IT VIZION INTRODUCTION

Daniel Daia, Business Development Executive, 4.08.2022

Agenda

1. Introduction
2. Data Infrastructure
3. Near Real-Time Decision
Support Systems
4. Advanced Data Analytics
5. Next Steps
 1
INTRODUCTION
About IT Vizion

We specialize in Operational Intelligence,

Analytics and Business to Real-time IT
Solutions in Oil & Gas, Pharma,
Industries and Manufacturing.

50+ >1MM >10

Project Years
Customers Hours IT Delivery
The Challenges

Get out of Data Jails & Silos Spreadsheet Proliferation

Data Rich
The amount of digital
data created globally
is doubling every two
years.1

Connecting Integrating
Stranded Data Cloud Silos

Insight Poor Working with data across

Less than 0.5% of all industrial networks amid
data is ever analyzed cybersecurity threats
and used.2
Manual data digitization and
process remodelling

1&2 MIT Technology Review, May 2013; 3 McKinsey, “The Internet of Things” 2015
“...A data integration workspace to enable automated data
utilization and exploitation of analytics and information
toolsets…”
Our main partners for Digital Innovations
MICROSOFT AZURE & BI
Power BI Solutions: Architect, Deploy Support
Azure Data Integration
Dashboarding

ADVANCED DATA ANALYTICS Reporting

Full Seeq Coverage: Deploy, Train, Support

Data Cleansing
Multivariate modelling DATA INTEGRATION &
Predictive Analytics VISUALISATION
Pattern searching
Full XHQ Lifecycle Coverage
Operational Decision Support
Routine Analytics

DATA INFRASTRUCTURE Data Visualization

Target Management
Full System Coverage: Architect, Deploy, Support
Data Interfacing
PI Data Archive
Asset Framework
Event Frames
Canary Historian
 2
DATA
INFRASTRUCTURE

8
 Data Infrastructure context joins Enterprise data
AI ready

User Interfaces
User Interfaces

HMI Esri

SCADA MES ERP PLM

Operational Data
Business
Intelligence Infrastructure Intelligence

OT IT
Data / Asset

Data / Asset
PI Data Big
Arch. Data
SCADA Relat. Unstr.
LIMS
PLC DB DB
 Managing operations data is complex
Operations data sources Complexity Data consumers

SCADA
Planning &
Data Historian scheduling
DCS

PLC OPC

Controllers ERP
Excel
Asset reliability
Databases Text files

Instruments Manual data

LIMS CMMS
IIoT Gateways
EMS BI tool

Cloud system
Analytics
Data lake platform
 THE SOLUTION

The operations data infrastructure approach

AVEVA PI Server &
Operations data sources AVEVA PI Client Data consumers

SCADA

DCS

PLC OPC Visualize Report

Store
Controllers Collect and Deliver Analyse Notify
forward
Databases Text files Share Integrate

Instruments Manual data

IIoT
Gateways
Cloud
systems
WHAT IS THE CANARY SYSTEM?

STEP 1 ► Canary Collectors

Collect and Store Your Data ► Lossless Store &
Forward
► Canary Historian
STEP 2 ► Virtual Views
Assign Your Data Context ► Calculation Server
► Events

STEP 3 ► Axiom visualization

Maximize Your Operation ► Excel Add-in
► Publisher & Connectors
Canary System Architecture ISO 95 Compliant
CANARY TRUSTED BY WORLD LEADING ORGANIZATIONS
 4
NEAR REAL-TIME
DECISION SUPPORT
SYSTEMS
What is SIEMENS XHQ?
Siemens XHQ Data Integration and Transformation
DATA DATA DATA INTEGRATION INFORMATION REAL-TIME Decision Support
SOURCES ACQUISITION & ANALYTICS MODELLING & Electronic Logs
(OLAP, Statistics, ANALYTICS Alert Notification
OSIsoft PI /
Aggregations)
IP-21 / PHD
Poll

Pass-through
EC

Flag
COMOS
Flag
Poll

IBM MAXIMO Event based

SAP Poll

Event based
 XHQ is enabling near real-time data drive decisions across
all company operations, assets and locations
CEO / Management Dashboard
TOP FLOOR

Corporate
• Utilization & Efficiency
• Paper Loss & Waste
• Commercials
• Safety & Energy Indicators

Safety & Environment

• Incidents
Site Production
Plant
• • Plan vs actual
CO2 Emissions
2, 3, 4
• Raw material vs production Finance Supply Chain
• Paper Loss Performance

Sales &
R &D
Marketing
Production Batch Quality Maintenance 360°Critical Inventory Energy
Operations Process Management Performance Management Asset Monitoring Performance

• Capacity Utilization • Rejects • Losses • Equipment Utilization • Inventory cost • Facility Utilization
SHOP FLOOR

• Production Cycle • Batch: • On spec • PM order status Plan vs Actual • Energy Cost
Plan vs Actuals • Process Quality • PM order cost tracking • Stock levels by Product
Customer/Suppliers
Asset 01 Asset 02 • Flaring Human
Customer/Suppliers Resources

Control Systems Historians Documents LIMS MES Financial Maintenance Inspection

XHQ Headquarter Overview Demo Example
XHQ Plant Overview Demo Example
XHQ Production Line Overview Demo Example
XHQ eBR Content Demo Example
XHQ Plant Operations Overview Demo Example
XHQ Reliability and Maintenance Solutions
XHQ Power Generation Alarms
 Digital Asset Portal

Problem Inadequate knowledge of asset conditions leads

to inefficient or inadequate maintenance

Solution Digital twin provides situational awareness to

predict and plan maintenance

Benefits  Asset life,  Service factor,  Maintenance

spending

XHQ: visualization, navigation,

integration, context, KPIs COMOS: design, reference, Walkinside: MindSphere:
MRO 3D/spatial analytics
Mobility - XHQ runs on mobile devices
SIEMENS XHQ CUSTOMERS VISUALIZATION
EXAMPLES
 XHQ demonstrated benefits

8% reduction in the operating costs

% 9% increase in facility utilization

0 100

2.5% increase in operational availability

11% increase in production

 3
ADVANCED DATA
ANALYTICS

30
 What Seeq does
Data Alignment
▪ Connect to many data sources
▪ Match time stamps
▪ Index data

Advanced Analytics Tool

▪ Advanced calculation engine
▪ Solve problems quickly
▪ Point and click
▪ Bring your own algorithm capabilities
▪ Scalable calculations
▪ Machine Learning
Visualization Why did it happen? What is happening? What happened?

▪ Easy, flexible trends and graphs

▪ View metrics across assets
What will happen? What should happen?
Knowledge Capture
▪ Publish reports
▪ Share and collaborate easily
▪ Auto-update figures
How is Time Series Data used in Manufacturing?

Investigate Optimize

• Troubleshooting • Resource usage

• OEE shortfall • Operations metrics
• Operational costs • Asset availability

Predict
Report
• Asset failure
• Batch outcome • Dashboard/KPI
• Plant margins • Shift/batch
• Regulatory
Process Data Reality
Data Tools ROI
Process
Collect Contextualize

Process Data
Collect Contextualize
Sunk Costs

Timing
Business Manufacturing
Systems Systems
Cleanse Calculate
Contextual Data

“Up to 80% of time just Lack of innovation Too hard to

Messing with data” for the SME prove value

Result: Billions and billions in lost opportunity

 Challenges with Advanced Analytics and Time Series Data
Data Alignment Trending Data cleansing Calculations Contextualization

Interpolation Display downsampling Dropouts and flyers Time-weighted statistics Context within signals
Time zones and UDT Pan & zoom across time Noisy signals Area under a curve Context from SQL sources
Units of measure Axis and trend line options Gaps in data Derivatives EAM, MES, Batch systems
Seeq Brings Innovation to Process Engineers

You need all of this to have a sustainable functioning solution

Seeq Advanced Analytics

Data Cleansing

Repair gaps, outliers, errors

• Don’t change source data
Seeq Advanced Analytics

Diagnostic Analytics

Process models
User defined boundaries
• 2 sigma
• Average
• Min/max
Seeq Advanced Analytics

Calculate at Now (Monitoring)

NOW

Near real time calculations

• >5 second updates
• Indeterminate capsules (!)
Seeq Advanced Analytics

Predictions

NOW

Predictive analytics
• Regression algorithms
• Integrate with notifications
Seeq Advanced Analytics

Batch Analytics

Compare run over run

• “Golden Batch”
+ Capsule view
Compare side to side
Seeq Advanced Analytics

Scale Out Analyses

Scale out to Assets

• Do 1 calculation
• Apply to…
• 16 filters
• 100 ESPs
• 500K control valves
Seeq Advanced Analytics

Label, Annotate, Tag

X

sensor 1
sensor 2

Words with data

• Label (capsules)
• Annotate (comment)
• Tag (properties)

• Journal (capture)
 Seeq Advanced Analytics

Analytics Workflow
Sharing workbooks Real-time
collaboration

43

Knowledge capture

Journals
• Knowledge capture
• Step through analyses
• Collaboration
• Searchable
Seeq Advanced Analytics

Publishing

Share the Insights

• Dashboard
• PDF
• Web page

• Read-only
• Time- relative
>Last shift
>Last hour
>Prior to alarm
Time Series Data

Time

Continuous analog signals (time, value)

Temperature

Years of history, thousands of sensors

Asset Operation

But lacking context (what was going on?)

 Condition Definition
“Conditions” define when a state is true, and each
instance of the condition is called a capsule
Define by
Time

Define by
Limit

Define by
Pattern
Using Conditions

Define New Time

Temperature
Conditions Asset Operation

Capsule for this

time, temp & state

New condition defined by intersection

Create New Time

Temperature
Signals Asset Operation

= f(Average, max, min, etc)

New signal define by an engineering calculation across capsules

Seeq Workbench
Seeq Organizer
Seeq Data Lab

50
 Seeq Extended Architecture
Seeq Workbench Seeq Organizer Seeq Data Lab Enterprise Apps
Visualization & BI Tools

Operations & Data Science Business

Process Eng Teams Teams
Teams
Middleware that indexes, synchronizes, and interconnects time-series with business context databases and IT
Seeq Enterprise Time-Series Services Layer provides APIs for applications. Enables digital transformation and migration of data sets.
Teams

MS
Time Series MS IOT Hub
Insights
 The Data Lab for much more
Batch Genealogy Identify Failure Modes with Causal Maps
Root Cause Analysis with
Clustering

Multi-Asset Roll-up Calculations

Max COT –
All527 F
Furnaces Customized Data Exports

Max COT –
Multi-Dimensional Batch Evolution Max COT – East
West Furnaces
Furnaces 511 F
527 F

Furnac
Furnace e4
1 Furnace 2 511 F
527 F 497 F
Furnace Furnace
3 5
501 F 502 F

Process Engineers Data Scientists

Process Engineers Data Scientists
Food & Beverage Industry Challenges

Production Optimization Quality Predictive Maintenance

Analyzing batch phase times for process Predicting batch quality, enabling Unplanned asset failures
improvement process optimization resulting in costly
downtime
Identifying Clean-in-Place (CIP) cycle Defining and monitoring statistical
inconsistencies control limits for critical process Ineffective CIP cycles or
parameter (CPP) trends long-term fouling or
Calculating and monitoring a plant or unit’s degradation
mass balance Investigating the cause of crystallization
deviations at the end of its batch Characterizing performance
Tracking production to meet target deadlines processing to anticipate asset health

Optimizing logistics and maximizing revenue Tracking and categorizing performance Lost yield due to unplanned
losses to identify bad actors, justify downtime
Calculating the number of shutdowns that improvement projects, and do historical
minimizes the total time required to produce and global benchmarking Optimizing planned
a given order size maintenance
Maintaining specific boundary conditions
Viewing the relationship between the within a process
production settings and key process KPIs, like
quality or production rate

Categorizing various process units on a

spectrum of overall effectiveness
Monitor Dairy Batch Quality From Reference Profile
▪ The production process for yoghurt requires
increasing milk temperature during fermentation
to achieve quality yoghurt
▪ Process related quality data is measured offline,
C H AL L E N
GE so it is critical to monitor on-line parameters to
ensure a product quality & minimize losses

▪ Monitor temperature based on historical curves

▪ Create a reference profile of temperature during
fermentation based upon high quality batches
S OL U T I ▪ Apply this profile to future batches to monitor
ON product quality
▪ Improve yoghurt quality with pH levels
maintained within specification
▪ Allow early detection of temperature, pH &
parameter deviations
RESULTS
▪ Optimize production process to achieve
consistent product quality & consistency
Seeq & Sustainability Promotional Use Cases

Emissions Energy Water Efficient Operations

Emissions Reporting During Detector Limit Exceedance Solar : Axis Tracking/Soiling Loss Calculation Waste Water Pump Station Monitoring Control Loop Performance Monitoring
●●●●● ●●●●●● ●●●●●● ●●●●●

Mass Balance● ●●●

NOx Machine Learning Add-On● ●●●●●
Greenhouse Gas (GHG) Reporting ● ●●●●●
Distillation Column Energy Model● ●●●●
Wind Farm Bat Curtailment● ●●●●
Clean in Place (CIP) Optimization ●●●●

Methane Plume Detection● ●●●

Water & Energy Consumption Monitoring● ●●●●

● Advanced Statistics
● AI/ML
● Data Cleansing Water treatment filtering monitoring ●●●●●
● Aggregation
● Complex Event Processing Minimize Chlorine Usage in Seawater System● ●●●
● Models
● Multi-Asset Monitoring Wind turbine ramp up● ●●●●
Images from: https://sdgs.un.org/goals
 Accelerating Digital Transformation

Enhance Employees Digital Skills Improved Capital

Plant Level Optimization
and Capabilities Deployment

Data Scientists
Integrated
Innovation
Engineers Executives
Control Room &
Advanced Business Strategy
Operators
Analytics Monitoring

Plant Managers
Publish Insights

Managers
Teams Maintenance Data-based
Collaboration Predictive Decisions
Analytics
Financial Benefits Financial Benefits Financial Benefits
• Productivity: Analyses that took • Cost avoidance: Device failure predicted to • Capital allocation: $23M capital saved
weeks/months now take minutes/hours. avoid unplanned plant shutdown and several • Capacity improvement: 5% increased production
• Rapid payback: Customer estimates of $100k. across all plants through benchmarking
Seeq software payback is under 3 weeks. • Asset utilization: Increased by 10%. • Cost avoidance: $1M/month of fines avoided per site
• Optimization. Reduction of additives saving 56
 Accelerating Digital Transformation

Phase Description How Example Project & Metrics

Improve the productivity of engineers, • SME standard analysis and reporting tasks • Projects and analyses that took weeks and
scientists, analysts, and operations are sped up by order of magnitude. months now take minutes and hours
management. • Data wrangling and investigation tools are • Customer estimates of Seeq software
Enable process data driven solutions specifically developed for time-series payback is under 3 weeks.
Enhance Employee at the speed of business. data. • Example: Unsolved project solved in 1
Digital Capabilities Excite next gen of SMEs w/modern • The more Seeq system is used, the hour by SME using Seeq.
Benefits start immediately tools smarter it gets for all users.

• SMEs and management are freed up to • Asset utilization increased 10%

tackle high-value projects • Many projects increasing margin by
Augment performance, safety, • Seeq allows the pursuit of problems that $1M/mo.
reliability, quality, compliance, and were too difficult, tedious, or error prone. • Device failure predicted months in advance
Plant Level uptime at the plant level. • Captures & leverages knowledge across and avoidance of plant shutdown.
Optimization organization. • Major safety issue averted
Benefits start in 2 - 6 mos

At the corporate level use Seeq’s • Contextualized process data with • $23M capital saved
access to process data to exploit embedded SME expertise is ‘First Class • 5% capacity increase
interdependencies for augmented Citizen’ with other business data • $1M/mo. of fines avoided per site
performance, capital deployment • Allows corporate analysts and operational • Network blockage predicted 6 hours sooner
Improved Capital efficiency, greater visibility into units to collaborate to make process data • Under performing plant identified and
Deployment operations metrics, and faster driven decisions. quality issue corrected
Benefits start in 6 - 18 mos response to market. • Note: Centralized data lakes are optional.
Accelerating Digital Transformation

Phase Description How Example Project & Metrics

• SMEs and management empowered for • Time Savings: Projects/analyses that took
Improve the productivity of high-value projects (e.g., well shutdown weeks or months now take hours.
engineers, scientists, analysts, and avoidance). • ROI Opportunities: Unsolved problem
Enhance Employee operations management. • Captures & leverages knowledge across solved in 1-3 hrs by SME using Seeq.
organization (e.g. maintenance strategy). Customer estimates of Seeq software
Digital Capabilities
• Documentation of analysis for sharing. payback is under 3 weeks.
Benefits start immediately

• Identify shut-in stages across multiple • Major Safety Issue Averted: Network
Augment performance, safety, wells on same completion system. Scale blockage predicted 6 hours sooner.
reliability, quality, compliance, and analysis to 1000s of wells. • Revenue: Customer estimated benefits
uptime at the plant level. Examples: • Provide report for operators to guide >$2M/year. Payback time in weeks.
• Well Completion, Containment, drillers where majority of the issues Supplier savings estimated at $1M/mo.
Shutdown
occur and how to proceed • Robust Operation: Customer detected
Plant Level • Detect Drilling Oscillations
• Fractional Distillation
• Managing reactor feed rate to maximize evidence of pending failure. Past failures
Optimization • Supplier Optimization capacity. led to well shutdown at an est. cost of
Benefits start in 2 - 6 mos $30M.

Empower alignment with Corporate • Empowers corporate analysts and • Fines Avoided. $1M/mo. of fines avoided
values and strategy: operational units to collaborate to make per incident.
• Capital deployment efficiency process data driven decisions. (e.g., • Decreased Significant Losses: 80%
• Greater metrics visibility Consistency of KPI Implementation) reduction in steam losses.
Improved Capital • Faster response to market. • Support Environmental Responsibility • Capital Saved: $23M investment avoided
Deployment • IT/OT Strategy (e.g., Cloud Roadmap, • Capacity Increase: 5%
Benefits start in 6 - 18 mos SaaS)
 Accelerating Digital Transformation

Phase Description How Example Project & Metrics

• SMEs and management empowered for • Time Savings: Projects and analyses that
Improve the productivity of high-value projects (e.g., power gen took weeks and months now hours.
engineers, scientists, analysts, and model, curtailment predictions). • ROI Opportunities: Unsolved problem
operations management. • Leverages knowledge across organization solved in 1-3 hrs by SME using Seeq.
Enhance Employee (e.g., chemical addition strategy). Customer estimates of Seeq software
Digital Capabilities • Documentation of analysis for sharing. payback is under 3 weeks.
Benefits start immediately

• Identify load change events and quantify • Revenue: More accurate lost energy
Augment performance, safety, event magnitude based on price changes. production results in +$40k-100k/yr in rev
reliability, quality, compliance, and Provide load forecast model to operators. Robust Operation: Device failure predicted
uptime at the plant level. Examples: • Compare potential verses actual power to days in advance avoiding unplanned plant
• Power Grid Load Shedding
ID ramp up period and quantify losses. shutdown and hundreds of thousands of $.
Plant Level • Wind Turbine Ramp Up/ Ramp Down
• Create profiles for normal pump station • Safety Issue Averted. Savings of ~$100k/yr
• Water Treatment Reporting/
Optimization Wastewater Pump Station Monitoring behavior. Monitor pump stations for by optimizing additives; < corrosion reduces
Benefits start in 2 - 6 mos deviation from normal profile. unplanned outages & extends asset life.

Empower alignment with Corporate • Empowers corporate analysts and • Fines Avoided. Non-compliance time of
values and strategy: operational units to collaborate to make ~4h/month/turbine was eliminated.
• Capital deployment efficiency process data driven decisions. (e.g., • Grid Reliability: Under-performing plant
• Greater metrics visibility Consistency of KPI Implementation) identified and quality issue corrected.
Improved Capital • Faster response to market. • Support Environmental Responsibility • Capital Saved: $15M investment avoided
Deployment • IT/OT Strategy (e.g., Cloud Roadmap,
Benefits start in 6 - 18 mos SaaS)
Enabling Seeq Advanced Analytics in XHQ
Seeq and XHQ Reliability
 5
NEXT STEPS
Contact:
Phone:
+1 (951) 256-4320
+1 (951) 346-3156 fax

EMEA
+ 4 (0) 733 545 702

Email:
daniel.daia@itvizion.com