This document is an inspection and test plan (ITP) for monolithic insulating joints. It outlines 8 key work processes for acceptance of pipe, forging, and insulating material. These include procurement, chemical verification, mechanical testing, machining, and non-destructive examination. The ITP specifies hold, witness, and review points for quality assurance checks by the supplier, customer, and third-party inspector at each stage to ensure conformity with specifications and absence of defects.
This document is an inspection and test plan (ITP) for monolithic insulating joints. It outlines 8 key work processes for acceptance of pipe, forging, and insulating material. These include procurement, chemical verification, mechanical testing, machining, and non-destructive examination. The ITP specifies hold, witness, and review points for quality assurance checks by the supplier, customer, and third-party inspector at each stage to ensure conformity with specifications and absence of defects.
This document is an inspection and test plan (ITP) for monolithic insulating joints. It outlines 8 key work processes for acceptance of pipe, forging, and insulating material. These include procurement, chemical verification, mechanical testing, machining, and non-destructive examination. The ITP specifies hold, witness, and review points for quality assurance checks by the supplier, customer, and third-party inspector at each stage to ensure conformity with specifications and absence of defects.
This document is an inspection and test plan (ITP) for monolithic insulating joints. It outlines 8 key work processes for acceptance of pipe, forging, and insulating material. These include procurement, chemical verification, mechanical testing, machining, and non-destructive examination. The ITP specifies hold, witness, and review points for quality assurance checks by the supplier, customer, and third-party inspector at each stage to ensure conformity with specifications and absence of defects.
COMPANY No.: 8015-0151-00-AL-CD 1133/19-GF-OGF4-J-VD-9503-00001 Page: 4
DOCUMENT REVISION HISTORY SHEET
DATE REV STATUS ISSUED UPDATE / AMENDMENT DETAILS
00 IFA 05/02//2020 ISSUED FOR APPROVAL
Page No. : 4 Inspection & Test Plan Document. No. : 8015-0151-00-AL-CD 1133/19-GF-OGF4-J- VD-9503-00001 Rev. No. / Date :00 / 05/02/2020
Supplier : Customer / End User : Project Name : PO NO : Issued Date 03/02/2020
EPCC OF OIL GATHERING FACILITIES PHASE 4 CD 1133/19 Prepared Reviewed Reviewed Approved
H : Mandatory Hold Point, The Supplier cannot carry out the specified controls and tests without Inspector attendance.
Description : W : Witness Point, The manufacturer shall notify the client and TPI Inspector, but there is no hold on the production. LP - GV IC SW : Spot Witness, Vendor may proceed with the work with agreement of the Contractor and/or the Employer Monolithic Insulating Joints 18" R : Review Point, Review document, which includes the review of quality control records, test reports, etc. -
Reference Procedure (Job Inpection Involvement Point
Q'ty of Acceptance Criteria (only for Remarks (Doc. to No. Work Process Work Process Activity spec. No. if any) or Approved check reference) be Submitted) Vendor Print ZUNT TPI PCIHBV
Technical and Quality Analisys of
1 Contract Review 100% Tender Offer H / PO
2 Inspection Test Plan Test to be carry out & Delivery 100% As per delivery Date H R R ITP-519-19
3 Approval Of Documentation As per VDMR H R R
4 ACCEPTANCE OF PIPE MATERIAL
4.1 Pipe procurement 4.2 Sampling drawn out for tests GF-OGF4-P-SP-1003 CMTR EN-10204 3.1 4.3 Transfer Marking API 5L X65 PSL2 API 5L - B31.4 JOINTS 4.4 Chemical Composition Verification Check of Material Certification 100% ASTM A370 API 5L X65 PSL2 H R R MTC SUPPLIER ASTM E92 KV -10°C 20/27J 4.5 Tensile & Impact Test NACE MR0175/ ISO 15156 250 HV10 4.6 Hardness Test 4.7 Documentation 5 ACCEPTANCE OF FORGING MATERIAL 5.1 Pipe procurement 5.2 Sampling drawn out for tests CMTR EN-10204 3.1 GF-OGF4-P-SP-1003 ASTM A694 F65 5.3 Transfer Marking ASTM A694 F65 Ceq≤0,43% ; C≤0,23%; Mn≤1,40%; Check of Material Certification 100% ASTM A370 H R R MTC SUPPLIER 5.4 Chemical Composition Verification P≤0,25% ASTM E92 KV -10°C 20/27J 5.5 Tensile & Impact Test NACE MR0175/ ISO 15156 250 HV10 5.6 Hardness Test
ASTM D709 G10 and minimum Material Data sheets equivalent to EN Sub-Supplier Data 6 Acceptance of insulating material Check of Material Certification 100% H R R Hardness 75 Shore D 10204 2.2 level Sheet
Cutting and Machining Of Forging 8015-0151-00-AL-CD 1133/19-GF-
7 100% Conformity to DWG 519/19 H R R and Pipes OGF4-J-VD-9503-00001
GF-OGF4-P-SP-1003 NDE on all machined Forgings and ASME V Art. 7 & 25 ASME VIII Div.1 App.6 8 NDE H R R MT REPORT Pipes (MPI) 8015-0151-00-AL-CD 1133/19-GF- Absence of defects OGF4-J-VD-9508-00001
Weld Body Parts To Pipe Pups Butt 8015-0151-00-AL-CD 1133/19-GF- ASME IX
H R R Welds N° [W1] & [W2] OGF4-J-VD-9505-00001 Approved WPS & PQR 9 Welding WB DATA 8015-0151-00-AL-CD 1133/19-GF- ASME IX Welding connection Lugs H R R OGF4-J-VD-9505-00001 Approved WPS & PQR
22 HRC- 248HV10-237 HB max
Hardness Check On Butt Welds N° GF-OGF4-P-SP-1003 10 Hardness on Base material, Weld metal and H R R HTC REPORT [W1] & [W2] ASTM E92 H.A.Z.
GF-OGF4-P-SP-1003 R Radiographic Examination On Butt ASME V Art. 2 & 22 8015- 11 NDE ASME VIII Div.1 UW51 H (RT films R RT REPORT Welds N° [W1] & [W2] 0151-00-AL-CD 1133/19-GF-OGF4-J- review) VD-9506-00001 8015-0151-00-AL-CD 1133/19-GF- 12 Assembling Insulating Joints Assembling Insulating Joints Conformity to DWG 519/19 H / / OGF4-J-VD-9502-00001
8015-0151-00-AL-CD 1133/19-GF- ASME IX
13 Welding Closure Weld N°[F] H / / WB DATA OGF4-J-VD-9505-00001 Approved WPS & PQR
GF-OGF4-P-SP-1003 ASME V Art. 7 & 25 ASME VIII Div.1 App.6 14 NDE MT On Closure Welds N°[F] H R R MT REPORT 8015-0151-00-AL-CD 1133/19-GF- Absence of defects OGF4-J-VD-9508-00001
Check Calibration and Gauging Of
H R R Calibration certificate Instrumentation For The Testing
No pressure increase over 5mbar VC REPORT
Vacuum Test: 5mbar for 5 min
a) Hydrostatic Test : 70,5 bar for 4h
holding time b) Combined Hydrobending fatigue 16 Pressure Test Test: 1h plus 5 cycles from 0 bar to 100% 56,4 bar for 5 min each, with GF-OGF4-P-SP-1003 bending generating 75% pipe 8015-0151-00-AL-CD 1133/19-GF- H W R SYSM total longitudinal stress OGF4-J-VD-9510-00001 No Leakage, No permanent Strain HT & HTB REPORT
b) Combined Hydrobendingt: 70,5
1 piece for bar with bending generating 75% size/ pipe SYSM total longitudinal stress diameter for 24h
d) Air Leak Test 51,7 bar for 10 min 100%
Torsional Test: apply a torsional 1 piece for GF-OGF4-P-SP-1003
No relative rotational movement of pup 17 Torsional Test stress of 5% SYMS in the adjoining size/ 8015-0151-00-AL-CD 1133/19-GF- H W R TT REPORT piece at the completation of test pup piece. diameter OGF4-J-VD-9511-00001
OUTSIDE: HEMPADUR 15560 50÷75
micron + HEMPADUR MASTIC 45880 150 micron + HEMPATHANE 55210 GF-OGF4-P-SP-1003 and GFDP- Cleaning and Drying, Surface 50÷75 micron TOTAL DFT: 300 COM-52-PP-SP-GE-003 preparation, Coating and Lining 100% microns Final colour White RAL 9016 H R R 8015-0151-00-AL-CD 1133/19-GF- Application INSIDE: HEMPADUR 85671 300 OGF4-J-VD-9512-00001 microns DFT in minimum three coats – 18 Coating and Lining activity suitable for sour service
Coating and Lining Inspection (DFT GF-OGF4-P-SP-1003 and GFDP-
OUTSIDE: TOTAL DFT: 300 microns measure, Holiday Test at 60V, COM-52-PP-SP-GE-003 100% Final colour White RAL 9016 H W R PR REPORT Adhesion Test on sample by Cross- 8015-0151-00-AL-CD 1133/19-GF- INSIDE: 300 microns DFT cut Method) OGF4-J-VD-9512-00001 GF-OGF4-P-SP-1003 and ASTM A UT on Welding Ends 578 No lamination cracks, no 100% H R R UT REPORT (50mm from each side of the joint) 8015-0151-00-AL-CD 1133/19-GF- discontinuities OGF4-J-VD-9507-00001
19 NDE GF-OGF4-P-SP-1003 and ASME V Art. 7 & 25 No lamination cracks, no MT On final bevels 100% H R R MT REPORT 8015-0151-00-AL-CD 1133/19-GF- discontinuities OGF4-J-VD-9508-00001
2 joint (1st Immersion Test before Electrical produced GF-OGF4-P-SP-1003 Check: and 1 8015-0151-00-AL-CD 1133/19-GF- R≥5MOhm @ 1000V DC H R R EI REPORT 12h immersion in 3% NaCl solution selected by OGF4-J-VD-9509-00001 PCIHBV)
20 Electrical Tests GF-OGF4-P-SP-1003
Electrical Test (In dry condition) 100% 8015-0151-00-AL-CD 1133/19-GF- R≥5MOhm @ 1000V DC H ET REPORT R> 5 MOhm @1000V DC OGF4-J-VD-9509-00001 W R GF-OGF4-P-SP-1003 High Voltage Test (In dry condition) 100% 8015-0151-00-AL-CD 1133/19-GF- H 1,5 kV @50 Hz A.C. x 5 min. OGF4-J-VD-9509-00001
100% Approved DWG H W R DR REPORT Marking and Taggings OGF4-J-VD-9502-00001 Dimensional Inspection, Marking 21 and Taggings 8015-0151-00-AL-CD 1133/19-GF- Free passage of 97% Nominal ID Gauging Pigging Check 100% H W R PG REPORT OGF4-J-VD-9502-00001 Plate
22 Inspection Release Certificate Inspection Release Certificate H W R
23 Packing and Shipping Packaging And Shipping GF-OGF4-P-SP-1003 H / R PACKING LIST
24 Final Certification Manufacturer's Data/Record Book GF-OGF4-P-SP-1003 MRB H / R
