TDP 6s Tablet Press User Manual: We Don't Just Sell Machines - We Provide Service

TDP 6s® Tablet Press User Manual
We don’t just sell machines—

we provide service.
Copyright Notice
© LFA Machines Oxford Limited, published in 2021 by LFA Machines Oxford Limited 2021.
Registered in England and Wales, company number 08428898, registered office for service
Demar House 14 Church Road East Wittering, Chichester, West Sussex, PO20 8PS.
All rights reserved. No part of this publication may be reproduced or transmitted, in any form or
by any means, or stored in any retrieval system of any nature, without prior permission, except
for fair dealing under the Copyright, Designs and Patents Act 1988, or in accordance with the
terms of license issued by the Copyright Licensing Agency in respect of photocopying and/or
reprographic reproduction. Application for permission for other use of the copyright material
including permission to reproduce extracts in other published works shall be made to the
publisher. Full acknowledgment or author, publisher and source must be given.
All trade marks are acknowledged and are owned by their respective owners.
2
Important Safety Information
READ THIS BEFORE OPERATING MACHINE
Intended Use General Hazards

The intended use of this machine is to press dry • Be aware of risk of entanglement and pinch
raw materials into tablet form. point due to moving parts.
Potential misuse of this machine includes: • Do not operate in a wet environment or with
• Applying too much force to the powder. wet hands due to risk of electrical shock or
• Trying to fill the Die with powder by hand. burn.
• Inserting Tooling that is too big for the • Do not operate if any wires are damaged,
machine. pinched, or frayed due to risk of electrical
• Not properly mounting the machine. shock or burn.
• Using powders that could explode under • Keep out of reach of children.
pressure. • Keep fingers away from all moving parts.
• Using wet or damp material. • Ensure that it is secured to a workbench to
prevent from falling.
• Inspect machine before use.
• Check that nuts and bolts are suitably
Personal Protection tightened.
• Use this machine only for its intended use
For personal protection while transporting the as described in this manual.
TDP 6s®, abide by these actions: • Turn off and unplug the machine before
• Use an engine hoist to lift the machine. conducting cleaning and maintenance.
• Wear steel toe boots to prevent foot injury. • Do not modify the machine in any way.
• Wear heavy duty grip gloves to ensure firm
grasp on machine.
• Wear back support belt to prevent injury if
needed.
For personal protection while operating the

TDP 6s®, abide by these actions:
• Avoid wearing loose jewelry to prevent
machine entanglement.
• Contain long hair to prevent machine
entanglement.
• Wear safety goggles.
• Wear disposable latex/rubber gloves.
• Wear a hairnet (food grade products only).
• Wear a beard net if needed (food grade
products only).
3
Symbols
WARNING WARNING
This signals potential risk for personal injury. This signals potential risk for electrical shock.
CAUTION
This signals potential risk for damage to the
machine or other parts.
Modes for Stopping

In the case of an emergency during manual operation, immediately stop turning the Hand Wheel
and remove yourself from the TDP 6s®.
In the case of an emergency during motor operation, immediately press the red OFF button (see
below) and unplug.
Prop. 65 Warning for CA Residents

WARNING: This product can expose you to chemicals including nickel
(metallic), which is known to the State of California to cause cancer, and
chromium, which is known to the State of California to cause birth defects or
other reproductive harm. For more information go to www.P65Warnings.ca.gov.
4
Installation and Safety Assessment

Due to the nature and design of this machine and its intended use in an industrial environment,
it is important that before use it is installed in a cage with a mode of stopping on the outside of
the cage. LFA Machines has decided that we can not possibly foresee all of the environments
or situations in which this machine could be used or installed and therefore have determined
that the end user must install the machine in a way that is appropriate and safe for its use.
Once the machine has been installed, it is critical that you conduct a safety assessment to
ensure that it complies with all local and industry accepted safety regulations.
If you require guidance on the installation of the machine or conducting a safety assessment,
please contact LFA Machines.
This machine is sold as an Unfinished Machine under the Machinery Directive (2006/42 / EC)
Article 13.
5
Table of Contents
Copyright Notice 2
Important Safety Information 3
Intended Use 3
Personal Protection 3
General Hazards 3
Symbols4
Modes for Stopping 4
Prop. 65 Warning for CA Residents 4
Installation and Safety Assessment 5
TDP 6s® Parts List 8
Preface9
Training10
On-Site/Off-Site Training 10
Training via Video Chat/Phone 10
LFA Articles 10
LFA Videos 10
Installation11
Tools and Materials Needed 11
The Appropriate Workstation for the Machine 11
Assembly14
Mounting the TDP 6s® 15
Manual and Electrical Controls 17
Settings and Adjustment 20
Maintenance26
General Maintenance Prescriptions 26
Lubrication26
Dismantling for Repair and Replacement 29
Wear Parts and Causes of Damage 29
Tooling30
Boot Timing Bar 36
Boot38
V Belts 40
Troubleshooting42
Common Machine/Part Issues 42
Common Tablet Issues 44
De-Jamming the TDP 6s ®
45
Cleaning47
Storing the TDP 6s® 52
Appendix54
Glossary54
Description of TDP 6s® Parts 55
Material of Contact Parts 63
Technical Specifications 63
Maintenance Checklist 64
Resources80
6
3 4
1 2
18 5
17
8
16
15
14
9
13
12
11 10
7
TDP 6s® Parts List
1. Lower Drift Pin Assembly Timing Cam (#AFC0052)
2. Top Cam Drive Shaft (#AFC0037)
3. Eccentric Sheave/Pressure Adjustment (#AFC0004)
4. Hand Wheel (under safety cover) (#AFC0058)
5. Boot Timing Cam (#AFC0038)
6. Boot Timing Bar (#AFC0018)
7. Boot (#AEC0036)
8. Boot Bolt and Spring (#AEC0051)
9. Electric Motor (#AFC0042)
10. Lower Drift Pin Assembly (#AEC0011)
11. Lower Drift Pin Assembly Locking Bar (#AEC0013)
12. Base Plate (#AFC0008)
13. Ejection Tray (#AEC0049)
14. Hopper (#AEC0030)
15. Cam Drive Cog (#AFC0050)
16. Lower Drift Pin Assembly Cogs (#AEC0012)
17. Lower Assembly Timing Rod (#AFC0014)
18. Upper Drift Pin Assembly (#AFC0002)
8
Preface
The TDP 6s® Tablet Press has the ability to press tablets in a wide variety of sizes from a powder
formulated with dry granular materials and an excipient. By generating up to 60 kN of pressure
with either electrical or manual power, the TDP 6s® can produce up to 3,000 tablets an hour with
interchangeable dies. This machine can create most types of tablets, including irregularly shaped
pills, up to 25 mm in diameter and 6 mm thick. Useful for work in the field and on location, the TDP
6s® is popular with a range of industries such as hospitals, research facilities, and laboratories in
the pharmaceutical, food, and chemical industries.
The purpose of this document is to support your understanding of the TDP 6s®’s components,
features, functions, and design. With this manual, you will be able to successfully operate and
maintain your TDP 6s® machine.
The user manual’s content includes:
• Important safety information

• TDP 6s® installation instructions
• Description of the TDP 6s®’s operation
• TDP 6s® maintenance information
• Appendix with supplemental information
9
Training
TDP 6s® training is essential for the machine’s successful operation and your personal safety.
There are several methods to prepare you for working with the TDP 6s®.
On-Site/Off-Site Training
LFA technicians can travel and train you at your own facility with your own machines. LFA also
offers free training at our UK, USA, and Taiwan facilities for all our customers and their teams.
For more information, go to https://www.lfatabletpresses.com/services
Training via Video Chat/Phone

Using an online video chat system, an LFA technician can interact face-to-face with you and assist
with your understanding of the machine. Or, if you prefer, LFA can provide training via phone for all
customers who call the office. To set up a training, call or email your local LFA office:
UK USA
Phone Phone
+44 (0) 0345 165 20 25 (682) 312-0034
Email Email
sales@lfamachines.com sales.usa@lfamachines.com
Taiwan
Phone
+886 2773 74704
Email
sales.asia@lfamachines.com
LFA Articles
LFA writes informative articles about desktop tablet presses, which includes instructions,
procedures, and guides. To access the articles, go to https://www.lfatabletpresses.com/articles
LFA Videos
LFA has created several videos involving the TDP 6s® and other desktop tablet presses. To access
the videos, go to https://www.lfatabletpresses.com/videos or https://www.youtube.com/user/
TabletPilPress
10
Installation
Tools and Materials Needed
Before you install and operate the TDP 6s®, it is best to have the following tools and materials on
hand for general operation and maintenance:
• Engine hoist or lift and lifting strap
• Mounting materials such as:
• Non-slip pad (such as a yoga mat cut to fit the machine's base) OR anti-vibration pads
• Power drill
• Hammer
• Gear puller
• Rubber mallet
• Metric wrench set
• Pliers/grippers
• Flathead screwdriver
• Set of metric Allen keys with ball ends
• Long wire pipe cleaner
• Lubricant (NSF approved for food grade products)
• Grease gun
• Toothbrush
• Bagless vacuum
• Sanitizer (e.g. Maker's Mark Commercial Sanitizer)
• Cleaning brush set
• Plastic sheet or something similar to cover machine
• Safety goggles
• Disposable latex/rubber gloves
• Hairnet and/or beard net (food grade products only)
• Sterile shoe covers (food grade products only)
The Appropriate Workstation for the Machine

Find a stable workspace surface that supports the TDP 6s®’s 160 kg (about 352 lbs) weight, such
as a wooden bench (use stainless steel if for food grade industry). Another important thing to
consider is to find a bench that has a suitable working height for you.
Environmental Conditions
It is important that the environment in which you operate and store the TDP 6s® has the
appropriate temperature and relative humidity levels. These two environmental factors can
potentially cause the machine to rust and/or cause the tablets to have a lower quality. The table
below shows the acceptable temperature and relative humidity levels:
Machine Temperature Humidity

TDP 6s® °C °F 20-80% RH
0-40 32-104
11
The shipping crate will contain the following:
1. The assembled TDP 6s®
2. The Tooling (already installed)
12
Unpacking the TDP 6s®
Watch a video of a TDP 6s® unboxing at https://www.lfatabletpresses.com/videos/tdp-5-
unboxing-setup
Tools Needed
• Flathead screwdriver
• Hammer
• 17 mm wrench
Instructions
1. Pry open each of the clips on the shipping container with a flathead screwdriver.
1.1 Note: Hammer the clips even further down to aid in removing the shipping container
from the base.
2. Lift the top of the shipping container from its base, which is bolted to the TDP 6s®.
3. Remove the plastic wrapping.
3.1 Note: Save the wrapping for future transport and/or storage.
4. Remove the bolts from the shipping container's base with a wrench.
4.1 Note: Keep the bolts and the shipping container’s base in case you need to move or
relocate the TDP 6s®.
13
Assembly
The TDP 6s® comes fully assembled.
14
Mounting the TDP 6s®
WARNING: To prevent personal injury, wear steel toe boots and heavy duty grip
gloves while transporting the TDP 6s®.
LFA does NOT recommend carrying the machine manually but rather with
an engine hoist. At least two people should be involved (one operating the
engine hoist and one stabilizing the machine) in removing the machine from the
shipping container and placing it in the workspace.
Transporting the TDP 6s®

• Engine hoist and lifting strap
Instructions
1. Secure the engine hoist onto the eyelet bolt attached to the top of the TDP 6s® Base.
2. Wrap the lifting strap to support both the bottom and top of the TDP 6s®.
3. Carefully transport the machine to the desired workspace.
15
Bolting the TDP 6s®
The TDP 6s® Base comes with four bolts and four bolt holes. Because the machine’s movement
could cause it to fall off the workspace surface during operation, which creates potential for
injury to self and to the machine, it is important to ensure that it will not move by bolting down the
TDP 6s®. There are other options as well that can prevent the TDP 6s® from moving, which are
described below:
Non-Slip Pad
Placing a pad or mat that grips the surface underneath the TDP 6s® will stabilize any movement.
What works well is anything similar to a yoga mat. Simply cut the pad to a size that is slightly
bigger than the TDP 6s®’s base, and then bolt the base through the mat and into the workspace
surface.
Anti-Vibration Pads
Anti-vibration pads underneath the TDP 6s®’s base not only absorb noises and vibrations, but also
reduce the machine’s movement. Similar to using a non-slip pad, the anti-vibration pads also need
to be bolted through into the workplace surface.
WARNING: Anti-vibration pads with feet indentations, such as those used

for washing machines, are not suitable for the TDP 6s®. They may cause the
machine to lose its balance and fall off the workspace surface, potentially
resulting in personal injury.
Note: Before bolting the machine to the workspace surface, ensure that an appropriate electrical
outlet (240 V/110 V) is nearby.
Once you have determined where the bolts will be, drill four holes into the workspace surface.
Then, insert the bolts through the TDP 6s®’s base and the workspace surface and tighten them as
necessary.
In accordance with Article 13 of the European Directive 2006/42/EC, LFA

Machines sells the TDP 6® as a partly finished machine, and it is meant to
be installed into and function as a part in a production line.
After the installation of this machine, the following measures need to be

taken:
• Shields must be installed in order to cover moving parts, those being

in particular the Upper Punch, Upper Drift Pin Assembly, Lower Drift
Pin Assembly, Boot, Top Cam Assembly, Hand Wheel, Electrical Drive
Flywheel, and V-Belt.
• An emergency stop/emergency lockout/isolator switch must be
installed on the outside of the machine.
• A risk assessment must be conducted on the entire production line.
If you require guidance on the installation of the machine or conducting a

safety assessment, please contact LFA Machines.
16
Manual and Electrical Controls
Basic Components
A description of the principal components follows:

• The Hand Wheel can be turned to start the cam track's direction.
• The Top Cam Drive Shaft guides the punches’ movement.
• The Hopper holds the dry materials that will be compressed.
• The Boot moves the materials from the Hopper to the Tooling and ejects the tablets.
• The Die defines or molds the size and shape of the powder.
• The Upper Punch and Lower Punch compress the materials within the Die.
17
TDP 6s® Process
The basic mechanism of the TDP 6s® involves filling the Tooling (Die, Upper Punch, and Lower
Punch) with powder, compressing the powder, and ejecting the tablet.
Filling the Tooling with Powder

The dry materials are poured into the Hopper, which funnels the powder into the Boot. As the
Hand Wheel is manually operated, the Top Cam Drive Shaft withdraws the Upper Punch from the
Die and moves up the Lower Punch to the Die.
When the machine is operated by the motor, the Drive Belt Pulley and V Belts initiate the movement
of the Cam Drive Cog, which moves the Top Cam Drive Shaft to withdraw the Upper Punch from
the Die and pushes up the Lower Punch.
Compressing the Powder

After the powder is filled in the Tooling, the Top Cam Drive Shaft drives the Upper Punch into the
Die, and the Lower Punch is then raised by the Top Cam Drive Shaft. Both punches then move
together to compress the powder under high pressure.
Ejecting the Tablet

After both punches compress the powder into a tablet, the Top Cam Drive Shaft withdraws the
Upper Punch while the Lower Punch is pushed upward to expel the tablet. The tablet is then
pushed out of the way by the Boot to prepare for the next tablet compression.
18
How to Create Tablets with the TDP 6s®

• Raw material formulation
• TDP 6s®
• Safety goggles
• Disposable latex/rubber gloves (for food grade products and to protect hands from grease)
WARNING: For personal protection while operating the TDP 6s®, contain long
hair and do not wear loose jewelry.
Instructions
Note: Wear latex/rubber gloves (and appropriate food grade attire if applicable) during this
process.
1. Pour the dry materials into the Hopper.

1.1 Note: Ensure that the TDP 6s® is unplugged from the electrical outlet.
2. Loosen the locks on the upper section of the Hand Wheel cover and pull down the cover.
3. Rotate the Hand Wheel in the direction indicated by the arrow located on the Cam Drive Cog
Safety Cover.
3.1 Note: Always manually operate the TDP 6s® for one rotation to ensure that it is operating
correctly.
4. Plug in the TDP 6s® to an electrical outlet.
5. Press the green button (ON) to start to start the machine, and the red button (OFF) to turn off
the machine.
19
Settings and Adjustment
The TDP 6s®’s settings can be adjusted. Tuning the Tooling can help with changing the tablets’
characteristics and how they are ejected from the machine.
Ejection Height
When the Upper Punch is fully lifted, the Lower Punch in its highest position should be flush with
the Die:
If the Lower Punch is above or below the Die’s face, it will affect how smoothly the tablet is ejected.
Adjusting the ejection height will help with this and can vary with different forms of Tooling.
• Crosshead screwdriver
WARNING: To prevent any potential personal injury, unplug the TDP 6s® from
the electrical outlet
Instructions
process.
1. Produce a test tablet to determine how the Tooling should be adjusted.

2. Rotate the machine until the Lower Drift Pin Assembly is at its highest position and the Boot is at
the position to eject the tablet.
3. Remove the Ejection Tray with a crosshead screwdriver.
20
4. Remove the Lower Drift Pin Assembly Locking Bar bolt with an Allen key.
5. Rotate the Upper Cog in the Lower Drift Pin Assembly by hand.
5.1 Note: To raise ejection height, turn clockwise. To lower ejection height, turn
counterclockwise.
6. Run an ungloved finger over the Base Plate to ensure the Die is flush.
7. Secure the bolt in the Lower Drift Pin Assembly Locking Bar with an Allen key.
7.1 Note: Ensure that the Lower Drift Pin Assembly Locking Bar is situated vertically.
8. Reattach the Ejection Tray to the TDP 6s®.
21
Fill Depth
At times, a tablet will be too small or too large, and its weight must change. Adjusting the fill depth
determines the tablet’s thickness and weight. This can be controlled by changing how high or low
the Lower Punch sits.
Instructions
process.
the electrical outlet.

22
3. Remove the Lower Drift Pin Assembly Locking Bar with an Allen key.
4. Rotate the Lower Cog in the Lower Drift Pin Assembly by hand.
4.1 Note: To increase the tablet weight, turn counterclockwise. To decrease the tablet weight,
turn clockwise.
5. Replace the bar in the Lower Drift Pin Assembly Locking Bar with an Allen key.
5.1 Note: Ensure that the Lower Drift Pin Assembly Locking Bar is situated vertically.
6. Produce a test tablet to make sure the weight is correct.

7. Reattach the Ejection Tray to the TDP 6s®.
23
Punch Pressure
Sometimes tablets come out too soft and will crumble easily, which happens often after increasing
the fill depth. Or, the machine can jam and will not be able to turn over. To correct this, the punch
pressure needs to be adjusted in order to increase the tablet’s firmness/de-jam the machine.
To watch a video on adjusting punch pressure, go to https://www.lfatabletpresses.com/videos/how-

to-adjust-the-tdp-6-or-7-punch-pressure
the electrical outlet.
Instructions
process.
2. Loosen the Pressure Adjustment Knob by turning it counterclockwise.
24
3. Grab the knob and move the Pressure Adjustment to change the punch pressure.
3.1 Note: Move the Pressure Adjustment down to lower the Upper Punch and increase
the punch pressure. Move the Pressure Adjustment up to raise the Upper Punch
and decrease the punch pressure.
3.2 Note: If there is no more room for adjustment but there still needs to be increased
pressure, remove the adjustment knob by fully turning it counterclockwise and insert it into
the next hole above and continue to gradually increase the pressure.
CAUTION: Applying too much pressure can damage the machine and/or
Tooling.
4. Tighten the Pressure Adjustment Knob by turning it clockwise to set the adjustment.
25
Maintenance
To ensure that the TDP 6s® will have a long operational life, maintenance is essential. This section
includes methods for replacing parts, troubleshooting solutions, and how often to grease and
clean your machines to keep its performance optimal.
General Maintenance Prescriptions

• Use the maintenance checklist (found in the Appendix) before, during, and after machine
operation.
• Make sure all grease points are maintained and regularly lubricated.
• Use an appropriate amount of lubricant. Excess grease can drip into the tablets as they are
formed.
• Before reassembling the machine after cleaning, make sure that the parts are dried and oiled.
• Constantly check for any loose nuts and/or screws before, during, and after machine operation.
• If the machine is not used for more than a week, place the Tooling in an air-tight container and
cover in lubricant.
Lubrication
Regularly greasing your machine is vital to prolonging its operational life. Parts that are not
greased properly can make the machine seize up and cause major problems later. LFA
recommends maintaining a lubrication schedule for your TDP 6s®, which can be found in this
section.
• Grease gun
• Lubricant/grease (food grade if machine has contact with the food or drug product)
WARNING: To prevent any potential personal injury, unplug the TDP 6s® from the
electrical outlet.
Instructions (continued on next page)

process.
26
1. Rub a finger’s worth of grease on the Boot Timing Cam’s side.
1.1 Note: Be sure to lubricate the Boot Timing Cam Runner.
2. Lubricate the Top Cam Drive Shaft's Grease Nipples with the grease gun.
2.1 Note: Rotate the Hand Wheel during this to ensure grease gets in.
3. Lubricate the Cam Drive Cog's Pinion Gear and the Top Cam Drive Shaft Grease Nipples.
27
Lubrication Schedule
LFA recommends the following TDP 6s® parts to be lubricated according to the following
frequency:
Part Location Image Frequency Type of Lubricant
The heads of the

Visually inspect and
Tooling heads Upper Punch and Assembly paste
apply when dry
Lower Punch
Tooling (after
Storage container Apply after cleaning Mineral oil
cleaning)
Apply (a) after every

5000 tablets, (b) after a
Top Cam Drive The topmost Grease deep clean, or (c) when
NLGI Grade 2
Shaft Nipples the press has not been
used for an extended
period of time

deep clean, or (c) when
Cam Drive Cog Teeth on cog NLGI Grade 2
the press has not been
period of time

Boot Timing Cam track and top of deep clean, or (c) when
NLGI Grade 2
Cam Boot Timing Bar the press has not been
period of time

Pinion Gear and Grease Nipples on
deep clean, or (c) when
Top Cam Drive Cam Drive Cog and NLGI Grade 2
the press has not been
Shaft Pinion Gear
period of time
The points at which
the Lower Drift Pin Apply a small amount
Lower Drift Pin Assembly, Upper whenever the press will
Assembly Timing Drift be left unattended for Mineral oil
Rod Pin Assembly an extended period of
Mounting Block, and time
TDP 6s® Base meet.
28
Dismantling for Repair and Replacement
Eventually due to wear and tear, some parts of the TDP 6s® will need to be removed for repair and
replacement. To prevent any delays in your tablet production, it is best practice to keep extra parts
just in case.
To buy a TDP 6s® part replacement, simply go to

https://www.lfatabletpresses.com/products/pill-press-machine-spare-parts/tdp-6s-parts
Warranty
To access LFA's warranty policy, go to https://www.lfatabletpresses.com/warranty
If your part is eligible for warranty, have your part’s serial number on hand and please contact LFA:
UK USA
Phone Phone
+44 (0) 0345 165 20 25 (682) 312-0309
Email Email
Taiwan
Phone
+886 2773 74704
Email
sales.asia@lfamachines.com
WARNING: To prevent any potential personal injury, ALWAYS unplug the TDP 6s®
from the electrical outlet when replacing parts.
Wear Parts and Causes of Damage

Wear Part Cause of Damage
Tooling The Tooling can become chipped or broken. Lead

times for a new set of Tooling can take as long as
6-8 weeks, so LFA recommends having a spare set
or two.
Boot The TDP 6s® Boot is formed from a toughened
plastic. This part can become trapped between
the Die Bore and the Upper Punch, which usually
results from user error.
Boot Timing Bar In the event that the Boot is trapped or damaged by
the Upper Punch, the Boot Timing Bar can become
bent.
V Belts The V Belts on the TDP 6s® is used to drive all of
the power from the Motor to the upper cams.
This can lose some of its tension and wear
over time, which affects the maximum pressure.
29
Tooling
If you want to change the shape and diameter of the tablet, or if the Upper Punch, Lower Punch,
and/or Die you currently have is damaged, it is necessary to change the Tooling.
To buy new Tooling from LFA, simply go to https://www.lfatabletpresses.com/products/tablet-
press-tooling
To watch a video of a TDP® Tooling change, go to https://www.lfatabletpresses.com/videos/how-to-
change-tdp-punch-die-tooling
• Set of metric wrenches
• Grippers or pliers
• Tooling/die set (Upper Punch, Die, and Lower Punch)
• Hammer (if Die is difficult to remove)
WARNING: To prevent any potential personal injury, ALWAYS unplug the TDP
6s® from the electrical outlet when replacing parts.
Instructions
Note: Wear latex/rubber gloves (and appropriate food grade attire if applicable) during this process.
Remove the Tooling
1. Remove the Hopper carefully and catch any powder still inside of it.
30
3. Loosen the Boot’s set screw with an Allen key.
4. Remove the Boot Bolt and Spring underneath the Boot.
5. Take off the Boot carefully and remove any powder still inside it.
6. Loosen the two bolts underneath the Base Plate with a 17 mm wrench.
31
7. Turn the Hand Wheel until the Upper Drift Pin Assembly is lowered.
8. Loosen the Upper Punch Die Locking Nut with a 22 mm wrench while keeping the Upper Punch
Drift Assembly in place with another 22 mm wrench.
9. Remove the Upper Punch by hand.

9.1 Note: If you cannot remove by hand, carefully use grippers or pliers.
10. Remove the Base Plate with the Die still inside it.
11. Remove the set screw that locks the Die with an Allen key.
12. Take out the Die from the middle of the Base Plate.
12.1 Lightly tap the Die with a hammer if it is difficult to remove.
12
11
32
13. Remove the bolt that locks the Lower Punch with an Allen key.
14. Remove the Lower Punch by hand.
Note: To help ensure that the Die is inserted correctly, LFA

recommends using an Insertion Ring. You can order the Die
Seat Cleaner and Insertion Ring on our website at https://www.
lfatabletpresses.com/die-seat-cleaner-insertion-ring
Replace the Tooling

15. Insert the new Lower Punch into the Lower Drift Pin Assembly.
16. Reinsert the bolt that locks the Lower Punch with an Allen key.
16.1 Note: Make sure that the Lower Punch's “keyed” section is facing forward.
33
17. Place the Base Plate onto the TDP 6s® Base.
18. Insert the new Die into the middle of the Base Plate.
19. Reinsert the set screw that locks the Die with an Allen key.
19.1 Note: Make sure the set screw is not fully tightened.
20. Insert the new Upper Punch into the Upper Drift Pin Assembly.
21. Tighten the Upper Punch Locking Nut onto the Upper Drift Pin Assembly with a wrench.
22. Rotate the Hand Wheel and carefully lower the Upper Punch into the Die.
22.1 Note: To watch a video on proper Base Plate alignment, go to https://www.
lfatabletpresses.com/videos/how-to-align-a-baseplate-on-a-tdp-5
34
23. Reinsert the Base Plate's bolts while the Upper Punch is still inside the Die.
23.1 Note: The Die's set screw can be fully tightened now.
24. Position the Boot back on the Base Plate.
25. Insert the Boot Timing Bar's end in the Boot
26. Resecure the Boot Bolt and Spring underneath the Boot with an Allen key.
27. Tighten the Boot’s set screw with an Allen key.
28. Reattach the Ejection Tray with an Allen key.
29. Reinsert the Hopper.
30. Turn the Hand Wheel for one rotation to ensure that the machine runs smoothly before plugging
it in and turning it on.
35
Boot Timing Bar
This part can become warped from collision, and it is critical to the TDP 6s®’s operation. If you
need to replace your TDP 6s®’s Boot Timing Bar, the process is quite simple.

• New Boot Timing Bar part
Instructions
Remove the Boot Timing Bar
2. Loosen the Boot Timing Bar bolt with an Allen key.
3. Remove the Boot Timing Bar's end from the Boot.
36
4. Remove the top part of Boot Timing Bar from the Boot Timing Cam.
4.1 Note: To make removal easier, turn the Handle to rotate the Boot Timing Cam so you
can easily access the Boot Timing Bar.
5. Remove the Boot Timing Cam Runner from the Boot Timing Bar by hand.
6. Remove the Boot Timing Bar from the Base Plate.
Replace the Boot Timing Bar

7. Place the Boot Timing Cam Runner on the new Boot Timing Bar.
8. Insert the new Boot Timing Bar with the runner into the side of the Boot Timing Cam.
9. Insert the new Boot Timing Bar's end in the Boot

10. Tighten the Boot Timing Bar bolt with an Allen key.
12. Turn the Hand Wheel for one rotation to ensure that the machine runs smoothly before
plugging it in and turning it on.
37
Boot
Due to its constant movement, the Boot can wear down and prevent granular material from flowing
smoothly. Replacing this part is a simple process. To watch a video of Boot removal, go to https://
www.lfatabletpresses.com/videos/how-to-remove-the-boot-timing-bar-on-a-tdp-5

• New Boot part
Instructions
Remove the Boot
2. Remove the Ejection Tray with an crosshead screwdriver.
38
Replace the Boot

6. Position the new Boot on the Base Plate.
7. Insert the Boot Timing Bar's end in the new Boot.
8. Resecure the Boot Bolt and Spring underneath the new Boot with an Allen key.
9. Tighten the new Boot’s set screw with an Allen key.
10. Reattach the Ejection Tray with an Allen key.
39
V Belts
Although this part is rugged and long-lasting, after time it may become worn out and requires a
replacement.
• 19 mm wrench
• Set of new V Belts
6s from the electrical outlet when replacing parts.
Instructions
Remove the V Belts
1. Adjust the nuts on the Motor Support Arm with a 19 mm wrench to loosen the V Belts.
1.1 Note: The closer the Motor Mounting Plate is to the TDP 6s®, the looser the V Belts'
slack will be.
2. Remove the V Belts from the Drive Belt Pulley and the Hand Wheel.
40
Replace the V Belts
3. Place the new V Belts onto the Drive Belt Pulley and the Hand Wheel.
4. Adjust the nuts on the Motor Support Arm to tighten the V Belts.
4.1 Note: The further away the Motor Mounting Plate is from the TDP 6s®, the tighter the V
Belts' slack will be. The correct tension for new V Belts is [N] 138.71.
5. Turn the Hand Wheel for one rotation to ensure that the machine runs smoothly before
plugging it in and turning it on.
41
Troubleshooting
Sometimes unavoidable issues will occur while operating the TDP 6s®. Fortunately, there are
several methods to remedy these issues.
Common Machine/Part Issues

Symptom Possible Cause Possible Solution
Regularly oil and grease all the

Grease point areas are dry.
Grease Nipple points.
There is excess pressure on the Rotate the Upper Drift Pin Assembly
Upper Drift Pin Assembly. counterclockwise.
Machine freezes or locks up
Adjust the Motor Support Arm's nuts
The V Belts are loose. to tighten the V Belts (correct tension
is [N] 92.47).
The press is being started with the Adjust the starting position so that the
Upper Punch at a low point. Upper Punch is at the highest point.
After loosening its bolts, readjust the

The Upper Punch and Lower Punch
Base Plate until it is correctly aligned.
are colliding with the Die.
After that, tighten the bolts back.
Loosen the Base Plate bolts and
The Upper Drift Pin Assembly is rotate the machine until the Upper
slightly off. Punch is aligned with the Die's bore.
After that, tighten the bolts back.
Adjust the Motor Support Arm's nuts
The V Belts are loose. to tighten the V Belts (correct tension
Knocking sounds coming from
for run-in belt is [N] 92.47).
machine
The teeth of the Pinion Gear and/or
Replace the broken part.
Cam Drive Cog are broken.
Check that there is not a buildup of

powder between the Lower Punch
The Upper Drift Pin Assembly is not
and the Die. Then check that the
dropping smoothly in the powder
Lower Drift Pin Assembly has enough
filling stage of the process.
clearance to drop through the hole in
the Base.
The high friction areas are either Apply grease to the Grease Nipple
Heavy resistance during production unclean, locked, worn out, or not points and all high friction areas on
greased properly. the machine.
42
Boot is blocked and not enough

Check the Boot for a potential clog.
materials are flowing out.
Tighten the Boot Timing Bar's nuts

The Boot Timing Bar is not secured.
and bolt.
Move down the Pressure Adjustment

There is not enough pressure. to lower the Upper Drift Pin Assembly
and increase the punch pressure.
Remove the Lower Drift Pin Assembly
Inability to compact materials to The Lower Punch is broken. to access the broken Lower Punch.
tablet form After removing it, replace the Tooling.
Check that there is not a buildup of
powder between the Lower Punch
The Lower Drift Pin Assembly is not and the Die. Then check that the
dropping properly during filling. Lower Drift Pin Assembly has enough
clearance to drop through the hole in
the base.
If the machine is able to make tablets
with LFA's Firmapress®, then the
There are flowing issues with the mix. problem is your mix. Adjust your
formulation. If still an issue, contact
LFA for support.
Remove and replace the Tooling
There is damage to the Tooling or the
(Upper Punch, Lower Punch, and
Tooling's design is causing sticking.
Die).
Powder sticks to the Upper Punch
Adjust your formulation. If still an
There are issues with the mix.
issue, contact LFA for support.
Adjust your formulation. If still an

Powder sticks to the Lower Punch There are issues with the mix.
issue, contact LFA for support.
43
Common Tablet Issues
Remove the double tablet manually

Previous tablet did not eject correctly.
from the Die bore.
Double tablets
Clean the Tooling to remove any
Excess granular materials were
excess granular materials and make
placed in the Die, which prevented
sure that it is clean and completely
the ejection of the existing tablet.
dry.
There are problems with the
formulation of the granules and If the machine is able to make tablets
ingredients. with LFA's Firmapress®, then the
problem is your mix. Adjust your
The Boot is not feeding enough
Cracked or broken tablets LFA for support.
material to be pressed in tablet form.
Please read our article on Capping

There is excess pressure. at https://www.lfatabletpresses.com/
articles/tablet-capping
Adjust the Boot Timing Bar by

The Boot Timing Bar and the Boot are
loosening/tightening its bolt and
not adjusted properly.
moving it.
Shattered tablets
Please read our article on Capping
Air is becoming trapped in the tablet
at https://www.lfatabletpresses.com/
during compression.
articles/tablet-capping
Check that the Lower Drift Pin
The Lower Drift Pin Assembly Locking Assembly Locking Bar is secured to
Bar is loose. the Lower Drift Pin Assembly and the
Lower Drift Pin Assembly Cogs.
Not enough pressure is being
to lower the Upper Drift Pin Assembly
Inconsistent Tablet Weight exerted.
If the machine is able to make tablets
LFA for support.
There is too little punch pressure. to lower the Upper Drift Pin Assembly
Soft tablets If the machine is able to make tablets
LFA for support.
Check the ingredients of your formula
Uneven tablets The Tooling is worn out. before you replace the Die, Upper
Punch, and Lower Punch.
44
De-Jamming the TDP 6s®
There are several reasons why a TDP 6s® might jam such as:
• The fill depth is set too low and the pressure is set too high.
• There is a build up of powder sticking to the Tooling.
• Any powder buildup on the machine can cause tablets to eject backwards and not forwards,
creating potential for a double tablet becoming stuck in the Die’s bore.

before de-jamming it.
Instructions
process.
Run a Reverse Rotation
Note: Please refer to the Dismantling for Repair and Replacement section for additional
assistance.
1. Remove the Hopper carefully and catch any powder that is inside of it.
45
4. Take off the Boot carefully and remove any powder that is inside of it.
5. Turn the Hand Wheel in the reverse direction for a few rotations.
6. Position the Boot on the Base Plate.

7. Insert the Boot Timing Bar's end in the new Boot.
8. Resecure the Boot Bolt and Spring underneath the new Boot.
9. Tighten the Boot’s set screw with an Allen key.
10. Reattach the Ejection Tray with a crosshead screwdriver.
46
Cleaning
During the TDP 6s®’s operation, excess powder will find its way into parts of the machine,
particularly in the Base, Hopper, Boot, Base Plate, and Tooling. It is important to clean the TDP 6s®
thoroughly to prevent rusting and cross contamination. To watch a video of a TDP 6s® cleaning, go
to https://www.lfatabletpresses.com/videos/cleaning-your-tdp-5-tablet-press
LFA recommends that the machine be cleaned after each operation.

• Cleaning brush
• Long wire pipe cleaner
• Toothbrush
• Cleaner (such as heavy duty foam cleaner; NSF approved if food grade product)
• Set of metric wrenches
• Grippers or pliers (if parts are difficult to remove)
• Hammer (if Die is difficult to remove)
• Disposable latex/rubber gloves
• Bagless vacuum
• 3 clean cloths
• Potable water
• Bowl of warm soapy water (nothing abrasive)
• Sanitizer (e.g. Member's Mark Commercial Sanitizer)
• Safety goggles
from the electrical outlet when replacing parts.
Instructions
Note: Wear safety goggles and latex/rubber gloves (and appropriate food grade attire if applicable)
during this process.
Remove Parts
1. Remove the Hopper carefully and catch any powder still inside it.
2. Remove excess powder and any tablets from the Ejection Tray with a cleaning brush.
3. Remove the Ejection Tray with an crosshead screwdriver.
47
7. Loosen the bolts underneath the Base Plate with an Allen key.
48
8. Turn the Hand Wheel until the Upper Drift Pin Assembly is lowered.
9. Loosen the Upper Punch Die Locking Nut with a wrench while keeping the Upper Punch Drift
Assembly in place with another wrench.
10. Remove the Upper Punch by hand.

11. Remove the Base Plate with the Die still inside it.
12. Remove the bolt that locks the Die with an Allen key.
13. Take out the Die from the middle of the Base Plate.
13.1 Note: Lightly tap the Die with a hammer if it is difficult to remove.
49
14. Remove the bolt that locks the Lower Punch with an Allen key.
15. Remove the Lower Punch by hand.
Clean the Base
16. Vacuum any powder/debris from the machine.
17. Spray the TDP 6s® Base with the cleaner, particularly in the Tooling's location.
18. Rinse the cleaner off with potable water.
19. Sanitize the TDP 6s® Base with a clean cloth.
Note: Before washing the Base Plate, LFA recommends using

our Die Seat Cleaner. You can order the Die Seat Cleaner and
Insertion Ring on our website at https://www.lfatabletpresses.com/
die-seat-cleaner-insertion-ring
Clean the Parts

20. Take one of the parts removed from the machine and submerge it in the bowl of warm soapy
water.
20.1 Note: To ensure that all dirt and debris are removed, wash one part at a time.
21. Take a clean cloth and carefully wash the part thoroughly.
21.1 Note: Use the toothbrush for difficult-to-remove debris. When cleaning tooling, use
non-abrasive cleaning equipment such as a soft pipe cleaner and soft cloth.
22. Dry part immediately after it is cleaned and rinsed.
23. Sanitize part with a clean cloth.
24. Repeat steps 20-23 for each remaining part until they are all clean.
50
Cleaning Schedule Matrix
Frequency
After installing After every use Before every In between prod- Weekly Monthly Before placing In After removing
Part machine use ucts that present storage from storage
a cross contami-
nation risk
Ejection Tray Remove from machine Remove from machine Install on machine Remove from machine N/A N/A Remove from machine Install on machine
Tooling Remove from machine Remove from machine Install into machine Remove from machine N/A N/A Remove from machine Install on machine
Boot Remove from machine Remove from machine Install into machine Remove from machine N/A N/A Remove from machine Install on machine
Base Plate Remove from machine Remove from machine Install on machine Remove from machine N/A N/A Remove from machine Install on machine
Hopper Remove from machine Remove from machine Install on machine Remove from machine N/A N/A Remove from machine Install on machine
Top Cam area Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine
Upper Drift Pin Assembly Remove from machine Remove from machine Remove from Remove from machine Remove from Remove from machine Remove from machine Remove from machine
machine machine
Motor Clean on machine Clean in machine Clean in machine N/A Clean on machine Clean in machine Clean on machine Clean on machine
Upper Drift Pin Assembly Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine
Threaded Cam
Lower Drift Pin Assembly Remove from machine Remove from machine Remove from Remove from machine Remove from Remove from machine Remove from machine Remove from machine
machine machine
Electrical Drive Flywheel Clean on machine Clean in machine Clean in machine Clean in machine N/A Clean on machine Clean on machine Clean on machine
Base/Frame Clean on machine Clean in machine Remove from Remove from machine N/A N/A Clean in machine Clean on machine
machine
Cleaning Level Key

Level 1 - Remove powder
Level 2 - Dry clean with cloth
Level 3 - Dry clean and re-lubricate if specified in lubrication schedule
Level 4 - Wet clean and re-lubricate if specified in lubrication schedule
Remove from machine - Take part out of machine and clean if required. Store it correctly or install back into machine.
Install into machine - Install part into the machine and make sure that it has been cleaned. If needed, lubricate to the level required.
Clean on/in machine - Clean the part while in the machine and do not remove it. Make sure that all contact surfaces are clean to the level required.
This cleaning matrix is intended as a guide only and is not an exhaustive list. All cleaning schedules will need to be adapted to the industry and product, following industry regulations and the material safety data sheets that come with
specific products. Please check with your Food Safety Manager/Department, Quality Control Manager/Department, or other relevant internal departments at your company before using.
51
Storing the TDP 6s®
After its thorough cleaning, the TDP 6s® needs to be stored in the proper conditions. It is important
to store it in an environment in which the machine is safe from rusting. The TDP 6s®’s high traction
areas and the Tooling need to be lubricated separately before you store them.
• Plastic wrapping to cover machine
• Airtight container for Tooling (if in storage for more than a week)
• Grease gun
• Lubricant/grease (food grade lubricant if machine has a high chance of contact with the food
or drug product)
• Disposable latex/rubber gloves (for food grade products and to protect hands from lubricant)
Instructions
process.
Lubricating the Tooling

If you are not using the machine for more
than a week, store the Tooling in an airtight
container and cover it with lubricant
to prevent rust formation. If not, simply
lubricate each part of the Tooling and
reinsert it back into the machine.
LFA's TDP® Tooling Case provides airtight

storage and is perfect for transport
and protection. Order at https://www.
lfatabletpresses.com/tooling-case-tdp
1. Rub a finger’s worth of grease on the Boot Timing Cam’s side.

1.1 Note: Be sure to lubricate the Boot Timing Cam Runner.
52
2. Lubricate the Top Cam Drive Shaft's Grease Nipples with the grease gun.
2.1 Note: Rotate the Hand Wheel during this to ensure grease gets in.
3. Lubricate the Cam Drive Cog's Pinion Gear and the Top Cam Drive Shaft Grease Nipples.
You can also lubricate any point of traction the TDP 6s® at your own discretion; just be sure not to
over-lubricate.
Cover the TDP 6s®
4. Carefully cover the TDP 6s® with the plastic wrapping.
4.1 Note: You can use the plastic wrapping that came with the machine in the shipping
container.
53
Appendix
Glossary
Term Definition
Any substance or mixture of substances used

API/Active Pharmaceutical Ingredient
that is an active ingredient in the drug product.
See excipient.
Binding agent
The part of the Tooling that makes up the hole
Die in which the powder is compressed and shaped
into a tablet.
The cavity inside the middle of the Die.
Die bore
The very top flat surface of the Die.
Die face
The height at which the Lower Punch is lifted to
Ejection height
for a tablet’s ejection from the machine.
A substance formulated alongside the API that
Excipient
acts as a binding agent in the tablet powder.
The amount of space that the powder can flow
Fill depth
into in the Die.
Powder mix of the excipient and the API that is
Formulation
compressed to make tablets.
See Formulation.
Granular material
The force to accelerate a mass of 1 kg at a
constant 1 m per second.
Kilonewton (kN)
The TDP® range’s pressure is measured in this
unit.
The Upper Punch and Lower Punch have
concave endings in the shape of the desired
Punches
tablet. When the punches meet, they compress
the powder between.
The adjustable amount of force that is used to
Punch pressure
press tablets.
LFA trademarked term for desktop tablet press.
TDP®
Enables a tablet press to form tablets. It
Tooling consists of a Die, Upper Punch, and Lower
Punch.
54
Description of TDP 6s® Parts
Tooling
The Tooling consists of the Die, the Upper
Punch, and the Lower Punch. This die set
compresses the powder into the tablet. Order at
https://www.lfatabletpresses.com/tdp-tooling
Lower Drift Pin Assembly Cogs (#AEC0012)

The Lower Drift Pin Assembly Cogs are used
to adjust the tablet’s fill depth and ejection
height. They are located in the Lower Drift Pin
Assembly. The Upper Cog adjusts the ejection
height of the tablet. Turning it counterclockwise
raises the ejection height, and turning it
clockwise lowers it. The Lower Cog increases the
tablet’s fill depth (weight). Turning it clockwise
increases the weight of the tablet, and turning it
counterclockwise decreases the weight. Order
at https://www.lfatabletpresses.com/tdp6s-lower-
pin-cogs
Lower Drift Pin Assembly Locking Bar
(#AEC0013)
The Lower Drift Pin Assembly Locking Bar holds
the Lower Drift Pin Assembly Cogs in place.
Order at https://www.lfatabletpresses.com/tdp6s-
lower-pin-locking-bar
55
Boot Bolt and Spring (#AEC0051)
The Boot Bolt and Spring holds the Boot in place
while the press is running and allows it to move
back and forth. It is kept secure with the set
screw on the side of the Boot. Order at https://
www.lfatabletpresses.com/tdp6s-boot-bolt-spring
Boot (#AEC0036)
The Boot is where the dry granular materials
are held for pressing. It fills the Die bore with
the dry granular material and moves the finished
tablet out of the Die before refilling it with the
next batch of materials. Order at https://www.
lfatabletpresses.com/tdp6s-boot
Upper Drift Pin Assembly (#AFC0002)

The Upper Drift Pin Assembly holds the Upper
Punch in place. It is attached to the Eccentric
Sheave. Order at https://www.lfatabletpresses.
com/tdp6s-upper-drift-pin-assembly
Hopper (#AEC0030)
The Hopper is the funnel that holds the granular
materials before it moves into the Boot to be
pressed. Order at https://www.lfatabletpresses.
com/tdp6s-hopper
Eccentric Sheave Inner Strap (#AFC0032)

The Eccentric Sheave Inner Strap attaches the
Upper Drift Pin Assembly to the Top Cam Drive
Shaft. Order at https://www.lfatabletpresses.com/
tdp6s-eccentric-inner-sheave-strap
56
Eccentric Sheave Strap/Pressure Adjustment Boot Timing Cam (#AFC0038)
(#AFC0004) The Boot Timing Cam is responsible for the
The Eccentric Sheave Strap/Pressure Adjustment movement of the Boot Timing Bar, which allows
allows the Upper Drift Pin Assembly to be moved the Boot to fill the Die bore with the dry granular
up and down to adjust the punch pressure. materials needed to form the tablet. Order at
Order at https://www.lfatabletpresses.com/tdp6s- https://www.lfatabletpresses.com/tdp6s-boot-
eccentric-sheave-strap timing-cam
Top Cam Drive Shaft (#AFC0037) Eccentric Sheave (#AFC0033)

All other TDP 6s® parts are connected to the The Eccentric Sheave controls the timing of the
Top Cam Drive Shaft. As it is turned, all the Upper Drift Pin Assembly. Order at https://www.
parts of TDP 6s® move. Order at https://www. lfatabletpresses.com/tdp6s-eccentric-sheave
lfatabletpresses.com/tdp6s-top-cam
Lower Drift Pin Assembly Timing Rod

Grease Nipples (#AFC0014)
Grease Nipples are grease cap points that The Lower Assembly Timing Rod raises the
grease the TDP 6s ’s gaps with high pressure.
®
finished tablet out of the Die. Order at https://
Order at https://www.lfatabletpresses.com/tdp6s- www.lfatabletpresses.com/tdp6s-lower-assembly-
grease-nipple timing-rod
57
Cam Drive Cog (#AFC0050)
The Cam Drive Cog is attached to the Top
Cam Drive Shaft and drives the Lower Drift Pin
Lower Drift Pin Assembly (#AEC0011) Assembly Timing Rod. Order at https://www.
The Lower Drift Pin Assembly is located below lfatabletpresses.com/tdp6s-fly-wheel
the base of the tablet. It holds the Lower Punch
in place in the Die while the Upper Punch pushes
down to form the tablet in the middle. Order at
https://www.lfatabletpresses.com/tdp6s-lower-
pin-assembly
Pinion Gear (#AFC0022)

The Pinion Gear amps up the Motor's torque
to get the maximum amount of force available.
Order at https://www.lfatabletpresses.com/
tdp6s-fly-wheel-cap
Boot Timing Drive Bar Runner (#AEC0020)
The Boot Timing Cam Runner is a round section
that connects the Boot Timing Cam to the Boot
Timing Bar, which keeps the timing. Order at
https://www.lfatabletpresses.com/tdp6s-boot-
drive-runner
58
Electric Motor (#AFC0042)
The Electric Motor is mounted at the back of the
TDP 6s® Base and can be either 110 v or 220
v. Order at https://www.lfatabletpresses.com/
tdp6s-motor
Lower Drift Pin Assembly Lifting Bar
(#AFC0034)
The Lower Drift Pin Assembly Lifting Bar lifts the
Lower Drift Pin Assembly that holds the Lower
Punch and helps push the tablets out of the
Die. Order at https://www.lfatabletpresses.com/
tdp6s-lower-pin-lifting-bar
Boot Timing Bar (#AFC0018)

The Boot Timing Bar moves the Boot and
is timed by the Boot Timing Cam track. The
rocking motion that the arm provides helps the
Boot to fill the Die bore with the dry granular
material for the next tablet. Order at https://www.
lfatabletpresses.com/tdp6s-boot-timing-bar
Base Plate (#AFC0008)
The Base Plate is not only the mount for the
Boot, but also holds the Die in place. Order at
https://www.lfatabletpresses.com/tdp6s-base-
plate
59
Drive Belt Pulley (#AFC0059)
This Drive Belt Pulley fixes on the Motor's keyed
axel and has grooves that the V Belts fits into.
The V Belts are also connected to the Hand
Wheel. Order at https://www.lfatabletpresses.
com/tdp6s-drive-belt-pulley
Ejection Tray (#AEC0049)
The Ejection Tray aids with the ejection
of finished tablets. Order at https://www.
lfatabletpresses.com/tdp6s-ejection-tray
Ejection Guard (#AFC0009)

The Ejection Guard rests in a groove on the
Base Plate between the Lower Drift Pin Assembly
Timing Rod and the Die. Order at https://www. Electrical Box and Connecting Cables
lfatabletpresses.com/tdp6s-ejection-guard (#AEC0053)
The Electrical Box has the On/Off buttons,
which are connected to the motor and an
electrical plug via cables. Order at https://www.
lfatabletpresses.com/tdp6s-electrical-box-wires
60
Motor Mounting Plate (#AFC0039)
The Motor Mounting Plate is hinged and
connects the Motor to the TDP 6s® Base. It can
be moved to adjust the tension of the V Belts.
motor-mounting-plate
V Belts (Drive Belt) (#H108013038)

The V Belts connects the Motor to the TDP
6s®'s running parts. Order at https://www.
lfatabletpresses.com/tdp6s-v-belt-drive-belts
Hopper Holder
The Hopper Holder is a small bar that secures
the Hopper in place. Order at https://www.
lfatabletpresses.com/tdp6s-hopper-holder
61
Lower Drift Pin Assembly Locking Bar
(#AFC0031)
The Lower Drift Pin Assembly Locking Bar holds
the Lower Drift Pin Assembly Cogs in place.
lower-pin-locking-bar
Pressure Adjustment Knob (#AFC0063)

The Pressure Adjustment Knob is located on
the Pressure Adjustment. Once it is loosened, it
can be moved up or down to adjust the punch
pressure. Order at https://www.lfatabletpresses.
com/pressure-adjustment-knob-tdp6s
Hand Wheel (#AFC0058)

The Hand Wheel can be used to turn over
the TDP 6® manually. Order at https://www.
lfatabletpresses.com/tdp6s-drive-wheel
62
Material of Contact Parts
Contact Part Material
Boot Copper coat CR

Base Plate A3 steel coat CR
Tooling User specified

(Upper Punch, Lower Punch, and Die)
Ejection Tray SUS304 stainless steel

Hopper SUS304 stainless steel
Technical Specifications
Number of dies 1
Max production capacity 3000/hour
Max diameter of tablet 22 mm
Max thickness of tablet 6 mm
Max fill depth 16 mm
Max pressure 60 kN
Number of filling stations 1
Double layered tablet No
Motor power 0.75 kW
Number of phase 1
Amps 13 A
Volts 240 V (110 V on request)
Overall size 890 mm x 500 mm x 880 mm
Weight 150 kg (330 lbs)
63
Maintenance Checklist
Before Operation
□ Visually inspect the tablet press and the parts.
□ Ensure all locking nuts are tight.
□ Visually inspect grease nipples and regrease where necessary.
□ Tune the tablet press by hand to get the tablet size and weight correct.
□ Manually operate the machine for at least two full rotations to ensure it is not jammed.
During Operation
□ Listen for irregular knocking or clicking sounds. If heard, stop operation and lubricate the
desktop press.
□ Watch for buildup of powder in front of the Boot. If occurring, either (a) make mix more
granular, (b) check the Boot’s base for damage, or (c) clear the buildup with a paintbrush.
□ Occasionally check the Motor's temperature. If it starts to overheat, turn off the machine, let
it cool down, and grease it to ensure smooth operation.
□ Ensure that the Hopper does not run out of powder.
□ Weigh a sample tablet and test for its hardness.
After Operation
□ Unplug machine and remove all excess powder with a bagless vacuum.
□ Remove the Boot and the Tooling and clean the inside of the tablet press.
□ Wipe down the other surfaces with a damp cloth.
□ Apply a layer of food grade grease to the entire desktop tablet press.
□ Lubricate all grease nipples.
□ Store Tooling in an air-tight box with a small amount of grease.
64
TDP 6s® Tooling Dimensions
R2
0.8
10 - 0 . 01 3 0.8 0.4
0
D
5
5
A
0. 02 A
16.5
0. 4
40
10 - 0 . 0 13
0
2
R2
0.4
5
0.8
76
D
5
0.8
B
26 0.02 B
0. 4
40
+0. 0 30
5 28 +0. 0 22
5 25
1 7-0.04
-0.02
R5
65
66
TDP 6s® Mounting Diagram
Drawing
TDP 6s Mounting Diagram
Name
Product
TDP 6s
Name
Version 1.1.1
Provided
www.lfamachines.com Roger Cheng/Callie Scott
By
TDP 6s® Exploding Diagram
67
TDP 6s® Dimensions
68
TDP 6s® Sub-Assemblies of Parts
69
70
71
72
73
74
75
76
77
78
79
Resources
Helpful Links
Warranty LFA Machines YouTube Channel
For information regarding the warranty policy Our YouTube videos provide you an opportunity
of the TDP 6s® and other LFA products, please to see how to use our tablet presses, common
visit https://www.lfatabletpresses.com/warranty troubleshooting tips, and other LFA products
such as capsule fillers and mixers. We
LFA Website regularly upload videos to give you a visual
In order to aid you in your tablet production, aid that will hopefully support you in your
LFA Machines maintains a website that offers tablet production efforts. To watch our videos,
a breadth of useful information about the TDP visit https://www.youtube.com/channel/
6s® and other tablet presses. Use our online UCwtbcwja77ai7vX2o34FUkQ
tools such as the Tablet Mix Calculator to help
you in your formulation production or read our LFA Machines Social Media
regularly published articles that cover a whole Social media is a great way to keep yourself
range of topics about tablet presses and tablet updated on new developments and exciting
production. things happening at LFA Machines. The list
below contains our current social media pages:
Visit the LFA homepage at https://www.
lfatabletpresses.com Twitter: @lfatabletpress
Instagram: @lfatabletpresses
Facebook: https://www.facebook.com/
lfatabletpresses
LinkedIn: https://www.linkedin.com/company/
lfa-machines-oxford-ltd/
Contact Us
UK US
LFA Machines Oxford Ltd LFA Machines DFW, LLC
Unit 4B Rowood Estate 955 N. Sylvania Ave
Murdock Road Fort Worth, TX 76111
Bicester, Oxfordshire OX26 4PP English: +1 (682) 312 0034
+44 (0) 1869 250 234 Spanish: +1 (682) 312 0309
Monday-Friday Monday-Friday
9AM-5PM GMT 8:30AM-4:30PM UTC (Central)
Germany Taiwan
LFA Machines Düsseldorf GmbH LFA Machines Taiwan Ltd
Business Parc Am Trippelsberg 92 7F-5, No. 2, Sec. 2 Taiwan Blvd
Düsseldorf, North-Rhine West District, Taichung City 403
Westphalia 40589 Taiwan
+41 21188250223 +886 2773 74704
verkauf@lfamachines.com sales.asia@lfamachines.com
80
LFA MACHINES
Copyright © 2021 by LFA Machines
www.lfamachines.com
United Kingdom United States Germany Taiwan
Unit 4B 955 N Sylvania Ave Business Parc Am 7F.-5, No. 2, Sec. 2
Murdock Road Fort Worth Trippelsberg 92 Taiwan Blvd., West
Bicester Texas Düsseldorf Dist.,
Oxfordshire United States Germany Taichung City 403,
United Kingdom Taiwan 81

TDP 6s Tablet Press User Manual: We Don't Just Sell Machines - We Provide Service

Uploaded by

Copyright:

Available Formats

TDP 6s Tablet Press User Manual: We Don't Just Sell Machines - We Provide Service

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TDP 6s Tablet Press User Manual: We Don't Just Sell Machines - We Provide Service

Uploaded by

Copyright:

Available Formats

TDP 6s® Tablet Press User Manual

We don’t just sell machines—

Intended Use General Hazards

For personal protection while operating the

Modes for Stopping

Prop. 65 Warning for CA Residents

Installation and Safety Assessment

The user manual’s content includes:

• Important safety information

Training via Video Chat/Phone

The Appropriate Workstation for the Machine

Machine Temperature Humidity

2. The Tooling (already installed)

Transporting the TDP 6s®

Tools and Materials Needed

WARNING: Anti-vibration pads with feet indentations, such as those used

In accordance with Article 13 of the European Directive 2006/42/EC, LFA

After the installation of this machine, the following measures need to be

• Shields must be installed in order to cover moving parts, those being

If you require guidance on the installation of the machine or conducting a

A description of the principal components follows:

Filling the Tooling with Powder

Compressing the Powder

Ejecting the Tablet

Tools and Materials Needed

1. Pour the dry materials into the Hopper.

1. Produce a test tablet to determine how the Tooling should be adjusted.

8. Reattach the Ejection Tray to the TDP 6s®.

1. Produce a test tablet to determine how the Tooling should be adjusted.

6. Produce a test tablet to make sure the weight is correct.

To watch a video on adjusting punch pressure, go to https://www.lfatabletpresses.com/videos/how-

General Maintenance Prescriptions

Instructions (continued on next page)

Part Location Image Frequency Type of Lubricant

The heads of the

Apply (a) after every

Apply (a) after every

Apply (a) after every

Apply (a) after every

To buy a TDP 6s® part replacement, simply go to

Wear Parts and Causes of Damage

Tooling The Tooling can become chipped or broken. Lead

4. Remove the Boot Bolt and Spring underneath the Boot.

9. Remove the Upper Punch by hand.

Note: To help ensure that the Die is inserted correctly, LFA

Replace the Tooling

Tools and Materials Needed

Replace the Boot Timing Bar

9. Insert the new Boot Timing Bar's end in the Boot

Tools and Materials Needed

3. Loosen the Boot’s set screw with an Allen key.

Replace the Boot

Common Machine/Part Issues

Regularly oil and grease all the

After loosening its bolts, readjust the

Check that there is not a buildup of

Boot is blocked and not enough

Tighten the Boot Timing Bar's nuts

Move down the Pressure Adjustment