GF-WPK-J-CA-2001 - WP-K Calculation Note For Piping Stress Analysis - Rev 1 - R

WP-K CALCULATION NOTE FOR
GF-WPK-J-CA-2001 PAGE 1 OF 32
PIPING STRESS ANALYSIS
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND
COMMISSIONING (EPCC) OF OIL GATHERING FACILITIES PHASE 4
FOR PETRONAS CARIGALI IRAQ HOLDING B.V.S, GARRAF
OPERATIONS
CONTRACT NO.: PCIHBV/2017/PD&T/1864
WP-K CALCULATION NOTE FOR PIPING STRESS

ANALYSIS
GF-WPK-J-CA-2001
APPROVED WITH COMMENTS

EPPM/ATCO Tengku Shahru
10th Nov 2020
PREPARED CHECKED APPROVED

PCHIBV COMMENT
BY BY BY
REV DATE DESCRIPTION
NAME &
SIGN
NAME &
SIGN
NAME &
SIGN □ Approved / Reviewed
1 09/11/2020
ISSUED FOR
CONSTRUCTION
RNO AMH ABD □X Approved with Comment
□ Resubmit for Approval
□ Resubmit for Review
Name Signature Title Date
PIPELINE
TG ENGINEER
10th Nov 2020
The signing, countersigning or other endorsements of any drawings and documentation by PCIHBV’s Representative, agents or
employees shall neither be interpreted as implying the responsibility for the correctness and accuracy of such documents nor
relieving the CONTRACTOR of its obligations to review all information, data, drawings, and specifications provided by PCIHBV.
Class 1
EPCC OF OIL GATHERING FACILITIES (PHASE 4)
DOC. NO. GF-WPK-J-CA-2001

REVISION 1
PAGE 2 OF 32
REVISION HISTORY
Rev. Date Revision Description
A 01/03/2019 ISSUED FOR REVIEW AND APPROVAL
B 01/07/2019 RE-ISSUED FOR APPROVAL
C 01/08/2019 RE-ISSUED FOR APPROVAL
D 08/08/2019 RE-ISSUED FOR APPROVAL
0 25/09/2019 ISSUED FOR CONSTRUCTION
1 09/11/2020 ISSUED FOR CONSTRUCTION
Reviewed by:
Hafiz Md Sin
20th Nov 2020

REVISION 1
PAGE 3 OF 32
TABLE OF CONTENTS
1 GENERAL ...................................................................................................................................................... 4
2 DOCUMENT SCOPE ..................................................................................................................................... 5
3 REFERENCES ............................................................................................................................................... 6
4 DEFINITIONS & ABBREVIATIONS ............................................................................................................. 7
CHAPTER 1: PIPING STRESS ANALYSIS ........................................................................................................ 8
1 INPUTS........................................................................................................................................................... 9
2 STRESS SKETCH ....................................................................................................................................... 22
3 STRESS RESULTS ..................................................................................................................................... 22
4 CONCLUSIONS ........................................................................................................................................... 23
5 APPENDICES .............................................................................................................................................. 23
CHAPTER 2: PIPELINE STRESS ANALYSIS .................................................................................................. 25
1 DESIGN DATA............................................................................................................................................. 26
2 STRESS SKETCH ....................................................................................................................................... 29
3 STRESS RESULTS ..................................................................................................................................... 30
4 CONCLUSIONS ........................................................................................................................................... 31
5 APPENDICES .............................................................................................................................................. 31

REVISION 1
PAGE 4 OF 32
1 GENERAL
1.1 Project overview
Garraf Development and Production Service Contract (DPSC) was signed on 18th January
2010 by South Oil Company of the Republic of Iraq (SOC) of one part and PETRONAS Carigali
Iraq Holding B.V, Japan Petroleum Exploration Company (JAPEX) and North Oil Company
(NOC) of the second part for the Garraf Contract Area which was subsequently made effective
on 10th February 2010.
Garraf field takes its name from the Shatt Al Garraf waterway, a tributary of the River Tigris. It
is one of a group of undeveloped fields sometimes referred to as the Garraf axis fields. The
others include Nasiriyah and Rafidain.
Garraf Contract Area (GCA) is located onshore in the province of Thi Qar, approximately 250
km southeast of Baghdad, 275km northwest of Basra and 85 km from Nasiriyah town. Garraf
is within Widyan Mesopotamia Basin which covers an area of 350 sq km.
Figure 1: Garraf Location
Two (2) proven formation in Garraf are being considered for development, namely Mishrif and
Yamama. At the same time, there are opportunities available to appraise deeper Zubair and
Ratawi formations.
Garraf Oil Development are envisaged into several phases based on the full field development
production forecast of Mishrif formation.
The following picture depicts the wellpad and trunk lines network in all phases of development
from Mishrif formation.

REVISION 1
PAGE 5 OF 32
Figure 2: Overall Garraf Wellpad Network
1.2 Project scope
The scope of work for this PROJECT will consist of the following main items:
 Development of two (2) new wellpads, i.e. Wellpad G (2 Sectors) and Wellpad K (5
Sectors) complete with trunkline for each wellpad. Wellpad G trunkline to Wellpad B
while Wellpad K trunkline to Wellpad H;
 Expansion of existing new sector (sector 1) in existing Wellpad C;
 Execution of Well Tie-in works from wellhead to isolation valves upstream of MPFS
for existing Wellpad D (2 nos), Wellpad E (8 nos), Wellpad F (4 nos), Wellpad H (7
nos), and Wellpad J (3 nos).
 Installation of three (3) units of new MPFM (free issue by PCIHBV) at existing
wellpad P, wellpad J and wellpad C.
2 DOCUMENT SCOPE
The purpose of this document is to show the calculations performed to check stress levels in
the pipeline/Piping according to ASME B31.4 and B31.3 Code.
Analysis has been performed according to:
Code: ASME B31.4 and ASME B31.3
Software used: CAESAR II Version 2018

REVISION 1
PAGE 6 OF 32
3 REFERENCES
3.1 International codes and standards
The following Codes and Standards, to the extent specified herein, form a part of this
specification. When an edition date is not indicated for a code or standard, the latest edition in
force at the time of VENDOR’s proposal submitted shall apply.
American Society of Mechanical Engineers (ASME)
ASME B31.4 Pipeline

: Transportation System for Liquid Hydrocarbon
and Other Liquids
ASME B31.3 Process Piping
American Society of Mechanical Engineer (ASTM)

ASTM A106 Standard
: Specification for Seamless Carbon Steel Pipe
for High-Temperature Service
American Petroleum Institute (API)

API Spec 5L Specification
: for Line Pipe
3.2 Other references
GF-OGF4-G-RE-0502 Design Basis Memorandum (General)
GF-OGF4-P-SP-0251 Pipeline Design Basis
GF-OGF4-C-SP- 1001 Geotechnical Investigations Report
GF-OGF4-C-RE-0502 Topographic Survey Report
GF-WPK-J-32-5003 WP-K Piping Layout
GF-OGF4-J-SP-1007 Specification for Piping & Pipeline Flexibility Analysis
GF-WPK-P-39-5902 24" WPK - WPH x 3.6 km Trunkline Field Area Layout
GF-WPK-P-39-5901 24" x 3.6 km Trunkline Alignment sheet from WPK to WPH
GF-WPK-P-39-5341 24" WPK - WPH x 3.6 km Pipeline Station Approach Drawing
GF-OGF4-B-RE-0502 Steady State Hydraulic Reports
GFDP-207-52-PL-DS-03-007 Data Sheet for Trunkline Line Pipe for Garraf
GFDP-COM-52-PL-SP-GE-009 Specification for Trunkline Linepipe


REVISION 1
PAGE 7 OF 32
4 DEFINITIONS & ABBREVIATIONS
4.1 Definitions
For the purpose of this report, the following definitions shall be applying:
PROJECT : Provision of Engineering, Procurement, Construction and

Commissioning (EPCC) of oil gathering facilities phase 4 for
PETRONAS Carigali Iraq Holding B.V.s, Garraf Operations
COMPANY : PETRONAS Carigali Iraq Holdings BV (PCIHBV)
EPCC CONTRACTOR Engineering Procurement & Project Management (EPPM)

& AL-TAFAWEQ. Co (ATCO)
MANUFACTURER/ : Party/(s), which manufactures and/or supplies material,

equipment and services to perform the duties as specified
SUPPLIER/VENDOR
by EPCC CONTRACTOR / COMPANY in the scope of
supply
SUBCONTRACTOR/ : The party(s) which carries out all or part of the design,
procurement, installation and testing of the system(s) as
SUBVENDOR
specified by the EPCC CONTRACTOR
TECHNICAL NOTES : A deviation requested by the SUBCONTRACTOR, EPCC

CONTRACTOR or MANUFACTURER, usually after
receiving the contract package or purchase order. Often, it
refers to an authorization to use, repair, recondition,
reclaim, or release materials, components or equipment
already in progress or completely manufactured but which
does not comply with project requirements. TECHNICAL
NOTES are subject to COMPANY approval
SHALL : Indicates a mandatory requirement
SHOULD : Indicates a strong recommendation to comply with the

requirements of this document
4.2 Abbreviations
API American Petroleum Institute

ASME American Society of Mechanical Engineers
GIFT Garraf Integrated Facilities Terminal
OGF4 Oil Gathering Facilities Phase 4
SMYS Specified Minimum Yield Strength

REVISION 1
PAGE 8 OF 32
CHAPTER 1: PIPING STRESS ANALYSIS


REVISION 1
PAGE 9 OF 32
1 INPUTS
The Piping calculations were performed based on the following design data.
1.1 Site conditions & climatic data
Location
Al Garraf Republic of Iraq
Site Conditions (Climatic Data)
Site conditions and climate conditions are as per Doc no. GF-OGF4-G-RE-0502 - Design
Basis Memorandum (General).
Geotechnical Data / Conditions
The geotechnical data used for this calculation is based on the Doc. No. GF-OGF4-C-SP- 1001
- Geotechnical Investigations Report.
1.2 Seismic data
Earthquake load shall be calculated in accordance with IBC-2012, Section 1613. Site Class
for Seismic Design is Class D.
Earthquake acceleration factor U = 0.257 g’s
Direction Two main orthogonal axes in horizontal directions (±)
U1 U2
GX 0.257 0
GY 0 0
GZ 0 0.257

REVISION 1
PAGE 10 OF 32
WRONG INPUT FOR OPERATING

1.3 Line List PRESSURE & DESIGN
TEMPERATURE
NOM. ROUTING OPERATING COND. DESIGN COND. Hydrotest
PIPING Stress
AREA DIA. LINE No. SCHEDULE TEMP. PRESS. TEMP. PRESS. PRESS.
SERVICE CLASS FROM TO Category
° °
Inch C Barg C Barg Barg
WING VALVE CHOKE VALVE (XCV-
WELLPAD-K 6 FS 22031001 091440XG Sch.160 70 124 90 141 211,5 LEVEL 2
(WELLHEAD WH-0101) 03001)

REVISION 1
PAGE 11 OF 32

PIPING Stress
° °
MULTIPORT FLOW
CHOKE VALVE (XCV-
WELLPAD-K 6 FS 22031002 091440XG Sch.160 SELECTOR SKID 70 24.1 83 141 211,5 LEVEL 2
03001)
22-AQ-0312A

REVISION 1
PAGE 12 OF 32

PIPING Stress
° °
MULTIPORT FLOW
CHOKE VALVE (XCV-
03002)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03003)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03004)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03005)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03006)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03007)
22-AQ-0312A
MULTIPORT FLOW
CHOKE VALVE (XCV-
03008)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03009)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03010)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03011)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03012)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03013)
22-AQ-0312B
MULTIPORT FLOW
CHOKE VALVE (XCV-
03014)
22-AQ-0312B

REVISION 1
PAGE 13 OF 32

PIPING Stress
° °
MULTIPORT FLOW
CHOKE VALVE (XCV-
03015)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03016)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03017)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03018)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03019)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03020)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03021)
22-AQ-0312C
MULTIPORT FLOW
CHOKE VALVE (XCV-
03022)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03023)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03024)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03025)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03026)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03027)
22-AQ-0312D

REVISION 1
PAGE 14 OF 32

PIPING Stress
° °
MULTIPORT FLOW
CHOKE VALVE (XCV-
03028)
22-AQ-0312D
MULTIPORT FLOW
CHOKE VALVE (XCV-
03029)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03030)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03031)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03032)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03033)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03034)
22-AQ-0312E
MULTIPORT FLOW
CHOKE VALVE (XCV-
03035)
22-AQ-0312E
WELLPAD-K 12 FS 220310117 091440XG Sch.120 MPFS BY-PASS LINE 70 24.1 83 141 211,5 LEVEL 2
MULTIPORT FLOW WELLPAD-K
WELLPAD-K 12 FS 22031085 091440XG Sch.120 SELECTOR SKID PRODUCTION 70 24.1 83 141 211,5 LEVEL 2
22-AQ-0312A HEADER
MULTIPORT FLOW
WELLPAD-K TEST
HEADER
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031002-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031005-
091440XG
22-AQ-0312A

REVISION 1
PAGE 15 OF 32

PIPING Stress
° °
MULTIPORT FLOW
6"-FS-22031008-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031011-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031014-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031017-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031020-
091440XG
22-AQ-0312A
MULTIPORT FLOW
6"-FS-22031023-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031026-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031029-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031032-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031035-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031038-
091440XG
22-AQ-0312B
MULTIPORT FLOW
6"-FS-22031041-
091440XG
22-AQ-0312B

REVISION 1
PAGE 16 OF 32

PIPING Stress
° °
MULTIPORT FLOW
6"-FS-22031083-
091440XG
22-AQ-0312E
22-AQ-0312B HEADER
MULTIPORT FLOW MULPHASE FLOW
WELLPAD-K 6 FS 22031088 091440XG Sch.160 SELECTOR SKID METER 70 24.1 83 141 211,5 LEVEL 2
22-AQ-0312B 22-AQ-0311A
MULTIPORT FLOW
12"-FS-22031087-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031088-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031100-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031101-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031102-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031103-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031104-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031105-
091440XG
22-AQ-0312C
MULTIPORT FLOW
6"-FS-22031106-
091440XG
22-AQ-0312C

REVISION 1
PAGE 17 OF 32

PIPING Stress
° °
22-AQ-0312D HEADER
MULTIPORT FLOW
WELLPAD-K TEST
HEADER
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031044-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031047-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031050-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031053-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031056-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031059-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031062-
091440XG
22-AQ-0312D
MULTIPORT FLOW
6"-FS-22031065-
091440XG
22-AQ-0312E
MULTIPORT FLOW
6"-FS-22031068-
091440XG
22-AQ-0312E
MULTIPORT FLOW
6"-FS-22031071-
091440XG
22-AQ-0312E
MULTIPORT FLOW
6"-FS-22031074-
091440XG
22-AQ-0312E

REVISION 1
PAGE 18 OF 32

PIPING Stress
° °
MULTIPORT FLOW
6"-FS-22031077-
091440XG
22-AQ-0312E
MULTIPORT FLOW
6"-FS-22031080-
091440XG
22-AQ-0312E
MULTIPORT FLOW
18"-FS-22031093-
091440XG
22-AQ-0312 E
MULTIPORT FLOW MULPHASE FLOW
WELLPAD-K 6 FS 22031092 091440XG Sch.160 SELECTOR SKID METER 70 24.1 83 141 211,5 LEVEL 2
22-AQ-0312 E 22-AQ-0311B
12"-FS-22031091- 18"-FS-22031094-
WELLPAD-K 18 FS 22031093 091440XG Sch.120 70 24.1 83 141 211,5 LEVEL 2
091440XG 091440XG
WELLPAD-H PIG
18"-FS-22031093-
WELLPAD-K 18 FS 22031094 031440XG Sch.120 LUNCHER 70 24.1 83 141 211,5 LEVEL 2
091440XG
22-L-401
MULPHASE FLOW WELLPAD-K
WELLPAD-K 6 FS 22031096 091440XG Sch.160 METER 22- PRODUCTION 70 24.1 83 141 211,5 LEVEL 2
AQ-0311B HEADER

REVISION 1
PAGE 19 OF 32
1.4 Pipe data
Class 091440XG
Pipe NPS 4” 6” 12” 14” 18”
Design Pressure, Bar (g) 143
Outside Diameter, mm 114 168 324 356 457
Wall thickness, Sch.160 Sch.120

(Identification)
Corrosion Allowance, mm 6
Flange rating 900#

A106 Gr. B
Material
Fluid Density, kg/m3 899.5
1.5 Wellhead displacement
All nodes connection between wellheads and piping are displaced in vertical direction (+Y) as
imposed displacement D1, D2 and D3.
The displacement value is D1=10 mm.

The displacement value is D2=25 mm.
The displacement value is D3=-5 mm.

REVISION 1
PAGE 20 OF 32
1.6 Computer run index
Support Loads
Combination
Compliance
Stress Type
B31.3 Code
Reference
method
Caesar II Description Load case
1 Hydrotest WW+HP HYD -  

Normal Operating (Operating
2 W+T1+D1+P1 OPE -  
temp.+ Wellhead expansion D1)
Hot Operating (Design temp.+
3 W+T2+D2+P1 OPE -  
Wellhead expansion D2)
Hot Operating (Design temp.+
4 W+T3+D3+P1 OPE -  
Wellhead expansion D3)
Normal Operating 1(Design. temp.
5 +Design Pressure+ Wellhead W+T2+D2+P2 OPE -  
expansion D2)
6 Sustained 1 (Operating Pressure) W+P1 SUS -  
7 Sustained 2 (Design Pressure) W+P2 SUS -  
WELL PAD K
8 Hot Operating with Seismic load W+T1+P1+D1+U1 OPE -  

9 Hot Operating with Seismic load W+T1+P1+D1-U1 OPE -  
10 Hot Operating with Seismic load W+T1+P1+D1+U2 OPE -  
11 Hot Operating with Seismic load W+T1+P1+D1-U2 OPE -  
12 Segregated Seismic Occasional L8-L2 OCC Algebraic - -
16 Occasional Seismic L12+L6 OCC Scalar - 
Thermal Expansion (Ambient to
20 L2-L6 EXP Algebraic - 
Operating temperature)
Max Design temperature)
Min Design temperature)
Thermal Expansion (Operating
temp to Design temp)
L2,L3,L4,L5,L6,L8,L9,L10,L1
24 Maximum Operating OPE Max - 
1
25 Maximum Expansion L20,L21,L22,L23 EXP Max - 
L12,L13,L14,L15,L16,L17,L1
26 Maximum Occasional OCC Max - 
8,L18,L19
The following abbreviations are used:
W Weight of piping components, Weight of fluid etc.

WW Weight of Pipe (with Water)
HP Hydro Test Pressure
T1 Thermal Case 1 (Operating Temperature)
T2 Thermal Case 2 (Max. Design Temperature)

REVISION 1
PAGE 21 OF 32
T3 Thermal Case 3 (Min. Design Temperature)

P1 Pressure Case (Operating Pressure)
P2 Pressure Case (Design Pressure)
U1 Uniform Load #1
U2 Uniform Load #2
D1 Imposed displacement in wellhead connection (+Y = 10 mm)
D2 Imposed displacement in wellhead connection (+Y = 25 mm)
D3 Imposed displacement in wellhead connection (+Y = -5 mm)
HYD Hydro Test Case
OPE Operating Case
SUS Sustained Case
EXP Expansion Case
OCC Occasional Case

REVISION 1
PAGE 22 OF 32
2 STRESS SKETCH
3 STRESS RESULTS
3.1 Stress summary
Ref. Load case Description Stress (N/mm2) Node Stress Category

L1 Hydrotest 91.8 30866 HYD
L5 Sustained 2 107 30866 SUS
L28 Maximum Expansion 165.3 27920 EXP
L29 Maximum Occasional 82.4 27920 OCC
3.2 Design code compliance
Allowable Stress
Load case Code Stress Ratio (%)
(N/mm2)
Hydrotest B31.3 241.3 38
Sustained 2 B31.3 137.9 77.6
Maximum Expansion B31.3 344.7 47.9
Maximum Occasional B31.3 183.4 44.9
All load cases are satisfied
Hydrotest = 91.8/241.3 = 38% -->OK
Sustained2 = 107/137.9 = 77.6% -->OK
Max Expansion = 165.3/ 344.7 = 47.95% -->OK
Max Occasional = 82.4/183.4 = 44.9% -->OK
1) CONTRACTOR to clarify whether applied load is based on design
DOC. NO.
pressure or operating pressure. GF-WPK-J-CA-2001
2) CONTRACTOR REVISION
to put remarks1 on 96% load factor whether it is
acceptable or not.
PAGE 23provide
If acceptable, to OF 32 basis of 96% acceptance
3.3 Loads check on MPFS nozzles
Maximum
Allowable NODE LOAD
Load case Applied Load
Load (kN) NUMBER FACTOR
(kN)
12”-900# Axial Direction 30 18 11040 0.6
12”-900# Transverse
10 4 14790 0.4
Direction
6”-900# Axial Direction 30 29 1760 0.96
6”-900# Transverse
10 2.2 22330 0.22
Direction
3.4 Restraint load summary
The restraint loads and displacements are acceptable. Refer Restraint summary for loadings
at each of the support locations, the support and supporting steel shall be designed for these
loads. The supporting steel near to the nozzle shall have negligible deflections.
4 CONCLUSIONS
The new pipe work satisfies the requirements of ASME B31.3 process piping code.
The loads and movements at supports are acceptable.
The terminal point loads are tabulated which are acceptable.
5 APPENDICES
5.1 Caesar II Input & output report
6.1.1 Stress Summary Report
Stress Summary
Report.pdf
6.1.2 Restraint Summary Report
Restraint Summary
Report.pdf
6.1.3 Displacement Report
Displacement
Report.pdf

REVISION 1
PAGE 24 OF 32
6.1.4 Flange Leakage Check
Flange Leakage
Check.pdf
6.1.5 Static Input Listing
Static Input
Listing.pdf
5.2 Stress isometrics
ISO DWG WELLPAD

K.pdf
5.3 P&ID
P&IDs Well pad

K.pdf
Refer to: PIPING AND INSTRUMENTATION DIAGRAM WELLPAD-K (MISHRIF)
5.4 Piping material specification
Material
Specification for Piping and Valves.pdf
GF-WPK-J-CA-2001
1
25 OF 32
CHAPTER 2: PIPELINE STRESS ANALYSIS

GF-WPK-J-CA-2001
1
26 OF 32
1 DESIGN DATA
The pipeline calculations were performed based on the following design data.
1.1 Site conditions & climatic data
Location
Al Garraf Republic of Iraq
Site Conditions (Climatic Data)
Site conditions and climate conditions are as per Doc no. GF-OGF4-G-RE-0502 - Design
Basis Memorandum (General).
Geotechnical Data / Conditions
The geotechnical data used for this calculation is based on the Doc. No. GF-OGF4-C-SP- 1001
- Geotechnical Investigations Report.
1.2 Pipeline design data
Description 24” Trunkline

Design Code for Pipeline ASME B31.4
Pipeline Material Grade API 5L X65
Transported Medium Full Well Stream
Pipeline Diameter, NB 24”
High Wall thickness, mm (for Crossings) 12.4
Low Wall Thickness, mm 10.5
Corrosion Allowance, mm 6
Design Pressure, barg / System Rating 47 / 300#
Fluid Density, kg/m3 899.5
Maximum Operating Temperature, °C 70
Maximum Design Temperature, °C Note-1 83
Installation Temperature, °C 13
Pipeline Design Factor 0.72
Pipeline Design Factor (Crossing, Facilities etc.) 0.6
Minimum Design Life, Years 25
Internal Coating N/A
External Coating 3 Layer Polyethylene
External Coating Thickness, mm 2.42
Construction Buried
Note-1: Above ground, Maximum Solar temperature.

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1.3 Soil data
The following soil data have been considered:

Soil density : 1750 Kg/m3
Soil type : Very stiff clayey silt soil
Pipe depth : 1 m at Normal Area
2 m for Rig Roads
1.5 m for Major Roads
1.2 m for Minor Roads
1.4 Seismic data
Earthquake load shall be calculated in accordance with IBC-2012, Section 1613. Site Class
for Seismic Design is Class D.
Earthquake acceleration factor U = 0.257 g’s
Direction Two main orthogonal axes in horizontal directions (±)
U1 U2
GX 0.257 0
GY 0 0
GZ 0 0.257
1.5 Computer run index
Load Case Description Combination

Case Type
Method
1 WW+HP HYD Maximum Hydrotest Case Algebraic
Normal Operating (Operating
2 W+T1+P1 OPE Algebraic
temp + Operating Pressure)
Hot Operating (Design
temp.+ Operating Pressure)
Hot Operating (Design
temp.+ Operating Pressure)
Normal Operating 1(Design.
temp. +Design Pressure)
6 W+P1 SUS Sustained Case Case Algebraic
7 W+P2 SUS Sustained Case Case Algebraic
Ope + Seismic Case @
8 W+T1+P1+U1 OPE Algebraic
Design Press & Temp
9 W+T1+P1-U1 OPE Algebraic
Design Press & Temp
10 W+T1+P1+U2 OPE Algebraic
Design Press & Temp
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11 W+T1+P1-U2 OPE Algebraic
Design Press & Temp
12 L8-L2 OCC Occasional Case Algebraic
16 L12+L6 OCC Occasional Case Algebraic
Exp.Stress from ambient to
20 L2-L6 EXP Algebraic
Max. Design .Temp
Max. Design .Temp
Max. Design .Temp
Max. Design .Temp
24 L20,L21,L22,L23 EXP Maximum Expansion Case Max
L12,L13,L14,L15,L16,
25 OCC Maximum Occasional Case Max
L17,L18,19
L2,L3,L4,L5,L8,L9,L10
26 OPE Maximum Operating Case Max
,L11
W Weight of piping components, Weight of fluid etc.
WW Weight of Pipe (with Water)
HP Hydro Test Pressure
T1 Thermal Case 1 (Operating Temperature)
T2 Thermal Case 2 (Max Design Temperature)
T3 Thermal Case 2 (Min Design Temperature)
P1 Pressure Case 1 (Operating Pressure)
P2 Pressure Case 1 (Design Pressure)
U1 Uniform Load #1
U2 Uniform Load #2
HYD Hydro Test Case
OPE Operating Case
SUS Sustained Case
EXP Expansion Case
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OCC Occasional Case
2 STRESS SKETCH
Detail 1
Detail 2
Detail 1
Detail 2
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3 STRESS RESULTS
3.1 Stress summary
Load case Description Stress (N/mm2) Node Stress Category

Hydrotest 170.7 11 HYD
W+T1+P1 189.5 42800 OPE
Sustained 69.7 11 SUS 1
Maximum Operating 269.7 42800 OPE
Maximum Expansion 170 11 EXP
Maximum Occasional 147.1 19658 OCC
3.2 Design code compliance
Allowable Stress
Load case Code Stress Ratio (%)
(N/mm2)
Hydrotest B31.4 403.3 42.3
W+T1+P1 B31.4 403.3 47
1
Sustained B31.4 322.7 21.6
Maximum Operating B31.4 403.3 66.9
Maximum Expansion B31.4 403.3 42.2
Maximum Occasional B31.4 235.7 62.4
All load cases are satisfied
All stress ratio %
3.3 Loads on anchor flange are OK
Anchor Flanges are not used.
3.4 Loads check on monolithic isolating joints
According to Monolithic Isolating Joint Vendor data the external allowable loads in operating
Condition are listed in the following table:
Axial Load Shear Bending Torsion
(kN) (kN) (kN.m) (kN.m)
1240 248 570 93
The following loads on Monolithic Isolating Joint at WP-K side were calculated:
Node
(kN) (kN) (kN.m) (kN.m) 1
30030 99.3 6.6 98.4 5.2
Stress for MIJ for

WPK --> OK
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The following loads on Monolithic Isolating Joint at WP-H side were calculated:
Node
(kN) (kN) (kN.m) (kN.m)
1
31030 118 4.8 106.4 5.9
All External loads for Insulation joints are satisfied and are in the allowable limits.
Stress for MIJ for
3.5 Restraint load summary WPH --> OK
The restraint loads and displacements are acceptable.
4 CONCLUSIONS
The new pipe work satisfies the requirements of ASME B31.4 Pipeline Transportation Systems
for Liquids and Slurries code.
The calculated stresses do not exceed allowable stresses stated by ASME B31.4 code.
The loads and movements of Pipeline are acceptable.
5 APPENDICES
5.1 Caesar II input & output report
5.1.1 Stress Summary Report
Stress Summary
Report.pdf
5.1.2 Restraint Summary Report
Restraints Summary
Report.pdf
1
5.1.3 Displacement Report
Displacemts
Report.pdf
5.1.4 Static Input Listing
Static Input
Listing.pdf
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5.2 Stress Isometrics
1
STRESS ISO.pdf
5.3 P&ID
GF-WPK-B-14-4004-
1 Pig Launcher.pdf
5.4 Pipeline material specification
Pipeline Material
Class.pdf
5.5 Monolithic isolating joint vendor data sheet
MIJ DSH.pdf

GF-WPK-J-CA-2001 - WP-K Calculation Note For Piping Stress Analysis - Rev 1 - R

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GF-WPK-J-CA-2001 - WP-K Calculation Note For Piping Stress Analysis - Rev 1 - R

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WP-K CALCULATION NOTE FOR

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND

COMMISSIONING (EPCC) OF OIL GATHERING FACILITIES PHASE 4

FOR PETRONAS CARIGALI IRAQ HOLDING B.V.S, GARRAF

CONTRACT NO.: PCIHBV/2017/PD&T/1864

WP-K CALCULATION NOTE FOR PIPING STRESS

APPROVED WITH COMMENTS

PREPARED CHECKED APPROVED

DOC. NO. GF-WPK-J-CA-2001

Rev. Date Revision Description

A 01/03/2019 ISSUED FOR REVIEW AND APPROVAL

B 01/07/2019 RE-ISSUED FOR APPROVAL

C 01/08/2019 RE-ISSUED FOR APPROVAL

D 08/08/2019 RE-ISSUED FOR APPROVAL

0 25/09/2019 ISSUED FOR CONSTRUCTION

1 09/11/2020 ISSUED FOR CONSTRUCTION

DOC. NO. GF-WPK-J-CA-2001

DOC. NO. GF-WPK-J-CA-2001

1.1 Project overview

Figure 1: Garraf Location

DOC. NO. GF-WPK-J-CA-2001

Figure 2: Overall Garraf Wellpad Network

1.2 Project scope

DOC. NO. GF-WPK-J-CA-2001

3.1 International codes and standards

American Society of Mechanical Engineers (ASME)

ASME B31.4 Pipeline

American Society of Mechanical Engineer (ASTM)

American Petroleum Institute (API)

3.2 Other references

GF-OGF4-G-RE-0502 Design Basis Memorandum (General)

GF-OGF4-P-SP-0251 Pipeline Design Basis

GF-OGF4-C-SP- 1001 Geotechnical Investigations Report

GF-OGF4-C-RE-0502 Topographic Survey Report

GF-WPK-J-32-5003 WP-K Piping Layout

GF-OGF4-J-SP-1007 Specification for Piping & Pipeline Flexibility Analysis

GF-WPK-P-39-5902 24" WPK - WPH x 3.6 km Trunkline Field Area Layout

GF-WPK-P-39-5901 24" x 3.6 km Trunkline Alignment sheet from WPK to WPH

GF-WPK-P-39-5341 24" WPK - WPH x 3.6 km Pipeline Station Approach Drawing

GF-OGF4-B-RE-0502 Steady State Hydraulic Reports

GFDP-207-52-PL-DS-03-007 Data Sheet for Trunkline Line Pipe for Garraf

GFDP-COM-52-PL-SP-GE-009 Specification for Trunkline Linepipe

DOC. NO. GF-WPK-J-CA-2001

4 DEFINITIONS & ABBREVIATIONS

PROJECT : Provision of Engineering, Procurement, Construction and

COMPANY : PETRONAS Carigali Iraq Holdings BV (PCIHBV)

EPCC CONTRACTOR Engineering Procurement & Project Management (EPPM)

MANUFACTURER/ : Party/(s), which manufactures and/or supplies material,

TECHNICAL NOTES : A deviation requested by the SUBCONTRACTOR, EPCC

SHALL : Indicates a mandatory requirement

SHOULD : Indicates a strong recommendation to comply with the

API American Petroleum Institute

DOC. NO. GF-WPK-J-CA-2001

CHAPTER 1: PIPING STRESS ANALYSIS

DOC. NO. GF-WPK-J-CA-2001

1.1 Site conditions & climatic data

Al Garraf Republic of Iraq

Site Conditions (Climatic Data)

Geotechnical Data / Conditions