Abhinaya.K.S: Rofile
Abhinaya.K.S: Rofile
Abhinaya.K.S: Rofile
S
Mobile: 8939228051
Email: abhinayaksk@gmail.com
PROFILE SUMMARY
Associate Engineer with 2 + years of experience as Production Section manager in Large and
medium diesel and gas engines assembly lines with good knowledge in assembly process and
relevant product knowledge of Caterpillar diesel, Gas engines and engine components and as
a Manufacturing Engineer responsible for implementing the engineering changes in engines
assembly and coordinating for capacity uplift projects in the facility.
EXPERIENCE
Responsible for implementing ECN (Engineering Change Number) related changes for
Engines in TTP (Test Trim Paint) division and mapping it to operator interface using Siemens
integrated Team centre PLM software, MES systems and SAP ERP software.
Spearheading the acquisition of test air handling equipment for newly built test cell to test 7
litre diesel engines by overseeing the procurement process to managed delivery of equipment,
on-time and within budget, to achieve 100% equipment uptime and savings of $100k in
outsourcing costs.
Conducted extensive research on various suppliers and manufacturers, identifying and
negotiating with vendors to secure contracting for the air handling unit equipment and working
for the installation
Planned and established the layout for setting up of Air handling unit for new test cell using
AutoCAD 2021 software
Capable of part modelling and drawing detailing in Creo parametric 7.0 and Catia V5.
Managed and supervised Medium engines production line involving the continuous assembly
of more than 30+variants and 13L large engines assembly line with more than 5+ variants.
Conducted regular process audits of standard work procedures to ensure manufacturing process
controls are in place to achieve 100% First Pass Rate constantly.
Eliminated a major defect in 3306 model diesel engine front housing assembly by
implementing a Poka – yoke mechanism and cut down the scrap cost per unit by 5%
Collaborated with CFTS and performed PFMEA for the critical processes of the engines which
failed at the customer end to eliminate the manmade issues by 50%
Supported the quality team to eliminate the leak test failures of the Cylinder heads exported to
Corinth by performing Measurement System Analysis.
Coordinated with the NPI team in the UTN project of the cylinder heads and delivered more
than 1500 new UTN cylinder heads to the customer on time with safety and zero defects
Caterpillar India Private Limited, Thiruvallur (CIPL) May 2019 – June 2019 (1 Month)
3. Student Intern
During the internship period, I assisted the Advanced Materials Technology department
with testing and analysing the failed parts in the field for 2 models - OHT and HEX vehicles
in the MHU division
TRAINING
1. Six Sigma Green Belt - Caterpillar India Private Limited Dec 2021
CORE COMPETENCIES
ACHIEVEMENTS
Credited for the successful contribution to the completion of the “UTN parts production” project by
IPSD division head – Mark Stratton during his India visit in Sep 2022
Awarded Third Rank for overall performance in B.E (Manufacturing Engineering) course
during the academic year (2016-2020).
IPSD Hosur WIN Chair 2023 and conducted 3 successful events in 2022 as a member of WIN
and YP
Student Director for Initiatives and Internal Auditing team in CEG Tech Forum Anna
University
Class Representative for a group of 52 students during 1st and 2nd Semester.
EDUCATION