................................................................................ 3-6
3.3.2 Pa Wedge..................................................................................................3-7
3.3.3 TOFD Probe..............................................................................................3-8
3.3.4 TOFD Wedge............................................................................................3-9
3.4 SoundBeam........................................................................................................... 3-9
3.4.1 View Display........................................................................................... 3-10
3.4.2 Parameter adjustment...........................................................................3-10
Chapter 4 Acquisition........................................................................................................... 4-1
4.1 UTParam................................................................................................................ 4-1
4.1.1 Menu Description..................................................................................... 4-2
4.2 Calib........................................................................................................................ 4-3

I
CONTENTS
4.2.1 Menu Description..................................................................................... 4-6
4.2.2 Layout Introduction.................................................................................. 4-8
4.2.3 Calibration operation............................................................................. 4-10
4.3 Scan...................................................................................................................... 4-12
Chapter 5 Analysis............................................................................................................... 5-1
5.1 FilePara.................................................................................................................. 5-1
5.1.1 BasicInfo.................................................................................................... 5-1
5.1.2 UTParam................................................................................................... 5-5
5.2 Toolbar....................................................................................................................5-9
5.2.1 Tools menu................................................................................................5-9
5.3 Zones....................................................................................................................5-14
5.3.1 Zones menu............................................................................................ 5-15
5.4 Meas.View........................................................................................................... 5-15
5.5 CalibrationCheck................................................................................................ 5-17
5.5.1 bCalib menu............................................................................................5-17
Chapter 6 Introduction to SyncScan X1............................................................................6-1
6.1 Appearance............................................................................................................6-1
6.2 Functional Definition.............................................................................................6-1
6.3 Power supply......................................................................................................... 6-4
6.3.1 Battery installation and removal............................................................ 6-4
6.3.2 How to use the battery............................................................................ 6-4
6.3.3 Charging battery.......................................................................................6-5
6.3.4 Battery Maintenance and Safety........................................................... 6-5
6.3.5 Adapter power supply..............................................................................6-6
6.3.6 Power supply symbols.............................................................................6-7
6.4 Power on/off the instrument................................................................................ 6-7
6.4.1 Power on....................................................................................................6-7
6.4.2 Power off....................................................................................................6-7
6.5 Definition of Response Lights.............................................................................6-8
6.6 Identification symbols...........................................................................................6-8

II
CONTENTS
6.7 Network Connection............................................................................................. 6-9
6.7.1 Wired connection......................................................................................6-9
6.7.2 Wireless connection.............................................................................. 6-10
6.7.3 Implementing the connection...............................................................6-12
Chapter 7 Basic Information............................................................................................... 7-1
7.1 Technical Parameters.......................................................................................... 7-1
7.2 Appearance............................................................................................................7-3
7.2.1 Description of instrument parts.............................................................. 7-3
7.2.2 Dimensions of the instrument................................................................ 7-7
7.3 Buttons....................................................................................................................7-8
7.4 Power Supply........................................................................................................ 7-8
7.4.1 Battery installation and removal............................................................ 7-8
7.4.2 How to use the battery............................................................................ 7-9
7.4.3 Charging the battery................................................................................ 7-9
7.4.4 Battery Care and Safety....................................................................... 7-10
7.4.5 Adapter power supply........................................................................... 7-11
7.4.6 Power supply symbols.......................................................................... 7-11
7.5 Power On and Off...............................................................................................7-12
7.5.1 Power on................................................................................................. 7-12
7.5.2 Power off................................................................................................. 7-12
7.6 Device Boot Options.......................................................................................... 7-12
7.7 Router Reset....................................................................................................... 7-13
7.8 Backup and Restore...........................................................................................7-16
7.9 Precautions..........................................................................................................7-18
Chapter 8 Frequently Asked Questions List.................................................................... 8-1
8.1 The instrument cannot be turned on................................................................. 8-1
8.2 The instrument cannot be turned off................................................................. 8-1
8.3 Cannot recognize the external disk................................................................... 8-2
8.4 Cannot charge the battery...................................................................................8-2
8.5 The instrument runs stuck...................................................................................8-2

III
CONTENTS
Chapter 9 Product Introduction.......................................................................................... 9-1
9.1 Parameters of Product......................................................................................... 9-1
9.2 Composition of Product....................................................................................... 9-1
9.3 Introduction of Parts............................................................................................. 9-3
9.3.1 Auto module AUS-03............................................................................... 9-3
9.3.2 Remote control HC-02.............................................................................9-7
9.3.3 Truss and probe holder......................................................................... 9-14
9.3.4 Encoder................................................................................................... 9-15
Chapter 10 Instruction for Use of AUS-03 Crawler.......................................................10-1
10.1 Preparation........................................................................................................ 10-1
10.1.1 Preparing the F2-12 Truss................................................................. 10-1
10.1.2 Preparing the AUS-03......................................................................... 10-4
10.1.3 Trolley installation on the guide rail.................................................. 10-6
10.2 Scan operation..................................................................................................10-7
10.2.1 Manual Scan.........................................................................................10-7
10.2.2 Auto scan...............................................................................................10-7
Chapter 11 Troubleshooting............................................................................................. 11-1
Chapter 12 Maintenance...................................................................................................12-1
Appendix A Adjusting Drive Wheel.................................................................................... A-1
Appendix B Mark Scriber.................................................................................................... B-1
Appendix C Guide Rails......................................................................................................C-1
SSNCM36V100ENA
IV
Introduction to Testing System
Chapter 1 Introduction to Testing System
1.1 Overall Testing System
This testing system is an automated ultrasonic testing system for pipe girth weld testing.
The system as a whole is composed of various parts. See Fig. 1-1. The names of the main
parts are shown in Table 1-1.
Fig. 1- 1 Automated ultrasonic testing system
1-1
Table 1- 1 Components of Automated Ultrasonic Testing System
No. Part Model Quantity
Ultrasound module (ALPHA SyncScan 2
1002)
1 1 pc
Ultrasound module (ALPHA SyncScan X1
1003)
2 Probe adapter (ALPHA 1002) TQ-A020 1 pc
3 Wireless network card Comfast CF-811AC 1 pc
(ALPHA 1002)
4 Laptop (installed with the Laptop:GZZ-T101 1 pc
computer software) Computer software: SuporUp
5 Automatic irrigation device IA-02 1 set
6 Automatic crawler CUS-02 1 set
7 Wireless remote control HC-02 1 pc
8 Guide rail DX-1219 1 pc
9 AUT truss F2-12 1 set
10 AUT probe holder HFL/R-35 1 pair
11 TOFD probe holder HFL/R-36 1 pair
12 Encoder EN-13C 1 pc
13 Pipeline PI-13 1 set
14 Encoder cable (ALPHA 1002) SIUI-A14P-C4P-6.6M 1 pc
Encoder cable (ALPHA 1003) SIUI-A6P-C4P-B10P-CG-0.6M-A 1 pc
15 AUT phased-array probe 7.5SL60-1.0-10-R35E
(ALPHA 1002)
2 pcs
AUT phased-array probe 7.5SL60-1.0-10-R100E-N-P-110-0.
(ALPHA 1003) 5-RSP
16 AUT phased-array wedge 60N33.7I-IC2-AOD-1422 2 pcs
1-2
No. Part Model Quantity
17 TOFD probe T7.5-3L-UN 1 pair
T5-6L-UN 1 pair
TOFD wedge TFB-60-UN-I 1 pair
TFB-70-UN-I 1 pair
18 TOFD Probe Cable (ALPHA LEMO 00-LEMO 00-6.6M 2 pcs
1002)
19 TOFD Probe Cable (ALPHA LEMO 00-LEMO 00-0.5M 2 pcs
1003)
Note: For the steps of the installation of the crawler, the use of the Computer
software, the operation of SyncScan X1, and the use of the laptop, see the AUT
Operation Manual.
1.2 Requirements for Use
To avoid any damage to the testing system due to improper use, the use requirements of
Table 1-2 shall be met before testing:
Table 1- 2 Requirements for use
No. Parameter Value
1 Ingress Protection IP65
2 Operating temperature
0~45℃
3 Operating humidity 30%~85% (without condensation)
4 Applicable workpiece Plate and pipe work pieces (Φ≥500mm)
5 Guide rail Width 125mm, thickness 3mm, guide rail 21mm from
specifications the surface of the workpiece
1-3
Starting the Software
Chapter 2 Starting the Software
2.1 Software Installation
Turn on the computer, double-click the installation file icon to start installing the
SuporUp computer software, and follow the prompts to complete the software installation.
See Fig. 2-1. Select the installation location. After the software installation is complete, the
software icon will be displayed on the desktop.
Fig. 2-1 Select the installation location
2.2 Software Activation
Open the SuporUp computer software, open the “Analysis” mode, and find the [Help] ->
[Activation] menu in the upper menu bar to check the activation status of the current
software.
Fig. 2-2 Enter “Activation“ mode
2-1
Fig. 2-3 View activation status
If the activation status is displayed as “Not activated”, complete the activation through the
following steps:
a) Click [Export SN] to export the serial number file to the USB disk and send it to the
service rep of the manufacturer.
b) After receiving the reply from the manufacturer, click [Import License File] to import the
License file provided into the software.
After completing the above operations, confirm that the activation status of “AUT” in Fig.
2-3 is displayed as “Activated”, which means that the function has been activated and can
be enabled for use.
2.3 Starting the Software
Double-click to enter the host computer mode selection. See Fig.2-4. Select AUT.
Fig. 2-4 Mode selection
2-2
Fig. 2-5 Enter AUT module
2.4 Network Connection
See the SyncScan X1 network connection instructions for details.
2.5 Software Uninstall
Click the [Start] menu -> [Programs] menu, select SIUI\SuporUp, and then click “Uninstall”
to uninstall the software. Or select [Add/Remove Programs] from [Control Panel] to
uninstall the software.
2.6 Software Maintenance
If the software fails, use [Help] -> [ExportLog] to export the log information and send it to
the manufacturer to solve the problem. The logs include the computer log (ExportLog) and
the instrument log (Export Log of Instrument).
Fig. 2-6 Export log
2-3
Emulator
Chapter 3 Emulator
Simulate the shape of the workpiece to assist the zones of the workpiece, and simulate
the specific information such as the position of the reflector inside the workpiece by
inputting the layer situation. Use Emulator to realize functions such as workpiece Emulator,
ZonalSetting, and quick setting of SoundBeam coverage to ensure that the testing
process configuration meets the requirements of testing specifications.
Simulation includes four menu functions, namely Workpiece, Zones, Probe, and
SoundBeam. See Fig. 3-1.
Fig. 3-1 Emulator menu
3.1 Workpiece
According to the actual workpiece, input the workpiece information to ensure more
accurate workpiece emulation.
Fig. 3-2 Workpiece Emulator
3-1
Emulator
Table 3-1 Workpiece menu structure
Workpiece menu
Wp.Name Thk(T) Angleα IPH(h1) UHt(H)
Wp.Type MtType Angleβ GrvH(h2) DHt(I)
OutDiam ShearVel Angleγ RF(P) MeltD(M)
Length LWaveVel Width(W) RootD(C) DistanceG
3.2 Zones
The Zones section is divided into three parts: Zones info, ZonalSetting, and Zones
Emulator. Simulate information such as the position of the reflector inside the workpiece
through the Zones.
Zonal info Zonal Setting
Zones simulation
Fig. 3-3 Zones section
3.2.1 ZonalSetting
According to the condition of the internal reflector of the calibration workpiece, input the
drawing provided by the test block manufacturer, and input the initial information in the
“ZonalSetting” in advance. See Fig. 3-4.
3-2
Emulator
After completing the ZonalSetting, you can know the reflector condition of any channel in
the Zones information column, and confirm whether it is consistent with the workpiece
drawing.
Fig. 3-4 ZonalSetting
3.2.1.1 Menu Description
 CapH: Set the height of the workpiece cap area.
 FillCnt: Set the layer number of upstream/downstream Fill area.
 HotPassCnt: Set the number of layers in the upstream/downstream HotPass

area.
 LCPCnt: Set the number of layers in the upstream/downstream LCP area.
 RootCnt: Set the layer number of upstream/downstream Root area.
 VolumetricCnt: Set the layer number of upstream/downstream Volumetric area.
 VolumetricH: Set the height of the upstream/downstream Volumetric area.
 Coupling (P/E): Set the number of coupling channel layers of P/E.
 Coupling (P/C): Set the number of layers of coupling channels of P/C.
3.2.2 Zones information
The software will calculate the position of the theoretical reflector according to the
ZonalSetting, and confirm whether the specific information of each channel reflector
corresponds to the drawing through the “Zones Information Bar”. See Fig. 3-5. The switch
areas above the interface are “Fusion(US), Fusion(DS), Volumetric(US), Volumetric(DS),
3-3
Emulator
ResetZones”.
If the reflector information deviates from the actual one, you can select a specific channel
to modify the “Height” and “InspY” values of the current reflector to match the actual flaw
information.
Fig. 3-5 Zones information
 Fusion(US): Set the zones of upstream Fusion.
 Fusion(DS): Set the zones of downstream Fusion
 Volumetric(US): Set the zones of upstream Volumetric.
 Volumetric(DS): Set the zones of the downstream Volumetric.
 ResetZones: Reset to the initial default ZonalSetting.
 Name: Set the name of the current zones.
 Marker: Set the marker of the current zones.
 StartX (mm): The starting position of the X axis of the current zone.
 Start Y(mm): The starting position of the Y axis of the current zone.
 Ang: The angle of the current zone reflector.
 Length: The length of the current zone reflector.
 Height: The height of the current zone reflector.
 Depth: The depth of the current zone reflector.
 InspX(mm): The starting position of the reflector in the current zone on the X
axis.
 InspY(mm): The starting position of the reflector in the current zone on the Y
3-4
Emulator
axis.
3.2.3 Zones Emulator diagram
Confirm the Zones information, simulate the position of the reflector in each area in the
workpiece, and judge the accuracy of the input information again. The Emulator diagram
of workpiece Zones is shown in Fig. 3-6.
The red line represents the Zones position of Fusion(US);
The red point represents the Zones reflector position of Fusion(US);
The green line represents the Zones position of Fusion(DS) ;
The green point represents the Zones reflector position of Fusion(DS) ;
The blue line represents the Zones position of Volumetric (US/DS);
The blue point represents the Zones reflector position of Volumetric (US/DS).
Fig. 3-6 Workpiece Zones Emulator
3.3 Probe and wedge
According to the selected probes and wedges, parameter information such as phased
array probes, wedges, TOFD probes and wedges can be set, and remarks can be added.
3-5
Emulator
Fig. 3-7 Probe and wedge selection
3.3.1 Phased Array Probe
Fig. 3-8 Phased array probe
Table 3-2 Phased Array Probe Parameters
Pa Probe
ProbeName ProbeElementNum AperturePassiveWid OuterW

th
ProSel ProbeFreq Offset OuterH
ProbeType Pitch(p) OuterL --
 ProbeName: Enter the selected probe model.
 ProSel: Set the selected phased array probe.
3-6
Emulator
 ProbeType: Set the selected probe type.
 ProbeElementNum: Set the number of elements for the selected probe.
 ProbeFreq: Set the selected probe frequency.
 Pitch(p): Set the selected probe pitch.
 PassiveWidth: Set the PassiveWidth of the selected probe.
 Offset: Set the offset of the selected probe.
 OuterL: Set the outer length of the selected probe.
 OuterW: Set the outer width of the selected probe.
 OuterH: Set the outer height of the selected probe.
3.3.2 Pa Wedge
Fig. 3-9 Pa Wedge Schematic
Table 3-3 Pa Wedge Parameters
Pa Wedge
WedgeName WedgeAngle First Element XT (XT) WedgeWidth(W)
WedgeSel RefAngle Inset WedgeHeight(H)
WedgeType First Element X(X) WedgeRadius(R) --
WedgeVel First Element Heigth(Z) WedgeLength(L) --
3-7
Emulator
 WedgeName: Set the model of the selected Pa Wedge.
 WedgeSel: Set the selected Pa Wedge.
 WedgeType: Set the type of the selected Pa Wedge.
 WedgeVel: Set the theoretical velocity of the selected Pa Wedge.
 WedgeAngle: Set the selected phased array WedgeAngle.
 RefAngle: Set the refraction angle of the selected Pa Wedge.
 First Element X(X): Set the length of the first element flank of the selected Pa
Wedge.
 First Element Heigth(Z): Set the height of the first element of the selected Pa
Wedge.
 First Element XT(XT): Set the selected Pa Wedge first element position.
 Inset: Set the selected Pa Wedge Inset information.
 WedgeRadius(R): Set the selected Pa Wedge radius.
 WedgeLength(L): Set the selected Pa Wedge length.
 WedgeWidth(W): Set the selected Pa Wedge width.
 WedgeHeight(H): Set the selected Pa Wedge height.
3.3.3 TOFD Probe
Table 3-4 TOFD Probe Parameters
TOFD Probe
ProbeName ProbeFreq OuterL OuterH
ProSel ProbeDiameter OuterW --
 ProbeDiameter: Set the PZT diameter of the selected TOFD probe.
Note: See 2.3.1.1for the description of other parameters.
3-8
Emulator
3.3.4 TOFD Wedge
Fig. 3-10 Tofd Wedge Schematic
Table 3-5 Tofd Wedge Parameters
Tofd Wedge
WedgeName WedgeAngle FrontHeight WedgeLength(L)
WedgeSel RefAngle BackHeight WedgeWidth(W)
WedgeVel ExitPoint Inset WedgeHeight(H)
 ExitPoint: Set the selected length of TOFD ExitPoint flank.
 FrontHeight: Set the selected height of Tofd Wedge.
 BackHeight: Set the selected Tofd Wedge back height.
Note: See 2.3.2.1 for the description of other parameters.
3.4 SoundBeam
SoundBeam is divided into two parts, the left is the view display, and the right is the
parameter adjustment. By adjusting the parameters of different areas, SoundBeam
simulates the ultrasonic path in the view to ensure that the detection area is covered in
advance. See Fig. 3-11.
3-9
Emulator
Channel selection
SoundBeam simulation
Fig. 3-11 SoundBeam Simulation Coverage
3.4.1 View Display
According to the proportion of the workpiece and the probe, the Emulator diagram is
displayed, which assists the user to determine or set the parameters of different areas to
meet the requirements of SoundBeam coverage.
 Display: Set the SoundBeam area displayed by the view - current zone/all
area/Fusion(US)/Fusion(DS)/Volumetric/CouplingChannel, etc.
 ZoomIn: Zoom in the display view of the workpiece.
 ZoomOut: Zoom out the display view of the workpiece.
 ZoomReset: Reset to the default workpiece display view size.
3.4.2 Parameter adjustment
First select a specific area, adjust the parameters of the current zone, and determine the
propagation path of FocusMode and SoundBeam. Use the hot keys , to realize
the area jump. After completing the parameter settings of all upstream/ downstream areas,
click when the upstream channel is selected, all parameters in the parameter
adjustment of the upstream channel are synchronized to the downstream channel; When
the downstream channel is selected, all parameters in the parameter adjustment of the
downstream channel are synchronized to the upstream channel. The interface will appear
as shown in Fig. 3-12. Click “Yes” to complete the parameter synchronization. Click
to complete the beam simulation of all channels.

3-10
Emulator
Select the area for adjustment Jump to the last area Jump to the next area
Fig. 3-12 Upper menu bar
Fig. 3-13 Sync Parameters

The information of parameter adjustment mainly includes ChannelParameter,
TRParameter and GateParameter. The specific content is shown in Table 3-6.
Table 3-6 Parameter adjustment
ChannelParameter TRParameter GateParameter
TRMode StartEle(T) TimeGateStart
FocusMode Aperture(T) TimeGateEnd
EchoType RefAngle(T) TimeGateThresh
MaterialVel InspAngle(T) AmpGateStart
WedgeVel AngleOff(T) AmpGateEnd
Focus EchoLeg(T) AmpGateThresh
-- StartEle(R) MeasGateStart
-- Aperture(R) MeasGateWidth
-- RefAngle(R) MeasGateThresh
-- InspAngle(R) --
-- AngleOff(R) --
-- EchoLeg(R) --
-- DistanceE --
3-11
Emulator
a. ChannelParameter
 TRMode: Set the transmitting and receiving mode of the probe.
 FocusMode: Set the mode of transmitting focus.
 EchoType: Set the echo type used by ultrasound.
 MaterialVel: Set the theoretical velocity of the workpiece.
 WedgeVel: Set the theoretical velocity of the wedge.
 Focus: Set the focus position.
b. TRParameter
 StartEle(T): Set starting to emit from which element.
 Aperture(T): Set the number of simultaneously receiving elements at the

transmitter.
 RefAngle(T): Set the refraction angle of the transmitter.
 InspAngle(T): Set the detection angle of the transmitter.
 AngleOff(T): Set the deviation of the actual detection angle of the

transmitter.
 EchoLeg(T): Set the number of echo detection of the transmitter.
 StartEle(R): Set to receive from which element.
 Aperture(R): Set the number of simultaneously receiving elements at the

receiver.
 RefAngle(R): Set the refraction angle of the receiver.
 InspAngle(R): Set the detection angle of the receiver.
 AngleOff(R): Set the deviation of the actual angle detected by the receiver.
 EchoLeg(R): Set the number of echo detection of the receiver.
 DistanceE: Set the actual distance from ExitPoint to the centerline of the
weld.
3-12
Emulator
c. GateParameter
 TimeGateStart: Set the starting position of the time gate.
 TimeGateEnd: Set the end position of the time gate.
 TimeGateThresh: Set the thresh position of the time gate.
 AmpGateStart: Set the starting position of the amplitude gate.
 AmpGateEnd: Set the end position of the amplitude gate.
 AmpGateThresh: Set the thresh position of the amplitude gate.
 MeasGateStart: Set the starting position of the measurement gate.
 MeasGateWidth: Set the width range of the measure gate.
 MeasGateThresh: Set the thresh position of the measure gate.
Note: When FocusMode is P/C, the EchoLeg and the refraction angle shall
satisfy the following relationship:
1) If EchoLeg(T)=n. Then: EchoLeg(R)=n+1.
2) When EchoLeg(T) is an odd number:
RefAngle(R): RefAngle(T)+2 times Angle.
3) When EchoLeg(T) is an even number:
RefAngle(T): RefAngle(R)+ 2 times Angle.
3-13
Acquisition
Chapter 4 Acquisition
The Acquisition module is mainly composed of UTParam, Calibration (Calib) and Scan.
The layout is divided into several views such as A View, SoundBeam Simulation, strip
chart, and parameter adjustment.
4.1 UTParam
UTParam are for synchronous setting of the general UT parameters, and gate adjustment
and channel adjustment can be performed for the selected channel.
Table 4-1 Set UTParam
ChannelParamet
ScanParameter CommonParameter GateParameter
er
ScanStart PulseWidth Gain TimeGateStart
ScanDistance PulseVoltage Comp TimeGateEnd
ScanMode PulsePower MaterialVel TimeGateThresh
EncName PRF WedgeVel AmpGateStart
EncSelect PRF MODE Probe Delay AmpGateEnd
EncoderMpp RecFreq DispDelay AmpGateThresh
ScanEncoderStep Rectify Depth MeasGateStart
ScanTimeStep SampleNum Focus MeasGateWidth
PA_Position SampleFreq (TF) Range MeasGateThresh
TF_Position (TF)Voltage (TF)DispDelay (TF)GateDStart
TestEnc -- (TF)PulseWidth (TF)GateDWidth
CalibEnc -- (TF)Damping (TF)GateThresh
GainList -- (TF)Frequency --
-- -- (TF)AnalogFilter --
Note: TF stands for TOFD channel.
4-1
Acquisition
4.1.1 Menu Description
a. ScanParameter
 ScanStart: Set the starting position of scan.
 ScanDistance: Set the total length of the scan.
 ScanMethod : Select TimeBase or Encoder.
 EncName: Enter the name of the Encoder.
 EncSelect: Select the ultrasound crawler model.
 EncoderMpp: Set the actual precision of the Encoder.
 ScanEncoderStep: Set the crawler scan step.
 ScanTimeStep: Set TimeBase scan step.
 PA_Position: The relative position of the phased array probe from ScanStart.
 TF_POSITION: The relative position of Tofd Probe from ScanStart.
 TestEnc: Re-test the actual travel length of the Encoder.
 CalibEnc: Calibrate the actual accuracy of the Encoder.
 GainList: Quickly adjust the gain values of all channels, and view the current
amplitude and P values of all channels, as well as the amplitude and P
values of the envelope.
b. CommonParameter
 PulseWidth: Set the pulse width of the transmitted pulse.
 PulseVoltage: Set the voltage amplitude of the transmitted pulse.
 PulsePower: Set the current size of the transmitted pulse.
 PRF: Set the repetition frequency of the transmitted pulse.
 PRF MODE: Set the adjustment mode of the pulse repetition frequency.
 RecFreq: Set the frequency range of the instrument receive filter.
 Rectify: Set the echo detection method.
 SampleNum: Set the sample number of echo.

4-2
Acquisition
 SampleFreq: Set ADC sampling frequency.
 (TF)Voltage: In TOFD mode, set the voltage amplitude of transmit pulse.
c. ChannelParameter
 Gain: Set amplifier gain.
 Comp: Set the surface compensation gain value.
 MaterialVel: Set the theoretical velocity of the workpiece material.
 WedgeVel: Set the theoretical velocity of the wedge.
 Probe Delay: Set the probe delay.
 DispDelay: Set image display delay.
 Depth: Set image depth.
 Focus: Set the focus position.
 (TF)Range: In TOFD mode, set the range of ultrasonic detection.
 (TF)DispDelay: In TOFD mode, set the number of ultrasonic display delay

displayed on the screen.
 (TF)PulseWidth: In TOFD mode, set pulse width.
 (TF)Damping: In TOFD mode, set the damping.
 (TF)Frequency: In TOFD mode, set the digital filter bandwidth.
 (TF)AnalogFilter: In TOFD mode, set the AnalogFilter bandwidth.
d. GateParameter
 (TF)GateDStart: In TOFD mode, set the gate start position.
 (TF)GateDWidth: In TOFD mode, set gate width.
 (TF)GateThresh: In TOFD mode, set gate thresh position.
Note: The rest are shown in 2.4.2.1c.
4.2 Calib
Calibration is used for VelCal, SenCal, DelayCal under the phased array module; as well
4-3
Acquisition
as CalibZero and CalibPCS under the TOFD module.
Table 4-2 VelCal(PA)
CalibrateParameter ChannelParameter Record(0)
CalibRefPoint1 Gain ResetPeak
CalibRefPoint2 Comp ClearCalib
GateDStart MaterialVel --
GateDWidth WedgeVel --
GateThresh Probe Delay --
-- DispDelay --
-- Depth --
-- Focus --
4-4
Acquisition
Table 4-3 SenCal(PA)
ScanParameter ChannelPar TRParameter GateParamete AdjustGain

ameter r
GainEchoH Gain StartEle(T) TimeGateStart ResetPeak
ScanStart Comp Aperture(T) TimeGateEnd DelayCal
ScanDistance MaterialVel RefAngle(T) TimeGateThres ClearCalib

h
ScanMode WedgeVel InspAngle(T) AmpGateStart Sync
EncName Probe Delay AngleOff(T) AmpGateEnd GainList
EncSelect DispDelay EchoLeg(T) AmpGateThres --

h
EncoderMpp Depth StartEle(R) MeasGateStart --
ScanEncoderStep Focus Aperture(R) MeasGateWidt --

h
ScanTimeStep -- RefAngle(R) MeasGateThre --

sh
-- -- InspAngle(R) -- --
-- -- AngleOff(R) -- --
-- -- EchoLeg(R) -- --
-- -- DistanceE -- --
4-5
Acquisition
Table 4-4 CalibZero (TOFD)
CalibrateParameter GateParameter CalibZero
Gain GateDStart ResetPeak
Range GateDWidth ClearCalib
DispDelay GateThresh --
Probe Delay -- --
X_Value -- --
Table 4-5 TimeWnd (TOFD)
CalibrateParameter CalibPCS
CalibRefPoint ClearCalib
StartWnd --
UpCover --
DownCover --
EndWnd --
Range --
DispDelay --
Gain --
PCS --
4.2.1 Menu Description
a. VelCal
 CalibRefPoint1: Calibrate the depth/sound path of CalibRefPoint1.
 CalibRefPoint2: Calibrate the depth/sound path of CalibRefPoint2.
 Record(0): Record the current number of reference points to achieve

4-6
Acquisition
velocity calibration.
 ResetPeak: Adjust the position of the highest echo.
 ClearCalib: Clear the velocity calibration result.
b. SenCal
 GainEchoH: The echo amplitude value after calibration is completed.
 AdjustGain: adjust gain makes the echo amplitude reach the “GainEchoH”
setting value.
 DelayCal: One-click calibration of probe delay and wedge delay.
 ClearCalib: Clear the sensitivity calibration result.
 Sync: Synchronize upstream/downstream parameters to

downstream/upstream.
 GainList: Quickly adjust the gain values of all channels, and view the current
amplitude and P values of all channels, as well as the amplitude and P
values of the envelope.
c. CalibZero
 CalibZero: One key to complete zero calibration.
 ResetPeak: Adjust the position of the highest echo.
 ClearCalib: Clear the zero calibration result.
d. TimeWnd
 CalibRefPoint: Set calibration reference point.
 StartWnd: Set the position of the start window.
 UpCover: Set the upper coverage.
 DownCover: Set the lower coverage.
 EndWnd: Set the position of the end window.
 Range: Set TOFD Range.
 DispDelay: Set the number of ultrasound display delay displayed on the

screen.
4-7
Acquisition
 Gain: Set gain value.
 PCS: Set probe center distance.
 CalibPCS: Calibrate the probe actual center-to-center distance.
 ClearCalib: Clear PCS calibration.
Note: The rest are shown in 3.2.1.
4.2.2 Layout Introduction
Take SenCal layout as an example, the layout consists of A View, SoundBeam Simulation
view, strip view, parameter adjustment view and other view modes.
A View
SoundBeam
Simulation view
Parameter
adjustment view
Strip view Fig. 4-1 SenCal view
1) A View
 A View: Display the view of AWaveEcho.
 Upper menu bar: Display the selected channel and the parameters used.
 In the view, H represents the echo amplitude, S represents the sound path, D
represents the depth, R represents the horizontal position, and P represents the
relative gate position (indicates the distance between the displayed signal and
the fusion line, that is, the specific position of the signal in the gate).
 The green line represents the measurement gate. The red line represents the
time gate. And the blue line represents the amplitude gate.
4-8
Acquisition
2) SoundBeam Simulation View
 SoundBeam Simulation View: Displays the SoundBeam Simulation effect of the

current channel, you can adjust the SoundBeam through the right menu bar by
referring to the SoundBeam coverage.
3) Strip View
Axis
Fig. 4-2 Strip View
Table 4-6 Description of the strip chart
Name Description
Axis A Represents the time gate.
H1 Represents the height of the color block. It represents the position

where the reflected signal appears in the time gate. The color of the
color block corresponds to the echo amplitude. The color is not
displayed if the amplitude is less than 20%, Green for
20%≤amplitude≤40%; Red for 40% ＜ amplitude ＜ 70%; Yellow for
70%≤amplitude≤99% , and Red for ＞99%
Axis B Represents the echo amplitude range from 0%-100%FBH.
H2 The amplitude of the reflected signal on the axis B.
Axis C The scan distance axis of the crawler.
4) Parameter adjustment view
The parameter adjustment view can adjust the specified parameter information according
to different types of calibration needs.
4-9
Acquisition
4.2.3 Calibration operation
4.2.3.1 VelCal
The SoundPath calibration is carried out by using the P/E parameters of HotPass zone,
and the velocity calibration is realized by taking the arc on the phased array calibration
block as the CalibRefPoint.
SoundPath calibration generally uses a test block with two known radius of curvature to
calibrate an angular phased array probe.
Fig. 4-3 VelCal screen
Steps:
1) Place the probe on the calibration block. See Fig. 4-4.
Fig. 4-4 Velocity and sound path calibration test block
2) In the "CalibRefPoint1"and "CalibRefPoint2" menu, set the radius value of 1,

2 (in this example, 50mm and 100mm). After the setting is completed, adjust
the "Gain" to make the echo amplitude around 80%. Move the probe back
and forth to get the highest echo of CalibRefPoint1.
4-10
Acquisition
3) Click the “Record” menu to set the value of “Record” to 1, which means to
record the echo position of CalibRefPoint1. Repeat step 2) to make the
AWaveEcho of CalibRefPoint2 pass through the center of the gate and get
the highest wave of CalibRefPoint2.
4) Click “Record” menu, which means to record the echo position of

CalibRefPoint2 and complete the calibration. If the calibration value of
MaterialVel is not accepted, click “ClearCalib” and repeat steps 2)~3).
4.2.3.2 SenCal
Take SenCal in the Fill area as an example. After entering SenCal:
1) After selecting the channel for calibration (take “Fusion(US)F4” as an example),

the remote control controls the PA probe to move to the vicinity of the calibration
reflector, and observe the gate echo in the A-view until the probe stops at the
highest echo position of the calibration reflector.
2) Adjust the [StartEle(T)] and [StartEle(R)] parameters until it is determined that

the echo amplitude under the current StartEle is the highest. Click “AdjustGain”
to automatically gain the echo amplitude to 80%. See Fig. 4-5.
Fig. 4-5 Adjusting StartEle
3) Click [DelayCal] to calibrate the calibration echo. After DelayCal, the values of S,
D, R, and P are updated. See the figure below, where DelayOffset P is set to 0.
4-11
Acquisition
Fig. 4-6 DelayCal
4) Adjust the remote control and control the probe to pass through the calibration
reflector and its adjacent upper and lower reflectors (in the same zone) to test
whether the requirements are met. (take the requirement that the adjacent
reflector is lower than the calibration reflector -6dB~-24dB as an example for
illustration). If the requirements are met, see the figure below, complete the
SenCal for this channel.
Fig. 4-7 SenCal verification of Fill area
4.3 Scan
Enter the Scan interface, and after the parameters are correctly synchronized to the
instrument, allow to start the scan, click the "Start" button, and start the scan. After the
scan is completed, click the Stop button , and the software ends the scan.
Note: Temperature monitoring, GPS positioning, and instrument battery level are
displayed below the Scan view:
4-12
Acquisition
1) The view indicates the temperature monitoring of the instrument.
2) The view represents the temperature monitoring of the

workpiece.
3) GPS means to record the positioning information of the current scan data.
4) Instrument battery power indicator.
Channel
position
Fig. 4-8 Scan screen

Current Temperature
Instrument
network monitoring
battery level
transmission
speed
4-13
Analysis
Chapter 5 Analysis
The Analysis module is mainly for evaluating the scan results of AUT Images and TOFD
images, providing CalibrationCheck and measurement analysis, and supporting report
output, so as to complete a full set of Analysis operations.
5.1 FilePara.
FilePara. includes BasicInfo and UTParam. The information is displayed in the menu bar
on the right. See the figure below.
Fig. 5-1 FilePara.
5.1.1 BasicInfo
BasicInfo record the basic information of the current file, ScanParameter, and
WorkpieceParameter.
5-1
Analysis
Table 5-1 BasicInfo menu
FilePara. ScanParameter WorkpieceParameter
Name FrameNum Wp.Name
Path ScanMode Wp.Type
Type EncName GrooveType
SuporUpVersion EncoderMpp OutDiam
Machine ScanEncoderStep Thk(T)
MachineSN StartPos MtType
SoftwareVersion Length LWaveVel
HardwareVersion PA_Position ShearVel
MachineIP TF_POSITION Angleα
CreationTime -- Angleβ
Temperature -- Angleγ
GPS -- Width(W)
GroupNum -- IPH(h1)
PA GroupNum -- GrvH(h2)
TOFD ChannelNum -- RF(P)
-- -- RootD(C)
-- -- UHt(H)
-- -- DHt(I)
-- -- MeltD(M)
-- -- DistanceG
5-2
Analysis
a. FilePara.
 Name: The name of the opened file.
 Path: The storage path of the current file.
 Type: The type of the current file.
 SuporUpVersion: The version number of the current computer software.
 Machine: The instrument model used by the current file.
 MachineSN: MachineSN used in the current file.
 SoftwareVersion: The instrument software version used by the current file.
 HardwareVersion: The instrument hardware version used by the current file.
 MachineIP: The MachineIP address used by the current file.
 CreationTime: The time when the current file was created.
 Temperature: The instrument temperature and workpiece temperature during the

scan process of the current file.
 GPS: The creation position of the current file.
 GroupNum: The total number of groups of WorkpieceParameter in the current

file.
 PA GroupNum: The number of PA groups of WorkpieceParameter in the current

file.
 TOFD ChannelNum: The number of workpiece TOFD channel in the current file.
b. ScanParameter
 FrameNum: The frame number of the current scan data.
 ScanMode: B Scan trigger mode of the current scan data, TimeBase or Encoder
positive/negative direction.
 EncName: EncName of the current scan data.
 EncoderMpp: The Encoder precision of the current scan data.
5-3
Analysis
 ScanEncoderStep: The Encoder step of the current scan data.
 StartPos: The scan start position of the current scan data.
 Length: The scan length of the current scan data.
 PA_Position: The relative positions of different PA channels in the current scan

data.
 TF_POSITION: The relative positions of different TOFD channels in the current

scan data.
c. WorkpieceParameter
 Wp.Name: The workpiece name of the current data.
 Wp.Type: The workpiece type of the current data.
 GrooveType: The workpiece groove type of the current data.
 OutDiam: The workpiece outer diameter of the current data.
 Thk(T): The thickness of the workpiece in the current data.
 MtType: The workpiece material type of the current data.
 LWaveVel: The longitudinal wave velocity of the workpiece of the current data.
 ShearVel: The shear wave velocity of the workpiece in the current data.
 Angleα: Workpiece Angleαof the current data.
 Angleβ: Workpiece Angleβ of the current data.
 Angleγ: Workpiece Angleγof the current data.
 Width(W): Workpiece groove width W of the current data.
 IPH(h1): The inner point height of the workpiece of the current data.
 GrvH(h2): The inner groove height of the workpiece of the current data.
 RF(P): The workpiece LCP of the current data.
 RootD(C): The workpiece root distance of the current data.
 UHt(H): The UHt(H) of the workpiece of the current data.
5-4
Analysis
 DHt(I): The DHt(I) of the workpiece of the current data.
 MeltD(M): The melt depth of the workpiece of the current data.
 DistanceG: The size of the workpiece heat affected zone of the current data.
5.1.2 UTParam
UTParam records the instrument general information, such as ProbeParameter,

WedgeParameter and ChannelParameter under the set parameters.
Table 5-2 UTParam
CommonParameter ProbeParameter WedgeParameter ChannelParameter
PulseWidth Name Name TRMode
PulseVoltage ProbeType WedgeType FocusMode
PulsePower ProbeFreq WedgeVel Gain
PRF EleNum(n) WedgeAngle Comp
PRF Mode Pitch(p) RefAngle EchoType
RecFreq PassiveWidth X MaterialVel
Rectify OuterL XT Probe Delay
SampleNum OuterW Z DispDelay
SampleFreq OuterH Inset Depth
-- Offset WedgeLength(L) Focus
-- Remark WedgeWidth(W) StartEle(T)
-- Sockect WedgeHeight(H) Aperture(T)
-- DistanceE WedgeRadius(R) InspAngle(T)
-- -- Remark RefAngle(T)
-- -- -- AngleOff(T)
-- -- -- EchoLeg(T)
5-5
Analysis
CommonParameter ProbeParameter WedgeParameter ChannelParameter
-- -- -- Aperture(R)
-- -- -- InspAngle(R)
-- -- -- RefAngle(R)
-- -- -- AngleOff(R)
-- -- -- EchoLeg(R)
5.1.2 .1 Menu Description
a. CommonParameter
 PulseWidth: The PulseWidth of transmit pulse in the selected group.
 PulseVoltage: The voltage amplitude of transmit pulse in the selected group.
 PulsePower: The current of transmit pulse in the selected group.
 PRF: The transmit pulse repetition frequency in the selected group.
 PRF MODE: The repetition frequency adjustment mode of transmit pulse in the
selected group.
 RecFreq: The frequency range of the instrument receive filter of the transmit
pulse in the selected group.
 Rectify: The echo rectification method of receiving echo in the selected group.
 SampleNum: The sample number of receiving echo in the selected group.
 SampleFreq: The sample frequency of receiving echo in the selected group.
b. ProbeParameter
 Name: The probe name in the selected group.
 ProbeType: The probe type in the selected group..
 ProbeFreq: The probe frequency in the selected group.
 EleNum(n): The number of probe elements in the selected group.
 Pitch(p): The pitch of the probe elements in the selected group.
5-6
Analysis
 PassiveWidth: The PassiveWidth of the probe in the selected group.
 OuterL: The length of the probe enclosure in the selected group.
 OuterW: The width of the probe enclosure in the selected group.
 OuterH: The height of the probe enclosure in the selected group.
 Offset: The probe offset in the selected group.
 Remark: The probe remark information in the selected group.
 Sockect: The probe socket in the selected group.
 DistanceE: The distance between the probe position and the centerline of the
weld in the selected group.
c. WedgeParameter
 Name: The name of the wedge in the selected group.
 WedgeType: The wedge type in the selected group.
 WedgeVel: The wedge velocity in the selected group.
 WedgeAngle: The wedge angle in the selected group.
 RefAngle: The wedge refraction angle in the selected group.
 X: The flank of the first element of the wedge in the selected group.
 XT: The back edge of the first element of the wedge in the selected group.
 Z: The height of the first element of the wedge in the selected group.
 Inset: The size of the wedge Inset in the selected group.
 WedgeLength(L): The length of the wedge in the selected group.
 WedgeWidth(W): The width of the wedge in the selected group.
 WedgeHeight(H): The height of the wedge in the selected group.
 WedgeRadius(R): The wedge radius in the selected group.
 Remark: The remark information of the wedge in the selected group.
d. ChannelParameter:
5-7
Analysis
 TRMode: The T/R mode selected in the selected group.
 FocusMode: The focus mode selected in the selected group.
 Gain: The gain value of the selected group.
 Comp: The compensation value of the selected group.
 EchoType: The echo type in the selected group.
 MaterialVel: The workpiece material velocity in the selected group.
 Probe Delay: The probe delay in the selected group.
 DispDelay: The display delay in the selected group.
 Depth: The depth of the selected group.
 Focus: The focus position of the selected group.
 StartEle(T): The scan start element of transmitter in the selected group.
 Aperture(T): The number of transmitter elements simultaneously excited in the

selected group.
 InspAngle(T): The transmitter inspection angle of the selected group.
 RefAngle(T): The transmitter refraction angle of the selected group.
 AngleOff(T): The transmitter angle offset of the selected group.
 EchoLeg(T): The number of transmitter echo of the selected group.
 StartEle(R): The scan start element of receiver in the selected group.
 Aperture(R): The number of receiver elements simultaneously excited in the

selected group.
 InspAngle(R): The receiver inspection angle of the selected group.
 RefAngle(R): The receiver refraction angle of the selected group.
 AngleOff(R): The receiver angle offset of the selected group.
 EchoLeg(R): The number of receiver echo of the selected group.
5-8
Analysis
5.2 Toolbar
The Toolbar includes menu adjustments such as Gain, Measure and CalibrationCheck to
assist post analysis of the spectrum.
Fig. 5-2 Toolbar
5.2.1 Tools menu
Table 5-3 Tools menu
Gain Measure CalibrationCheck
DigitalGain MeasureAWave CalibrationChannel
CompensateGain MeasureRectangle Apply
-- SelfHeightMethod Default
-- EasyMehod (MAmp) Fusion
-- CorrectMethod (MAmp)Volumetric
-- FlawInfo (MAmp)TOFD
-- FlawID (MAmp)UCover
-- AssessAmp (MAmp)DCover
5-9
Analysis
Gain Measure CalibrationCheck
-- QualityJudge (MAmp) HpUCover
-- AssessResult (MAmp) HpDCover
-- Remark (BaseAmp)Fusion
-- -- (BaseAmp)Volumetric
-- -- (BaseAmp)TOFD
-- -- (BaseAmp)CovOffset
a. Gain
 DigitalGain: To adjust the gain of the scanned data.
 CompensateGain: To receive surface compensation gain value for the scanned

data.
b. Measure
 MeasureAWave: To measure the echo in A View under the selected channel.
 MeasureRectangle: To measure AUT view, B view or TOFD view under the

selected channel.
 EasyMehod: A measurement method to calculate the height of fusion flaw - the

sum of the heights of the zone for the channel whose amplitude exceeds
"AssessAmp" in the selected channel is taken as the height of the flaw itself.
 CorrectMethod: A measurement method to calculate the height of the fusion flaw

- in the selected channel, the heights of the zone are multiplied by the respective
amplitude percentages, and then added to obtain the height of the flaw itself.
Note: The echo amplitude shall be greater than or equal to “AssessAmp”

to be involved in the calculation. If the echo amplitude exceeds 100%, it will
be calculated as 100%.
 FlawID: For custom flaw ID.
 AssessAmp: To set the minimum amplitude threshold that is involved in the

calculation of "EasyMehod" and "CorrectMethod".
5-10
Analysis
 QualityJudge: For users to customize the flaw property according to the

measurement flaw.
 AssessResult: For custom assessment results.
 Remark: To make remark for FlawInfo.
c. CalibrationCheck
 CalibrationChannel: To select the current calibration channel.
 Apply: To confirm the range of the main wave amplitude and the reference wave
amplitude of the current Fusion, Volumetric, TOFD channels.
 Default: To reset the initial default amplitude range.
 (MAmp)Fusion: To set the allowable error range of the maximum echo amplitude
of the Fusion calibration reflector.
 (MAmp)Volumetric: To set the allowable error range of the maximum echo

amplitude of the Volumetric calibration reflector.
 (MAmp)TOFD: To set the allowable error range of the maximum echo amplitude
of the TOFD channel calibration reflector.
 (MAmp)UCover: To set the allowable error range of the highest amplitude of the
upper echo adjacent to the main amplitude.
 (MAmp)DCover: To set the allowable error range of the highest amplitude of the
lower echo adjacent to the main amplitude.
 (MAmp)HpUCover: To set the allowable error range of the peak amplitude of the
adjacent up cover of main amplitude in the HotPass zone.
 (MAmp)HpDCover: To set the allowable error range of the peak amplitude of the
adjacent down cover of main amplitude in the HotPass zone.
 (MAmp)POff: To set the allowable measurement error of the delay offset P value.
 (BaseAmp)Fusion: To set the base amplitude of the main amplitude of Fusion.
 (BaseAmp)Volumetric: To set the base amplitude of the main amplitude of

Volumemetric.
 (BaseAmp)TOFD: To set the base amplitude of the main amplitude of the TOFD
channel.
5-11
Analysis
 (BaseAmp)CovOffset: To set the calculation law applied to measure

UCover/DCover on multiple channels.
5.2.1.2 Use of Tools
a. Gain
Left-click to select a specific channel at the top of the interface, and adjust the gain value
as needed.
Fig. 5-3 Gain adjustment
b. Measure
1) Rectangular measurement
In the AUT view, adjust MeasureLine1 and MeasureLine2 to record the start and end
of the flaw (ensure it is the longest flaw in all channels).
Fig. 5-4 Adjust the measure line
Press and hold "Ctrl" + the left mouse button, or use the left mouse button to select
in the leftmost multi-select box of the title bar. In the selected AUT view, the
same flaw image of all channels will appear. Then the title bar color of the selected
5-12
Analysis
channel changes to dark blue. When the channel is selected, click again to deselect
it.
Fig. 5-5 Selected measurement channel
Set SelfHeightMethod to CorrectMethod, Click to perform flaw

measurement.
Now in the AUT view, all the selected channels will have a light blue box at the
recorded flaw position, and the flaw number "F1" will appear in the upper left of
each green box. (The upper and lower boundaries of the green box are the
measurement lines position, the left and right borders are the left and right
borders of each selected channel.) Then the selected state is cleared. The
Meas.View of AUT view is displayed in the menu bar under the window
[Meas.View]-[AUT Image]/[Gather] menu.
Fig. 5-6 Meas.View
2) AWaveEcho measurement
Change the display layout to AUT+A, select the evaluation channel, move the
measurement line and place it to the highest echo position.
5-13
Analysis
Fig. 5-7 AWaveEcho measurement
Click to select A View, click under the [Toolbar]-[Measure] menu, and Meas.View
will be displayed in the [Meas.View]-[AWaveEcho] menu.
Fig. 5-8 AWaveEcho Meas.View
5.3 Zones
Zones Displays the current workpiece according to the workpiece drawing of the
calibration block, and performs zoning on the reflectors of all channels to reflect the
specific information of different Zones.
Fig. 5-9 Zones state
5-14
Analysis
5.3.1 Zones menu
Table 5-4 Zones menu
Zones menu
Index Marker StartX StartY
Ang Length Height Depth
InspX InspY -- --
 Index: To display the number of channels.
 Marker: To represent different zones for a specific channel.
 StartX: To display the starting position of the current zone X axis.
 StartY: To display the starting position of the current zone Y axis.
 Ang: To display the angle of the current zone reflector.
 Length: To display the length of the current zone reflector.
 Height: To display the height of the current zone reflector.
 Depth: To display the depth of the current zone reflector.
 InspX: To display the X-axis position of the current zone reflector.
 InspY: To display the Y-axis position of the current zone reflector.
5.4 Meas.View
The computer software can perform flaw measurement for AUT Image, AWaveEcho and B
image.
5-15
Analysis
Fig. 5-10 AUT Image
Table 5-5 View description
No. Description
1 Multi-select function key. Checking this box, you can left-click to select
multiple channels to measure at the same time.
2 Scan direction coordinates. Displays the scan length of the workpiece.
3 Channel coordinates. Each column represents different channel

information.
4 AUT Image. Displays the AUT Image results of the current scan.
Right-click anywhere to select the interface layout: AUT, AUT+A, AUT+B,
AUT+Bar, AUT+R, AUT+A+B, AUT+A+ Bar, AUT+A+R, AUT+A+B+R,
AUT+A+Bar+R, A+B+R, A+Bar+R, A+B, A+Bar.
Zoom out or zoom in the display view.
5 A View. The echo condition of the A-view in the current channel.
6 Meas.View. Displays AUT Image, AWaveEcho, B view, and gathered

FlawInfo.
5-16
Analysis
5.5 CalibrationCheck
CalibrationCheck is for overall sensitivity check, calibration and parameter fine-tuning for
all channels.
Generally, the CalibrationCheck function is used in the following two situations: 1) After
completing the parameter adjustment and calibration of each channel, the calibration
check is performed before being applied to the field test. 2) After the field test for a period
of time, the sensitivity calibration is performed again according to the standard.
Fig. 5-11 CalibrationCheck
Note: Green indicates that the amplitude meets the applied amplitude range. Red
indicates that it does not meet the applied amplitude range.
5.5.1 bCalib menu
Table 5-6 Calib menu
CalibrationCheck menu
Channel Position UCover MAmp DCover
Gain Comp GainOffset DelayOffset TransAng
RecAng DeleteSelected DeleteAll TxtExport Generate

Report
Calib -- -- -- --
 Channel: To display the channel to which the column information belongs.
 Position: To display the position of the current channel.
 UCover: To display the upper cover of the current channel.
 MAmp: To display the main amplitude of the current channel.
5-17
Analysis
 DCover: To display the lower cover of the current channel.
 Gain: To display the gain value of the current channel.
 Comp: To display the calibration compensation value of the current channel.
 TDGDiffGain : To display the dB difference between the main amplitude of the current
channel and the standard amplitude (80%).
 DelayOffset: To display the offset between the measured relative position P of the
current channel and the standard P value (0mm).
 TransAng: The transmit angle of the current channel.
 RecAng: The receiving angle of the current channel.
 DeleteSelected: To delete the calibration information of the selected channel.
 DeleteAll: To delete the calibration information of all channels in the current file.
 TxtExport: To export calibration information of all channels in Txt format.
 Generate Report: To generate a calibration report based on the testing.
 Calib : To correct the calibration value of all channels.
5-18
Introduction to SyncScan X1
Chapter 6 Introduction to SyncScan X1
6.1 Appearance
Fig. 6-1 SyncScan X1
6.2 Functional Definition
Fig. 6-2 Top view
6-1
Table 6-1 Menu Introduction
Part Description Function
1 Power button On/Off button
2 Power Indicator Power/charging indicator – Green for power-on,
and Orange for charging
3 Power interface Reserved for light receiver
4 Indicator To be defined according to the needs of field
testing
5 TOFD interface TOFD probe cable interface, The sequence from
the encoder is T1, R1, T2 and R2.
6 Encoder interface For connecting an encoder and temperature
sensor
Fig. 6-3 Front view
Table 6-2 Interface introduction
Note: The waterproof network interface and the RJ45 network interface do not
support simultaneous use.
6-2
1 VGA interface Connect to VGA monitor
2 Waterproof network Can be connected to a PC with the configured
interface cable
3 RJ45 network interface General network cable to connect to PC
4 Power interface Connect the power adapter to power the
instrument and charge the battery
5 Peripheral interface USB interface
6 SD card slot Connect to SD memory
7 Antenna WIFI antenna
Fig. 6-4 Removal and installation of matching box
There are a total of 4 screws on the matching box, which are respectively connected and
tightened according to the position of the interface, so as to complete the connection
between the probe and the SyncScan X1 ultrasonic module.
6-3
6.3 Power supply
6.3.1 Battery installation and removal
The instrument can be connected to a smart lithium-ion battery, and the adapter supports
hot swapping when powered (otherwise, it will be powered off directly).
When installing and removing the battery, open the bottom cover of the instrument, then
remove the battery compartment cover screw as shown in Fig. 6-5, and the battery can be
removed or installed.
Battery
Fig. 6-5 Installing and removing the battery
6.3.2 How to use the battery
Connect the battery to the instrument, which connects to the display through the VGA port.
In the power-on state, the upper left of the display screen displays the current status of the
battery.
Note 1: When the battery power is very low, to avoid battery over-discharge, the
system will be shut off automatically.
Note 2: The battery is connected to the instrument, and there will be current
consumption even when the instrument is turned off. It is recommended to remove
the battery from the instrument when the instrument will not be used for a long
time.
Note 3: The battery level can also be viewed on the SuporUp AUT software.
(software version A33 and above).
6-4
6.3.3 Charging battery
The battery charging should be carried out in a dry, ventilated environment at room
temperature.
Steps:
1) Install the battery to be charged correctly on the instrument.
2) Connect the adapter to the power supply, the indicator light of the adapter
should be green, indicating that it is working normally.
3) Insert the adapter into the power port of the instrument, the indicator of the
adapter is always Green. The power indicator has two colors: green and
orange. Green indicates that the instrument is powered on (regardless of
whether it is powered by an adapter or battery); Orange indicates that the
battery is charging.
★Tip: The instrument can charge the battery when it is turned off or turned on. The
charging time will be longer if the instrument is switched on.
6.3.4 Battery Maintenance and Safety
a) The capacity and the service life of the rechargeable battery depend on whether
the battery is used properly. Please recharge the battery with the configured
adapter. In the following cases, the battery shall be charged:
 Before using the battery for the first time.
 If the battery is stored for or over 2 months.
 When the battery power is exhausted.
b) Cautions on using the battery
 When using the adapter to charge the battery, please use a stable and
reliable mains power supply (AC 100V~240V, 50Hz~60Hz).
 The battery can only be charged by the configured adapter in the specified
method.
 Please recharge the system battery in a cool and ventilated room, otherwise,
6-5
the battery charging effect might be affected.
 If the battery is not used for a long time, it may be in over-discharge state
due to its self-discharge characteristics. To prevent the occurrence of
over-discharge, the battery should be charged regularly. It is recommended
to charge the battery at least once every 2 months.
 The battery shall maintain about half of its capacity during storage and
transportation.
 When system battery comes to the end of its service life, in order to avoid
environmental pollution, do not discard, break or crush the battery at will.
Please dispose it properly according to applicable laws and regulations or
standards.
 It is prohibited to throw the battery into fire, so as to avoid explosion or
producing toxic chemicals.
 Do not charge or use the battery near fire source or in extremely hot
environment.
 It is prohibited to make electric conductor contact battery pole plate, so as to
avoid short circuit.
 Keep the battery from moisture and never throw it into water.
 Do not store the battery at the temperature higher than 60℃ or lower than
-20℃.
 Do not use the battery if it is in peculiar smelling, heats, distortion, changed
color or any other abnormity.
6.3.5 Adapter power supply
The adapter can power the instrument or charge the battery. After the adapter is
connected to the power supply, the adapter light Green indicates normal operation.
Connect the adapter output plug to the instrument adapter input socket for normal use.
Note 1: The red mark of the adapter output plug shall be aligned with the red mark
of the instrument adapter socket for connection.
6-6
Note 2: Never use an adapter on a socket with a loose AC plug connection;
remember that the total load of the adapter inserted into the socket shall not exceed
its load rating.
Note 3: Do not attempt to disassemble the adapter when the adapter makes
abnormal noise and the indicator light shows abnormal status. In such case, please
contact the seller in time.
6.3.6 Power supply symbols
In the power-on state, the power supply symbol of the instrument is displayed on the
upper left of the screen, and the meanings of various power symbols are shown in the
table below.
Table 6-3 Meanings of power symbols
No. Symbol Function
1 Adapter power supply
2 Battery level indicator, the percentage number indicates the
remaining battery level
6.4 Power on/off the instrument
6.4.1 Power on
Steps:
1) Connect the battery or adapter to the instrument correctly.
2) Press the Power button to start the instrument. The "power indicator" on the
instrument panel is on, and the system enters the working mode after
completing the self-test.
6.4.2 Power off
Press and hold the Power button for about 3 seconds, the instrument will automatically
shut down after entering the shutdown procedure.
6-7
6.5 Definition of Response Lights
1) Red light: It lights up in response to the shutdown button, which is used to
remind the user that the shutdown button can be released to avoid forced
shutdown due to the operation time exceeding 6.4s.
Flashing if the battery level of SyncScan X1 is ≤15%. In the normal state, it
is not on.
2) Blue light: It is on if the network function is normal but not connected.
It is off if the network is connected normally, which is the state for normal
situation.
3) Green light: It is on for the frozen state. (The probe can be plugged or
unplugged when the instrument is turned off, or turned on and frozen.) It is
off in normal state.
Note: To avoid the confusion of colors when multiple lights are on at the
same time, only one light can be on at the same time. The priority of the
lights is: red light -> blue light -> green light.
6.6 Identification symbols
Table 6-4 Identification symbols
No. Symbol Function
Indicates that the instrument is connected to a USB disk

1
or SD card
Indicates that the VGA output of the instrument is valid

2
Indicates that some parameters of the instrument are

3
locked
Indicates that the instrument touch screen is disabled

4
6-8
No. Symbol Function
Indicates that the instrument image is frozen

5
Indicates that the TCG calibration does not cover the full
6
angle
6.7 Network Connection
The Automatic Ultrasonic Testing is connected between the instrument and the laptop
SuporUp through the network, and transmits data acquisition in real time. SuporUp
supports wired or wireless connection for data acquisition, which can be selected subject
to the user's field testing needs or other testing requirements.
6.7.1 Wired connection
Use the network cable to connect the instrument and the computer to realize network
connection. The connection method is as follows:
1) Connect the SyncScan X1 instrument to the display screen via VGA, see Fig. 6-6.
Enter the main interface of the instrument, insert the mouse into the USB port, select
[Info] - [Network] menu, and set the IP address.
Fig. 6-6 Screen display
2) View the IP of the instrument (such as 192.168.3.211) through the [Settings] -
[Information] - [Network] interface of the instrument, see the figure below.
6-9
Fig. 6-7 Network Setup
Note: For the use of Syncscan 2 instrument, refer to 7.4.2 Network in Chapter 7 of
the instrument Operation Manual for connection.
3) Enter [Internet Protocol Version 4 (TCP/Ipv4)] on the computer, and change the IP
network segment of the computer to correspond to the instrument, see the figure
below. the network segment is set to 3, and the IP shall not be set to 221, 0 or 255,
others can be default.
Fig. 6-8 IP Setting
6.7.2 Wireless connection
The wireless network needs to be equipped with a wireless network card and a router for
connection. The methods are as follows:
6-10
1) The SyncScan X1 instrument has built-in wireless network card. There is no need to
insert the wireless network card. The router can be turned on.
2) Through [Settings]-[Information]-[WIFI], read the IP address of the instrument, as
shown in the figure below. When the IP address is refreshed normally, it means that
the instrument has been connected to the router normally.
3) There are two connection methods:
a. Check Auto IP, after automatically assigning an IP address through the router,
uncheck the automatic IP address to form a fixed IP address;
b. Uncheck Auto IP, set the fixed IP through IP setting, such as "wired connection".
Note:
1) For the use of Syncscan 2 instrument, insert the wireless network card into
the interface of the instrument and turn on the router.
2) When using the IP address for the first time, you can use automatic. When
the IP address is automatically assigned normally, switch from automatic
to manual to ensure the stability of wireless communication.
Fig. 6-9 Get IP
4) Confirm that the computer is connected to the same WIFI to form a local area
network.
Note:
1) Check whether the network segment of the IP address obtained by the
computer is the same as that of the instrument, that is, whether the first
6-11
three segments (192.168.1) are the same. In most cases, the IP address
obtained by the instrument is abnormal, and it is necessary to reconnect to
the wireless network.
2) The SyncScan X1 instrument is connected to the WIFI hotspot of the laptop.
For the specific hotspot name and password, please refer to the nameplate
and manual on the laptop.
6.7.3 Implementing the connection
Set up the network through the wired connection or wireless connection above. Open the
SuporUp software, and the AUT software will automatically pop up the IP setting window.
Input the IP address of the instrument—that is, "192.169.8.141" above. Now the SuporUp
button shows that the computer is in the connected state, and the instrument
screen displays “Network control in progress…”, that is, the network connection is
realized.
Fig. 6-10 Inputting IP
Note: If is changed to , which means the network is disconnected.
6-12
Basic Information
Chapter 7 Basic Information
7.1 Technical Parameters
Display parameters
Type 15.6 inch 16:9 a-Si TFT-LCD
Resolution 1920x1080
Response time 25（Typ.）(Tr/Td)(ms)
Brightness 1000cd/㎡（Typ.）
Contrast 1000:1 (Typ.) (Transmittance)
Angle of view 178/178
Display color 16.7M
Configuration parameters
Processor Intel Core i7 6500U dual-core clocked at 2.5 GHz,
Support Turbo Boost turbo frequency 3.1GHz
Memory 16G
Graphics card Intel HD Graphics 520
Hard drive mSATA 512GB SSD
Battery life 10000mah, working time is about 4hs (subject to use)
Operating system Win10
Internal main accessories parameters
Motherboard 3.5 inch embedded industrial motherboard
Power Dedicated power supply battery-powered system board, support
management software to display battery status
board
Keyboard Fully protected ruggedized keyboard
Battery Capacity 10000mah
External connector Special aviation plug-in adapter cable
Wireless Router 802.11AC specification dual-band router
7-1
Basic Information
I/O Connectors
Power supply DC 15V
Input Output 2* network ports (1* aviation plug, 1* RJ-45 Gigabit Ethernet port),
2*USB3.0, 2*USB2.0,
1*Power supply, 1*HDMI interface
Others
Supporting cables, packing box, battery, adapter cable, etc. (see

Accessories
packing list for details)
Overall parameters
Dimensions See dimension drawing
Material Aluminum alloy
Surface finish Exterior painted, color green
Environmental adaptability parameters
Operating
temperature -20℃~+40℃
Storage
temperature -30℃~+60℃
Relative humidity
40℃@95％±3％
Degree of
IP65
protection
7-2
Basic Information
7.2 Appearance
7.2.1 Description of instrument parts
Fig. 7-1 Front view 3

The function of each part in Fig. 7-1 is shown in Table 7-1.
Table 7-1 Components on the front of the instrument
1 Display parts Display operation interface, image information.
(rotation angle 1-180°)
2 Corner protector*8 Protect the instrument in the event of a fall
3 Speaker Instrument audio signaling device
7-3
Basic Information
Fig. 7-2 Top view
Table 7-2 Components on the top of the instrument
1 Snap lock Lock the monitor when folding up the monitor
2 Keyboard Enter information
3 Touchpad Action pointer movement
4 Handle To lift and move the instrument
1 2 3 45 6 7
Fig. 7-3 Left view

The function of each part in Fig. 7-3 is shown in Table 4- 3.
7-4
Basic Information
Table 7-3 Components at the left of the instrument

1 Power input socket (round Instrument DC power input
aviation plug socket)
2 Network input socket (round Network port 1 socket (waterproof), with 1
aviation plug socket) adapter cable, directly connected to the
industrial control motherboard
3 Network socket Network port 2 socket (non-waterproof),
directly connected to the network cable,
directly connected to the LAN port of the
internal wireless router
4 Router reset switch Press and hold for 10s to reset the router to
default.
5 HDMI socket HDMI socket, connect to industrial control
motherboard
6 USB socket USB 2.0 sockets, 2
7 USB socket USB 3.0 sockets, 2
Fig. 7-4 Right view
Table 7-4 interface on the right of the instrument.
1 Battery compartment Instrument battery compartment
7-5
Basic Information
Fig. 7-5 Bottom view
Table 7-5 Parts of Bottom View
1 Instrument instruction plate Instrument model description
2 Fan Instrument Cooling
Fig. 7-6 Back view
7-6
Basic Information
Table 7-6 Parts of back view
1 Antenna Transmit signals
2 Air outlet Instrument heat dissipation
7.2.2 Dimensions of the instrument
Fig. 7-7 Front view (display closed)
Fig. 7-8 Top and side views (display closed)
Fig. 7-9 Front view (monitor open at 90°)
7-7
Basic Information
7.3 Buttons
See Table 7-7 for the description of each button function.
Table 7-7 Button functions
Button symbol Type Function description
Power button, for switching the instrument on and
off. Press and hold for about 1s to turn on the

Button
instrument; press and hold for about 2s, and the
instrument will shut down.
Button Left mouse button, to confirm software options.
Button Right Mouse button, to pop up the software
menu.
7.4 Power Supply
This instrument can be powered by a battery or an adapter.
7.4.1 Battery installation and removal
The instrument can be connected to one smart lithium-ion battery, which supports hot
swapping.
When disassembling the battery, slide the hook of the battery cover backward, and open
the battery cover on the right of the instrument, then the battery can be removed or
installed.
7-8
Basic Information
Fig. 7-10 Battery installation and removal
7.4.2 How to use the battery
Connect the battery to the instrument, in the power-on state, the lower right of the
instrument screen displays the current status of the battery.
Note 1: When the battery power is very low, to avoid battery over-discharge, the
instrument will automatically shut down.
Note 2: If the battery is connected to the instrument, even if the instrument is turned
off, there will be current consumption. It is recommended to remove the battery
from the instrument when the instrument is not used for a long time.
7.4.3 Charging the battery
The battery charging should be carried out in a dry, ventilated environment at normal
temperature.
Steps:
1) Install the battery to be charged on the instrument correctly.
2) Connect the adapter to the power supply, the indicator of the adapter should
be Green at this time, indicating that it is working normally.
3) Insert the adapter into the DC power interface of the instrument, the
indicator of the adapter is Green and always on. The battery indicator has
7-9
Basic Information
two display colors, when the battery is charging, it is Orange; when the
battery is powered (without using the adapter) or when the charging is
complete, it is Green.
★ Tip: The battery can be charged when the instrument is either turned off or on.
When the instrument is turned on, the charging time will be extended.
7.4.4 Battery Care and Safety
a) The capacity and service life of the rechargeable battery mainly depend on the
correct usage. Please use the configured adapter to charge the battery. In the
following cases, the battery shall be charged:
 Before first use.
 If the battery is stored for or over 2 months.
 After the battery is exhausted.
b) Cautions on using the battery
 When using the adapter to charge the battery, please use a stable and
reliable mains power (AC 100V~240V, 50Hz/60Hz);
 The battery can only be charged by the configured adapter and the specified
method;
 Please recharge the system battery in a cool and ventilated room, otherwise,
the battery charging effect might be affected.
 When the battery is not used for a long time, it may be in over-discharge
state due to its self-discharge characteristics. To prevent the occurrence of
over-discharge, the battery should be charged regularly, and it is
recommended to charge at least once every 2 months;
 During storage or transportation, the battery shall be stored with half
capacity,
 When system battery comes to the end of its service life, in order to avoid
environmental pollution, do not discard, break or crush the battery at will.
Please dispose it properly according to applicable laws and regulations or
national standards.
7-10
Basic Information
 It is prohibited to throw the battery into fire, so as to avoid explosion or
producing toxic chemicals.
 Do not charge or use the battery near fire source or in extremely hot
environment.
 It is prohibited to make electric conductor contact battery pole plate, so as to
avoid short circuit.
 Keep the battery from moisture and never throw it into water.
 Do not store the battery in the temperature higher than 60℃ or lower than
-20℃.
 Stop using the battery if it emits odor, heat, deformation, discoloration or
other abnormity.
7.4.5 Adapter power supply
The adapter can supply power to the instrument or charge the battery. After connecting
the adapter to the AC power supply, the indicator of the adapter is Green to indicate
normal operation. Connect the adapter output plug to the instrument adapter input socket
for normal use.
Note 1: The red mark of the adapter output plug shall be aligned with the red mark
of the instrument adapter socket before connection.
Note 2: Never use an adapter on a socket with a loose AC plug connection;
remember that the total load of the adapter inserted into the socket shall not exceed
its rated load.
Note 3: Do not attempt to disassemble the adapter when the adapter makes
abnormal noise and the indicator shows abnormal status. In such case, please
contact the seller immediately.
7.4.6 Power supply symbols
In the power-on state, the power supply symbol of the instrument is displayed on the
upper left of the keyboard, and the meanings of various power logos are shown in Table
7-8.
7-11
Basic Information
Table 7-8 Meanings of power symbols

No. Symbol Function introduction
1 Adapter power supply symbol. Green when it is powered
from the adapter.
2 The battery level when charging: Green when the battery
is more than 95%, and Orange when the battery is less
than 95%.
7.5 Power On and Off
7.5.1 Power on
Steps:
1) Connect the battery or adapter to the instrument correctly.
2) Press the Power button to start the instrument. The Power button indicator
on the keyboard is on, and the system enters the working mode after
completing the self-test.
Note: If there is any problem during the booting process, refer to Chapter 8.
7.5.2 Power off
Press the Power button for about 1 second, the instrument will automatically shut down
after entering the shutdown procedure.
Note: If there is any problem during shutdown, refer to Chapter 8.
7.6 Device Boot Options
After starting the workstation, press F7 on the keyboard to enter the device boot selection.
7-12
Basic Information
Fig. 7-11 F7 key
Choose to boot from an external PE boot disk or other setting with boot.
Note: P1 is the built-in hard disk of the workstation.
7.7 Router Reset
Steps:
1) In the state of starting the workstation, press and hold the reset button of the router
for 10s, and then release it.
2) After waiting for 3 minutes, the router resets the parameters and completes the
startup process, and enters the working state. Open the browser, input the default
management IP: 192.168.8.1 of the router, and enter the router management. See
the figure below.
Fig. 7-12 Router management interface
7-13
Basic Information
Select the appropriate language in the language column ， then
press .
3) Enter the management password setting.
Fig. 7-13 Set password
Set the router management password in . The factory default

administrative password of the workstation is admin. The default administrative
password after reset can be set to admin, or set to another password by yourself.
After the setting is completed, click (the background color of the
button will change when the password is set) to complete the management password
setting of the router.
4) Enter the default management interface
Fig. 7-14 Management interface
7-14
Basic Information
Click on the left to enter the wireless network setting.
Fig. 7-15 Wireless network setting
Click the 2.4G wifi network switch to turn off the 2.4G wifi network.
Fig. 7-16 Turn off 2.4GWIFI
Scroll down to the 5G wifi network setting.
Fig. 7-17
7-15
Basic Information
Click to set the 5G wifi network according to the following settings:
The setting items not mentioned will remain unchanged, and then click to make
the setting take effect. Click on the left to enter the network interface.
Fig. 7-18 Network interface
It can be seen that only the 5G wifi is running on the wifi network. To complete the settings,
close the browser.
7.8 Backup and Restore
1) After starting the workstation, when entering the following interface, press F11 to
enter the backup and restore function.
Fig. 7-19 Restore function
7-16
Basic Information
Description:
1 is for Restore, 2 is for Backup .
2) Select to enter the automatic backup, the interface
is as follows.
Fig. 7-20 Automatic Backup
The backup image file is placed in the root directory of D drive, and the file name
is SIUI.GHO. The workstation will automatically restart after the backup is
complete.
3) Select to enter automatic restore, the interface is as
follows.
Fig. 7-21 Automatic restore
Automatically restore the backup SIUI.GHO file to C drive. The workstation
automatically restarts after the restore is complete.
7-17
Basic Information
7.9 Precautions
This product shall be allowed for use in the conditions specified in the catalog and related
technical documents. The use in combination with the products and components from
other manufacturers is subject to the recommendation and approval by SIUI.
1) Provided that the safety and normal operation of this product is ensured, can the
product transportation, storage, assembly, disassembly, installation, testing,
operation and maintenance be performed under the allowable environmental
conditions.
2) Do not try to modify the internal components of this product or do some control
operations not mentioned in this document.
3) Do not try to open the back cover of the instrument without authorization, instead,
please refer to an experienced service personnel for this operation.
4) To prevent the danger of fire or electric shock, please do not expose the internal parts
of the machine to rain or humid air.
5) Do not block the air inlet and outlet of this product.
6) Keep the power plug away from other heat sources.
7) In case of stormy weather (especially when there is lightning), please turn off the
machine, disconnect the power plug and external equipment to avoid unnecessary
damage.
8) Place the machine on a stable surface for use.
9) Due to the optical refraction of the color filter, there will be visual errors when viewing
the screen from the front and the side, which are normal.
10) To protect the data and prolong the service life of the device, please switch on and
off the device in the correct way.
11) After the instrument has been used for a period of time, it is necessary to clean the
dust filter (which is as shown in the figure below)
7-18
Basic Information
Cleaning method: when the instrument is turned off.
 Use a #1 Phillips screwdriver to remove 4 cross-recessed screws, and take out the
air inlet dust cover and air filter; after cleaning the air filter, reinstall the dust filter
and dust cover, and then tighten the 4 cross-recessed screws.
 Use a #1 Phillips screwdriver to remove 2 cross-recessed screws, and take out the
air outlet dust cover and air filter; after cleaning the air filter, reinstall the dust filter
and dust cover, and then tighten the 2 cross-recessed screws.
Air inlet dust filter Air outlet dust filter
Fig. 7-22 Disassembly and installation of dust filter
7-19
Frequently Asked Questions List
Chapter 8 Frequently Asked Questions List
8.1 The instrument cannot be turned on
a) The instrument has no response by pressing the [Power] button and it is
powered by the battery.
1) The battery power might be low. Try to replace the battery with sufficient
power.
2) After removing the battery from the instrument, wait about 10 seconds
before connecting it to the instrument again. Try to turn it on.
3) Remove the battery from the instrument and try to power the instrument with
the adapter.
b) The instrument has no response by pressing the [Power] button and it is
powered by the adapter.
1) Check whether there is a battery in the instrument. if there is a battery,
remove it and use the adapter to supply power to the instrument, and try to
turn on the instrument.
2) Check if the adapter plug is connected or loose.
3) Check whether the power indicator of the adapter works normally.
4) Disconnect the adapter from the main unit and wait about 10 seconds, then
connect the adapter to the instrument and try to turn it on.
5) If the battery has not been used for power supply, use a fully charged battery
on the instrument and try to turn it on.
6) Unplug the power cord and adapter, and then reconnect them.
If the problem cannot be solved after trying the operations above, please contact the
seller.
8.2 The instrument cannot be turned off
If the normal shutdown procedure fails to shut down the instrument, the user may press
and hold the [Power] button for about 2 seconds to force shutdown or simply disconnect
8-1
Frequently Asked Questions List
the adapter plug and/or remove the battery to power off. After the shutdown, restart the
instrument to check whether the instrument is working normally. If it does not work
properly, contact the seller for service as soon as possible.
8.3 Cannot recognize the external disk
a) Re-plug the external disk.
b) Unplug the external disk, restart the instrument, and then insert the disk
again.
c) Try to use another memory.
8.4 Cannot charge the battery
a) Check if the AC power input plug of the adapter is connected or loose.
b) Check whether the indicator of the adapter is working normally. The
indicator should be Green when the adapter is working normally.
c) If the battery is overheated, leave the battery for a while until the
temperature cools down before inserting it into the instrument.
If the problem cannot be solved after trying the operations above, please contact the
seller.
8.5 The instrument runs stuck
a) Check if software that occupies memory is running in the background
b) Check if the fan is working.
c) Check if there is a lot of dust accumulated on the air inlet and air outlet dust
filters; if so, clean them and reinstall them.
d) If the problem cannot be solved after trying the operations above, please
contact the seller.
8-2
Product Introduction
Chapter 9 Product Introduction
9.1 Parameters of Product
The CUS-02 is suitable for the inspection of pipe circumferential butt joints. The specific
parameters are as follows:
Table 9-1 CUS-02 parameters
No. Parameter Value
AUS-03 27x36x19cm
1 Dimensions
Whole crawler 38 x36 x19cm
2 Weight 15kg
3 Applicable parts Flat and pipe workpieces (Φ≥500mm)
4 Scanning speed 8~70mm/s (0.5~4.2m/min)
5 Peak power Approx.75W
6 Degree of protection IP66
7 Operating temperature 0~45℃
8 Working humidity 30%~85% (without condensation)
★ The values above do not include the wedge, irrigation device and
other accessories.
9.2 Composition of Product
The CUS-02 is composed of automatic module (including car body and remote control),
truss, probe holder and encoder. The specific components are as follows:
Table 9-2 Composition of CUS-02
No. Part Part No. Qty Remark
1 Auto module C-10 1 Including battery DC-A007
2 AUS-03 HC-02 1 Including battery DC-A010
3 Truss F2-12 1 --
9-1
4 Probe holder HFL-35 1 --
5 Probe holder HFR-35 1 --
6 Probe holder HFL-36 1 --
7 Probe holder HFR-36 1 --
8 Encoder EN-13C 1 --
Ultrasonic Flaw Optional, not included in crawler

9 SyncScan X1 1
Detector composition
Fig. 9-1 Composition of AUS-03
9-2
9.3 Introduction of Parts
9.3.1 Auto module AUS-03
Auto module AUS-03 consists of two parts, the car body and the remote control, which are
connected by wireless technology.
9.3.1.1 Car body
The car body of AUS-03 can be connected to different frames by replacing the connection
module, so as to realize the support for a variety of testing solutions. The car body is
shown in the figure below:
Fig. 9-2 AUS-03 car body （SyncScanX1）
9.3.1.2 Switch and sockets
The switch and sockets of car body are located and defined as follows:
9-3
Fig. 9-3 Switch and socket of car body
Table 9-3 Instruction of switch and socket
No. Part name Functional description
1. Emergency stop switch For emergency stop
2. Power switch To control the power-on state of the car
3. Extension port Encoder signal input
4. Motor interface 1 Connect to motor interface 2
5. Motor interface 2 Connect to motor interface 1
1) Emergency stop switch
When the switch is pressed, the power supply of the car can be quickly cut off.
When the switch is turned clockwise, the switch will bounce up and restore the
power supply.
9-4
 Please ensure that the emergency stop switch is released when in use.
2) Power switch
The power switch is the main switch of the car, which changes the on-off state
every time it is pressed.
 When the power switch is powered on, it emits green light.
 When not in use, please ensure that the power switch is turned off.
3) Extension port
Encoder signal is transmitted to AUS-03 to achieve accurate control.
4) Motor interface 1 and motor interface 2
Two motor interfaces are for connecting the motor to the control box.
 When plugging in or unplugging the motor port, ensure that the power
switch is OFF.
9.3.1.3 Battery
There is a lithium battery inside the AUS-03 car body, which can get rid of the power cord
restriction. The battery can be replaced in the following ways:
a) Loosen the battery cover knob on the side of the car body.
Battery cover knob
Fig. 9-4 Loosen the battery cover knob
b) Remove the battery cover from the car.
9-5
Fig. 9-5 Remove battery cover
c) Remove the battery from the car.
Fig. 9-6 Remove the battery
d) After fully charging the battery, perform the reverse operation according to the
above steps to put the battery into the car.
 Battery maintenance and safety
a) The capacity and service life of rechargeable the battery mainly depend on
whether the method of use is correct. You are advised to use the adapter
delivered with the device to charge the battery. The battery should be charged in
time under the following circumstances:
 Before the first use.
 Storage time is 2 months or more.
 After the battery runs out.
b) Precautions for battery use:

9-6
 When using an adapter to charge the battery, it is recommended to use
stable and reliable mains power (AC 100V~240V, 50Hz/60Hz).
 The battery can only be charged by the adapter in the specified method.
 When charging the battery, it should be carried out in a cool and ventilated
room if possible, otherwise it will affect the charging effect of the battery.
 When the battery is not in use for a long time, it should be charged at least
once every two months.
 About half of the battery capacity should be maintained during storage and
transportation.
 To avoid pollution to the environment, please do not discard, break, or crush
the battery after it reaches its service life. Please dispose of the battery
properly according to local laws, regulations, and standards.
 To prevent explosion or toxic chemical gas, please do not throw the battery
into the fire.
 Please do not charge or use the battery under fire or extremely hot
conditions.
 To avoid short circuit, Please prevent the conductor from touching the
battery electrode.
 Please do not expose the battery to moisture or even throw it into water.
 Please do not store the battery at a temperature higher than 60℃ or lower
than -20℃.
 If the battery gives off peculiar smell, heat, deformation, discoloration or has
other abnormality, stop using it.
9.3.2 Remote control HC-02
The Remote control HC-02 can remotely control AUS-03 automatic crawler. The specific
functions and operations are as follows:
9-7
9.3.2.1 Buttons
Fig. 9-7 Remote control keypad
The remote control input device has 2 rockers, 4 buttons and 1 touch screen, with the
specific functions are as follows:
Table 9-4 Function table
No. Button Symbol Functional description
 Control the car forward and
Front and rear backward.

1.
rocker  Control the up and down
selection of the menu.
Left and right  Control the left and right menu

2.
rocker selection.
3. Power button  Turn on/off the remote control.
 Control the locking and turning

4. Lock screen key
on the touch screen.
 To achieve cancel and back

5. Back
functions.
 To achieve selection and enter

6. Enter
functions.
9-8
9.3.2.2 Battery
Fig. 9-8 Battery replacement
 Loosen the screws on the back of the remote control and remove the battery cover,
you can replace the battery of the remote control.
 Regarding battery use and maintenance, please refer to 1.3.1.3 Battery maintenance
and safety.
9.3.2.3 Operation Method
1) The main interface
The main interface of the remote control has the following four modules, and the options
can be accessed through the touch screen or the keypad.
Fig. 9-9 Main interface
2) Manual mode
9-9
Fig. 9-10 Manual mode interface
In Manual mode, you can control the movement of the AUS-03 as required. The specific
functions are as follows:
a) Speed adjustment
The speed adjustment bar on the left shows the set speed of the car, which can
be adjusted according to detection requirements.
b) Direction control
The middle direction control bar shows the motion state of the car, which can be
controlled by the front and rear rocker.
c) Brake control
The brake button can release the car brake, so that the car can be moved freely.
Warning: AFTER the brake is released, the car may slide and fall along the
gravity. Attention must be paid to the safety of personnel and equipment
when operating.
d) Exit
Press the exit button to exit the manual control mode.
3) Auto mode
Under Auto mode, quick scan can be carried out according to the set parameter path.
The operation method is as follows.
a) WpType setting. See the figure below:
9-10
Fig. 9-11 WpType setting
b) Speed setting
Fig. 9-12 Speed Setup
c) Path setting
Fig. 9-13 Path Setup
9-11
d) Start the scan
Fig. 9-14 Start the scan
4) Setting
Fig. 9-15 Setting
In the Setting, you can perform system-related setup and operations as follows:
a) System setting
Fig. 9-16 System settings
9-12
The remote control information setting and touch screen calibration can be
carried out under the system setting.
b) Scan setting
Fig. 9-17 Scan Setting
The scan setting allows you to adjust parameters related to the scan.
c) Default
The default setting button can restore the remote control to default setting.
d) About
The "About" button displays system-related information.
5) Manage mode
Fig. 9-18 Manage mode
In the manage mode, you can manage the encoder and device information.
9-13
Fig. 9-19 DeviceMng
After entering the DeviceMng interface, you can view and connect the car.
9.3.3 Truss and probe holder
Gear is designed on the truss, and the probe distance can be fine-tuned when it is
coordinated with the gear of the probe holder. The specific operation is to loosen the
handle on the guide slider about half a turn, then turn the knob to make the probe holder
move around, and tighten the handle again after reaching the position required by the
detection.
[Note] The position of the handle can be adjusted. Lift the handle up to make it
detach from the slot, rotate it to the right and left, then release it and reinsert the
slot.
Fig. 9-20 Truss and probe holder
9-14
By unscrewing the screws on the sides of the Probe Holder, the screws can be released
and slid up and down to control the downforce on the probe holder, as well as to
accommodate height changes due to pipe diameter changes in the workpiece.
Fig. 9-21 Adjust the probe holder
9.3.4 Encoder
The position of the encoder on the beam can be adjusted by loosening the screw on the
encoder.
Fig. 9-22 Adjust the encoder
The height of the encoder can be adjusted up and down by loosening the two screws on
the side of the encoder.
9-15
Fig. 9-23 Adjust encoder height
9-16
Instruction for Use of AUS-03 Crawler
Chapter 10 Instruction for Use of AUS-03 Crawler
The AUS-03 can be configured with different probe trusses to meet the requirements of
various testing schemes. In this chapter, the F2-09 truss is used as an example.
10.1 Preparation
10.1.1 Preparing the F2-12 Truss
a) Fix the fixing plate on AUS-03.
Fig. 10-1 Fix the fixing plate
b) Use the corner tool to fix the truss to the fixed plate.
Fig. 10-2 Fix the truss to the fixed plate
10-1
Fig. 10-3
c) Apply coupling agent to the mating surface of the probe and the wedge, and then
assemble it onto the wedge using a hex screwdriver.
[Note]: Before assembling the probe and wedge, please make sure that the
probe PZT, wedge and probe are clean and free of dust, rust or other
foreign matter, so as to avoid damaging the probe or wedge in the
assembly process. If there is any foreign matter on the mating surface of
the probe wafer or wedge, please rinse with water and wipe with a soft
cloth to remove it. Please do not wipe the probe or wedge directly with a
soft cloth under the premise of foreign matter, which will cause damage
caused by direct friction between the probe and the wedge.
Fig. 10-4 Probe assembly drawing
d) To realize water coupling, the probe should be connected to the pipe and water
injection device. The water pipe and wedge connecting as shown in figure.
[Note] : After assembly, please check whether the two water outlet holes of the
10-2
wedge can discharge water or not. If the water outlet holes are blocked or the
water outlet is uneven, it is likely that the coupling agent plugs the water outlet
holes. In such case, the issue can be solved by clearing it.
Fig. 10-5 Inspection drawing of a blocked wedge
e) Firstly, loosen the probe screw on the probe holder. Then align the wedge
positioning hole with the probe screw (hex wrench is required for the phased
array probe). Tighten the probe screw to fix the wedge on the probe holder.
Finally, the assembly of the probe is completed.
[Note] : Keep the probe screws properly to avoid loss.
Fig. 10-6 Probe Holder assembly diagram
10-3
10.1.2 Preparing the AUS-03
The AUS-03 has a special scale on the 1219 and 1016 pipe diameters for quick
adjustment. Other sizes of pipe diameters can be adjusted by reference to the scale line.
The specific way is as follows:
a) Loosen the two screws shown in the figure so that the corresponding swing
arm can rotate freely.
Fig. 10-7 Loosen the locking screw
b) Rotate the swing arm to align the corresponding pipe diameter scale before
locking the screw.
1016 scale mark
1219 scale mark
Fig. 10-8 Align the scale
c) Loosen the screw shown so that the corresponding swing arm can rotate
freely.
10-4
Fig. 10-9 Loosen the locking screw
d) Rotate the swing arm to align the corresponding pipe diameter scale before
locking the screw.
1016 scale mark
1219 scale mark
Fig. 10-10 Align the scale
e) Loosen the wheel adjusting screw.
Fig. 10-11 Loosen the wheel screws
10-5
f) Move the axle to align with the corresponding scale line and lock the screw.
1016 scale mark
1219 scale mark

Fig. 10-12 Align the scale marks
10.1.3 Trolley installation on the guide rail
a) Open the gripping arms on both sides.
Fig. 10-13 Open the gripping arm
b) Install the wheel on the guide rail.
Guide rail
Fig. 10-14 Install the wheel on the guide rail
10-6
c) Close the gripping arm.
Fig. 10-15 Close the gripping arm
d) Check whether the four wheels hold the guide rail correctly by the upper groove.
Fig. 10-16 The wheel holds the guide rail tightly
10.2 Scan operation
The AUS-03 has Manual and Auto mode for manually control the car movement or setting
auto scan according to the parameter settings.
10.2.1 Manual Scan
a) Complete the preparatory work according to 2.1.
b) Check that the cable connection is normal and the switch is turned on normally.
c) Enter Manual mode for scanning according to 1.3, 2.3.
10.2.2 Auto scan
a) Complete the preparations according to 2.1.
b) Check if the cable connection is normal and the switch can be normally turned
on.
c) Enter Auto mode for scanning according to 1.3, 2.3.

10-7
Troubleshooting
Chapter 11 Troubleshooting
Table 11-1 Troubleshooting List

No. Failure Possible Cause Solution
Guide rail is worn Replace the guide rail
1 wheel slip
The surface of the wheel or
Clean the surface of the
guide rail is attached with
contaminated area
grease
The truss is not The wheel is poorly Adjust the gripping position
2
parallel to the pipes assembled of the wheel properly
The remote control battery Replace the remote control
is low battery
Shorten the distance

Exceed the scope of remote
between the remote control
control
and the power box.
Cannot control the Not connected to the power

3 Pairing shall be performed
car. box
The Emergency stop switch Release the emergency
is not released stop switch
The device cable is not Turn off the power box for
connected or the check, and then turn on the
connection is not secure power box again.
Missing lines in the The scanning speed is too

4 Lower the scanning speed
spectrum fast
11-1
Maintenance
Chapter 12 Maintenance
 Before performing any cleaning and maintenance, make sure that the device has
been shut down and the connecting cables have been disconnected.
 Regularly clean the dust and iron filings on the surface of the protective cover to
ensure the normal use of the sockets.
 Try to avoid unplugging and plugging cables at the inspection site to prevent
foreign objects such as dust, mud or iron filings from entering and causing
device damage.
 The surface of the car can be cleaned with a soft cloth soaked with water and
gently wiped clean. Please air dry in time after wiping.
 After using the device, please turn off the power box switch in time to avoid
excessive battery discharge and waste.
 If the device is not used for a long time, it is recommended to remove the battery.
 If the device is accidentally damaged, DO NOT disassemble it by yourself to
avoid secondary damage. Please contact the seller for repairs in time.
12-1
Adjusting Drive Wheel
Appendix A Adjusting Drive Wheel

After a certain time of use, the sliding will appear after excessive wear and tear of friction
sheet on the Crawler. Then it is necessary to adjust the driving wheel to eliminate this
problem. The specific methods are as follows:
a) Loosen the four small screws around the drive wheel screws.
Fig. A-1 Loosen the screw
b) Unscrew the drive wheel screws completely.
Fig. A-2 Remove the screw
c) As usual practice for removing screws, use a tap to remove the remaining
anti-loose glue in the thread.
d) Screw the screw back on the driving wheel until the screw just touches the driving
wheel, then stop screwing.
e) Use a torque wrench, adjust to 2N.m, and tighten the screw (the handle will slip
A-1
Adjusting Drive Wheel
f) after tightening).
g) If the problem still cannot be solved after the above adjustment, it indicates that
the friction plate is excessively worn and needs to be replaced. In this case, the
driving wheel needs to be removed from the crawler. The specific step is to
insert the disassembly tool into the groove ring of the driving wheel and tighten
the screw slowly in a clockwise direction. Then the driving wheel will gradually
detach from the axle.
Fig. A-3 Detach from the axle
A-2
Mark Scriber
Appendix B Mark Scriber

AUS-03 is equipped with a scriber which can draw equidistance line segments on the pipe
as a guide rail positioning reference. The scriber structure is as follows:
Fig. B-1 Scriber
The operation steps of the scriber are as follows:
a) Loosen the locking screw of the wheel seat, then adjust the wheel to the
appropriate position and then lock it.
Tighten the screw Tighten the screw
Fig. B-2 Adjust the wheel seat
b) Loosen the fixing screws of the needle base, adjust the needle to the specified
position and then lock it.
The distance between the baffle surface and the center of the scriber needle is
B-1
Mark Scriber
the marking distance.
Marking distance
Locking screw
Baffle
Fig. B-3 Adjust the position of the scriber needle
c) Put the scriber on the pipe, and make the baffle close to the end face of the pipe.
Fig. B-4 Put the scriber in the pipe
d) Push the scriber, the scriber needle can immediately draw a reference line on the
pipe.
B-2
Mark Scriber
Fig. B-5 Scribing
B-3
Guide rails
Appendix C Guide Rails

The AUS-03 Crawler can be equipped with a variety of guide rails according to
requirements. Its basic structure is as follows:
Snap
Positioning column
Lock screw
Guide rail
Fig. C-1 Guide rail
The operation of guide rail is as follows:
a) Loosen the locking screw and remove the snap from the positioning column.
b) Open the guide rail and pass through the pipe.
c) Re-fasten the positioning column on the snap, and tighten the locking screw to
just support the positioning column.
d) Adjust the guide rail to the specified position. If fine adjustment is required, you
can use the accompanying glue hammer to gently tap it.
e) Tighten the locking screw.
C-1

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Глава 1 Введение. Общая информация о системе.................................................. 1-1

1.1 Общая информация о системе.......................................................................1-1

1.2 Требования к применению.............................................................................. 1-3

Глава 2 Запуск программного обеспечения...............................................................2-1

2.1 Установка программного обеспечения ....................................................... 2-1

2.2 Активация программного обеспечения .......................................................2-1

2.3 Запуск программного обеспечения...............................................................2-2

2.4 Сетевое подключение...................................................................................... 2-3

2.5 Удаление программного обеспечения.........................................................2-3

2.6 Обслуживание программного обеспечения............................................... 2-3

Глава 3 Эмультор............................................................................................................. 3-1

3.1 Моделирование объекта контроля............................................................... 3-1

3.2 Вкладка зоны...................................................................................................... 3-2

3.2.1 ZonalSetting.............................................................................................. 3-2

3.2.2 Zones information.................................................................................... 3-3

3.2.3 Zones Emulator diagram.........................................................................3-5

3.3 Probe and wedge..................................................................................................3-5

3.3.1 Phased Array Probe................................................................................ 3-6

3.3.3 TOFD Probe..............................................................................................3-8

3.3.4 TOFD Wedge............................................................................................3-9

3.4 SoundBeam........................................................................................................... 3-9

3.4.1 View Display........................................................................................... 3-10

3.4.2 Parameter adjustment...........................................................................3-10

Chapter 4 Acquisition........................................................................................................... 4-1

4.1 UTParam................................................................................................................ 4-1

4.1.1 Menu Description..................................................................................... 4-2

4.2 Calib........................................................................................................................ 4-3

4.2.1 Menu Description..................................................................................... 4-6

4.2.2 Layout Introduction.................................................................................. 4-8

4.2.3 Calibration operation............................................................................. 4-10

4.3 Scan...................................................................................................................... 4-12

Chapter 5 Analysis............................................................................................................... 5-1

5.1 FilePara.................................................................................................................. 5-1

5.1.1 BasicInfo.................................................................................................... 5-1

5.1.2 UTParam................................................................................................... 5-5

5.2.1 Tools menu................................................................................................5-9

5.3.1 Zones menu............................................................................................ 5-15

5.4 Meas.View........................................................................................................... 5-15

5.5 CalibrationCheck................................................................................................ 5-17

5.5.1 bCalib menu............................................................................................5-17

Chapter 6 Introduction to SyncScan X1............................................................................6-1

6.2 Functional Definition.............................................................................................6-1

6.3 Power supply......................................................................................................... 6-4

6.3.1 Battery installation and removal............................................................ 6-4

6.3.2 How to use the battery............................................................................ 6-4

6.3.3 Charging battery.......................................................................................6-5

6.3.4 Battery Maintenance and Safety........................................................... 6-5

6.3.5 Adapter power supply..............................................................................6-6

6.3.6 Power supply symbols.............................................................................6-7

6.4 Power on/off the instrument................................................................................ 6-7

6.4.1 Power on....................................................................................................6-7

6.4.2 Power off....................................................................................................6-7

6.5 Definition of Response Lights.............................................................................6-8

6.6 Identification symbols...........................................................................................6-8

6.7 Network Connection............................................................................................. 6-9

6.7.1 Wired connection......................................................................................6-9

6.7.2 Wireless connection.............................................................................. 6-10

6.7.3 Implementing the connection...............................................................6-12

Chapter 7 Basic Information............................................................................................... 7-1