Sinumerik Sinumerik 840D SL ISO Turning: 1 2 3 4 5 A B C D E

Preface
Fundamental safety
instructions 1
Fundamentals of
SINUMERIK programming 2
Travel commands 3
SINUMERIK 840D sl
ISO Turning
Traversing command 4
Additional functions 5
Programming Manual
Abbreviations A
G code table B
Data Description C
Data lists D
Alarms E
Valid for
control system
SINUMERIK 840D sl / 840DE sl
Software Version V4.92

CNC software 4.92
06/2019
A5E47432465B AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
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We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG A5E47432465B AA Copyright © Siemens AG 2001 - 2019.

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Preface
SINUMERIK documentation
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sinumerik).
ISO Turning
Programming Manual, 06/2019, A5E47432465B AA 3
Preface
Target group
Target group
This document addresses programmers and configuring engineers.
Benefits
With the Programming Manual, the target group can develop, write, test and debug programs
and software user interfaces.
Standard scope
This documentation only describes the functionality of the standard version. Additions or
revisions made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control or when
servicing.
For the sake of simplicity, this documentation does not contain all detailed information about all
types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Note regarding the General Data Protection Regulation

Siemens observes standard data protection principles, in particular the principle of privacy by
design. That means that
this product does not process / store any personal data, only technical functional data (e.g. time
stamps). If a user links this data with other data (e.g. a shift schedule) or stores personal data
on the same storage medium (e.g. hard drive) and thus establishes a link to a person or
persons, then the user is responsible for ensuring compliance with the relevant data protection
regulations.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"
area.
ISO Turning
4 Programming Manual, 06/2019, A5E47432465B AA
Table of contents
Preface .........................................................................................................................................................3
1 Fundamental safety instructions...................................................................................................................9
1.1 General safety instructions.......................................................................................................9
1.2 Warranty and liability for application examples ......................................................................10
1.3 Industrial security ...................................................................................................................11
2 Fundamentals of programming...................................................................................................................13
2.1 Introductory remarks ..............................................................................................................13
2.1.1 Siemens mode .......................................................................................................................13
2.1.2 ISO dialect mode....................................................................................................................13
2.1.3 Switching between the modes ...............................................................................................13
2.1.4 Display of the G code.............................................................................................................14
2.1.5 Maximum number of axes/axis identifiers ..............................................................................14
2.1.6 Define G code system A, B or C ............................................................................................14
2.1.7 Programming the decimal point .............................................................................................15
2.1.8 Comments..............................................................................................................................16
2.1.9 Skip block...............................................................................................................................17
2.2 Prerequisites for the feed .......................................................................................................18
2.2.1 Rapid traverse........................................................................................................................18
2.2.2 Path feed (F function).............................................................................................................18
2.2.3 Linear feed (G94) ...................................................................................................................20
2.2.4 Inverse-time feed (G93) .........................................................................................................20
2.2.5 Revolutional feedrate (G95) ...................................................................................................20
3 Travel commands .......................................................................................................................................21
3.1 Interpolation commands.........................................................................................................21
3.1.1 Rapid traverse (G00)..............................................................................................................21
3.1.2 Linear interpolation (G01) ......................................................................................................23
3.1.3 Circular interpolation (G02, G03) ...........................................................................................24
3.1.4 Contour definition programming and insertion of chamfers and radii.....................................27
3.1.5 Involute interpolation (G02.2, G03.2) .....................................................................................29
3.1.6 Cylindrical interpolation (G07.1).............................................................................................30
3.1.7 Polar coordinates interpolation (G12.1, G13.1) (TRANSMIT)................................................32
3.2 Reference point approach with G functions ...........................................................................34
3.2.1 Reference point approach with intermediate point (G28).......................................................34
3.2.2 Checking the reference position (G27) ..................................................................................35
3.2.3 Reference point approach with reference point selection (G30) ............................................35
3.3 Use of the thread cutting function ..........................................................................................37
3.3.1 Thread cutting with constant lead (G33) ................................................................................37
3.3.2 Interlinking of threads (G33)...................................................................................................39
3.3.3 Cutting of multiple-start threads (G33) ...................................................................................40
3.3.4 Cutting of thread with variable lead (G34)..............................................................................42
3.3.5 Convex thread with G35 and G36..........................................................................................43
ISO Turning
Table of contents
4 Traversing command..................................................................................................................................45
4.1 The coordinate system...........................................................................................................45
4.1.1 Machine coordinate system (G53) .........................................................................................45
4.1.2 Workpiece coordinate system (G92)......................................................................................46
4.1.3 Resetting the tool coordinate system (G92.1)........................................................................46
4.1.4 Selection of a workpiece coordinate system ..........................................................................47
4.1.5 Writing work offset/tool offsets (G10) .....................................................................................47
4.2 Defining the input modes for the coordinate values ...............................................................50
4.2.1 Absolute/incremental dimensioning (G90, G91) ....................................................................50
4.2.2 Diameter and radius programming for the X-axis ..................................................................52
4.2.3 Input inch/metric (G20, G21)..................................................................................................53
4.3 Time-controlled commands....................................................................................................55
4.3.1 Dwell time (G04) ....................................................................................................................55
4.4 Tool offset functions ...............................................................................................................56
4.4.1 Tool offset data memory ........................................................................................................56
4.4.2 Tool length compensation ......................................................................................................56
4.4.3 Tool nose radius compensation (G40, G41/G42) ..................................................................57
4.5 S-, T-, M- and B functions ......................................................................................................63
4.5.1 Spindle function (S function) ..................................................................................................63
4.5.2 Constant cutting rate (G96, G97) ...........................................................................................63
4.5.3 Tool change with T functions (T function) ..............................................................................65
4.5.4 Additional function (M function)..............................................................................................65
4.5.5 M functions of spindle control.................................................................................................66
4.5.6 M functions for subroutine calls..............................................................................................66
4.5.7 Macro call via M function........................................................................................................66
4.5.8 M functions.............................................................................................................................68
5 Additional functions ....................................................................................................................................69
5.1 Program-support functions.....................................................................................................69
5.1.1 Fixed cycles ...........................................................................................................................69
5.1.2 Multiple repetitive cycles ........................................................................................................77
5.1.3 Drilling cycle (G80 to G89) .....................................................................................................93
5.2 Programmable data input.....................................................................................................104
5.2.1 Changing the tool offset value (G10) ...................................................................................104
5.2.2 M function for calling subroutines (M98, M99) .....................................................................105
5.3 Eight-digit program number..................................................................................................107
5.4 Measuring functions .............................................................................................................109
5.4.1 Rapid lift with G10.6 .............................................................................................................109
5.4.2 Delete measuring with distance-to-go (G31)........................................................................109
5.4.3 Measuring with G31, P1 - P4 ...............................................................................................110
5.4.4 Interrupt program with M96/M97 (ASUB).............................................................................111
5.5 Macro programs ...................................................................................................................114
5.5.1 Differences with subroutines ................................................................................................114
5.5.2 Macro program call (G65, G66, G67)...................................................................................114
5.6 Special functions ..................................................................................................................121
5.6.1 G05 ......................................................................................................................................121
5.6.2 Multi-edge turning ................................................................................................................121
ISO Turning
Table of contents
5.6.3 Compressor in the ISO dialect mode ...................................................................................123

5.6.4 Switchover modes for DryRun and skip levels.....................................................................123
5.6.5 Interrupt program with M96, M97 .........................................................................................124
A Abbreviations............................................................................................................................................127
B G code table .............................................................................................................................................135
C Data Description .......................................................................................................................................139
C.1 General machine/setting data ..............................................................................................139
C.2 Channel-specific machine data ............................................................................................152
C.3 Axis-specific setting data......................................................................................................161
C.4 Channel-specific setting data ...............................................................................................162
D Data lists...................................................................................................................................................165
D.1 Machine data........................................................................................................................165
D.2 Setting data ..........................................................................................................................168
D.3 Variables ..............................................................................................................................169
E Alarms ......................................................................................................................................................171
E.1 Alarms ..................................................................................................................................171
Glossary ...................................................................................................................................................173
Index.........................................................................................................................................................197
ISO Turning
Table of contents
ISO Turning
Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization against unauthorized access.
● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
ISO Turning
Fundamental safety instructions
1.2 Warranty and liability for application examples
1.2 Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration,
equipment or any eventuality which may arise. Application examples do not represent specific
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated
correctly. Application examples do not relieve you of your responsibility for safe handling when
using, installing, operating and maintaining the equipment.
ISO Turning
1.3 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Products and solutions from Siemens constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the Internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. using firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that can be implemented, please
visit:
Industrial security (https://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they become
available, and that only the latest product versions are used. Use of product versions that are
no longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (https://www.siemens.com/industrialsecurity)
Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)
ISO Turning
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
● On completion of commissioning, check all security-related settings.
● Protect the drive against unauthorized changes by activating the "Know-how protection"
converter function.
ISO Turning
Fundamentals of programming 2
2.1 Introductory remarks
2.1.1 Siemens mode

The following conditions are valid in the Siemens mode:
● The default of the G commands can be defined for each channel via the machine data 20150
$MC_GCODE_RESET_VALUES.
● No language commands from the ISO dialects can be programmed in the Siemens mode.
2.1.2 ISO dialect mode

The following conditions are valid in the active ISO dialect mode:
● The ISO dialect mode can be set with machine data as the default setting of control system.
The control system reboots by default in the ISO dialect mode subsequently.
● Only G functions from the ISO dialect can be programmed; the programming of Siemens G
functions is not possible in the ISO Mode.
● Mixing of ISO dialect and Siemens language in the same NC block is not possible.
● Switching between ISO Dialect M and ISO Dialect T with a G command is not possible.
● Subroutines that are programmed in the Siemens mode can be called.
● If Siemens functions are to be used, one must first switch to the Siemens mode.
2.1.3 Switching between the modes

The following G functions can be used to switch between the Siemens mode and the ISO
dialect mode:
● G290 - Siemens NC programming language active
● G291 - ISO Dialect NC Programming language active
The active tool, the tool offsets and work offsets are not influenced by the switchover.
G290 and G291 must be programmed alone in an NC block.
ISO Turning
Fundamentals of programming
2.1.4 Display of the G code

The G code is displayed in the same language (Siemens or ISO Dialect) as the relevant current
block. If the display of the blocks is suppressed with DISPLOF, the G codes continue to be
displayed in the language in which the active block is displayed.
Example
The G functions of the ISO dialect mode are used to call the Siemens standard cycles. To do
this, DISPLOF is programmed at the start of the relevant cycle; this way the G functions that are
programmed in the ISO dialect language continue to be displayed.
PROC CYCLE328 SAVE DISPLOF
N10 ...
...
N99 RET
Procedure
The Siemens shell cycles are called via main programs. The Siemens mode is selected
automatically by calling the shell cycle.
With DISPLOF, the block display is frozen on calling the cycle; the display of the G code
continues in the ISO Mode.
The G codes that were changed in the shell cycle, are reset to their original status at the end
of the cycle with the "SAVE" attribute.
2.1.5 Maximum number of axes/axis identifiers

The maximum number of axes in the ISO dialect mode is 9. The axis identifiers for the first three
axes are defined permanently with X, Y and Z. All other axes can be identified with the letters
A, B, C, U, V and W.
2.1.6 Define G code system A, B or C

In the ISO-dialect-T, a differentiation is made between the G code system A, B or C. By default,
the G code system B is active. Via the MD10881 $MN_MM_EXTERN_GCODE_SYSTEM, the
G code system A, B or C is selected as follows:
$MN_MM_EXTERN_GCODE_SYSTEM = 0: G code system B
$MN_MM_EXTERN_GCODE_SYSTEM = 1: G code system A
$MN_MM_EXTERN_GCODE_SYSTEM = 2: G code system C
ISO Turning
G code system A
If the G code system A is active, then G91 is not available. In this case, an incremental axis
movement with the address characters U, V and W is programmed for the axis X, Y and Z. The
address characters U, V and W are not available in this case as axis identifiers, as a result, the
maximum number of axes reduces to 6.
The address H is used for programming the incremental movements of the C-axis in the G code
system A.
Note
Unless otherwise specified, the G code system B is excluded in this documentation.
2.1.7 Programming the decimal point

In the ISO Dialect mode, there are two notations for evaluating the programmed values without
decimal point:
● Pocket calculator notation
Values without decimal point are interpreted as mm, inch or degree.
● Standard notation
Values without decimal points are multiplied with the conversion factor.
The setting is done via MD10884 EXTERN_FLOATINGPOINT_PROG.
There are two different conversion factors, IS-B and IS-C. This evaluation refers to the
addresses X Y Z U V W A B C I J K Q R and F.
Example:
Linear axis in mm:
● X 100.5
corresponds to value with decimal point: 100.5 mm
● X 1000
– Pocket calculator notation: 1000 mm
– Standard notation:
IS-B: 1000 * 0.001= 1 mm
IS-C: 1000 * 0.0001 = 0.1 mm
ISO Turning
ISO dialect Rotate
Table 2-1 Different conversion factors for IS-B and IS-C
Address Unit IS-B IS-C

Linear axis mm 0,001 0,0001
inch 0,0001 0,00001
Rotary axis Degree 0,001 0,0001
F Feed G94 (mm/inch per min.) mm 1 1
inch 0,01 0,01
F Feed G95 (mm/inch per rotation)
$MC_EXTERN_FUNCTION_MASK
Bit8 = 0 mm 0,01 0,01
inch 0,0001 0,0001
Bit8 = 1 mm 0,0001 0,0001
inch 0,000001 0,000001
F Thread lead mm 0,0001 0,0001
inch 0,000001 0,000001
C Chamfer mm 0,001 0,0001
inch 0,001 0,0001
R Radius, G10 toolcorr mm 0,001 0,0001
inch 0,001 0,0001
I, J, K IPO-Parameter mm 0,001 0,0001
inch 0,001 0,0001
G04 X or U 0,001 0,001
A Angle contour definition 0,001 0,001
G76, G78 tapping cycle
Bit8 = 0 F as feed such as G94, G95
Bit8 = 1 F as thread lead
G84, G88 tapping cycle
Bit9 = 0 G95 F mm 0,01 0,01
inch 0,0001 0,0001
Bit8 = 1 G95 F mm 0,0001 0,0001
inch 0,000001 0,000001
2.1.8 Comments
In the ISO dialect mode, brackets are interpreted as comment signs. In the Siemens mode, ";"
is interpreted as comment. To simplify matters, an ";" is also understood as comment in the ISO
dialect mode.
If the comment start sign '(' is used inside a comment again, the comment is ended only if all the
open brackets are closed again.
ISO Turning
Example:
N5 (comment) X100 Y100
N10 (comment(comment)) X100 Y100
N15 (comment(comment) X100) Y100
X100 Y100 is executed in block N5 and N10, but only Y100 in block N15, because the first
bracket is closed only after X100. Everything up to that point is interpreted as comment.
2.1.9 Skip block

The sign of skipping or suppression of blocks "/" can be used at any convenient position in a
block, i.e. even in the middle of the block. If the programmed block skip level is active on the
date of the compilation, the block is not compiled from this point up to the end of the block. An
active block skip level has the same effect as a block end.
Example:
N5 G00 X100. /3 YY100 --> Alarm 12080 "Syntax error"
N5 G00 X100. /3 YY100 --> no alarm, if block skip level 3 is active
Block skip signs within a comment are not interpreted as block skip signs
Example:
N5 G00 X100. ( /3 Part1 ) Y100
;the Y axis is traversed even when the block skip level 3 is active
The block skip levels /1 to /9 can be active. Block skip values <1 and >9 lead to alarm 14060
"Impermissible skip level for differential block skip".
The function is mapped to the existing Siemens skip levels. Unlike the ISO Dialect original, "/"
and "/1" are separate skip levels that must also be activated separately.
Note
The "0" in "/0" can be omitted.
ISO Turning
2.2 Prerequisites for the feed

The following Section describes the feed function with which the feedrate (covered path per
minute or per rotation) of a cutting tool is defined.
2.2.1 Rapid traverse

Rapid traverse is used for positioning (G00) as well as for manual traverse with rapid traverse
(JOG). In rapid traverse, each axis is traversed with the rapid traverse rate set for the individual
axes. The rapid traversing rate is defined by the machine manufacturer and it is specified by the
machine data for the individual axes. As the axes traverse independently of each other, each
axis reaches its target point at a different time. Hence, the resulting tool path is generally not a
straight line.
2.2.2 Path feed (F function)
Note
Unless otherwise specified, the unit "mm/min" is always used for the feedrate of the cutting tool
in this documentation.
The feed, with which a tool should be traversed in case of linear interpolation (G01) or circular
interpolation (G02, G03), is programmed with the address character "F".
After the next address character "F", the feed of the cutting tool is specified in "mm/min".
The permissible range of the F value is given in the documentation of the machine
manufacturer.
Possibly, the feed is restricted upward by the servo-system and by the mechanics. The
maximum feed is set through the machine data and is restricted before exceeding the value
defined there.
The path feed is generally composed of the individual speed components of all geometry axes
participating in the movement and refers to the center point (see following two images).
ISO Turning
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Figure 2-2 Circular interpolation with 2 axes
Note
If "F0" is programmed and the function "Fixed feedrates" is not activated in the block, then the
alarm 14800 "Channel %1 Set %2 programmed path velocity is less than or equal to zero" is
given off.
ISO Turning
2.2.3 Linear feed (G94)

On specifying G94, the feed given after the address character F is executed in the mm/min,
inch/min or degree/min unit.
2.2.4 Inverse-time feed (G93)

On specifying G93, the feed given after the address character F is executed in the 1/min unit.
G93 is a modally effective G function.
Example
N10 G93 G1 X100 F2 ;
i.e., the programmed path is traversed within half a minute.
2.2.5 Revolutional feedrate (G95)

On entering G95, the feed is executed in the mm/revolution unit or inch/revolution related to the
master spindle.
Note
All of the commands are modal. If the G feed command is switched among G93, G94 or G95,
the path feed must be reprogrammed. The feed can also be specified in degree/revolution for
the machining with rotary axes.
ISO Turning
Travel commands 3
3.1 Interpolation commands
The positioning and interpolation commands, with which the tool path along the programmed
contour, such as a straight line or a circular arc, is monitored, are described in the next Section.
3.1.1 Rapid traverse (G00)

You can use the rapid traverse movements to position the tool rapidly, to travel around the
workpiece or to approach tool change points.
The following G functions can be used for positioning (see the table below):
Table 3-1 G functions for positioning
G function Function G group

G00 Rapid traverse 01
G01 Linear motion 01
G02 Circle/helix in clockwise direction 01
G03 Circle/helix in counterclockwise direction 01
Positioning with (G00)

Format
G00 X... Y... Z... ;
G00 with linear interpolation

The tool movement programmed with G00 is executed at the highest possible travel speed
(rapid traverse). The rapid traverse rate is defined separately for each axis in the machine data.
If the rapid traverse movement is executed simultaneously on several axes, then the rapid
traverse rate in case of linear interpolation is determined by the axis, which requires the most
time for its section of the path.
ISO Turning
Travel commands
G00 without linear interpolation

Axes not programmed in the G00 block are also not traversed. During positioning, the individual
axes traverse with the rapid traverse rate specified for each axis independent of one another.
The exact speeds for your machine are given in the documentation of the machine
manufacturer.
;
:
;
=
Figure 3-1 Rapid traverse with 2 non-interpolating axes
Note
Since during positioning with G00 the axes traverse independent of one another (do not
interpolate), each axis reaches its end point at a different point of time. Therefore, you must
proceed extremely careful when positioning several axes, so that a tool does not collide with a
workpiece or a device during positioning.
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Figure 3-2 Programming example
ISO Turning
Travel commands
Linear interpolation (G00)

Linear interpolation with G00 is set by setting the machine data 20732
$MC_EXTERN_GO_LINEAR_MODE. Hence all programmed axes traverse in rapid traverse
with linear interpolation and reach their target position simultaneously.
3.1.2 Linear interpolation (G01)

With G01 the tool travels on axially parallel, inclined or straight lines arbitrarily positioned in the
space. Linear interpolation permits machining of 3D surfaces, grooves, etc.
Format
G01 X... Z... F... ;
In case of G01 the linear interpolation is executed with the path feed. The axes not specified in
the block with G01 are also not traversed. The linear interpolation is programmed as given in
the example above.
Feed F for path axes

The feedrate is specified under the address F. Depending on the default setting in the machine
data, the units of measurement specified with the G commands (G93, G94, G95) are either in
mm or inch.
One F value can be programmed per NC block. The unit of the feedrate is defined via one of the
G commands mentioned. The feed F acts only on path axes and remains active until a new feed
value is programmed. Separators are permitted after address F.
Note
If no feed Fxx is programmed in a block with G01 or in the previous blocks, an alarm is given
off when a G01 block is executed.
The end point can be specified either as absolute or incremental. For details see the Chapter
"Absolute/incremental dimensioning".
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ISO Turning
Travel commands
Figure 3-3 Linear interpolation
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3.1.3 Circular interpolation (G02, G03)
Format
With the command given below the rotary tool traverses in the ZX plane on the programmed
circular arc. The programmed path velocity is thereby maintained along the arc.
G02(G03) X(U)... Z(W)... I... K... (R...) F... ;
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ISO Turning
Travel commands
In order to start the circular interpolation, the commands given in the following table are to be
executed:
Table 3-2 Commands for executing the circular interpolation
Element Command Description

Direction of rotation G02 clockwise
G03 Counterclockwise
End-point position X (U) X coordinate of the arc end point (dia‐
metric value)
Z (W) Z coordinate of the arc end point
Y (V) Y coordinate of the arc end point
Distance start point - center point I Distance of the start point to the center
point of the arc in the X-axis
J Distance of the start point to the center
point of the arc in the Y-axis
K Distance of the start point to the center
point of the arc in the Z-axis
Radius of arc R Distance of the start point to the center
of arc
Direction of rotation
The direction of rotation of the arc is defined with the G functions listed in the table given below.
Direction of rotation
G02 clockwise
G03 Counterclockwise
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End point
The end point can be specified with G90 or G91 either as absolute or as incremental value.
Programming of circular movements

The ISO mode offers two possibilities for programming the circular movements.
ISO Turning
Travel commands
The circular motion is described by the:

● Center point and end point in the absolute or incremental dimension
● Radius and end point in Cartesian coordinates
For a circular interpolation with a central angle <= 180 degree, "R > 0" (positive) is to be
programmed.
For a circular interpolation with a central angle > 180 degree, "R < 0" (negative) is to be
programmed.
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Feed
In the circular interpolation, the feed is programmed in the same way as for the linear
interpolation (see also Chapter "Linear interpolation (G01)").
Programming example
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ISO Turning
Travel commands
Figure 3-8 Circular interpolation over several quadrants
Center of arc (10000, 2700)

PP
Value of "I"
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3.1.4 Contour definition programming and insertion of chamfers and radii

Chamfers or radii can be inserted after each traversing block between linear and circular
contours, for instance for deburring the sharp workpiece edges.
The following combinations are possible when inserting:
● between two straight lines
● between two circular arcs
● between a circular arc and a straight line
● between a straight line and a circular arc
Format
,A...;Angle
,C...;Chamfer
,R...;Rounding
Example
N10 G1 X10. Z100. F1000 G18
N20 ,A140 C7.5
N30 X80. Z70. A95.824 R10
ISO Turning
Travel commands
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Figure 3-9 3 straight lines
ISO dialect mode

In the ISO dialect original, address A or C can be used as axis name and to designate an angle
or a chamfer on the contour.
Address R can either be a cycle parameter or an identifier for the radius in a contour.
To differentiate between these two possibilities, a comma "," must be used before the address
"A", "R" or "C" when programming the contour definition. If an angle is programmed before "C"
or "R", then an additional comma does not have to be set. When a radius and a chamfer are
programmed together in a block, e.g.
N333 X100 ,A10 C20 R15, regardless of the programming sequence a radius is always
inserted in the contour. The chamfer is ignored.
ISO Turning
Travel commands
3.1.5 Involute interpolation (G02.2, G03.2)
Overview
The involute of a circle is a curve traced out from the end point on a "piece of string" unwinding
from the curve. The involute interpolation allows trajectories along an involute. It is executed in
the plane in which the base circle is defined. If the starting point and the end point are not in this
plane, then, analogous to the helical interpolation for circles, there is a superimposition to a
curve in space.
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An involute can be traversed in space in case of additional specification of paths vertical to the
active plane.
Format
G02.2 X... Y... Z... I... J... K... R
G03.2 X... Y... Z... I... J... K... R
G02.2: Travel on an involute in clockwise direction

G03.2: Travel on an involute in counterclockwise direction
X Y Z: End point in Cartesian coordinates
I J K: Center of the base circle in cartesian coordinates
R: Radius of the base circle
ISO Turning
Travel commands
Supplementary conditions
Both the starting point and the end point must be outside the area of the base circle of the
involute (circle with radius R around the center point specified by I, J, K). If this condition is not
satisfied, an alarm is generated and the program execution is aborted.
Note
For more information about machine data and supplementary conditions that are relevant to
involute interpolation, please see
References: /FB1/, A2 Chapter "Settings for involute interpolation".
3.1.6 Cylindrical interpolation (G07.1)

With the function of cylindrical interpolation, any number of traversing grooves can be
machined at the cylindrical workpieces. The path of the grooves is programmed with reference
to the unwrapped, level surface of the cylinder. The cylindrical interpolation is started with
G07.1 with the specification of the cylinder radius (G07.1 C<cylinder radius>) and ended with
G07.1 (radius 0). A programming is possible with absolute commands (C, Z) as well as also with
incremental commands (H, W).
The following G function is used for the cylindrical interpolation:
Table 3-3 G functions for switching the cylindrical interpolation on/off

G07.1 Operation with cylindrical interpolation 18
Format
G07.1 A (B, C) r ;Activation of the operation with cylindrical interpola-
tion
G07.1 A (B, C) 0 ;Deactivation of the operation with cylindrical interpola-
tion
A, B, C: Address for the rotary axis

r: Radius of the cylinder
No further commands may be present in the block with G07.1.
ISO Turning
Travel commands
The command G07.1 is modal. When G07.1 is specified once, the cylindrical interpolation
remains active for so long till G07.1 A0 (B0, C0) is deselected. In case of closed position or after
NC RESET the cylindrical interpolation gets deactivated.
Note
Cylindrical interpolation (G07.1)
● G07.1 is based on the Siemens option TRACYL. For this, the corresponding machine data
are to be set.
● The corresponding specifications for this are given in the manual "Extended Functions",
Chapter M1, "TRACYL".
The rotary axis for the cylindrical interpolation and also its name is defined with the machine
data 24120 $MC_TRAFO_GEOAX_ASSIGN_TAB_1.
Example
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ISO Turning
Travel commands
3.1.7 Polar coordinates interpolation (G12.1, G13.1) (TRANSMIT)

With G12.1 and G13.1 an interpolation is activated and deactivated in the machining plane
between a rotary axis and a linear axis. A further linear axis is present perpendicular to this
plane.
This function corresponds to the TRANSMIT function in the Siemens mode. For G12.1, the
machine data of the 2nd transformation data set must be parameterized.
Properties of G12.1 and G13.1

The polar coordinates interpolation mode is activated / deactivated with the following G
functions.
Table 3-4 G functions for switching the polar coordinates interpolation on/off

G12.1 Operation with polar coordination interpolation ON 21
G13.1 Operation with polar coordination interpolation OFF 21
The commands G12.1 and G13.1 may not be programmed together with other commands in a
block.
Commands G12.1 and G13.1 act globally and belong to G group 21. For G12.1, the polar
coordinates interpolation remains active for as long as G13.1 is programmed. Switch-on
position or after NC RESET, G13.1 is active (polar coordinates interpolation is deactivated).
Restrictions during the selection

● No intermediate movement block is inserted (chamfer/radii).
● A series of spline blocks must be concluded.
● An active tool length offset must be deselected.
● An activated tool radius compensation is incorporated into the transformation in the
geometry axis by the control system.
● The frame that was active before TRANSMIT is deselected by the control system
(corresponds to programmed frame reset G500 in the Siemens mode).
● An active working area limitation is deselected by the control system for the axes affected
by the transformation (corresponds to programmed WALIMOF in the Siemens mode).
● Continuous path control and rounding are interrupted.
● Possibly active DRF offsets in transformed axes must have been deleted by the operator.
● No geo axis interchange (parallel axes with G17 (G18, G19)) should be active.
ISO Turning
Travel commands
Restrictions for the polar coordinates interpolation

● Tool change:
Before a tool change, a tool radius compensation must be deselected!
● Work offset:
All instructions, which refer exclusively to the basic coordinate system, are permissible
(FRAME, tool radius compensation). Unlike the procedure for inactive transformation, a
frame change with G91 (incremental dimension) is not specially treated. The increment to
be traversed is evaluated in the workpiece coordinate system of the new frame – regardless
of which frame was effective in the previous block.
Programming example
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Figure 3-11 Coordinate system for polar coordinates interpolation
For further information, see

References:
Function Manual Extended Functions, Chapter TRANSMIT.
ISO Turning
Travel commands
3.2 Reference point approach with G functions
3.2.1 Reference point approach with intermediate point (G28)
Format
G28 X... Z... ;
With the command "G28 X(U)...Z(W)...C(H)...Y(V);" the programmed axes can be traversed on
their reference point. Thus, the programmed axes are first traversed with rapid traverse to the
specified position and from there automatically to the reference point. The axes not
programmed in the block with G28 are not traversed to their reference point.
Reference position
When the machine has been powered up (where incremental position measuring systems are
used), all the axes must approach their reference mark. Only then can traversing movements
be programmed. The reference point can be approached in the NC program with G28. The
reference point coordinates are set with the machine data 34100 $_MA_REFP_SET_POS[0] to
[3]. A total of four reference positions can be defined.
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ISO Turning
Travel commands
Note
The G28 function is implemented with the shell cycle cycle328.spf.
Before the reference point approach, a transformation must not be programmed for an axis
which is to approach the reference point with G28. The transformation is deactivated in
cycle328.spf with command TRAFOOF.
3.2.2 Checking the reference position (G27)
Format
G27 X... Y... Z... ;
This function is used to check whether the axes are on their reference point.
Test procedure
If the check with G27 is successful, the processing is continued with the next part program
block. If one of the axes programmed with G27 is not on the reference point, Alarm 61816 "Axes
not on reference point" is triggered and the Automatic mode is interrupted.
Note
Function G27 is implemented with the cycle cycle 328.spf as with G28.
To avoid a positioning error, the function "mirroring" should be deselected before executing
G27.
3.2.3 Reference point approach with reference point selection (G30)
Format
G30 Pn X... Y... Z... ;
For the commands "G30 Pn X... Y... Z;" the axes are positioned on the specified intermediate
point in the continuous-path mode, and finally traversed to the reference point selected with P2
- P4. With "G30 P3 X30. Y50.;", the X- and Y-axes return to the third reference point. The
second reference point is selected on omitting "P". Axes that are not programmed in a G30
block are also not traversed.
ISO Turning
Travel commands
Reference point positions

The positions of all the reference points are always determined in relation to the first reference
point. The distance of the first reference point from all subsequent reference points is set in the
following machine data:
Table 3-5 Reference points
Element MD
2nd reference point $_MA_REFP_SET_POS[1]
3rd reference point $_MA_REFP_SET_POS[2]
4th reference point $_MA_REFP_SET_POS[3]
Note
Further details of the points that were considered in the programming of G30 can be found in
Section "Reference point approach with intermediate point (G28)". Function G30 is
implemented with cycle 330.spf.
ISO Turning
Travel commands
3.3 Use of the thread cutting function
3.3.1 Thread cutting with constant lead (G33)
Format
With the commands "G33 X (U)... Z (W)... F... ;" the three thread types "Cylindrical thread",
"Transversal thread", "Taper thread" can be prepared as right- or left-hand thread. The thread
lead is defined with F. The end point coordinates are determined with X, Z (absolute) or U, W
(incremental).
G Code System A G Code System B G Code System C

G32 G33 G33
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Figure 3-13 Thread cutting
Direction of thread lead

In case of taper threads, the direction in which the programmed lead is effective, depends on
the taper angle.
Table 3-6 Direction of thread lead
;= Direction of thread lead

; ˞ α ≦ 45° The programmed thread lead acts in the direction of the Z-
= axis.
α > 45° The programmed thread lead acts in the direction of the X-
axis.
ISO Turning
Travel commands
Example
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Figure 3-14 Examples of programming
Example of cutting a cylindrical thread (G code system A)
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Figure 3-15 Programming example for cutting a cylindrical thread
Example of cutting a taper thread (G code system A)
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ISO Turning
Travel commands
Figure 3-16 Programming example for cutting a taper thread
Precondition:
The technical prerequisite is a speed-controlled spindle with position measuring system
Procedure:
From the programmed spindle speed and the thread lead, the control system calculates the
required feed with which the turning tool is traversed over the thread length in the longitudinal
and/or transverse direction. The feed F is not taken into account for G33, the limitation to
maximum axis velocity (rapid traverse) is monitored by the control system.
3.3.2 Interlinking of threads (G33)

The thread blocks can be arranged one after the other to make a chain via several G33 blocks
programmed one after the other. With continuous-path mode G64, the blocks are linked by the
look-ahead velocity control in such a way that there are no velocity jumps,
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Figure 3-17 Cutting a continuous thread
Note
As long as the thread is not completely cut, the spindle speed should not be changed! If the
spindle speed is not kept constant, then there is a risk of losing the accuracy due to the servo
lag.
ISO Turning
Travel commands
Note
Feed control and feed stop are not taken into account during thread cutting!
If the command G33 is programmed when operating with G94 (feed per minute), an alarm is
given off.
3.3.3 Cutting of multiple-start threads (G33)

The production of multiple-start threads is realized by the specification of start points offset to
each other. The starting point offset is specified as the absolute angle position under the
address Q. The related settings data 42000 ($SD_THREAD_START_ANGLE) is modified
accordingly.
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Figure 3-18 Double-start thread
Format
With the commands "G33 X (U)... Z (W)... F... Q... ;" the spindle rotates by the angle specified
with the address character Q after the output of the start-point pulse. Thereafter, the thread
cutting starts in the direction of the end points specified with X (U) and Z (W) with the lead
specified with F.
Specification of the address Q while cutting multiple-start threads:
Smallest input increment: 0.001°
Programmed range: 0 ≦ B < 360.000
ISO Turning
Travel commands
Calculation of the start angle in case of multiple-start threads

In general, the start point for the thread cutting is defined with the setting data
$SD_THREAD_START_ANGLE. In case of multiple-start threads, the angular offset is
calculated between the individual start points by dividing 360° by the number of threads.
Examples for multiple-start threads (two-, three- and four-starts) can be seen in the following
figure.
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Figure 3-19 Calculation of the start angle in case of multiple-start threads
Programming example for a multiple-start thread (G code system A)
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Figure 3-20 Specification of the spindle revolution angles
ISO Turning
Travel commands
Note
If no starting point offset is specified (with Q), the "start angle for thread" defined in the setting
data is used.
3.3.4 Cutting of thread with variable lead (G34)

With the commands "G34 X (U)... Z (W)... F... K... ;" threads with a variable lead can be cut; the
thread lead change for each spindle revolution is specified with the address K.
Format
G34 X... Z... F... K... ;
G Code System A G Code System B G Code System C

G34 G34 G34
Figure 3-21 Thread with variable thread lead
Feedrate at the end point

The commands are to be given such that the feed at the end point does not have a negative
value!
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ISO Turning
Travel commands
Calculation of the thread lead change

If you already know the starting and final lead of a thread, you can calculate the thread lead
change to be programmed according to the following equation:
_NHND_
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The identifiers have the following meanings:

Ke: Thread lead of axis target point coordinate in [mm/U]
Ka: Initial thread pitch (progr. under I,J and K) in [mm/U]
IG: Thread length in [mm]
3.3.5 Convex thread with G35 and G36

In ISO dialect T, convex threads are programmed with G codes G35 in the clockwise direction
and G36 in the counter-clockwise direction.
These G codes are available for the G code systems A, B and C. The arc can be programmed
with specification of the circle center point via the circle parameters I, J, K or via specification
of the radius R. Optionally, a thread starting point offset can be specified with Q. If R is
programmed together with I, J, K, only R is effective.
Programming:
X.. Y.. Z.. I.. J.. K.. R.. F.. Q..
XYZ End point of the arc

IJK Coordinates for circle center point programming
R Radius for radius programming
F Lead in the direction of the main axis
Q Thread starting point offset (optional)
Convex threads are described in detail in SINUMERIK 840D sl / 828D Fundamentals
Programming Manual, Section 9 "Motion commands".
ISO Turning
Travel commands
ISO Turning
Traversing command 4
4.1 The coordinate system
The position of a tool is defined uniquely through its coordinates in the coordinate system.
These coordinates are defined by the axis positions. For instance, if the two axes involved are
named as X and Z, then the coordinates are specified as follows:
X... Z...
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Figure 4-1 Tool position specified with X... Z..
The following coordinate systems are used for specifying the coordinates:
1. Machine coordinate system (G53)
2. Workpiece coordinate system (G92)
3. Local coordinate system (G52)
4.1.1 Machine coordinate system (G53)
Define machine coordinate system

The machine coordinate system MKS is defined with the machine zero. All other reference
points refer to the machine zero.
The machine zero is a fixed point of the machine tool, to which all (derived) measuring systems
can be traced back.
This is not necessary, if an absolute measuring system is used.
Format
(G90) G53 X... Z... ;
X, Z: absolute dimension word
ISO Turning
Traversing command
Selection of the machine coordinate system (G53)

G53 suppresses non-modal the programmable and the adjustable work offset. Traversing
movements in the machine coordinate system on the basis of G53 are then programmed
always when the tool is to be traversed to a machine-specific position.
Compensation deselection
If MD10760 $MN_G53_TOOLCORR = 0, the active tool length and tool nose radius
compensation remain effective in a block with G53
If $MN_G53_TOOLCORR = 1, the active tool length and the tool radius compensation get
suppressed in a block with G53.
Reference
With MD24004 $MC_CHBFRAME_POWERON_MASK, for bit 0 it is defined, whether the
channel-specific basic frame is reset upon Power On.
4.1.2 Workpiece coordinate system (G92)

Before machining a coordinate system for the workpiece, the so-called workpiece coordinate
system is to be created. This section describes different methods for setting, selecting and
changing a workpiece coordinate system.
Setting a workpiece coordinate system

For setting a workpiece coordinate system, the following two methods can be used:
1. with G92 (G50 in the G code system A)
2. manually via the HMI operator panel
Format
G92 (G50) X... Z... ;
Explanation
With G92 a coordinate transformation is programmed from the basic coordinate system (BCS)
into basic zero-point system (BZS). G92 acts like a adjustable work offset.
4.1.3 Resetting the tool coordinate system (G92.1)
With G92.1 X.. (G Code System A with G50.3 P0) one can reset a shifted coordinate system
before the shift. The tool coordinate system is reset to the coordinate system that is defined by
the active adjustable work offsets (G54-G59). The tool coordinate system is set to the reference
ISO Turning
Traversing command
position if no adjustable work offset is active. G92.1 resets shifts carried out through G92 or
G52. However, only the axes that are programmed, are reset.
Example 1:
N10 G0 X100 Y100 ;Display: WCS: X100 Y100 MCS: X100 Y100
N40 G92.1 X0 Y0 ;Display: WCS: X140 Y140 MCS: X140 Y140
Example 2:
N10 G10 L2 P1 X10 Y10

N60 G92.1 X0 Y0 ;Display: WCS: X150 Y150 MCS: X160 Y160
4.1.4 Selection of a workpiece coordinate system

As mentioned above, the user can select one of the already set workpiece coordinate systems.
1. G92
Absolute commands function in connection with a workpiece coordinate system only if a
workpiece coordinate system was selected earlier.
2. Selection of a workpiece coordinate system from a selection of specified workpiece
coordinate systems via the HMI operator panel
A workpiece coordinate system can be selected by specifying a G function in the area G54
to G59 and G54 P{1...100}.
Workpiece coordinate systems are setup after the reference point approach after Power On.
The closed position of the coordinate system is G54.
4.1.5 Writing work offset/tool offsets (G10)

The workpiece coordinate systems defined through G54 to G59 or G54 P{1 ... 93} can be
changed with the following two processes.
1. Data inputting at HMI operator panel
2. with the program commands G10 or G92 (setting actual value, spindle speed limitation)
Format
Modified by G10:
G10 L2 Pp X... Y... Z... ;

p=0: External workpiece work offset
ISO Turning
Traversing command
p=1 to 6: The value of the workpiece work offset corresponds to the workpiece coor‐
dinate system G54 to G59 (1 = G54 to 6 = G59)
X, Y, Z: Workpiece work offset for each axis during an absolute command (G90).
Value that must be added during an incremental command (G91) for each
axis to the specified workpiece work offset.
G10 L20 Pp X... Y... Z... ;
p=1 to 93: The value of the workpiece work offset corresponds to the workpiece coor‐
dinate system G54 P1 ... P93. The number of work offsets (1 to 93) can be set
through MD18601 $MN_MM_NUM_GLOBAL_USER_FRAMES or MD28080
$MC_MM_NUM_USER_FRAMES.
X, Y, Z: Workpiece work offset for each axis during an absolute command (G90).
Value that must be added during an incremental command (G91) for each
axis to the specified workpiece work offset.
Modified by G92:
G92 X... Y... Z... ;
Explanations
Modified by G10:
G10 can be used to change each workpiece coordinate system individually. If the work offset
with G10 is to be written only when the G10 block is executed on the machine (main run block),
then MD20734 $MC_EXTERN_FUNCTION_MASK, Bit 13 must be set. An internal STPPRE is
executed in that case with G10. The machine data bits affect all G10 commands in the ISO
Dialect T and ISO Dialect M.
Modified by G92:
By specifying G92 X... Y... Z..., a workpiece coordinate system that was selected earlier with a
G command G54 to G59 or G54 P{1 ...93}, can be shifted and thus a new workpiece coordinate
system can be set. If X, Y and Z are programmed incrementally, the workpiece coordinate
system is defined in such a way that the current tool position matches the total of the specified
incremental value and the coordinates of the previous tool position (shift of coordinate system).
Finally, the value of the coordinate system shift is added to each individual value of the
workpiece work offset. To put it another way: All workpiece coordinate systems are shifted
systematically by the same value.
ISO Turning
Traversing command
Example
The tool in operation with G54 is positioned at (190, 150), and the workpiece coordinate system
1 (X' - Y') is created each time in G92X90Y90 with a shift of Vector A.
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Figure 4-2 Example of setting coordinates
ISO Turning
Traversing command
4.2 Defining the input modes for the coordinate values
4.2.1 Absolute/incremental dimensioning (G90, G91)

With these G commands it is specified, whether the dimensions are entered as absolute or
incremental after an axis address.
G command Function G group

G90 Absolute dimension 03
G91 Incremental dimension 03
The values programmed with the addresses X, Z, C, Y, U, W, H or V are interpreted in the G

code system B and C, depending upon G90 or G91, either as absolute or incremental positions.
The G functions G90 and G91 are not present in the G code system A. In this G code system
the absolute axis positions are programmed with the addresses X, Y, Z, C and the incremental
positions with U, V, W and H.
Command format for the G code system A

● Absolute axis positions
Absolute axis positions are programmed with the addresses X, Z and C.
Example: X10 Z100. C20 ;
● Incremental axis positions
Incremental axis positions are programmed with the addresses U, W and H
Example: U5 W3.9 H4 ;
● Incremental and absolute axis positions may be programmed mixed in the same block.
Example: X10 W3 ;
U5 Z100 ;
It is permissible to use the incremental and the absolute values in the one and the same
block.
Example: X... W... ;
U... Z... ;
If the addresses that act on the same axis are programmed several times in the block, then
the value last programmed, e.g. in the shape "X100 U15 ;" is effective, the X-axis is
traversed incrementally by 15 mm, the position is skipped with X100.
Table 4-1 Absolute/incremental dimensioning and its importance
Address Command value Meaning (description)

X absolute Diameter value Position in the direction of X-axis
Z - Position in the direction of Z-axis
C - Position in the direction of C-axis
Y - Position in the direction of Y-axis
U incremental value Diameter value Traversing path in the direction of X-axis
W - Position in the direction of Z-axis
H - Traversing path in the direction of C-axis
V - Traversing path in the direction of Y-axis
ISO Turning
Traversing command
Address Command value Meaning (description)

I incremental value Radius value Distance of the start point to the center
point of the arc in the X-axis
K - Distance of the start point to the center
point of the arc in the Z-axis
J - Distance of the start point to the center
point of the arc in the Y-axis
R incremental value - Radius of arc
Since the addresses X and U are programmed for the diameter value, the actual axis
movement corresponds to half of the specified values.
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Use of G90 and G91 (G code system B and C)
Table 4-2 Mode of operation of the commands G90 and G91

G90 Absolute dimension 03
G91 Incremental dimensioning 03
ISO Turning
Traversing command
Table 4-3 Valid addresses for the programming of G90/G91
Address Command G90 Command G91

absolute Incremental
Example:
With the commands "G91 G00 X40. Z50.;" the axis positions are traversed incrementally.
Circular interpolations parameter

Circular interpolation parameters I, J, K and the radius R are always interpreted as incremental
values.
Note
G90 and G91 should not be programmed together in one block; else, only the G function
programmed last becomes effective. Thus assumed, if the commands "G01 G90 X80. G91
Z60.;" are programmed in a block, then G91 becomes effective, because it has been
programmed last, and all axis positions (X80. and Z60.) are interpreted as incremental paths.
4.2.2 Diameter and radius programming for the X-axis

The address X or U is used for programming the commands for the X-axis:
If the X-axis is defined as transverse axis with the machine data 20110
$MC_DIAMETER_AX_DEF = "X" and diameter programming (= Siemens G-code DIAMON) is
activated with MD20150 $MC_GCODE_RESET_VALUES[28] = 2, then the programmed axis
positions are interpreted as diameter values.
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The diameter values apply for the following data:

● Actual value display of the transverse axis in the workpiece coordinate system
● JOG mode: Increments for incremental dimensions and handwheel travel
● Programming of end positions
ISO Turning
Traversing command
References:
/PGA/, Programming Manual Advanced, Section "Special movement commands and
movement synchronizations"
4.2.3 Input inch/metric (G20, G21)

Depending upon the dimensioning in the production drawing, workpiece-related geometric
axes can be programmed alternately in metric or inch dimensions. The input unit is selected
with the following G functions:
Table 4-4 G functions for selecting the unit of measurement

G20 (G70, G-Codesyst. C) Input in "inch" 06
G21 (G71, G-Code syst. C) Input in "mm" 06
Format
G20 and G21 are always to be programmed at the start of a block and may not be present in
the block together with other commands.
Supplements to the inch/metric-changeover

You can instruct the control system to convert the following geometrical dimensions (with
necessary deviations) into the measuring system which is not set and enter them directly:
Examples
● Positional data X, Y, Z
● Interpolation parameters I, J, K and circle radius R of the circle radius programming
● Thread lead (G33, G34)
● programmable work offset
Note
All other parameters such as feed rates, tool offsets or adjustable work offsets are
interpreted (when using G20/G21) in the default measuring system (MD10240
SCALING_SYSTEM_IS_METRIC).
Similarly, the display of system variables and machine data is also dependent on the
G20G21 context. If the feed in the G20/G21 is to be activated, a new F value must be
programmed explicitly.
References:
ISO Turning
Traversing command
/FB1/Function Manual Basic Functions; Speeds, Setpoint/Actual-Value System, Closed-Loop

Control (G2), Section "Metric/Inch Measuring System"
Table 4-5 Tool offset amounts while working with G20 or G21
Stored tool offset amount when working with G20 (unit of when working with G21 (unit of
measurement "inch") measurement "mm")
150000 1.5000 inch 15,000 mm
ISO Turning
Traversing command
4.3 Time-controlled commands
4.3 Time-controlled commands
4.3.1 Dwell time (G04)

With G04 one can stop the workpiece machining between two NC blocks for a programmed
time or number of spindle revolutions, e.g. for back off.
With MD20734 $MC_EXTERN_FUNCTION_MASK, for bit 2 it can be set, whether the dwell
time is to be interpreted as time (s or ms) or alternatively in spindle revolutions. If for
$MC_EXTERN_FUNCTION_MASK, bit 2=1 is set, then for active G94 the dwell time is
interpreted in seconds; if G95 is selected, the dwell time is specified as spindle revolutions [U].
Format
G04 X...; or G04 P...;
X_: Time display (decimal points possible)
P_: Time display (no decimal points possible)
● The dwell time (G04 ..) must be programmed alone in a block.
There are two methods for executing the programmed dwell time:
MD $MC_EXTERN_FUNCTION_MASK
Bit2 = 0: Specification of the dwell time always in seconds [s]
Bit2 = 1: Specification of the dwell time either in seconds (G94 active) or in spindle revolutions
(G95 active)
The processing of the next block is delayed in case of G94 (feed per minute) by a certain time
(in seconds) and in case of G95 (revolutional feedrate) a certain number of spindle revolutions
are awaited.
G04 must be programmed alone in a block.
Example
G94 G04 X1000 ;
Standard notation: 1000 * 0.001 = 1 second
Pocket calculator notation: 1000 seconds
G95 G04 X1000 ;
Standard notation: 1000 * 0.001 = 1 spindle revolution
Pocket calculator notation: 1000 spindle revolutions
ISO Turning
Traversing command
4.4 Tool offset functions

While writing the program, you need not take cutting edge radius, length of cutting edge of the
turning tool and the tool length into account.
You program the workpiece dimensions directly, for example following the production drawing.
While producing a workpiece, the tool geometry is taken into account automatically, so that with
each tool used the programmed contour can be manufactured.
4.4.1 Tool offset data memory

The tool data for each tool are entered separately in the tool offset data memory of the control
system. In the program you call only the required tool with its compensation data.
Contents
Geometrical dimensions: Length, radius
They consist of several components (geometry, wear). The control system computes the
components to a certain dimension (e.g., overall length 1, total radius). The respective overall
dimension becomes effective when the compensation memory is activated.
How these values are calculated in the axes is determined by the tool type and the commands
G17, G18, G19 for the plane selection.
Tool type
The tool type (drill, turning tool or milling cutter) determines which geometry data are required
and how they will be computed.
Length of cutting edge

For the "turning tool" tool type, you must also enter the length of the cutting edge. The following
images provide information on the necessary tool parameters.
4.4.2 Tool length compensation

This value compensates for the differences in length between the tools used.
The tool length is the distance between the toolholder reference point and the tool tip.
ISO Turning
Traversing command
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Figure 4-5 Tool length
These lengths are measured and entered in the tool offset data memory together with the wear
values. From this data, the control system calculates the traversing movements in the infeed
direction.
4.4.3 Tool nose radius compensation (G40, G41/G42)

Since the tip of a cutting tool is always rounded, there are contour inaccuracies during taper
turning or while processing the arcs, if the cutting edge radius is not taken into account. The
diagram below illustrates how these problems arise. The tool nose radius compensation, which
compensates such contour inaccuracies, is activated wit G41 or G42.
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ISO Turning
Traversing command
Amount of the tool nose radius compensation

The term "Amount of the tool nose radius compensation" defines the distance from the tool tip
to the cutting edge center point R.
● Defining the amount of the tool nose radius compensation
The amount of the tool nose radius compensation is specified via the circle radius of the tool
tip without the sign.
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Figure 4-7 Defining the amount of the tool nose radius compensation and an imaginary tool tip
Defining an imaginary tool tip position (checkpoint)

● Checkpoint memory
The position of the imaginary tool tip, observed from the center point of the tool tip R, is
specified with a single-digit number from 0 to 9. This is the checkpoint. The checkpoint
should be entered in the storage of the NC before saving the tool data.
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ISO Turning
Traversing command
Checkpoints and programs

When using the checkpoints 1 to 8 the imaginary length of the tool tip is to be used as reference
while writing the program. The program should be written only after defining the coordinate
systems.
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When using the checkpoints 0 to 9 the cutting edge center point R is to be used as reference
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systems. If no tool nose radius compensation is used, the programmed shape may not differ
from the processed one.
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ISO Turning
Traversing command
Selection/deselection of the tool nose radius compensation

● Selection of the tool offset
The tool offset is selected through a T command.
● Activating the tool nose radius compensation
The following G functions are used for activating/deactivating the tool nose radius
compensation.
Table 4-6 G functions for activating/deactivating the tool nose radius compensation

G40 Deselect the tool radius compensation 07
G41 Tool radius compensation (tool operates in machining direc‐ 07
tion to the left of the contour)
G42 Tool radius compensation (tool operates in machining direc‐ 07
tion to the right of the contour)
The commands G40 and G41/G42 are modal G functions of the G group 07. These remain
active for as long as till another function of this G group is programmed. Closed position after
POWER ON or NCK-RESET is G40.
The tool nose radius compensation is called either with G41 or with G42 and a T command.
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Figure 4-11 Defining the tool nose radius compensation depending upon the machining direction
Change of the compensation direction

The compensation direction can be switched between G41 and G42 without deselecting G40.
The last block with the old compensation direction ends with the normal position of the
compensation vector at the end point. The new compensation direction is executed as a
compensation start (default setting at starting point).
ISO Turning
Traversing command
Contour of the motions in case of tool radius compensation

The following figure shows the execution of the tool radius compensation.
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ISO Turning
Traversing command
● Upon selection (block 1) and deselection (block 6) of the tool nose radius compensation the
compensating movements are carried out. Therefore, while selecting or deselecting the tool
offset, be very careful that no collisions take place.
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ISO Turning
Traversing command
4.5 S-, T-, M- and B functions
4.5.1 Spindle function (S function)

The spindle speed is specified in rpm in Address S. The direction of spindle rotation is selected
with M3 and M4. M3 = right direction of spindle rotation, M4 = left direction of spindle rotation.
The spindle stops with M5. Details are available in the documentation of your machine
manufacturer.
● S commands are modal, i.e., they remain active up to the next S command once they are
programmed. The S command is maintained if the spindle is stopped with M05. If M03 or
M04 is programmed thereafter without specifying an S command, then the spindle starts at
the originally programmed speed.
● If the spindle speed is changed, please pay attention to which gear stage is currently set for
the spindle. Details are available in the documentation of your machine manufacturer.
● The lower limit for the S command (S0 or an S command near S0) depends on the drive
motor and the drive system of the spindle and is different from machine to machine.
Negative values are not permitted for S! Details are available in the documentation of your
machine manufacturer.
4.5.2 Constant cutting rate (G96, G97)

A constant cutting rate is selected and deselected with the following G functions. The
commands G96 and G97 act globally and belong to the G group 02.
Table 4-7 G commands for controlling a constant cutting rate

G96 Constant cutting rate ON 02
G97 Deselection of constant cutting rate 02
Constant cutting rate ON (G96)

With "G96 S... the spindle speed – depending on the respective workpiece diameter – is
modified such that the cutting rate S in m/min or ft/min remains constant at the tool edge.
After activating with G96, the value of the X-axis is used as the diameter for monitoring the
current cutting rate. If the position of the X-axis is changed, the spindle speed also changes in
such a way that the programmed cutting rate is maintained.
ISO Turning
Traversing command
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Deselection of the constant cutting rate (G97)

According to G97, the control system interprets an S-word as spindle revolution in RPM. In case
no new spindle revolution is specified, the last speed implemented by G96 is maintained.
Selection of the spindle revolution gear stage

In case of machines, in which the gear stage can be switched with an M command, the M
command is to be written for selecting the corresponding gear stage before specifying G96.
Details can be found in the documentation of your machine manufacturer.
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ISO Turning
Traversing command
4.5.3 Tool change with T functions (T function)

There is a direct tool change when the T word is programmed.
The effect of the T function is defined via the machine data. See machine manufacturer's
configuration.
4.5.4 Additional function (M function)

The M functions initiate switching operations, such as "Coolant ON/OFF" and other functions
on the machine. Various M functions have already been assigned a fixed functionality by the
CNC manufacturer (see the following section).
Programming
M... Possible values: 0 to 9999 9999 (max. INT value), integer
All free M function numbers can be assigned by the machine manufacturer, e.g. for switching
functions to control the clamping devices or for switching on/off of further machine functions.
See data of the machine manufacturer.
The NC-specific M functions are described below.
M functions to stop operations (M00, M01, M02, M30)

A program stop is triggered with this M function and the machining is interrupted or ended.
Whether the spindle is also stopped depends on the specification of the machine manufacturer.
Details are available in the documentation of your machine manufacturer.
M00 (program stop)

The machining is stopped in the NC block with M00. One can now, e.g., remove chips, re-
measure, etc. A signal is output to the PLC. The program can be continued with NC start.
M01 (optional stop)

M01 can be set via
● HMI/dialog box "Program control" or the
● VDI interface
The program processing of the NC is maintained with M01 only if the corresponding signal of
the VDI interface is set or "Program control" was selected in the HMI/dialog box.
M30 or M02 (end of program)

A program is ended with M30 or M02.
Note
A signal is output to the PLC with M00, M01, M02 or M30.
ISO Turning
Traversing command
Note
Data on whether spindle is stopped with the commands M00, M01, M02 or M30 or the coolant
supply is interrupted is available in the documentation of your machine manufacturer.
4.5.5 M functions of spindle control
Table 4-8 M functions of spindle control
M function Function
M19 Positioning the spindle
M29 Changeover of spindle to the axis/open-loop control mode
The spindle is traversed to the spindle position defined in the setting data 43240
$SA_M19_SPOS[spindle number] with M19. The positioning mode is stored in
$SA_M19_SPOS.
The M function number for the changeover of the spindle mode (M29) can also be set over a
machine data variable. MD20095 $MC_EXTERN_RIGID_TAPPING_N_NR is used to pre-set
the M function number. Only the M function numbers that are not used as standard M functions
can be assigned. For example, M0, M5, M30, M98, M99 etc are not allowed.
4.5.6 M functions for subroutine calls
Table 4-9 M functions for subroutine calls
M function Function
M98 Subprogram call
M99 Subprogram end
In the ISO mode, the spindle is switched to the axis mode with M29.
4.5.7 Macro call via M function

Via M numbers, one can call a subroutine (macro) similar to G65.
The configuration of a maximum of 10 M functions replacements is undertaken via machine
data 10814 $MN_EXTERN_M_NO_MAC_CYCLE and machine data 10815
$MN_EXTERN_M_NO_MAC_CYCLE_NAME.
Programming takes place identical to G65. Repetitions can be programmed with the L address.
ISO Turning
Traversing command
Restrictions
Only one M function replacement (or only one subroutine call) can be executed per part
program line. Conflicts with other subroutine calls are signaled by alarm 12722. There is no
further M function replacement in the replaced subroutine.
Otherwise, the same restrictions are valid as in G65.
Conflicts with pre-defined and other defined M numbers are rejected with an alarm.
Configuration example
Call of subroutine M101_MAKRO via the M101 M function:
$MN_EXTERN_M_NO_MAC_CYCLE[0] = 101
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[0] = "M101_MAKRO"
Call of subroutine M6_MAKRO via the M6 M function:
$MN_EXTERN_M_NO_MAC_CYCLE[1] = 6
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[1] = "M6_MAKRO"
Programming example for tool change with M function:
PROC MAIN
...
N10 M6 X10 V20 ;Call of M6_MAKRO program
...
N90 M30
PROC M6_MAKRO
...
N0010 R10 = R10 + 11.11
N0020 IF $C_X_PROG == 1 GOTOF N40 ;($C_X_PROG)
N0030 SETAL(61000) ;programmed variable not
;transferred correctly
N0040 IF $C_V == 20 GTOF N60 ;($C_V)
N0050 SETAL(61001)
N0060 M17
ISO Turning
Traversing command
4.5.8 M functions
General M functions
The non-specific M functions are defined by the machine manufacturer. A representative
example of the use of of general M functions is available under. Details are available in the
documentation of your machine manufacturer. If an M command is programmed with an axis
motion in the same block, whether the M function is to be executed at the start or end of the
block on reaching the axis position depends on the machine data setting of the machine
manufacturer. Details are available in the documentation of your machine manufacturer.
Table 4-10 Other general M functions
M function Function Remarks

M08 Coolant ON These M functions are defined by the machine manufacturer.
M09 Coolant OFF
Specification of several M functions in one block

A maximum of five M functions can be programmed in on block. Possible combinations of M
functions and possible restrictions are specified in the documentation of your machine
manufacturer.
Additional auxiliary functions (B functions)

If B is not used as axis identifier, B can be used as extended auxiliary function. B functions are
output to the PLC as auxiliary functions (H functions with the address extension H1=).
Example: B1234 is output as H1=1234.
ISO Turning
Additional functions 5
5.1 Program-support functions
5.1.1 Fixed cycles

Fixed cycles simplify it for the programmer to create new programs. Frequently occurring
machining steps can be executed with a G function; without fixed cycles several NC blocks
must be programmed. In this way, with fixed cycles, the machining program can be shortened
and the memory space can be saved.
In the ISO Dialect a shell cycle is called, which uses the functionality of the standard Siemens
cycle. Thus the addresses programmed in the NC block are transferred to the shell cycle via the
system variable. The shell cycle customizes these data and calls a standard Siemens cycle.
Longitudinal turning cycle

Format
G.. X... Z... F... ;
G code system A G code system B G code system C

G90 G77 G20
With the commands "G... X(U)... Z(W)... F... ;" a longitudinal turning cycle is executed as per the
sequence 1-4.
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Figure 5-1 Longitudinal turning cycle
Since G77 (G90, G20) is a modal G function, the machining is executed within the cycle by
specifying only the infeed motion in the direction of the X axis in the subsequent blocks.
ISO Turning
Additional functions
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Figure 5-2 Longitudinal turning cycle (G code system A)
Straight cutting cycle

Format
G... X... Z... R... F... ;

G90 G77 G20
With the commands "G... X(U)... Z(W)... R... F... ;" a straight cutting cycle is executed as per the
sequence 1-4 given in the figure below.
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Figure 5-3 Straight cutting cycle
The sign before the address character R depends on point A' of the viewing direction from point
B.
ISO Turning
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Figure 5-4 Straight cutting cycle (G code system A)
● When the cycle with G77 (G90, G20) is executed with activated single-block mode, the cycle
is not terminated in the middle, but stops after the end of the cycle, which comprises of the
sequence 1-4.
● The functions S, T and M, which are used as cutting conditions for the execution of G77
(G90, G20), are to be specified in the blocks before the block G77 (G90, G20). When these
functions are specified in a block with the travel of axes, then the functions act only when the
block is specified in the range of the operation with G77 (G90, G20).
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The operation with G77 (G90, G20) then remains active till the block where a G function of the
group 01 is specified.
Thread cutting cycle

There are four types of thread cutting cycles for thread cutting machining operations: two kinds
of cycles for cutting cylindrical threads and two types for cutting taper threads.
Format
G... X... Z... F... Q... ;

G92 G78 G21
ISO Turning
Cycle for cutting cylindrical threads
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With the commands given above, the cycle for cutting cylindrical threads, sequence 1 - 4, are
executed as shown in the figure below.
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Figure 5-5 Cycle for cutting cylindrical threads
Since G78 (G92, G21) is a modal G function, the thread cutting cycle is executed within the
cycle by specifying only the cutting depth in the direction of the X axis in the subsequent blocks.
In these blocks G78 (G92, G21) need not be specified again.
ISO Turning
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Figure 5-6 Cycle for cutting a cylindrical thread (G code system B)
● When the cycle with G78 (G92, G21) is executed with activated single-block mode, the cycle
does not wait on the halfway, but stops after the end of the cycle, which comprises of the
sequence 1-4.
● Thread chamfering is possible within this thread cutting cycle. Thread chamfering is initiated
by a machine signal. The size of the chamfer for the thread g can be specified in steps of
0.1*L in GUD7 _ZSFI[26]. "L" is thus the specified thread lead.
Cycle for cutting taper threads

Format
G... X... Z... R... F... Q...;

G92 G78 G21
With the commands "G... X(U)... Z(W)... R... F... Q...;", a cycle for cutting taper threads is
executed as per the sequence 1-4 given in the figure below.
ISO Turning
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Figure 5-7 Cycle for cutting taper threads
B. Since G78 (G92, G21) is a modal G function, the thread cutting cycle is executed within the
cycle by specifying only the cutting depth in the direction of the X axis in the subsequent blocks.
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Figure 5-8 Cycle for cutting a taper thread (G code system A)
When the cycle with G78 (G92, G21) is executed with activated single-block mode, the cycle
does not wait on the halfway, but stops after the end of the cycle, which comprises of the
sequence 1-4.
The functions S, T and M, which are used as cutting conditions for the execution of G78 (G92,
G21), are to be specified in the blocks before the block G78 (G92, G21). When these functions
are specified in a block with the travel of axes, then the functions act only when the block is
specified in the range of the operation with G78 (G92, G21).
If at the moment, when the cutting tool is at the starting point A or at the chamfering completion
point B, the button ZYKLUSSTART is activated, then the suspended cycle is executed once
again from the beginning.
If the option "thread cutting feedrate halt" is not selected, then the thread cutting cycle is
continued when the button VORSCHUB HALT is activated during the execution of the thread
cutting cycle. In this case the machining is halted till the tool is retracted again after the
completion of the thread cutting cycle.
ISO Turning
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Figure 5-9 Feedrate halt during the execution of the thread-cutting cycle
An alarm is output if the size of the chamfer is "0" during the use of G78 (G92, G21) in the cycle.
Straight facing cycle

Format
G... X... Z... F... ;

G94 G79 G24
With the commands "G... X(U)... Z(W)... F... ;" a straight facing cycle is executed as per the
sequence 1-4 given in the figure below.
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Figure 5-10 Straight facing cycle
Since G79 (G94, G24) is a modal G function, the thread cutting cycle is executed within the
cycle by specifying only the cutting depth in the direction of the Z axis in the subsequent blocks.
ISO Turning
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Figure 5-11 Straight facing cycle (G code system B)
Transverse-taper turning cycle

Format
G... X... Z... R... F... Q...;

G92 G78 G21
With the commands "G... X(U)... Z(W)... R... F... Q...;", a transverse-taper turning cycle is
executed as per the sequence 1-4 given in the figure below.
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Figure 5-12 Transverse-taper turning cycle
B.
ISO Turning
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Figure 5-13 Transverse-taper turning cycle (G code system B)
The functions S, T and M, which are used as cutting conditions for the execution of G79 (G94,
G24), are to be specified in the blocks before the block G79 (G94, G24). When these functions
are specified in a block with the travel of axes, then the functions act only when the block is
specified in the range of the operation with G79 (G94, G24).
When the cycle with G79 (G94, G24) is executed with activated single-block mode, the cycle
is not terminated in the middle, but stops after the end of the cycle, which comprises of the
sequence 1-4.
5.1.2 Multiple repetitive cycles

Multiple repetitive cycles simplify the creation of new programs for the programmers.
Frequently occurring machining steps can be executed with a G function; without multiple
repetitive cycles several NC blocks must be programmed. In this way, the machining programs
can be shortened and memory space can be saved by using multiple repetitive cycles.
In the ISO Dialect a shell cycle is called, which uses the functionality of the standard Siemens
cycle. Thus the addresses programmed in the NC block are transferred to the shell cycle via the
system variable. The shell cycle customizes these data and calls a standard Siemens cycle.
There are seven multiple repetitive cycles (G70 to G76) in the G code system A and B (see
following table). Please note that all these G functions are not modal G functions.
Table 5-1 Overview of the turning cycles G70 to G76 (G code system A and B)
G code Description
G70 Finishing cycle
G71 Stock removal cycle, longitudinal axis
G72 Stock removal cycle, transverse axis
G73 Contour repetition
ISO Turning
G code Description
G74 Deep hole drilling and grooving in the longitudinal axis
G75 Deep hole drilling and grooving in the transverse axis
G76 Multiple thread cutting cycle
These cycles are present in the G code system C also. However, other G functions are used.
Table 5-2 Overview of the turning cycles G72 to G78 (G code system C)
G code Description
G72 Finishing cycle
G73 Stock removal cycle, longitudinal axis
G74 Stock removal cycle, transverse axis
G75 Contour repetition
G76 Deep hole drilling and grooving in the longitudinal axis
G77 Deep hole drilling and grooving in the transverse axis
G78 Multiple thread cutting cycle
Note
In the cycle descriptions given above, the G code system A and B are assumed.
Stock removal cycle, longitudinal axis (G71)

By using the fixed cycles the number of steps in the programming can be reduced considerably
owing to the fact that the roughing and the finishing cycles can be determined simply by
determining the finishing cut form and the like. There are two different types of stock removal
cycle.
ISO Turning
Type I
The specified area is machined with finishing allowance through Δd (infeed depth during stock
removal ). Always when the contours A are written to A' to B by an NC Program, u/2 and Δw
continue to be present.
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Figure 5-14 Cutting path of a stock removal cycle, longitudinal axis
Format
G71 U... R... ;
U: Infeed depth during stock removal (Δd), radius programming
This value is modal and remains effective till another value is programmed. The value can also
be entered via GUD7, _ZSFI[30], but this value is overwritten by the value of the program
command.
R: (e), Retraction amount
command.
G71 P... Q... U... W... F... S... T...
P: Starting block for determining the contour
Q: Last block for determining the contour
U: Finishing allowance in X direction (Δu) (diameter -/radius programming)
W: Finishing allowance in Z direction (Δw)
F: Machining feedrate
S: Spindle speed
T: Select the tool
ISO Turning
The F-, S- and T-functions printed within an NC program block and specified through the
address characters P and Q are ignored. Only the F-, S- and the T-functions specified in the
block with G71 are effective.
Note
Stock removal cycle, longitudinal axis
● Δd as well as Δu are specified with the address character U. When the address characters
P and Q are specified, Δ"u" is the case.
● There are a total of four different cutting sectors. As shown in the figure below, Δ"u" and Δ
"w" may have different signs:
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Note
Stock removal cycle, longitudinal axis
● In the block specified through the address P the contour is defined between the points A and
A' (G00 or G01). No traversing command can be specified in this block in the Z axis.
The contour defined between the points A' and B must either be a constantly rising or a
constantly falling pattern on the X axis as well as on the Z axis.
● Within the range of the NC blocks specified with the address characters P and Q no
subroutines can be called.
ISO Turning
Type II
Contrary to Type I, a constant rise or a constant fall need not necessarily be specified for Type
II i.e. pockets are also possible.

Figure 5-15 Pockets in case of a stock removal cycle (Type II)
Here, the profile of the Z axis must rise or fall uniformly. For example, the following profile
cannot be machined:
Figure 5-16 A contour, which cannot be machined in a cycle G71
Differentiation between Type I and Type II

Type I: Only an axis is specified in the first block in the contour description.
Type II: Two axes are specified in the first block of the contour description.
If the first block does not contain any movement in the Z axis and actually Type II should have
been used, then W0 must be specified.
Example
Type I Type II
G71 U10.0 R4.0 ; G71 U10.0 R4.0 ;
G71 P50 Q100 .... ; G71 P50 Q100 ........ ;
N50 X(U)... ; N50 X(U)... Z(W)... ;
:: ::
:: ::
N100.............. ; N100........... ;
ISO Turning
Stock removal cycle, transverse axis (G72)

With the command G72 a stock removal cycle can be programmed with finishing allowances on
the face. As compared to the cycle called with G71, in which the machining is done through a
movement parallel to the Z axis, in case of cycle G72 the machining is executed through
movements parallel to the X axis. The cycle called with G72 thus executes the same machining
as the one called with G71, but only in the other direction.
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Figure 5-17 Cutting path of a stock removal cycle, transverse axis
Format
G72 W... R... ;
The significance of the addresses W (Δd) and R (e) is the same as that of U and R.
G72 P... Q... U... W... F... S... T... ;
The addresses P, Q, U (Δu), W (Δw), F, S and T have the same significance as in the cycle G71.
Note
Stock removal cycle transverse axis
● The values Δ"i" and Δ"k" or Δ"u" and Δ"w" are defined with the addresses "U" or "W"
respectively. Their significance, however, is defined by the address characters P and Q in
the block with G73. The address characters U and W refer to Δ"i" or Δ"k", when P and Q are
not specified in the same block. The address characters U and W refer to Δ"u" and Δ"w",
when P and Q are not specified in the same block.
● There are a total of four different cutting sectors. As shown in the figure below, Δ"u" and Δ"w"
may have different signs:
ISO Turning
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Figure 5-18 Signs of the numbers with U and W in the stock removal during face turning
Note
Stock removal cycle transverse axis
● The contour between the points A and A' is defined through the block specified with the
address character P (G00 or G01). No traversing command can be specified in this block in
the X axis. The contour defined between the points A' and B must either be a constantly
rising or a constantly falling pattern on the X axis as well as on the Z axis.
● The machining is executed with the cycle with the command G73 and the specification of P
and Q. The four cutting sectors will be discussed in more detail below. Please pay special
attention to the signs of Δu, Δw, Δk and Δi. As soon as the execution cycle has ended, the
tool returns to the point A.
Contour repetition (G73)

The contour repetition cycle G73 is more effective, when a workpiece is machined, which has
a form similar to that in the finishing cut i.e. cast-iron or forged workpieces.
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ISO Turning
Figure 5-19 Cutting path in the contour repetition
Format
G73 U... W... R... ;
U: Distance (Δi) from the starting point to the current tool position in the direction of the X axis
(in radius programming).
command.
W: Distance (Δk) from the starting point to the current tool position in the direction of the Z axis.
command.
R: Number of cuts parallel to the contour (d).
command.
G73 P... Q... U... W F... S... T... ;
U: Finishing allowance in X direction of the X axis (Δu) (diameter -/radius programming)
W: Finishing allowance in the direction of Z axis (Δw)
F: Machining feedrate
S: Spindle speed
T: Select the tool
The F-, S- and T-functions printed within an NC program block and specified through the
address characters P and Q are ignored. Only the F-, S- and the T-functions specified in the
block with G73 are effective.
Finishing cycle (G70)

While the roughing is executed with G71, G72 or G73, the finishing is done with the following
command.
Format
G70 P... Q... ;
ISO Turning
Note
Finishing cycle
1. The functions specified between the blocks and defined with the address characters P and
Q are effective in the cycle with G70, while the F-, S- and T-functions specified in the block
with G71, G72 and G73 are not effective.
2. The tool returns to the starting point and the next block is read, as soon as the execution
cycle is completed with G70.
3. Within the blocks defined with the address characters P and Q it is possible to call
subroutines.
Examples
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Figure 5-20 Stock removal cycle, longitudinal axis
(Diameter programming, input metric)

N010 G00 G90 X200.0 Z220.0
N011 X142.0 Z171.0
N012 G71 U4.0 R1.0
N013 G71 P014 Q020 U4.0 W2.0 F0.3 S550
N014 G00 X40.0 F0.15 S700
N015 G01 Z140.0
N016 X60.0 Z110.0
N017 Z90.0
N018 X100.0 Z80.0
ISO Turning
N019 Z60.0
N020 X140.0 Z40.0
N021 G70 P014 Q020
N022 G00 X200 Z220
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Figure 5-21 Stock removal cycle transverse axis

N010 G00 G90 X220.0 Z190.0
N011 G00 X162.0 Z132.0
N012 G72 W7.0 R1.0
N013 G72 P014 Q019 U4.0 W2.0 F0.3
N014 G00 Z59.5 F0.15 S200
N015 G01 X120.0 Z70.0
N016 Z80.0
N017 X80.0 Z90.0
N018 Z110.0
N019 X36.0 Z132.0
N020 G70 P014 Q019
N021 X220.0 Z190.0
ISO Turning
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Figure 5-22 Contour repetition

N010 G00 G90 X260.0 Z220.0
N011 G00 X220.0 Z160.0
N012 G73 U14.0 W14.0 R3
N013 G73 P014 Q020 U4.0 W2.0 F0.3 S0180
N014 G00 X80.0 Z120.0
N015 G01 Z100.0 F0.15
N017 X120 Z90.0
N018 Z70
N019 G02 X160.0 Z50.0 R20.0
N020 G01 X180.0 Z40.0 F0.25
N021 G70 P014 Q020
N022 G00 X260.0 Z220.0
ISO Turning
Deep hole drilling and grooving in the longitudinal axis (G74)

In the cycle called with G74 a machining is executed parallel to the Z axis with a chip
breakage.
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Figure 5-23 Cutting path in case of a deep hole drilling cycle
Format
G74 R... ;
R: d), Retraction amount
command.
G74 X(U)... Z(W)... P... Q... R... F...(f) ;
X: Starting point X (absolute positional data)
U: Starting point X (incremental positional data)
Z: Starting point Z (absolute positional data)
W: Starting point Z (incremental positional data)
P: Infeed amount (Δi) in X direction (without sign)
Q: Infeed amount (Δk) in Z direction (without sign)
R: Retraction amount (Δd) at the groove base
ISO Turning
F: Feedrate
Note
Deep hole drilling and grooving in the longitudinal axis
1. While "e" and Δ"d" are determined via the address R, the significance of "e" and "d" is
determined by the specification of the address X (U). Δ"d" is always used when X(U) is also
specified.
2. The execution cycle is executed through the command G74 with the specification of X (U).
3. If the cycle is used for drilling, the addresses X(U) and P cannot be used.
Deep hole drilling and grooving in the transverse axis (G75)

In the cycle called with G75 a machining is executed parallel to the X axis with a chip
breakage.
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Figure 5-24 Cutting path in deep hole drilling and grooving in the transverse axis (G75)
Format
G75 R... ;
G75 X(U)... Z(W)... P... Q... R... F... ;
ISO Turning
The addresses have the same significance here as in the cycle G74.
Note
If the cycle is used for drilling, the addresses Z(W) and Q cannot be used.
Multiple-thread cutting cycle (G76)

G76 calls an automatic thread-cutting cycle for cutting a cylindrical or a taper thread, in which
the infeed takes place in a specific threaded bracket.
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Figure 5-25 Cutting path in case of a cycle for cutting multiple-start threads
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Figure 5-26 Infeed during thread cutting
ISO Turning
Format
G76 P... (m, r, a) Q... R... ;
P:
m: Number of finishing cuts
command.
r: Size of the chamfer at the end of the thread (1/10 * thread lead)
command.
a: Facet angle
command.
All the parameters specified above are specified simultaneously through the address P.
Example for an address with P:
G76 P012055 Q4 R0.5
3
&XWWLQJHGJHDQJOH GHJUHH
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Q: Minimum infeed depth (Δdmin), radius value

Always when the cutting depth during a cycle operation (Δd - Δd-1) becomes less than this
limiting value, then the cutting depth remains bound to the value specified with the address Q.
command.
R: Finishing allowance
command.
G76 X(U)... Z(W)... R... P... Q... F... ;
X, U: Endpoint of thread in the direction of the X axis (Positional data for (X) absolute, for (U)
incremental)
Z, W: Endpoint of thread in the direction of Z axis
R: Radius difference for a taper thread (i). i = 0 for simple cylindrical thread
P: Thread depth (k), radius value
Q: Infeed amount for the 1st cut (Δd), radius value
ISO Turning
F: Thread lead (L)
Note
Multiple-thread cutting cycle
1. The significance of the data specified with the address characters P, Q and R is determined
by the appearance of X (U) and X (W).
2. The execution cycle is executed through the command G76 with the specification of X (U)
and Z (W). While using this cycle a "single cut" is performed and the load on the tool tip is
reduced.
– The amount of cutting per cycle is kept constant by assignment to the respective cutting
depth. Δd on the first path and Δdn on the nth path. Corresponding to the respective sign
of the address character, four symmetric sections are considered here.
3. The same instructions as for thread cutting with G32 or for the thread cutting cycle with G92
are applicable here.
Examples
&\FOHIRUFXWWLQJPXOWLSOHWKUHDGV*
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Figure 5-27 Cycle for cutting threads (G76)
ISO Turning
Note
Supplementary conditions
1. In the MDA mode the commands G70, G71, G72 or G73 are not permitted; else an alarm
14011 is output. However, G74, G75 and G76 can be used in the MDA mode.
2. In the blocks with G70, G71, G72 or G73 as well as the sequence numbers specified through
the addresses P and Q the programming of M98 (subroutine call) and M99 (end of
subroutine) is not permitted.
3. The following commands cannot be programmed in blocks having the sequence numbers
specified through the address characters P and Q:
– one shot G functions (with the exception of G04 dwell time)
– G functions of the G group 01 (except G00, G01, G02 and G03)
– G functions of the G group 06
– M98/M99
4. The programming should not be done in such a way that the final movement of the contour
definition for G70, G71, G72 and G73 is concluded with a chamfering or corner rounding.
Otherwise, an error message is output.
5. In the cycles with G74, G75 and G76 the addresses P and Q use the smallest input
increment for specifying the traverse path and the cutting depth.
6. In the cycles G71, G72, G73, G74, G75, G76 and G78 no tool nose radius compensation
may be performed.
5.1.3 Drilling cycle (G80 to G89)

With fixed cycles for hole-machining (G80 to G89) specific movements can be programmed for
machining the drill holes, which normally require several command frames made of several
single-block commands. The program called with the fixed cycle can be deselected again with
G80.
The G functions used for calling the fixed cycles G80 to G89 are the same for all G code
systems.
G functions for calling fixed cycles, axis motion pattern of fixed cycles
The G functions used for calling a fixed cycle are given in the table below.
Table 5-3 Drilling cycles
G code Drilling (- direction) Machining at the Retraction (+ direc‐ Applications

bottom of a hole tion)
G80 - - - Deselection
G83 Interrupted cutting - Rapid traverse Deep hole drilling
feedrate front face
ISO Turning
G code Drilling (- direction) Machining at the Retraction (+ direc‐ Applications

bottom of a hole tion)
G84 Cutting feedrate Dwell time -> left Cutting feedrate Tapping front face
spindle run
G85 Cutting feedrate Dwell time Cutting feedrate Drilling front face
G87 Interrupted cutting Dwell time Rapid traverse Deep hole drilling
feedrate side surface
G88 Cutting feedrate Dwell time -> left Cutting feedrate Tapping side sur‐
spindle run face
G89 Cutting feedrate Dwell time Cutting feedrate Drilling side surface
Explanations
When using the fixed cycles, the sequence of operation is generally as described below:
● 1. 1st working cycle
Positioning the X, (Z) and C axis
● 2. 2nd working cycle
Rapid traverse movement to plane R
● 3. 3rd working cycle
Drilling
● 4. 4th working cycle
Machining at drilling base
Retraction to plane R
Rapid retraction to positioning plane
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ISO Turning
Explanations: Positioning and drilling axis

As shown below, the positioning axis as well as the drilling axis are determined for the drilling
through a G function. Thus the C axis and the X or the Z axis correspond to the positioning axis.
The drilling axis is mapped through the X or the Z axis: These axes are not used as the
positioning axis.
Table 5-4 Positioning plane with the corresponding drilling axis
G function Positioning plane Drilling axis

G83, G84, G85 X axis, C axis Z axis
G87, G88, G89 Z axis, C axis X axis
G83 and G87, G84 and G88 as well as G85 and G89 have the same working cycle sequence
except for the drilling axis.
Drilling mode
The G functions (G83-G85, G87-89) are modal and remain active until they are deselected
again. As long as these G functions are selected, the drilling mode remains active. The data is
retained until the drilling data in the drilling cycle is modified or deselected.
All the necessary drilling data must be specified at the start of a fixed cycle. Data may only be
modified during the execution of a fixed cycle.
Reset point level (G98/G99)

In case of an active G code system A, the tool moves away from the bottom of a hole and back
to the initial plane. If G98 is programmed in an active G code system B or C, then the tool returns
from the bottom of a hole back to the initial plane. If G99 is programmed, the tool returns from
the bottom of a hole to the plane R.
G99 is generally used for the first drilling operation, while G98 is always used for the last drilling
operation. The initial plane does not change even when the drilling is done in the operation with
G99.
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ISO Turning
Figure 5-29 Plane for the return point (G98/G99)
Repetition
If you wish to make several drilled holes equally spaced, you can specify the number of
repetitions in the parameter "K". "K" is effective only in the block in which it is specified. If the
first drilled hole is specified as absolute (G90), then the drilling is done at the same point again;
therefore "K" is to be specified incrementally (G91).
The drilling data is stored; however, no drilling is done when K0 is programmed.
Deselection
For deselecting a fixed cycle either G80 is used or a function of the G group 01 (G00, G01, G02,
G03).
Symbols and figures

Given below is an explanation of the individual fixed cycles. These symbols are used in the
following figures:
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CAUTION
Address character R
In all fixed cycles the address character R (distance "initial plane - point R") is treated as radius.
However, Z or X (distance "point R - bottom of a hole") is always treated as diameter or radius,
depending on the type of programming.
Deep hole drilling cycle (G83) / Side deep hole drilling cycle (G87)
Whether a deep hole drilling cycle (chip removal) or a high-speed deep hole drilling cycle (chip
breaking) is executed, depends on the setting GUD7 _ZSFI[20].
If no infeed is specified for the drilling cycle, a normal drilling cycle is executed.
ISO Turning
High-speed deep hole drilling cycle (G83, G87) (GUD7 _ZSFI[20]=0)

In case of a high-speed deep hole drilling cycle, the drill repeats the infeed with the cutting
feedrate. This is retracted by a certain amount until the tool has reached the bottom of the
hole.
Format
G83 X(U)... C(H)... Z(W)... R... Q... P... F... M... ;
or
G87 Z(W)... C(H)... X(U)... R... Q... P... F... M... ;
X, C or Z, C: Position of the hole
Z or X: Distance from point R to the bottom of the hole
R_: Distance from the initial plane to the plane R
Q_: Infeed
P_: Dwell time at the bottom of the hole
F_: Cutting feedrate
K_: Number of repetitions (if required)
M_: M function for locking the C axis (if needed)
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Mα: M function for locking the C axis
ISO Turning
M(α+1): M function for releasing the C axis

P1: Dwell time (Program)
P2: Specification of the dwell time in GUD7, _ZSFR[22]
d: Specification of the retraction amount in GUD7, _ZSFR[21]
Deep hole drilling cycle (G83, G87) (GUD7 _ZSFI[20]=1)

In case of the deep hole drilling cycle, the drill repeats the infeed with the cutting feedrate. This
is retracted to the plane R until the tool has reached the bottom of the hole.
Format
G83 X(U)... C(H)... Z(W)... R... Q... P... F... M... K... ;
or
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Q_: Infeed
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ISO Turning

P2: Specification of the dwell time in GUD7, _ZSFR[22
d: Specification of the retraction amount in GUD7, _ZSFR[21]
Example
M3 S2500 ;Rotate the drilling tool
G00 X100.0 C0.0 ;Positioning X and C axis
G83 Z-35.0 R-5.0 Q5000 F5.0 ;Machining of hole 1
C90.0 ;Machining of hole 2
G80 M05 ;Deselection of the cycle and
;Stopping of the drilling tool
Drilling cycle (G83 or G87)

If no value is programmed for the infeed (Q), then a normal drilling cycle is executed. In this
case the tool is retracted from the bottom of the hole with rapid transverse.
Format
G83 X(U)... C(H)... Z(W)... R... P... F... M... K... ;
or
G87 Z(W)... C(H)... X(U)... R... P... F... M... K... ;
ISO Turning
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Example
G83 Z-35.0 R-5.0 P500 F5.0 ;Machining of hole 1
After the programmed cutting depth is reached for each cutting feedrate F, the return to the
reference plane R takes place in rapid traverse. The approach motion for a new cut is also
performed again with rapid traverse, and that by the distance (d) which can be set in
GUD7_ZSFR[10]. The distance d to the programmed cutting depth is traversed with the cutting
feedrate F. The infeed Q is incremental without sign.
Note
If _ZSFR[10]
● > 0 = value is used for the derivative path "d" (minimum path 0.001)
● = 0 The limit point distance d is calculated internally in the cycles as follows:
– If the drilling depth is 30 mm, then the value for the derivative path is always 0.6 mm.
– The drilling depth/50 formula is always used for larger drilling depths (maximum value 7
mm).
ISO Turning
Tapping cycle front face (G84), side surface (G88)

In this cycle the spindle direction of rotation at the bottom of the hole is reversed.
Format
G84 X(U)... C(H)... Z(W)... R... P... F... M... K... ;
or
G88 Z(W)... C(H)... X(U)... R... P... F... M... K... ;
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Explanations
During tapping the spindle rotates in clockwise direction in the direction of the bottom of a hole;
thereafter, the direction of rotation is reversed for the return. The cycle is continued until the tool
has been retracted completely.
ISO Turning
Example
M3 S2500 ;Rotate the tapping tool
G84 Z-35.0 R-5.0 P500 F5.0 ;Machining of hole 1
Drilling cycle front face (G85), side surface (G89)

Format
G85 X(U)... C(H)... Z(W)... R... P... F... K... M... ;
or
G89 Z(W)... C(H)... X(U)... R... P... F... K... M... ;
R: Distance from the initial plane to the plane R
P: Dwell time at the bottom of the hole
F: Cutting feedrate
K: Number of repetitions (if required)
M: M function for locking the C axis (if needed)
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ISO Turning
Explanations
After the positioning at the bottom of the hole a traversing movement takes place to point R with
rapid traverse. Thereafter, drilling is done from point R to point Z, and a return is done to point
R.
Example
G85 Z-40.0 R-5.0 P500 M31 ;Machining of hole 1
C90.0 M31 ;Machining of hole 2
Deselection of the fixed cycle for drilling (G80)

Fixed cycles can be deselected with G80.
Format
G80;
Explanations
The fixed cycle for drilling is deselected, and a transition is made to the normal operation again.
ISO Turning
5.2 Programmable data input
5.2.1 Changing the tool offset value (G10)

With the command "G10 P ⋅⋅⋅ X(U) ⋅⋅⋅ Y(V) ⋅⋅⋅ Z(W) ⋅⋅⋅ R(C) ⋅⋅⋅ Q ;" the available tool offsets can
be overwritten. However, it is not possible to create new tool offsets.
Table 5-5 Description of the addresses
Address Description
P Tool offset number (see explanation below)
X Tool offset for the X axis (absolute, incremental)
Y Tool offset for the X axis (absolute, incremental)
Z Tool offset for the Z axis (absolute, incremental)
U Tool offset for the X axis (incremental)
V Tool offset for the X axis (incremental)
W Tool offset for the Z axis (incremental)
R Tool nose radius compensation (absolute)
C Tool nose radius compensation (incremental)
Q Length of cutting edge
Address character P
With the address character P the tool compensation number is specified and at the same time
also, whether the offset value is to be modified for the tool geometry or for the wear. The value
specified with the address character P depends on the setting in MD
$MC_EXTERN_FUNCTION_MASK, bit 1:
$MC_EXTERN_FUNCTION_MASK, Bit1 = 0
P1 to P99: Writing of tool wear
P100 + (1 to 1500): Writing the tool geometry
P1 to P9999: Writing of tool wear
P10000 + (1 to 1500): Writing the tool geometry
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ISO Turning
Write work offsets

With the commands "G10 P00 X (U) ... Z (W) ... C (H) ... ;" the work offsets can be written and
updated in a part program. The offset values remain unchanged for the non-programmed axes.
X, Z, C: Absolute or incremental (for G91) amount of offset in the workpiece coordinate system
U, W, H: Incremental amount of offset in the workpiece coordinate system
5.2.2 M function for calling subroutines (M98, M99)

This function can be used if subprograms are stored in the part program memory. Subprograms
that are registered in the memory and whose program numbers are assigned can be called and
executed any number of times.
Commands
The following M functions are used to call the subprograms.
Table 5-6 M functions for calling subprograms
M function Function
M98 Subprogram call
M99 End of subprogram
Subprogram call (M98)

● M98 P nnn mmmm
m: Program no. (max. 4 digits)
n: No. of repetitions (max. 4 digits)
● If for example, M98 P21 is programmed, the part program memory is browsed by program
name 21.mpf and the subprogram is executed once. To call the subprogram three times,
one must program M98 P30021. An alarm is output if the specified program number is not
found.
● A nesting of subprograms is possible, up to 16 subprograms are allowed. An alarm is output
if more subprogram levels are assigned than is allowed.
End of subprogram (M99)

A subprogram is ended with the command M99 Pxxxx and program processing is continued in
Block No. Nxxxx. The control system first searches forward for the block number (from the
subprogram call up to the end of the program). If no matching block number is found, the part
program is eventually searched in the reverse direction (in the direction of the start of the part
program).
If M99 is without a block number (Pxxxx) in a main program, the control goes to the start of the
main program and the main program is processed afresh. In case of M99 with navigation to the
block number in the main program (M99xxxx), the block number is always searched from the
start of program.
ISO Turning
M99 does not reset the program runtime. An activated workpiece counter is not incremented.
ISO Turning
5.3 Eight-digit program number

An eight-digit program number selection is activated with the machine data 20734
$MC_EXTERN_FUNCTION_MASK, Bit 6=1. This function affects M98, G65/66 and M96.
y: Number of program runs
x: Program number
Subprogram call
$MC_EXTERN_FUNCTION_MASK, Bit 6 = 0
M98 Pyyyyxxxx or
M98 Pxxxx Lyyyy
Max. four-digit program number
Addition of program number always to 4 digits with 0
Example:
M98 P20012: calls 0012.mpf 2 flows
M98 P123 L2: calls 0123.mpf 2 flows
M98 Pxxxxxxxx Lyyyy
There is no extension with 0, even if the program number has less than 4 digits.
The programming of number of passes and program number in P(Pyyyyxxxxx) is not possible,
the number of passes must always be programmed with L!
Example:
M98 P123: calls 123.mpf 1 Pass
M98 P20012: calls 20012.mpf 1 Pass
Caution: This is no longer compatible with ISO dialect original
M98 P12345 L2: calls 12345.mpf 2 Passes
Modal and blockwise Macro G65/G66

G65 Pxxxx Lyyyy
Addition of program number to 4 digits with 0. Program number with more than 4 digits leads
to an alarm.
G65 Pxxxx Lyyyy
There is no extension with 0, even if the program number has less than 4 digits. A program
number with more than 8 digits leads to an alarm.
ISO Turning
Interrupt M96
Does not function in SINUMERIK 802D sl.
M96 Pxxxx
Addition of program number always to 4 digits with 0
M96 Pxxxx
There is no extension with 0, even if the program number has less than 4 digits. A program
number with more than 8 digits leads to an alarm.
ISO Turning
5.4 Measuring functions
5.4.1 Rapid lift with G10.6

A retraction position for the rapid lifting of a tool can be activated with G10.6 <Axis position>
(e.g., in case of tool breakage). The retraction motion itself is started with a digital signal. The
2nd rapid input of NC is used as the start signal.
Another rapid input (1-8) can also be selected with machine data 10820
$MN_EXTERN_INTERRUPT_NUM_RETRAC (1 - 8).
The interrupt program (ASUB) CYCLE3106.spf must always be available for the rapid
retraction with G10.6. If the CYCLE3106.spf is not available in the part program memory, the
Alarm 14011 "Program CYCLE3106 not available or not released for processing" is output with
G10.6 in a part program block.
The response of the control system after the rapid retraction is defined in ASUB
CYCLE3106.spf. If the axes and the spindle are stopped after the rapid retraction, M0 and M5
must be programmed in CYCLE3106.spf. If CYCLE3106.spf is a dummy program that contains
only M17, the part program is continued without any interruption after the rapid retraction.
If the rapid retraction is activated with the programming G10.6 <Axis position>, then the change
in the input signal of the 2nd NC rapid input from 0 to 1 aborts the current movement and the
position programmed in the G10.6 block is moved at rapid traverse. Here, the positions are
approached as absolute or incremental, as programmed in the G10.6 block.
The function is deactivated with G10.6 (without position specification). Rapid retraction via the
input signal of the 2nd rapid NC input is blocked.
Restrictions
Only one axis can be programmed for rapid retraction.
5.4.2 Delete measuring with distance-to-go (G31)

With "G31 X... Y... Z... F... ;" the measuring with "delete distance-to-go" is possible. If the
measuring input of the 1st probe is present during the linear interpolation, the linear
interpolation is interrupted and the distance-to-go of the axes is deleted. The program is
continued with the next block.
Format
G31 X... Y... Z... F_;
G31: non-modal G function (active only in the block in which it is programmed)
ISO Turning
PLC signal "measuring input = 1"

With the increasing edge of the measuring input 1, the current axis positions are stored in the
axial system parameters or $AA_MM[<Axis>] $AA_MW[<Axis>]. These parameters can be
read in the Siemens mode.
$AA_MW[X] Saving the coordinate values for the X axis in the workpiece coordinate system
$AA_MW[Z] Saving the coordinate values for the Z axis in the workpiece coordinate system
$AA_MM[X] Saving the coordinate values for the X axis in the machine coordinate system
$AA_MM[Z] Saving the coordinate values for the Z axis in the machine coordinate system
Note
If G31 is activated, while the measuring signal is still active, the alarm 21700 is output.
Program continuation after the measuring signal

If in the next block incremental axis positions are programmed, then these axis positions refer
to the measuring point. That is, the reference point for the incremental position is the axis
position, at which the distance-to-go deletion is executed through the measuring signal.
If the axis positions are programmed absolute in the next block, then the programmed positions
are traversed.
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5.4.3 Measuring with G31, P1 - P4

The function G31 P1 (.. P4) is different from G31 in that different inputs for the measuring signal
can be selected with P1 to P4. Several inputs can also be monitored on a rising edge of a
measuring signal simultaneously. The assignment of the inputs to the addresses P1 to P4 is
defined through machine data.
Format
G31 X... Y... Z... F... P... ;
X, Y, Z: End point
ISO Turning
F...: Feedrate
P...: P1 - P4
Explanation
The digital inputs are assigned to the Addresses P1 to P4 via machine data as follows:
P1: $MN_EXTERN_MEAS_G31_P_SIGNAL[0]
Explanations for selection (P1, P2, P3 or P4) can be found in the documentation of your
machine manufacturer.
5.4.4 Interrupt program with M96/M97 (ASUB)
M96
With M96 P<program number> a subprogram can be defined as an interrupt routine.
The start of this program is triggered by an external signal. For starting the interrupt routine
always the 1st rapid NC input is used from the 8 inputs available in the Siemens mode. With the
machine data 10818 $MN_EXTERN_INTERRUPT_NUM_ASUP another rapid input (1-8) can
also be selected.
Format
M96 Pxxxx ;Activation of program interruption

M97 ;Deactivation of program interruption
With that, the shell cycle CYCLE396 is called first when the interrupt is triggered and this calls
the interrupt program programmed with Pxxxx in the ISO mode. At the end of the shell cycle the
machine data 10808 $MN_EXTERN_INTERRUPT_BITS_M96, bit 1 is evaluated and
positioned with REPOS on the interruption point or continued with the next block.
M97
The start of the interrupt routine is suppressed with M97. Only after the next activation with M96
the interrupt routine can be started with the external signal.
In case the interrupt program programmed with M96 Pxx is to be called directly with the interrupt
signal (without the intermediate step with CYCLE396), then the machine data 20734
$MC_EXTERN_FUNCTION_MASK bit 10 must be set. The subprogram programmed with Pxx
is then called in Siemens mode during a signal change from 0 -> 1.
The M function numbers for the interrupt function are set via the machine data. With the 10804
$MN_EXTERN_M_NO_SET_INT the M number is defined for activating an interrupt routine,
ISO Turning
the machine data 10806 $MN_EXTERN_M_NO_DISABLE_INT defines the M number for

suppressing an interrupt routine.
Only such M functions may be used, which are not reserved for the standard M functions. The
default setting for the M functions is M96 and M97. In order to activate the functions, bit 0 must
be set in the machine data 10808 $MN_EXTERN_INTERRUPT_BITS_M96. The M functions
are then not output to the PLC. If the bit 0 is not set, the M functions are then interpreted as
normal auxiliary functions.
After the end of the interrupt program, the execution leads, by default, to the end position of the
part program block following the interruption program. If the part program is to be executed
further from the interruption point, an REPOS instruction must be present at the end of the
interrupt program e.g. REPOSA. For this, the interrupt program must be written in the Siemens
mode.
The M functions for activating and deactivating an interrupt program must be present alone in
the block. If other addresses, except "M" and "P", are programmed in the block, the alarm
12080 (syntax error) is output.
Machine data
The behavior of the function interrupt program can be determined with the following machine
data:
MD10808 $MN_EXTERN_INTERRUPT_BITS_M96:
● Bit 0 = 0
No interrupt program possible, M96/M97 are normal M functions.
● Bit 0 = 1
Activation of an interrupt program allowed with M96/M97.
● Bit 1 = 0
The part program is processed further with the end position of the next block after the
interruption block (REPOSL RMEBL).
● Bit 1 = 1
The part program is continued after the position of interruption.
(REPOSL RMEBL)
● Bit 2 = 0
The interrupt signal interrupts the current block and starts the interrupt routine.
● Bit 2 = 1
The interrupt routine is started only at the end of the block.
● Bit 3 = 0
Upon the occurrence of an interrupt signal the execution cycle is interrupted immediately.
● Bit 3 = 1
The interrupt program is started only at the end of the execution cycle (evaluation in the shell
cycle).
Bit 3 is evaluated in the shell cycle and the cycle sequence is adapted accordingly.
Bit 1 is evaluated in the shell cycle CYCLE396.
In case the interrupt program is not called via the shell cycle CYCLE396
($MC_EXTERN_FUNCTION_MASK, bit 10 =1), bit 1 must be evaluated; if bit 1 = TRUE, a
ISO Turning
positioning must be made with REPOSL RMIBL on the interruption point, else positioning must
be made with REPOSL RMEBL on the block end point.
Example:
N100 M96 P1234 ;activate ASUB 1234.spf. In the case of a rising edge of
;1. rapid input, the program
;1234.spf is started
"
"
N3000 M97 ;Deactivation of the ASUB
Before the call of the interrupt program no rapid lift (LIFTFAST) is performed. With the
increasing edge of the interrupt signal, depending on MD10808
$MN_EXTERN_INTERRUPT_BITS_M96, the interrupt program is started immediately.
Restrictions
The interrupt routine is treated as a normal subprogram. This means that at least one
subprogram level must be free, in order to execute the interrupt routine. (16 program levels are
available plus 2 levels, which are reserved for ASUB, interrupt programs).
The interrupt routine is started only in case of an edge change of the interrupt signal from 0 to
1. If the interrupt signal remains permanently at 1, the interrupt routine is then no longer
restarted.
ISO Turning
5.5 Macro programs
5.5 Macro programs

Macros comprise of several part program blocks and are completed with M99. In principle,
macros are subroutines, which are called with G65 Pxx or G66 Pxx in the part program.
Macros called with G65 are non-modal. Macros called with G68 are modal and are deselected
again with G67.
5.5.1 Differences with subroutines

Along with the call for macro programs (G65, G66) parameters can be specified, which can be
evaluated in macro programs. On the other hand, no parameters can be specified in the
subroutine calls (M98).
5.5.2 Macro program call (G65, G66, G67)

Macro programs are generally executed immediately after their call.
The procedure of calling a macro program is described in the following table.
Table 5-7 Format for calling a macro program
Call method Command code Remarks

Simple call G65
Modal call (a) G66 Deselection through G67
Simple call (G65):Format

G65 P_ L_ ;
A macro program to which a program number was assigned with "P" is called and executed "L"
times by specifying "G65 P ... L... <Argument>; ".
The required parameters must be programmed in the same block (with G65).
Explanation
In a part program block containing G65 or G66, the address Pxx is interpreted as program
number of the subroutine in which the macro functionality is programmed. The number of
passes of the macro can be defined with the address Lxx. All other addresses in this part
program block are interpreted as transfer parameters and their programmed values are stored
in the system variables $C_A to $C_Z. These system variables can be read in the subroutine
and evaluated for the macro functionality. If other macros with parameter transfer are called in
a macro (subroutine), then the transfer parameters in the subroutine must be saved in internal
variable before the new macro call.
To enable internal variable definitions, one must switch automatically to the Siemens mode
during macro call. One can do this by inserting the instruction PROC<Program name> in the
ISO Turning
5.5 Macro programs
first line of the macro program. If another macro call is programmed in the subroutine, then the
ISO-dialect-mode must be reselected in advance.
Table 5-8 The P and L command
Address Description Number of digits

P Program number 4 to 8 digits
L Number of repetitions
System variables for the addresses I, J, K

As the addresses I, J, and K can be programmed up to 10 times in a block containing macro call,
the system variables of these addresses must be accessed with an array index. The syntax of
these three system variables thus is $C_I[..], $C_J[..], $C_K[..]. The values remain in the
programmed sequence in the array. The number of I, J, K addresses programmed in the block
is given in the variables $C_I_NUM, $C_J_NUM, $C_K_NUM.
The transfer parameters I, J, K for macro calls are treated in each case as one block even if the
individual addresses are not programmed. If a parameter is reprogrammed, or a following
parameter based on the I, J, K sequence was programmed, it belongs to the next block.
The system variables $C_I_ORDER, $C_J_ORDER, $C_K_ORDER are set to detect the
programming sequence in the ISO mode. These are identical arrays of $C_I, $C_K and they
contain the associated numbers of the parameters.
Note
The transfer parameters can be read only in the subroutine in the Siemens mode.
Example:
N5 I10 J10 K30 J22 K55 I44 K33
Block1 Block2 Block3
$C_I[0]=10
$C_I[1]=44
$C_I_ORDER[0]=1
$C_I_ORDER[1]=3
$C_J[0]=10
$C_J[1]=22
$C_J_ORDER[0]=1
$C_J_ORDER[1]=2
$C_K[0]=30
$C_K[1]=55
ISO Turning
5.5 Macro programs
$C_K[2]=33
$C_K_ORDER[0]=1
$C_K_ORDER[1]=2
$C_K_ORDER[2]=3
Cycle parameter $C_x_PROG

In the ISO-dialect-0 mode, the programmed values can be evaluated in different ways,
depending on the programming method (integer or actual value). The different evaluation is
activated through a machine data.
If the MD is set, the control system responds as in the following example:
X100 ; X axis is traversed by 100 mm (100. with point) => actual value
Y200 ; Y-axis is traversed by 0.2 mm (200 without point) => integer value
If the addresses programmed in the block are used as transfer parameters of cycles, then the
programmed values always exist as real values in the $C_x variables. For integer values, one
cannot take recourse to the programming method (real/integer) in the cycles any more, and
therefore there is no evaluation of the programmed values with the correct conversion factor.
There are two system variables $C_TYP_PROG. $C_TYP_PROG for information as to whether
REAL or INTEGER programming was undertaken. The structure is the same as that of
$C_ALL_PROG and $C_INC_PROG. If the value is programmed as INTEGER, then Bit is set
to 0, for REAL it is set to 1. If the value is programmed over a variable $<Number>, then the
corresponding bit is also set to 1.
Example:
P1234 A100. X100 -> $C_TYP_PROG == 1.
Only Bit 0 is present, because only A was programmed as REAL.
P1234 A100. C20. X100 -> $C_TYP_PROG == 5.
Bit 1 and Bit 3 (A and C) are present.
Restrictions:
A maximum of ten I, J, K parameters can be programmed in each block. Only one bit each is
provided for I, J, K in the variable $C_TYP_PROG. Hence in $C_TYP_PROG the
corresponding bit for I, J and K is always set to 0. Therefore it cannot be derived whether I, J
or K is programmed as REAL or as INTEGER.
Modal call (G66, G67)

A modal macro program is called with G66. The specified macro program is executed only if the
specified conditions are fulfilled.
● The modal macro program is activated on specifying "G66 P... L... <Parameters>;". The
transfer parameters are handled as in G65.
● G66 is deselected by G67.
ISO Turning
5.5 Macro programs
Table 5-9 Modal call conditions
Call conditions Function for mode selection Function for mode deselec‐
tion
after executing a traversing command G66 G67
Specification of a parameter
The transfer parameters are defined by programming an Address A - Z.
Interrelation between address- and system variables
Table 5-10 Interrelation between addresses and variables and addresses that can be used to call
commands
Interrelation between addresses and variables

Address System variable
A $C_A
B $C_B
C $C_C
D $C_D
E $C_E
F $C_F
H $C_H
I $C_I[0]
J $C_J[0]
K $C_K[0]
M $C_M
Q $C_Q
R $C_R
S $C_S
T $C_T
U $C_U
V $C_V
W $C_W
X $C_X
Y $C_Y
Z $C_Z
Interrelation between address- and system variables

To be able to use I, J and K, these must be specified in the I, J, K sequence.
As the I, J and K addresses in a block containing a macro call can be programmed up to 10
times, access to the system variables within the macro program for these addresses must take
place with an index. The syntax of these three system variables thus is $C_I[..], $C_J[..],
$C_K[..]. The corresponding values are saved in the matrix in the sequence in which they were
ISO Turning
5.5 Macro programs
programmed. The number of I, J, K addresses programmed in the block is saved in the

variables $C_I_NUM, $C_J_NUM and $C_K_NUM.
Unlike for the remaining variables, one index must always be specified while reading the three
variables. The index "0" is always used for cycle calls (e.g. G81), for example, N100 R10 =
$C_I[0]
Table 5-11 Interrelation between addresses and variables and addresses that can be used to call
commands
Interrelation between addresses and variables

Address System variable
A $C_A
B $C_B
C $C_C
I1 $C_I[0]
J1 $C_J[0]
K1 $C_K[0]
I2 $C_I[1]
J2 $C_J[1]
K2 $C_K[1]
I3 $C_I[2]
J3 $C_J[2]
K3 $C_K[2]
I4 $C_I[3]
J4 $C_J[3]
K4 $C_K[3]
I5 $C_I[4]
J5 $C_J[4]
K5 $C_K[4]
I6 $C_I[5]
J6 $C_J[5]
K6 $C_K[5]
I7 $C_I[6]
J7 $C_J[6]
K7 $C_K[6]
I8 $C_I[7]
J8 $C_J[7]
K8 $C_K[7]
I9 $C_I[8]
J9 $C_J[8]
K9 $C_K[8]
I10 $C_I[9]
J10 $C_J[9]
K10 $C_K[9]
ISO Turning
5.5 Macro programs
Note
If more than one block of I, J or K addresses are specified, then the sequence of the addresses
for each block of I/J/K is determined in such a way that the numbers of the variables are defined
according to their sequence.
Example of entering a parameter

The value of the parameter contain a sign and a decimal point, independently of the address.
The value of the parameters is always saved as actual value.
%ORFN %ORFN %ORFN

*3 $&;=,.-,
&B,>@&B,B25'(5>@
&B->@&B-B25'(5>@
&B.>@&B.B25'(5>@
&B,>@&B.B25'(5>@
&B=
&B;
&B&
&B$
Figure 5-34 Example of entering an argument
Execution of macro programs in the Siemens and ISO modes

A called macro program can be called either in the Siemens mode or in the ISO mode. The
language mode in which the program is executed is defined in the first block of the macro
program.
If a PROC <Program name> instruction exists in the first block of a macro program, then an
automatic changeover to the Siemens mode is conducted. If this instruction is missing, the
processing is done in the ISO mode.
The transfer parameters can be saved in local variables by executing a program in the Siemens
mode. In the ISO mode however, it is not possible to store transfer parameters in local variables.
To read transfer parameters in a macro program executed in the ISO mode, one must first
change over to the Siemens mode with the G290 command.
Examples
Main program with macro call:
_N_M10_MPF:
N10 M3 S1000 F1000
ISO Turning
5.5 Macro programs
N20 X100 Y50 Z33

N30 G65 P10 F55 X150 Y100 S2000
N40 X50
N50 ....
N200 M30
Tool Macro program in the Siemens mode:
_N_0010_SPF:
PROC 0010 ; Changeover to the Siemens mode
N10 DEF REAL X_AXIS ,Y_AXIS, S_SPEED, FEED
N15 X_AXIS = $C_X Y_AXIS = $C_Y S_SPEED = $C_S FEED = $C_F
N20 G01 F=FEED G95 S=S_SPEED
...
N80 M17
Macro program in the ISO mode:
_N_0010_SPF:
G290; Changeover to the Siemens mode,
; to read the transfer parameters
N15 X_AXIS = $C_X Y_AXIS = $C_Y S_SPEED = $C_S FEED = $C_F
N20 G01 F=$C_F G95 S=$C_S
N10 G1 X=$C_X Y=$C_Y
G291; Changeover to the ISO mode,
N15 M3 G54 T1
N20
...
N80 M99
ISO Turning
5.6 Special functions
5.6.1 G05
The command G05 can call any subroutine, similar to the subroutine call "M98 Pxx". In order
to accelerate the processing of the program, the subroutine called with G05 can be pre-
compiled (see Siemens Programming Manual, Chapter Pre-compiling and machine data
$MN_PREPROCESSING_LEVEL).
Format
G05 Pxxxxx Lxxx ;
Pxxxxx: Number of the calling program
Lxxx: Number of repetitions
(If "Lxxx" is not specified, L1 is applicable automatically.)
Example
G05 P10123 L3 ;
With this block the program 10123.mpf is called and executed thrice.
Restrictions
● Upon the call of a subroutine with G05 no switchover to the Siemens mode is made. The
command G05 has the same effect as a subroutine call with "M98 P_".
● Blocks, which contain G05 without the address character P, are ignored and no alarm is
output.
● Blocks with G05.1 - regardless of whether with or without the address character P - as well
as blocks with G05 P0 or G05 P01, are also ignored without the output of an alarm.
5.6.2 Multi-edge turning

With the polygon turning, workpieces with multiple edges can be produced by coupling two
spindles.
With the programming syntax G51.2 Q.. P.. R.. the synchronous spindle coupling is activated.
The transformation ratio from leading spindle to the following spindle is defined with the
parameters Q and P. If the coupling is to be activated with an angular offset from following
spindle and leading spindle, the angular difference is programmed with the address R.
However, no exact edges can be made using multi-edge turning. Typical applications are screw
heads of square or hexagonal screws or nuts.
With the programming of G51.2 always the 1st spindle in the channel is defined as the leading
spindle and the 2nd spindle as the following spindle. Setpoint linkage is selected as the type of
coupling.
ISO Turning
References:
/FB/ Function Manual - Extended Functions, S3 and
/PGA/, Programming Manual Advanced, Chapter "Synchronous Spindles"
Figure 5-35 Hexagon bolt
Format
G51.2 P...Q...;
P, Q: Rotation ratio
The direction of the 2nd spindle is specified with the sign before the address character Q.
Example
G00 X120.0 Z30.0 S1200.0 M03 ; Setting the workpiece rotation speed to
1,200 RPM
G51.2 P1 Q2 ; Start tool rotation (2,400 RPM)
G01 X80.0 F10.0 ; Infeed X axis
G04 X2. ;
G00 X120.0 ; Return X axis
G50.2 ; Stopping the tool rotation
M05 ; Spindle stop
G50.2 and G51.2 may not be specified together in a block.
:RUNSLHFH
:RUNSLHFH 7RRO
Figure 5-36 Multi-edge turning
ISO Turning
5.6.3 Compressor in the ISO dialect mode

The commands COMPON, COMPCURV, COMPCAD are commands of the Siemens
language and they activate a compressor function that combines several linear blocks into one
machining section. If this function is activated in the Siemens mode, even linear blocks in the
ISO mode can be compressed with this function.
The blocks can at the most consist of the following commands:
● Block number
● G01, modal or in block
● Axis assignments
● Feedrate
● Comments
If a block contains other commands (e.g., auxiliary functions, other G codes, etc.), then
compression does not take place.
Value assignments with $x for G, axes and feedrate are possible, just as the skip function.
Example: These blocks are compressed
N5 G290
N10 COMPON
N15 G291
N20 G01 X100. Y100. F1000
N25 X100 Y100 F$3
N30 X$3 /1 Y100
N35 X100 (Axis 1)
These blocks are not compressed
N5 G290
N10 COMPON
N20 G291
N25 G01 X100 G17 ; G17
N30 X100 M22 ; Auxiliary function in block
N35 X100 S200 ; Spindle speed in block
5.6.4 Switchover modes for DryRun and skip levels

Changeover of the skip levels (DB21.DBB2) always represents an intervention in the program
run, which has led to a short-term drop in velocity on the path. The same is true of the
changeover of the DryRun mode (DryRun = dry run feedrate DB21.DBB0.BIT6) from
DryRunOff to DryRunOn or vice-versa.
All the drops in velocity can be avoided with a changeover mode that is limited in its function.
ISO Turning
No drop in velocity is required with a setting machine data 10706 $MN_SLASH_MASK==2

while changing the skip levels (i.e., a new value in the PLC->NCK-Chan interface DB21.DBB2).
Note
The NCL processes blocks in two steps, the preprocessing and main runs (also pre-travel and
main run). The result of the premachining changes to the preprocessing memory. The main
machining takes the relevant oldest block out of the preprocessing memory and traverses its
geometry.
Note
Changing the skip levels
The premachining is changeover with the setting machine data $MN_SLASH_MASK==2
during a change of the skip level! All blocks located in the preprocessing memory are traversed
with the old skip level. The user normally does not have any control over the fill level of the
preprocessing memory. The user can see the following effect: A new skip level is effective
"some time" after the changeover!
Note
The part program command STOPRE vacates the preprocessing memory. If one switches the
skip level before STOPRE, then all the blocks after STOPRE are changed over securely. The
same is valid for an implicit STOPRE.
No drop in velocity is required while changing the DryRun mode with the setting machine data
10704 $MN_DRYRUN_MASK==2. Here too, only the premachining that leads to the above-
mentioned restrictions, is switched. The following analogy is apparent from this: Notice! This
will also be active "sometime" after the changeover of the DryRun mode!
5.6.5 Interrupt program with M96, M97
M96
A subprogram can be defined as an interrupt routine with the M96 P<Program No.>.
The start of this program is triggered by an external signal. To start the interrupt routine, the 1st
rapid NC input is used from among the eight inputs available in the Siemens mode. Another
rapid input (1 to 8) can also be selected with MD10818
$MN_EXTER_INTERRUPT_NUM_ASUP.
ISO Turning
Format
M96 Pxxxx ;Activation of program interrupt

M97 ;Deactivation of program interrupt
M97 and M96 P_ must be alone in the block.

So that on triggering the interrupt, the cover cycle CYCLE396 is called first and it calls the
interrupt program programmed with Pxxxx in the ISO mode. At the end of the cover cycle, the
machine data 10808 $MN_EXTERN_INTERRUPT_BITS_M96, Bit 1 is evaluated and either
positioned on the interruption point with REPOS or continued with the next block.
End of interruption (M97)

The interrupt program is deactivated with M97. Only after the next activation with M96 can the
interrupt routine be started with the external signal.
If the interrupt program programmed with M96 Pxx is to be called directly with the interrupt
signal (without intermediate step with CYCLE396), then machine data 20734
$MC_EXTERN_FUNCTION_MASK, Bit 10 must be set. The subprogram programmed with
Pxx is then called in the Siemens mode during a signal change from 0 -> 1.
The M function numbers for the interrupt function are set through machine data. Machine data
10804 $MN_EXTERN_M_NO_SET_INT is used to determine the M number for activating an
interrupt routine, machine data 10806 $MN_EXTERN_M_NO_DISABLE_INT is used to
determine the M number for suppressing an interrupt routine.
Only the M functions not reserved for standard M functions can be used. The default of the M
functions is M96 and M97. To activate the function, one must set bit 0 in machine data 10808
$MN_EXTERN_INTERRUPT_BITS_M96. The M functions are not output to the PLC. The M
functions are interpreted as normal auxiliary functions if Bit 0 is not set.
At the end of the interrupt program, one normally traverses to the end position of the part
program block following the interruption block. If the part program is to be processed further
from the interruption point, there must be a REPOS instruction at the end of the interrupt
program, e.g. REPOSA. For this, the interrupt program must be written in the Siemens mode.
The M function for activating and deactivating an interrupt program must be alone in the block.
The system issues Alarm 12080 (syntax error) if addresses other than "M" and "P" are
programmed in the block.
Machine data
The response of the interrupt program function can be determined from the following machine
data:
MD10808 $MN_EXTERN_INTERRUPT_BITS_M96:
Bit 0 = 0
Interrupt program is not possible as M96/M97 are normal M functions.
Bit 0 = 1
Activation of an interrupt program with M96/M97 is allowed.
Bit 1 = 0
The part program is processed further with the end position of the block immediately after the
interruption block (REPOSL RMEBL).
ISO Turning
Bit 1 = 1
The part program is continued from the interruption position (REPOSL RMIBL).
Bit 2 = 0
The interrupt signal interrupts the current block immediately and starts the interrupt routine.
Bit 2 = 1
The interrupt routine is started only at the end of the block.
Bit 3 = 0
The execution cycle is interrupted immediately after an interrupt signal arrives.
Bit 3 = 1
The interrupt program is started only at the end of the execution cycle (evaluation in the shell
cycles).
Bit 3 is evaluated in the shell cycles,and the cycle sequence is adapted accordingly.
Bit 1 is evaluated in cover cycle CYCLE396.
If the interrupt program is not called via the cover cycle CYCLE396,
($MC_EXTERN_FUNCTION_MASK, Bit 10 = 1) must be evaluated with Bit 1. If Bit 1 = TRUE,
REPOSL RMIBL must be used for positioning on the interruption point, otherwise REPOSL
RMEBL must be used for positioning on the block end position.
Example:
N100 M96 P1234 ;Activate ASUB 1234spf. In the case of a rising edge of
;1. rapid input, the program
;1234.spf is started
....
....
N300 M97 ;Deactivation of ASUB
Restrictions
The interrupt routine is treated as a normal subprogram. In other words, to be able to execute
interrupt routines, at least one subprogram level must be free. (16 program levels are available,
plus two levels that are reserved for the ASUB interrupt programs.)
The interrupt routine is started only during an edge change of the interrupt signal from 0 to 1.
If the interrupt signal remains permanently on 1, then the interrupt program is not restarted any
more.
ISO Turning
Abbreviations A
O Output
ASCII American Standard Code for Information Interchange: American coding standard for the exchange of
information
ASUB Asynchronous subprogram
AV Job planning
STL Statement list
BA Operating mode
Mode group Mode group
BCD Binary Coded Decimals: Decimal numbers encoded In binary code
BIN Binary files (binary files)
BCS Basic coordinate system
UI User interface
OP Operator panel
OPI Operator Panel Interface
CAD Computer-Aided Design: Computer-aided design
CAM Computer-Aided Manufacturing: Computer-aided Production
CNC Computerized Numerical Control: Computer-aided Numerical Control
COM Communication
CPU Central Processing Unit: Central processing unit
CR Carriage Return
ISO Turning
Abbreviations
CTS Clear To Send (clear to send messages for serial data interfaces)
CUTOM Cutter radius Compensation: Tool radius compensation
DB Data Block in the PLC
DBB Data Block Byte in the PLC
DBW Data Block Word in the PLC
DBX Data block bit in the PLC
DC Direct Control: Movement of the rotary axis via the shortest path to the absolute position within one
revolution.
DDE Dynamic Data Exchange: Dynamic Data Exchange
DTE Data Terminal Equipment
DIO Data Input/Output: Data input/output
DIR Directory: Directory
DLL Dynamic Link Library: Module which a program can access at runtime. Often contains program sections
that are required by different programs.
DOE Data transmission equipment
DOS Disk Operating System: Operating system
DPM Dual-Port Memory: Dual-port memory
DPR Dual-Port RAM: Dual port write/read-only memory
DRAM Dynamic Random Access Memory: Dynamic write/read-only memory
DRF Differential Resolver Function: Differential revolver function (handwheel)
DRY Dry Run: Dry run feedrate
DSB Decoding Single Block: Decoding single block
DW Data word
ISO Turning
Abbreviations
DCE Data transmission equipment
I Input
I/O Input/output
EIA code Special punched-tape code, number of holes per character always odd
ENC Encoder: Actual value encoder
EPROM Erasable Programmable Read Only Memory: Erasable, electrically programmable read-only memory
FB Function block
FC Function Call: Function block in the PLC
FDB Product database
FDD Floppy Disk Drive: Diskette drive
FEPROM Flash-EPROM: Read and write memory
FIFO First In First Out: Memory that works without address specification and whose data is read in the same
order in which it is stored.
FM Function module
FM-NC Function Module - Numerical Control
FPU Floating Point Unit: Floating Point Unit
FRA Frame block
FRAME Data block (FRAME)
CRC Cutter radius compensation (tool radius compensation)
FST Feed Stop: Feed stop
CSF Function plan (PLC programming method)
BP Basic program
ISO Turning
Abbreviations
GUD Global User Data: Global user data
HD Hard Disk: Hard disk
HEX Abbreviation for hexadecimal number
HMI Human Machine Interface: Operator functionality of SINUMERIK for operation, programming and sim‐
ulation.
MSD Main Spindle Drive
Hardware Hardware
IBN Commissioning
IF Pulse enable for drive modules
IK (GD) Implicit communication (global data)
ICA Interpolatory Compensation: Interpolatory compensation
IM Interface Module: Interface module
IMR Interface Module Receive: Interface module for receiving data
IMS Interface Module Send: Interface module for transmit mode
INC Increment: Increment, increment
INI Initializing Data: Initializing data
IPO Interpolator
ISO code Special punched-tape code, number of holes per character always even
JOG Jogging: Setup mode
K1 .. K4 Channel 1 to channel 4
C Bus Communication bus
COR Coordinate rotation
ISO Turning
Abbreviations
LAD Ladder logic (PLC programming method)
Kv Loop gain factor
SRT Transformation ratio
RD Line Feed
PMS Position measuring system
LR Position controller
LUD Local User Data: Local user data
MB Megabyte
MD Machine data
MDA Manual Data Automatic: Manual input
MC Measuring circuit
MCS Machine coordinate system
MPF Main Program File: NC part program (main program)
MCP Machine Control Panel
NC Numerical Control: Numerical Control
NCK Numerical Control Kernel: Numerical Control Kernel, with block preparation, traversing range, etc.
NCU Numerical Control Unit: Hardware unit of NCK
IS Interface Signal
NURBS Non-Uniform Rational B-Spline: Rational B-spline curves
ZO Work offset
OB Organization block in the PLC
ISO Turning
Abbreviations
OEM Original Equipment Manufacturer: Manufacturer whose products are marketed under an external com‐
pany name.
OP Operator Panel: Operating equipment
OPI Operator Panel Interface: Operator panel front connection
P-Bus Peripheral Bus
PC Personal Computer
PCIN Name of the SW for data exchange with the control
PCMCIA Personal Computer Memory Card International Association: Memory plug-in card standardization
PG Programming device
PLC Programmable Logic Control: Interface control
RAM Random Access Memory: Data memory that can be read and written to
REF "Reference point approach" function
REPOS "Reposition" function
ROV Rapid override: Rapid traverse override
RPA R Parameter Active: Memory area in the NCK

for R-NCK for R parameter numbers
RPY Roll Pitch Yaw: Rotation type of a coordinate system
RTS Clear To Send (clear to send message for serial data interfaces, activate sending part, control signal
from serial data interfaces)
SBL Single Block: Single block
SD Setting data
SDB System Data Block
SEA Setting Data Active: Identifier (file type) for setting data
SFB System function block
ISO Turning
Abbreviations
SFC System function call: System function call
SK Softkey
SKP Skip block: Skip block
SM Stepper motor
SPF Sub Routine File: Subprogram
PLC Programmable logic controller
SRAM Static read-only memory (battery buffered)
TNRC Tool nose radius compensation
SS Interface signal
LEC Leadscrew error compensation
SSI Serial Synchronous Interface: Synchronous serial interface
SW Software
SYF System Files: System files
TEA Testing Data Active: Designation for machine data
TO Tool Offset: Tool offset
TOA Tool Offset Active: Identifier (file type) for tool offsets
TRANSMIT Transform Milling Into Turning: Coordinate conversion in turning machine for milling
UFR User Frame: Work offset
UP Subprogram
FDD Feed drive
V.24 Serial interface (definition of the interchange lines between DTE and DCE)
WCS Workpiece coordinate system
ISO Turning
Abbreviations
T Tool
TLC Tool length compensation
WOP Workshop-oriented programming
WPD Workpiece Directory: Workpiece directory
TRC Tool radius compensation
TO Tool change
TC Tool change
ZOA Zero Offset Active: Identifier (file type) for work offset data
ISO Turning
G code table B
Appendix 1 describes the G codes and their functions.
Table B-1 G code table
G code Description System A System C

Group 1
G00 1) Rapid traverse G00 G00
1
G01 2 Linear motion G01 G01
G02 3 Circle/helix in clockwise direction G02 G02
G03 4 Circle/helix in counterclockwise direction G03 G03
G33 5 Thread cutting with constant lead G33 G33
G34 9 Thread cutting with variable lead G34 G34
G35 Convex thread in the clockwise direction G35 G35
G36 Convex thread in the counter-clockwise direction G36 G36
G77 6 Longitudinal turning cycle G90 G20
G78 7 Thread cutting cycle G92 G21
G79 8 Face turning cycle G94 G24
Group 2
G96 1 Constant cutting rate on G96 G96
G97 1)
2 Constant cutting rate off G97 G97
Group 3
G90 1) 1 Absolute programming -- G90
G91 2 Incremental programming -- G91
Group 4
G68 1 Double slide/turret on G68 G68
G69 1)
2 Double slide/turret off G69 G69
Group 5
G94 1 Linear feedrate in [mm/min, inch/min] G98 G94
G95 1)
2 Revolutional feedrate in [mm/rev, inch/rev] G99 G95
Group 6
G20 1) 1 Inch input system G20 G70
G21 2 Metric input system G21 G71
Group 7
G40 1) 1 Deselection of cutter radius compensation G40 G40
G41 2 Compensation left of contour G41 G41
G42 3 Offset to right of contour G42 G42
Group 8
Group 9
ISO Turning
G code table

G22 1 Working area limitation, protection zone 3 on G22 G22
G23 1)
2 Working area limitation, protection zone 3 off G23 G23
Group 10
G80 1) 1 Drilling cycle off G80 G80
G83 Front face deep hole drilling G83 G83
G84 3 Front face tapping G84 G84
G85 4 Front face drilling cycle G85 G85
G87 5 Side surface deep hole drilling G87 GG87
G88 6 Side surface tapping G88 G88
G89 7 Side surface drilling G89 G89
Group 11
G98 1) 1 Return to starting point in drilling cycles -- G98
G99 2 Return to point R in drilling cycles -- G99
Group 12
G66 1 Macro module call G66 G67
G67 1) 2 Delete macro module call G67 G67
Group 13
Group 14
G54 1) 1 Selecting work offset G54 G54
G55 2 Selecting work offset G55 G55
G54 Extended work offset x x
P{1...48} 1
G54.1 7 Extended work offset G54.1 G54.1
G54 P0 1 External work offset x x
Group 15
Group 16
G17 1 XY plane G17 G17
G18 1)
2 ZX plane G18 G18
G19 3 YZ plane G19 G19
Group 17
Group 18 (non-modal effective)

G04 1 Dwell time in [s] or spindle revolutions G04 G04
G05 20 High-speed cycle cutting G05 G05
G05.1 22 High-speed cycle -> Call CYCLE305 G05.1 G05.1
G07.1 18 Cylindrical interpolation G07.1 G07.1
G10 2 Write work offset / tool offset G10 G10
ISO Turning
G code table

G10.6 19 Rapid lift on/off G10.6 G10.6
G28 3 1. Approaching a reference point G28 G28
G30 4 2./3./4. Approaching a reference point G30 G30
G30.1 21 Reference point position G30.1 G30.1
G31 5 Measuring with touch-trigger probe G31 G31
G52 6 Programmable work offset G52 G52
G53 17 Approach position in machine coordinate system G53 G53
G60 24 Directed positioning G60 G60
G65 7 Macro call G65 G65
G70 8 Finishing cycle G70 G72
G71 9 Stock removal cycle, longitudinal axis G71 G73
G72 10 Stock removal cycle transverse axis G72 G74
G73 11 Contour repetition G73 G75
G74 12 Deep-hole boring and grooving in the longitudinal axis (Z) G74 G76
G75 13 Deep-hole boring and grooving in the transverse axis (X) G75 G77
G76 14 Multiple thread cutting cycle G76 G78
G92 15 Set actual value, spindle speed limitation G50 G92
G92.1 23 Delete actual value, reset the WCS G50.3 G92.1
Group 20
G50.2 1) 1 Multi-edge turning OFF G50.2 G50.2
G51.2 2 Multi-edge turning ON G51.2 G51.2
Group 21
G13.1 1) 1 TRANSMIT OFF G13.1 G13.1
G12.1 2 TRANSMIT ON G12.1 G12.1
Group 22
Group 25
Group 31
G290 1) 1 Select Siemens mode G290 G290
G291 2 Select ISO dialect mode G291x G291
Note
In general, the G functions mentioned in 1) are defined by the NC during activation of the control
system or during RESET.
ISO Turning
G code table
ISO Turning
Data Description C
C.1 General machine/setting data
Note
All the machine data described here relates to the SINUMERIK 840D sl. Please use the
associated List Manuals for the SINUMERIK 828D control system.
10604 WALIM_GEOAX_CHANGE_MODE
SD number Working area limitation during switchover of geometry axes
Default setting: 0 Min. input limit: 0 Max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE
Meaning: This machine data defines whether a possibly active working area limitation is retained or
deactivated during a geometry axis interchange.
The MD is bit-coded with the following significance:
Bit 0=0: Working area limitation is deactivated upon geo axis interchange.
Bit 0=1: Active working area limitation remains active upon a geo axis interchange.
10615 NCBFRAME_POWERON_MASK
MD number Delete global basic frames during Power On
Data type: DWORD
Meaning: This machine data is used to define whether global basic frames are deleted during Power On
Reset.
The individual basic frames can be selected separately.
Bit 0 corresponds to basic frame 0, bit 1 to basic frame 1, etc.
0: Basic frame is retained at Power On
1: Basic frame is deleted at Power ON.
10652 CONTOUR_DEF_ANGLE_NAME
MD number Settable name for the angle in the contour brief description
Default setting: "ANG" Min. input limit: - Max. input limit: -
ISO Turning
Data Description
10652 CONTOUR_DEF_ANGLE_NAME
Data type: STRING
Meaning: The setting is effective only for Siemens G code programming, i.e. G290.
The name, under which the angle is programmed in the contour brief description, can be set.
In this way, for example, identical programming can be implemented in different language
modes:
If "A" is specified as name, then the angle is specified the same way in Siemens programming
as in ISO dialect.
The name must be unique, i.e. no axes, variables, macros, etc. may exist with the same name.
10654 RADIUS_NAME
MD number Settable name for the radius non-modal in the contour brief description
Default setting: "RND" Min. input limit: - Max. input limit: -
Data type: STRING
Meaning: The name, under which the radius is programmed in the contour brief description, can be set.
modes:
If "R" is specified as name, then the radius is specified the same way in Siemens programming
as in ISO dialect.
The setting is effective only for Siemens G code programming, i.e. G290.
10656 CHAMFER_NAME
MD number Settable name for the chamfer in the contour brief description
Default setting: "CHR" Min. input limit: - Max. input limit: -
Change valid after POWER ON Protection level: 2/7 Unit: -
Data type: STRING
Meaning: The name, under which the chamfer is programmed in the contour brief description, can be set.
modes:
If "C" is specified as name, then the radius is specified the same way in Siemens programming
as in ISO dialect.
The setting is effective only for Siemens G code programming, i.e. G290.
The chamfer acts in the original direction of movement. Alternatively, the chamfer length can
be programmed under the CHF identifier.
10704 DRYRUN_MASK
MD number Activation of dry run feedrate
Default setting: Min. input limit: - Max. input limit: -
Change becomes effective after Protection level: Unit: -
ISO Turning
Data Description
10704 DRYRUN_MASK
Data type: BYTE
Meaning: DRYRUN_MASK == 0
Dry run may be activated and deactivated only at end of block.
DRYRUN_MASK == 1
The activation/deactivation of the dry-run feedrate is also possible during a program execution.
Notice: After the activation of the dry run feedrate, the axes are stopped for the duration of the
reorganization operation.
DRYRUN_MASK == 2
Dry run can be switched on and off in each phase, and the axes are not stopped.
Notice: The function only becomes effective with a block which comes "later" in the program
run! The function is effective from the next (implicit) stop reset block.
10706 SLASH_MASK
MD number Activation of block skip function
Data type: BYTE
Meaning: SLASH_MASK == 0
Switchover of block skip function is possible only at end of block.
SLASH_MASK == 1
In case of SLASH_MASK == 1, the activation of block skip function is also possible during a
program execution.
Notice: After the activation of block skip function, the axes are stopped for the duration of the
reorganization operation.
SLASH_MASK == 2
Block switchover is possible in each phase.
Notice: The function only becomes effective with a block which comes "later" in the program
run! The function is effective from the next (implicit) stop reset block.
10715 M_NO_FCT_CYCLE[0]
MD number M function number for cycle call
Default setting: -1 Min. input limit: -1 Max. input limit: -
ISO Turning
Data Description
10715 M_NO_FCT_CYCLE[0]
Data type: DWORD
Meaning: M number with which the subprogram is called.
The name of the subprogram is stored in $MN_M_NO_FCT_CYCLE_NAME. If the M function
defined by $MN_M_NO_FCT_CYCLE is programmed in a part program, then the subprogram
defined in M_NO_FCT_CYCLE_NAME is started at the end of block.
If the M function is reprogrammed in the subprogram, then there is no longer any replacement
by a subprogram call.
$MN_M_NO_FCT_CYCLE acts in the Siemens mode G290 as well as in the external language
mode G291.
A subprogram call must not be superimposed on M functions with predetermined significance.
Alarm 4150 is generated in the event of a conflict:
● M0 to M5,
● M17, M30,
● M40 to M45,
● M function for selecting spindle/axis mode according to
$MC_SPIND_RIGID_TAPPING_M_NR (default M70)
● M functions for nibbling/punching as configured in $MC_NIBBLE_PUNCH_CODE if
activated via $MC_PUNCHNIB_ACTIVATION.
● For applied external language ($MN_MM_EXTERN_LANGUAGE) M19, M96-M99.
Exception: The M functions defined by $MC_TOOL_CHANGE_M_CODE for the tool change.
The subprograms configured with $MN_M_NO_FCT_CYCLE_NAME and
$MN_T_NO_FCT_CYCLE_NAME must not be effective in one block (part program line) at the
same time, i.e. max. one M/T function replacement can be effective per block. Neither an M98
nor a modal subprogram call may be programmed in the block with the M function replacement.
A subprogram return jump or end of part program is also not permitted.
Alarm 14016 is generated in the case of a conflict.
10716 M_NO_FCT_CYCLE_NAME[0]
MD number Subprogram name for M function replacement
Default setting: - Min. input limit: - Max. input limit: -
Change valid after POWER ON Protection level: 2/7 Unit: -
Data type: STRING
Meaning: The cycle name is stored in the machine data. This cycle is called if the M function was
programmed from the machine data $MN_M_NO_FCT_CYCLE.
If the M function is programmed in a traversing block, then the cycle is executed after the
motion.
$MN_M_NO_FCT_CYCLE acts in the Siemens mode G290 as well as in the external language
mode G291.
If a T number is programmed in the call block, the programmed T number can be queried in the
cycle under the variable $P_TOOL.
The subprograms configured with $MN_M_NO_FCT_CYCLE_NAME and
$MN_T_NO_FCT_CYCLE_NAME must not be effective in one block at the same time, i.e. max.
one M/T function replacement can be effective per block. Neither an M98 nor a modal sub‐
program call may be programmed in the block with the M function replacement. A subprogram
return jump or end of part program is also not permitted.
ISO Turning
Data Description
10717 T_NO_FCT_CYCLE_NAME
MD number Name of tool change cycle for T function replacement
Data type: STRING
Meaning: Cycle name for tool change routine during call via T function. If a T function is programmed in
a part program block, then the subprogram defined in T_NO_FCT_CYCLE_NAME is called at
the end of block.
The programmed T number can be queried in the cycle via the system variables $C_T/
$C_T_PROG as decimal value and via $C_TS/$C_TS_PROG as string (only with tool man‐
agement).
$MN_T_NO_FCT_CYCLE_NAME acts in the Siemens mode G290 as well as in the external
language mode G291.
$MN_M_NO_FCT_CYCLE_NAME and $MN_T_NO_FCT_CYCLE_NAME must not be effec‐
tive in one block at the same time, i.e. max. one M/T function replacement can be effective per
block.
Neither an M98 nor a modal subprogram call may be programmed in the block with the T
function replacement. A subprogram return jump or end of part program is also not permitted.
Alarm 14016 is generated in the case of a conflict.
10760 G53_TOOLCORR
MD number Method of functioning with G53, G153 and SUPA
Data type: BYTE
Meaning: This MD acts in the Siemens mode and in the external language mode.
This machine data defines whether the tool length and the tool radius compensation are to be
suppressed for the language commands G53, G153 and SUPA.
0 = G53/G153/SUPA is a non-modal suppression of work offsets; active tool length and tool
radius compensations are retained.
1 = G53/G153/SUPA is a non-modal suppression of work offsets and active tool length and tool
radius compensation.
10800 EXTERN_CHAN_SYNC_M_NO_MIN
MD number First M number for channel synchronization
Default setting: -1 Min. input limit: 100 Max. input limit:
Data type: DWORD
Meaning: Smallest M number of the M range that is reserved for the channel synchronization.
MD cannot be changed for SINUMERIK 802D sl.
10802 EXTERN_CHAN_SYNC_M_NO_MAX
SD number Last M number for channel synchronization
Default setting: -1 Min. input limit: 100 Max. input limit:
ISO Turning
Data Description
10802 EXTERN_CHAN_SYNC_M_NO_MAX
Data type: DWORD
Meaning: Biggest M number of the M range that is reserved for the channel synchronization.
The M range should be a maximum of 10*channel number (2 channels = 20 M numbers). If a
larger range is defined, alarm 4170 is output.
10804 EXTERN_M_NO_SET_INT
MD number M function for ASUB activation
Default setting: 96 Min. input limit: 0 Max. input limit:
Data type: DWORD
Meaning: M function number with which an interrupt program is activated in the ISO_T/M mode (ASUB).
10806 EXTERN_M_NO_DISABLE_INT
MD number M function for ASUB deactivation
Data type: DWORD
Meaning: M function number with which an interrupt program (ASUB) is deactivated in the ISO-T/M
mode.
10808 EXTERN_INTERRUPT_BITS_M96
MD number Interrupt program execution (M96)
Data type: WORD
Meaning: By setting different bits, the sequence of the interrupt routine activated with M96 P... can be
controlled.
Bit 0=0: No interrupt program possible, M96/M97 are normal M functions
Bit 0=1: Activation of an interrupt program with M96/M97 is allowed
Bit 1=0: Process part program with the end position of the next block after the interruption block
Bit 1=1: Further process part program from the interruption position
Bit 2=0: The interrupt signal interrupts the current block immediately and starts the interrupt
routine
Bit 2=1: The interrupt routine is started only at the end of the block
Bit 3=0: Interrupt execution cycle in case of an interrupt signal
Bit 3=1: Start interrupt program only at the end of the execution cycle
10810 EXTERN_MEAS_G31_P_SIGNAL
MD number Assignment of the measuring inputs for G31 P..
ISO Turning
Data Description
10810 EXTERN_MEAS_G31_P_SIGNAL
Data type: BYTE
Meaning: The machine data defines an assignment of the measuring inputs 1 and 2 to the P numbers
programmed with G31 P1 (-P4). The MD is bit-coded. Only bit 0 and bit 1 are evaluated. If e.g.
in $MN_EXTERN_MEAS_G31_P_SIGNAL[1] the bit 0=1, the 1st measuring input is activated
with G31 P2. The second measuring input is activated with G31 P4 with $MN_EX‐
TERN_MEAS_G31_P_SIGNAL[3] = 2.
Bit 0=0: Do not evaluate measuring input 1 for G31 P1 (-P4)
Bit 0=1: Activate measuring input 1 for G31 P1 (-P4)
Bit 1=0: Do not evaluate measuring input 2 for G31 P1 (-P4)
Bit 1=1: Activate measuring input 2 for G31 P1 (-P4)
10812 EXTERN_DOUBLE_TURRET_ON
MD number Double turret head with G68
Default setting: Min. input limit: Max. input limit:
Data type: BOOLEAN
Meaning: The machine data is effective only in case of $MN_EXTER_CNC_SYSTEM = 2.
This MD defines whether with G68 a double-slide machining (channel synchronization for 1st
and 2nd channel) is to be started or whether the second tool of a double turret (= 2, properly
connected tool with the distance defined in the setting data $SC_EXTERN_DOUBLE_TUR‐
RET_DIST) is to be activated.
FALSE: Channel synchronization for double-slide machining
TRUE: 2. Changing the tool of a double turret (= $SC_EXTERN_DOUBLE_TURRET_DIS‐
TANCE as additive work offset and activate mirroring around Z-axis
10814 EXTERN_M_NO_MAC_CYCLE
MD number Macro call via M function
ISO Turning
Data Description
10814 EXTERN_M_NO_MAC_CYCLE
Data type: DWORD
Meaning: M number with which a macro is called.
The name of the subprogram is stored in $MN_EXTERN_M_NO_MAC_CYCLE_NAME[n]. If
the M function is programmed in a part program block defined with $MN_EX‐
TERN_M_NO_MAC_CYCLE[n], the subprogram defined in EXTERN_M_NO_MAC_CY‐
CLE_NAME[n] is started, and all the addresses programmed in the block are written to the
associated variables. If the M function is reprogrammed in the subprogram, then there is no
longer any replacement by a subprogram call.
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[n] acts only in the external language mode
G291.
A subprogram call must not be superimposed on M functions with predetermined significance.
Alarm 4150 is generated in the event of a conflict:
● M0 to M5,
● M17, M30,
● M19,
● M40 to M45,
● M function for switching over spindle mode / axis mode according to
$MC_SPIND_RIGID_TAPPING_M_NR (default: M70).
● M functions for nibbling/punching as configured in $MC_NIBBLE_PUNCH_CODE if
activated via $MC_PUNCHNIB_ACTIVATION.
● For applied external language ($MN_MM_EXTERN_LANGUAGE), M96 to M99 in addition.
● M functions defined through $MN_M_NO_FCT_CYCLE.
Exception: The M functions defined with $MC_TOOL_CHANGE_M_CODE for the tool change.
The subprograms configured with $MN_EXTERN_M_NO_MAC_CYCLE_NAME[n] must not
be effective in one block (part program line) at the same time, i.e. max. one M function re‐
placement can be effective per block. Neither an M98 nor a modal subprogram call may be
programmed in the block with the M function replacement. A subprogram return jump or end
of part program is also not permitted. Alarm 14016 is generated in the case of a conflict.
10815 EXTERN_M_NO_MAC_CYCLE_NAME
MD number Subprogram name for M function macro call
Changes effective after POWER ON Protection level: Unit: -
Data type: STRING
Meaning: Cycle name in case of a call via the M function defined with $MN_EXTERN_M_NO_MAC_CY‐
CLE[n].
10816 EXTERN_G_NO_MAC_CYCLE
MD number Macro call via G function
ISO Turning
Data Description
10816 EXTERN_G_NO_MAC_CYCLE
Data type: DOUBLE
Meaning: G number with which a macro is called.
The name of the subprogram is stored in $MN_EXTERN_G_NO_MAC_CYCLE_NAME[n].
If a G function defined with $MN_EXTERN_M_NO_MAC_CYCLE[n] is programmed in a part
program block, the subprogram defined in EXTERN_M_NO_MAC_CYCLE_NAME[n] is star‐
ted, and all the addresses programmed in the block are written in the related $C_xx variable.
If a subprogram call is already active via an M/G macro or an M substitution, no subprogram
call is executed. If in this case a standard G function is programmed, then it is executed,
otherwise alarm 12470 is output.
$MN_EXTERN_G_NO_MAC_CYCLE[n] acts only in the external language mode G291.
In one block there may only be one subprogram call. That is, in one block only one M/G function
replacement may be programmed and there may be no additional subprogram call (M98) or
cycle call in the block.
A subprogram return jump or end of part program is also not permitted in the same block. Alarm
14016 is generated in the case of a conflict.
10817 EXTERN_G_NO_MAC_CYCLE_NAME
MD number Subprogram name for G function macro call
Data type: STRING
Meaning: Cycle name in case of a call via the G function defined with $MN_EXTERN_G_NO_MAC_CY‐
CLE[n].
10818 EXTERN_INTERRUPT_NUM_ASUP
MD number Interrupt number for ASUB start (M96)
Data type: BYTE
Meaning: Number of the interrupt input with which an asynchronous subprogram activated in the ISO
mode is started. (M96<Program number>)
10820 EXTERN_INTERRUPT_NUM_RETRAC
MD number Interrupt number for rapid retraction (G10.6)
Data type: BYTE
Meaning: Number of the interrupt input with which a rapid retraction is triggered in the ISO mode to the
position programmed with G10.6.
ISO Turning
Data Description
10880 MM_EXTERN_CNC_SYSTEM
MD number External control system, whose programs are to be executed
Data type: WORD
Meaning: Selecting the external language
1 = ISO-2: Fanuc0 Milling system
2 = ISO-3: Fanuc0 Turning system
Thus the function scope defined in the current Siemens documentation is applicable.
This data is evaluated only when the machine data $MN_MM_EXTERN_LANGUAGE is set.
10881 MM_EXTERN_GCODE_SYSTEM
SD number ISO mode T: G code system
Data type: DWORD
Meaning: Determination of the G code system which is to be processed actively in ISO dialect T mode:
Value = 0: ISO_T: Code system B
Value = 1: ISO_T: Code system A
Value = 2: ISO_T: Code system C
In order for the shell cycle to work in the correct G code system, the corresponding system must
be entered in the GUD variable _ZSFI[39]:
10882 NC_USER_EXTERN_GCODES_TAB [n]:0...59

MD number List of user-specific G commands of an external NC language
Data type: STRING
Meaning: By default, ISO Dialect T Code B is realized for external programming language. Code A and
C are differentiated through the names of the G functions.
Via $MN_NC_USER_EXTERN_GCODES_TAB the G functions can be renamed.
G functions for external NC languages can be recoded. The G group and the position within the
G group are retained. Only the G functions may be recoded.
Up to 30 recodings are possible. Example:
$MN_NC_USER_EXTERN_GCODES_TAB[0]="G20"
$MN_NC_USER_EXTERN_GCODES_TAB[1]="G70"
--> G20 is recoded in G70
If G70 is already available, an error message appears in NCK reset.
10884 EXTERN_FLOATINGPOINT_PROG
MD number Evaluation of programmed values without decimal point
ISO Turning
Data Description
10884 EXTERN_FLOATINGPOINT_PROG
Data type: BOOLEAN
Meaning: This machine data is effective for external programming language, i.e. when MD18800
$MN_MM_EXTERN_LANGUAGE = 1.
This machine data defines how the programmed values without decimal point are evaluated.
0: Standard notation: Values without the decimal point are interpreted in internal units IS-B, IS-
C (see MD EXTERN_INCREMENT_SYSTEM).
Values without decimal point are interpreted in internal units,
e.g. X1000 = 1 mm (for 0.001 mm input resolution)
X1000.0 = 1000 mm
1: PocketCalculator notation: Values without decimal point are interpreted as mm, inch or
degree.
Values without decimal point are interpreted as mm, inch or degree,
e.g. X1000 = 1000 mm
X1000.0 = 1000 mm
10886 EXTERN_INCREMENT_SYSTEM
MD number Increment system
Data type: BOOLEAN
Meaning: This machine data is effective for external programming language, i.e. when MD18800
$MN_MM_EXTERN_LANGUAGE = 1.
This machine data defines the increment system that is active:
0: Increment system
IS-B = 0.001 mm/degree
= 0.0001 inch
1: Increment system
IS-C = 0.0001 mm/degree
= 0.00001 inch
10888 EXTERN_DIGITS_TOOL_NO
MD number Number of digits for T number in external language mode
Data type: BYTE
Meaning: The machine data is effective only in case of $MN_EXTERN_CNC_SYSTEM = 2.
Number of digits of tool number in the programmed T value.
From the programmed T value, the number of leading digits specified via $MN_EXTERN_DIG‐
ITS_TOOL_NO are interpreted as tool number. The following positions address the offset
memory.
10890 EXTERN_TOOLPROG_MODE
MD number Tool change programming in case of external programming language
ISO Turning
Data Description
10890 EXTERN_TOOLPROG_MODE
Data type: BYTE
Meaning: Configuration of the programing of the tool change for external programming language:
Bit 0 = 0: Acts only in case of $MN_MM_EXTERN_CNC_LANGUAGE = 2:
The tool number and the offset number are programmed in the T value. $MN_DIGITS_TOOL‐
NO determines the number of leading digits which form the tool number.
Example:
$MN_DIGITS_TOOL_NO = 2
T=1234
; Tool number 12,
; Offset number 34
Only the tool number is programmed in the T value.
Offset number = tool number.
$MN_DIGITS_TOOL_NO is irrelevant.
Example:
T=12
; Tool number 12,
; Offset number 12
If the number of positions programmed in the T value are the same as the number defined in
$MN_EXTERN_DIGITS_TOOL_NO, then leading 0 are added.
If the number of positions programmed in the T value is the same as the number of digits
specified in $MN_EXTERN_DIGITS_TOOL_NO, then the programmed number is applicable
as offset and tool number
ISO T offset selection only with D (Siemens Cutting edge number)
ISO T Offset selection only with H ($TC_DPH[t,d])
Each H number is allowed only once per TOA, except H=0. If the bit 3 is set from 1 -> 0, then
no H number may appear multiple times in a TO unit.
Else an alarm is output upon the next warm restart.
Each H number is allowed several times per TOA.
Selection of tool length is not possible under the address H
Selection of tool length under the address H
Selection of tool length is not possible under the address D
Selection of tool length under the address D
If bit 6 and bit 7 are selected, then the selection is possible under address D or H.
ISO Turning
Data Description
18800 MM_EXTERN_LANGUAGE
MD number External language active in the control system
Data type: DWORD
Meaning: The corresponding NC language must be activated for processing the part programs of other
system manufacturers. Only one external language can be selected. The respective instruc‐
tion set can be taken from the current documentation.
Bit 0 (LSB): Execution of part programs ISO_2 or ISO_3. For coding see $MN_MM_EX‐
TERN_CNC_SYSTEM (10880)
ISO Turning
Data Description
C.2 Channel-specific machine data
20050 AXCONF_GEOAX_ASSIGN_TAB
MD number Assignment of geometry axis to channel axis
Default setting: 1, 2, 3 Min. input limit: 0 Max. input limit: 20
Data type: BYTE
Meaning: In this MD, the channel axis is specified to which the geometry axis is assigned. The assign‐
ment is to be done channel-specific for all geometry axes. If no assignment is done for a
geometry axis, then this geometry axis is not available and cannot be programmed (with the
name defined under AXCONF_GEOAX_NAME_TAB).
E.g.: Turning machine without transformation:
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 0 ] = 1 ; 1st geometry axis = 1st channel axis
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 1 ] = 0 ; 2nd geometry axis not defined
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 2 ] = 2 ; 3rd geometry axis = 2nd channel axis
The assignment made here is applicable if no transformation is active. For active transforma‐
tion n the transformation-specific assignment table TRAFO_GEOAX_ASSIGN_TAB_n be‐
comes effective.
20060 AXCONF_GEOAX_NAME_TAB
MD number Geometry axis name in the channel
Default setting: X, Y, Z Min. input limit: - Max. input limit: -
Data type: STRING
Meaning: In this MD, the names of the geometry axes are entered separately for the channel. With the
names specified here, the geometry axes can be programmed in the part program.
20070 AXCONF_MACHAX_USED
MD number Machine axis number valid in the channel
Default setting: 1, 2, 3, 4 Min. input limit: 0 Max. input limit: 31
Data type: BYTE
Meaning: In this MD, the machine axis is specified to which the channel/special axis is assigned. The
assignment is to be done channel-specific for all channel axes. A machine axis not assigned
to any channel is not active, i.e. the axis control is not processed, the axis is not shown on the
screen and is not programmed in any channel.
20080 AXCONF_CHANAX_NAME_TAB
MD number Name of channel axis in the channel
Default setting: Min. input limit: - Max. input limit: -
X, Y, Z, A, B, C, U, V, X11, Y11, ....
ISO Turning
Data Description
20080 AXCONF_CHANAX_NAME_TAB
Data type: STRING
Meaning: The name of the channel/special axis is entered in this MD. In the normal case the first three
channel axes are filled by the three assigned geometry axes (see also MD20050 $MC_AX‐
CONF_GEOAX_ASSIGN_TAB). The remaining channel axes are also known as special axes.
The display of the channel axis / special axis on the screen in the WCS (Workpiece Coordinate
System) is always done with the names entered in this MD.
20150 GCODE_RESET_VALUES
MD number Reset position of G groups
Default setting: 2, 0, 0, 1, 0, ... Min. input limit: - Max. input limit: -
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BYTE
Meaning: Determination of the G codes which become effective during run-up and reset or part program
end and part program start.
The G code must be specified in the respective groups as preset value.
Naming - Group - Default value:
GCODE_RESET_VALUES[0] - Group 1 - Default value 2 (G01)
GCODE_RESET_VALUES[1] - Group 2 - Default value 0 (inactive)
GCODE_RESET_VALUES[3] - Group 4 - Default value 1 (START FIFO)
GCODE_RESET_VALUES[5] - Group 6 - Default value 1 (G17) in case of turning
GCODE_RESET_VALUES[15] - Group 16 - Default value 1 (CFC)
...
20154 EXTERN_GCODE_RESET_VALUES[n]: 0, ..., 30

MD number Defining the G code to become effective during power-up, when the NC channel does not run
in the Siemens mode.
Data type: BYTE
ISO Turning
Data Description
20154 EXTERN_GCODE_RESET_VALUES[n]: 0, ..., 30

Meaning: The following external programming languages are possible:
● ISO dialect milling
● ISO dialect turning
The G group classification to be used results from the current SINUMERIK documentation.
The following groups within the MD EXTERN_GCODE_RESET_VALUES can be written:
ISO Dialect M:
G group 2: G17/G18/G19
G group 3: G90/G91
G group 5: G94/G95
G group 6: G20/G21
G group 13: G96/G97
G group 14: G54-G59
ISO Dialect T:
G group 2: G96/G97
G group 3: G90/G91
G group 5: G94/G95
G group 6: G20/G21
G group 16: G17/G18/G19
20380 TOOL_CORR_MODE_G43/G44
MD number Handling the tool length offset G43/G44
Data type: BYTE
Meaning: The machine data is effective only for $MN_MM_EXTERN_CNC_LANGUAGE = 1;
If G43/G44 is active, it determines how length compensations programmed with H are pro‐
cessed.
0: Mode A
The tool length H always acts on the Z-axis, regardless of the current plane
1: Mode B
The tool length H acts, regardless of the current plane, on one of the three geometry axes and
on the 3rd geometry axis (as a rule Z) in case of G17
G18 on the 2nd geometry axis (as a rule Y)
G19 on the 1st geometry axis (as a rule X)
Offsets can be built up in this mode in all three geometry axes through multiple programming
i.e. by activating a component the length offset possibly active in another axis is not deleted.
2: Mode C
Regardless of the active plane, the tool length acts in the axis which has been programmed
simultaneously with H. The behavior is the same as in the case of variant B
ISO Turning
Data Description
20382 TOOL_CORR_MOVE_MODE
MD number Retracting the tool length offset
Default setting: FALSE Min. input limit: - Max. input limit: -
Data type: BOOLEAN
Meaning: The machine data defines how the tool length compensations are retracted.
FALSE: A tool length component is retracted only when the related axis has been programmed
(behavior as in the earlier software versions).
TRUE: Tool lengths are always retracted immediately, regardless of whether the related axes
are programmed or not.
20732 EXTERN_G0_LINEAR_MODE
MD number Interpolation behavior with G00
Data type: BOOLEAN
Meaning: This MD defines the interpolation behavior in case of G00.
0: Axes are traversed as positioning axes
1: Interpolate axes with one another
20734 EXTERN_FUNCTION_MASK
MD number Function mask for external language
Default setting: Min. input limit: 0 Max. input limit: 16
ISO Turning
Data Description
20734 EXTERN_FUNCTION_MASK
Data type: DWORD
Meaning: This machine data controls the functions in the ISO mode.
Bit 0=0: ISO mode T: "A" and "C" are interpreted as axes. If control definition is programmed,
then a comma must be present before "A" or "C".
Bit 0=1: "A" and "C" are always interpreted as contour definition in the part program.
There may be no axis A or C.
Bit 1=0: ISO Mode T G10 P<100 tool geometry
P>100 tool wear
Bit 1=1: G10 P<10 000 tool geometry
P>10 000 tool wear
Bit 2=0: G04 Dwell time: always [s] or [ms]
Bit 2=1: If G95 is active, dwell time is in spindle revolutions
Bit 3=0: Errors in ISO Scanner lead to alarms
Example: N5 G291 ; ISO Dialect Mode
N10 WAIT ; Alarm 12080 "WAIT unknown"
N15 G91 G500 ; Alarm 12080 "G500 unknown"
Bit 3=1: Error in the ISO Scanner is not output, the block is forwarded to the Siemens translator
Example: N5 G291 ; ISO Dialect Mode
N10 WAIT ; Block is processed by the Siemens translator
N15 G91 G500 ; Block is processed by the Siemens translator
N20 X Y ; Block is processed by the ISO translator owing to G291, G91 from N15 is active
Bit 4=0: G00 is traversed in the exact stop function
Example: In case of G64, G00 blocks with G64 are also traversed
Bit 4=1: G00 blocks are always traversed with G09, even when G64 is active
Bit 5=0: Movements of the rotary axis are executed on the shortest path
Bit 5=1: Depending on the sign, the movements of the rotary axis are executed in positive or
negative direction of rotation
Bit 6=0: Only four-digit program number allowed
Bit 6=1: Eight-digit program number allowed. If number of digits less than 4, then extended by
4 digits.
Bit 7=0: Axis programming in case of geo-axis interchange / parallel axes is compatible in ISO
mode
Bit 7=1: Axis programming in case of geo-axis interchange / parallel axes is compatible in ISO
mode to the Siemens mode
Bit 8=0: In case of cycles, the F value is always interpreted as feedrate
Bit 8=1: In case of threading cycles, the F value is always interpreted as lead
bit9=0: For ISO Mode T in case of G84, G88 in the standard mode F for G95 is multiplied by
0.01 mm or 0.0001 inch
Bit 9=1: For ISO Mode T in case of G84, G88 in the standard mode F for G95 is multiplied by
0.01 mm or 0.0001 inch
Bit 10=0: For M96 Pxx in case of interrupt is always with Pxx progr. program is called
Bit 10=1: For M96 Pxx for the interrupt always CYCLE396.spf is called
Bit 11=0: In the programming of G54 Pxx, G54.1 is shown
Bit 11=1: In the programming of G54 Pxx or G54.1 Px, always G54Px is shown
Bit 12=0: Upon the call of the subprogram defined with M96 Pxx, $P_ISO_STACK is not
changed
Bit 12=1: Upon the call of the subprogram defined with M96 Pxx, $P_ISO_STACK is incre‐
mented
ISO Turning
Data Description
22420 FGROUP_DEFAULT_AXES[n]: 0, ..., 7

MD number Default value for FGROUP command
Data type: BYTE
Meaning: One can specify up to eight channel axes, whose resulting speed corresponds to the pro‐
grammed path feedrate. If all the eight values are zero (predefined), then the geo-axes entered
as default setting for the FGROUP command in $MC_AXCONF_GEOAX_ASSIGN_TAB al‐
ways becomes active.
Example: The first four axes in the channel are relevant for the path feedrate:
$MC_FGROUP_DEFAULT_AXES[0] = 1
22512 EXTERN_GCODE_GROUPS_TO_PLC[n]: 0, ..., 7

MD number Specification of the G groups, which are printed at the NCK-PLC interface when an external NC
language is active
Data type: BYTE
Meaning: Via the channel machine data $MC_EXTERN_GCODE_GROUPS_TO_PLC the user can se‐
lect the G groups of an external NC language, whose active G command is to be reported from
NCK to PLC.
Default 0: no output
The interface NCK_PLC is updated upon each block change and after reset. A block-synchro‐
nous relationship is not present in each case between NC block and reported G functions (e.g.
in case of short blocks in the continuous-path mode).
Analog $MC_GCODE_GROUPS_TO_PLC
22515 GCODE_GROUPS_TO_PLC_MODE
MD number Behavior of the G group transfer to PLC
Data type: DWORD
ISO Turning
Data Description
22515 GCODE_GROUPS_TO_PLC_MODE
Meaning: For setting the behavior, how are the G groups to be interpreted in the PLC as data. In case of
current behavior (bit 0=0) the G group is the array-index of an array having the size 64 bytes
(DBB 208 - DBB 271). At the most, the 64th G group can therefore be reached.
In case of a new behavior (Bit 0=1), the data storage in the PLC has the maximum size of eight
bytes (DBB 208 - DBB 215). In this behavior, the array index of this byte array is identical to the
index of MD $MC_GCODE_GROUPS_TO_PLC[Index] and $MC_EX‐
TERN_GCODE_GROUPS_TO_PLC[Index]. Here each index (0-7) may be used only in one of
the two machine data, for the other MD the value 0 must be entered.
Bit 0 (LSB) = 0: Behavior as before, the 64-byte array is used to display the G code.
Bit 0 (LSB) = 1: The user sets the G groups for which the first eight bytes are to be used.
22900 STROKE_CHECK_INSIDE
MD number Direction (inside/outside) in which the protection zone is effective
Data type: BYTE
Meaning: This machine data is valid in connection with external programming languages.
It is effective with $MN_MM_EXTERN_LANGUAGE = 1.
It is defined whether protection zone 3 is an inside protection zone or an outside protection
zone.
Meaning:
0: Protection zone 3 is an inside protection zone, i.e. the protection zone inside may not be
overrun
1: Protection zone 3 is an outside protection zone
22910 WEIGHTING_FACTOR_FOR_SCALE
MD number Input resolution for scaling factor
Data type: BOOLEAN
Meaning: This machine data is valid in connection with external programming languages. It is effective
with $MN_MM_EXTERN_LANGUAGE = 1.
Determination of the unit for the scaling factor P and for the axial scaling factors I, J, K
Meaning:
0: Scaling factor in 0.001
1: Scaling factor in 0.00001
22914 AXES_SCALE_ENABLE
MD number Activation for axial scaling factor (G51)
ISO Turning
Data Description
22914 AXES_SCALE_ENABLE
Data type: BOOLEAN
Meaning: With this MD, the axial scaling is released.
Meaning:
0: Axial scaling is not possible
1: Axial scaling is possible, i.e. MD DEFAULT_SCALE_FACTOR_AXIS is effective
22920 EXTERN_FIXED_FEEDRATE_F1_ON
SD number Activate fixed feedrates F1 - F9
Default setting: FALSE Min. input limit: Max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit:
Data type: BOOLEAN
Meaning: This MD releases the fixed feedrates from the setting data $SC_EXTERN_FIXED_FEE‐
DRATE_F1_F9 [ ].
0: No fixed feedrates with F1 - F9
1: The feedrates from the setting data $SC_EXTERN_FIXED_FEEDRATE_F1_F9 become
effective with the programming of F1 - F9
22930 EXTERN_PARALLEL_GEOAX
SD number Assignment of parallel channel geometry axis
Data type: BYTE
Meaning: Assignment table of the axes which lie parallel to the geometry axes. Via this table the geom‐
etry axes can be assigned to the parallel channel axes. The parallel axes can then be activated
in the ISO Dialect with the G functions of the plane selection (G17 - G19) and with the axes
names of the parallel axis as geometry axis. An axis interchange is then performed with the
axes defined via $MC_AXCONF_GEOAX_ASSIGN_TAB[ ].
Precondition: The channel axes used must be active (filled list place in AXCONF_MA‐
CHAX_USED).
Entry of a zero deactivates the corresponding parallel geometry axis.
24004 CHBFRAME_POWERON_MASK
MD number Reset channel-specific basic frame after power-on
Default setting: 0 Min. input limit: 0 Max. input limit: 0xFF
Data type: DWORD
ISO Turning
Data Description
24004 CHBFRAME_POWERON_MASK
Meaning: This machine data specifies whether the channel-specific basic frames are reset upon a Power
On Reset in the data storage, i.e. displacements and turnings are set to 0, scalings to 1.
Mirroring is disabled. The individual basic frames can be selected separately.
Bit 0 corresponds to basic frame 0, bit 1 to basic frame 1, etc.
0: Basic frame is retained at Power On
1: Basic frame is reset in the data management at Power ON.
ISO Turning
Data Description
C.3 Axis-specific setting data
C.3 Axis-specific setting data
43120 DEFAULT_SCALE_FACTOR_AXIS
MD number Default axial scaling factor with active G51
Default setting: 1 Min. input limit: -99999999 Max. input limit: 99999999
Change valid IMMEDIATELY Protection level: 7/7 Unit: -
Data type: DWORD
If no axial scaling factor I, J or K is programmed in the G51 block, the DEFAULT_SCALEFAK‐
TOR_AXIS is effective. The MD AXES_SCALE_ENABLE must be set so that the scaling factor
is effective.
43240 M19_SPOS
MD number Spindle position in degrees for spindle positions with M19
Default setting: 0 Min. input limit: -359.999 Max. input limit: 359.999
Data type: DOUBLE
Meaning: The setting data is also effective in Siemens mode.
ISO Turning
Data Description
C.4 Channel-specific setting data
42110 DEFAULT_FEED
SD number Default value for path feed
Default setting: 0 Min. input limit: 0 Max. input limit: -
Data type: DOUBLE
Meaning: If no path feed is programmed in the part program, then the value stored in $SC_DE‐
FAULT_FEED is used.
The evaluation of the setting data takes place at the start of the part program taking into
consideration the feed type active at this time (see $MC_GCODE_RESET_VALUES or
$MC_EXTERN_GCODE_RESET_VALUES).
42140 DEFAULT_SCALE_FACTOR_P
SD number Default scaling factor for address P
Default setting: 0 Min. input limit: -99999999 Max. input limit: 99999999
Data type: DWORD
If no scaling factor P is programmed in a block, the value from this machine data becomes
effective.
42150 DEFAULT_ROT_FACTOR_R
SD number Default angle of rotation R
Change valid IMMEDIATELY Protection level: 2/7 Unit: degree
Data type: DOUBLE
Meaning: If no factor for rotation R is programmed with the selection of the rotation G68, the value from
this setting data becomes effective.
42160 EXTERN_FIXED_FEEDRATE_F1_F9
SD number Fixed feeds with F1 - F9
Change valid IMMEDIATELY Protection level: 2/7 Unit: VELO
Data type: DOUBLE
Meaning: Fixed feed values for the programming of F1 - F9. If the machine data $MC_FEEDRATE_F!
_F9_ON=TRUE is set, then with the programming of F1 - F9, the feed values are read from the
setting data $SC_EXTERN_FIXED_FEEDRATE_F1_F9[0] - $SC_EXTERN_FIXED_FEE‐
DRATE_F1_F9[8] and activated as machining feed. In $SC_EXTERN_FIXED_FEE‐
DRATE_F1_F9[0] the rapid traverse feed must be entered.
ISO Turning
Data Description
42162 EXTERN_DOUBLE_TURRET_DIST
SD number Tool distance of double turret head
Change effective Protection level: Unit:
Data type: DOUBLE
Meaning: The machine data is effective only in case of $MN_EXTER_CNC_SYSTEM = 2. Turning dis‐
tance of both tools of a double slide turret. The distance is activated with G68 as additive work
offset if $MN_EXTERN_DOUBLE_TURRET_ON = TRUE is set.
ISO Turning
Data Description
ISO Turning
Data lists D
D.1 Machine data
Number Identifier Name

General ($MN_ ... )
10604 WALIM_GEOAX_CHANGE_MODE Working area limitation during switchover of geometry axes
10615 NCFRAME_POWERON_MASK Delete global basic frames after Power On
10652 CONTOUR_DEF_ANGLE_NAME Settable name for the angle in the contour brief description
10654 RADIUS_NAME Settable name for the radius non-modal in the contour brief
description
10656 CHAMFER_NAME Settable name for the chamfer in the contour brief descrip‐
tion
10704 DRYRUN_MASK Activation of dry run feedrate
10706 SLASH_MASK Activation of block skip function
10715 M_NO_FCT_CYCLE[n]: 0, ..., 0 M function number for tool-changing cycle call
10716 M_NO_FCT_CYCLE_NAME[ ] Name of tool-changing cycle with M functions from MD
$MN_MFCT_CYCLE
10717 T_NO_FCT_CYCLE_NAME Name of tool-changing cycle for T function
10760 G53_TOOLCORR Mode of operation G53, G153 and SUPA
10800 EXTERN_CHAN_SYNC_M_NO_MIN First M number for channel synchronization
10802 EXTERN_CHAN_SYNC_M_NO_MAX Last M number for channel synchronization
10804 EXTERN_M_NO_SET_INT M function for ASUB activation
10806 EXTERN_M_NO_DISABLE_INT M function for ASUB deactivation
10808 EXTERN_INTERRUPT_BITS_M96 Interrupt program execution (M96)
10810 EXTERN_MEAS_G31_P_SIGNAL Assignment of the measuring inputs for G31 P..
10812 EXTERN_DOUBLE_TURRET_ON Double turret head with G68
10814 EXTERN_M_NO_MAC_CYCLE Macro call via M function
10815 EXTERN_M_NO_MAC_CYCLE_NAME Subprogram name for M function macro call
10816 EXTERN_G_NO_MAC_CYCLE Macro call via G function
10817 EXTERN_G_NO_MAC_CYCLE_NAME Subprogram name for G function macro call
10818 EXTERN_INTERRUPT_NUM_ASUP Interrupt number for ASUB start (M96)
10820 EXTERN_INTERRUPT_NUM_RETRAC Interrupt number for rapid retraction (G10.6)
10880 EXTERN_CNC_SYSTEM External control system, whose programs are to be execu‐
ted
10881 EXTERN_GCODE_SYSTEM ISO mode T: G Code System
10882 NC_USER_EXTERN_GCODES_TAB[n]: 0-59 List of user-specific G commands of an external NC lan‐
guage
10884 EXTERN_FLOATINGPOINT_PROG Evaluation of programmed values without decimal point
10886 EXTERN_INCREMENT_SYSTEM Defining the increment systems
10888 EXTERN_DIGITS_TOOL_NO Number of digits for T number in external language mode
ISO Turning
Data lists
D.1 Machine data

10890 EXTERN_TOOLPROG_MODE Tool change programming in case of external program‐
ming language
18190 MM_NUM_PROTECT_AREA_NCK Number of files for machine related protection zones
(SRAM)
18800 MM_EXTERN_LANGUAGE Activation of external NC languages
Channel-specific ($MC_ ... )
20050 AXCONF_GEOAX_ASSIGN_TAB[ ] Assignment of geometry axis to channel axis
20060 AXCONF_GEOAX_NAME_TAB[ ] Geometry axis in channel
20070 AXCONF_MACHAX_USED[ ] Machine axis number valid in the channel
20080 AXCONF_CHANAX_NAME_TAB[ ] Name of channel axis in the channel
20094 SPIND_RIGID_TAPPING_M_NR M function for switching over to controlled axis mode
20095 EXTERN_RIGID_TAPPING_M_NR M function number in the external language mode for
switching over of spindle in the controlled spindle mode
20100 DIAMETER_AX_DEF Geometry axis with cross axis functionality
20150 GCODE_RESET_VALUES[n]: 0 to max. number Reset position of G groups
of G codes
20154 EXTERN_GCODE_RESET_VALUES[n]: 0-30 Defining the G code to become effective during power on,
when the NC channel does not run in the Siemens mode
20380 TOOL_CORR_MODE_G43G44 Handling the tool length offset G43/G44
20382 TOOL_CORR_MOVE_MODE Retracting the tool length offset
20732 EXTERN_G0_LINEAR_MODE Determine interpolation behavior with G00
20734 EXTERN_FUNCTION_MASK Function mask for external language
22420 FGROUP_DEFAULT_AXES[ ] Default value for FGROUP command
22512 EXTERN_GCODE_GROUPS_TO_PLC[n]: 0-7 Send G command to an external NC language at PLC
22515 GCODE_GROUPS_TO_PLC_MODE Behavior of the G group transfer to PLC
22900 STROKE_CHECK_INSIDE Direction (inside/outside) in which the protection zone is
effective
22910 WEIGHTING_FACTOR_FOR_SCALE Unit of the scaling factors
22914 AXES_SCALE_ENABLE Activation for axial scaling factor (G51)
22920 EXTERN_FEEDRATE_F1_F9_ACTIV Permit fixed feeds with F0 - F9
22930 EXTERN_PARALLEL_GEOAX Assignment of parallel channel geometry axis
24004 CHBFRAME_POWERON_MASK Reset channel-specific basic frame after power-on
28080 NUM_USER_FRAMES Number of work offsets
29210 NUM_PROTECT_AREA_ACTIVE Activate protection zone
34100 REFP_SET_POS[0] Reference point value / with distance-coded system with‐
out any significance
35000 SPIND_ASSIGN_TO_MACHAX Assign spindle/machine axis
Channel-specific cycle machine data

52802 ISO_ENABLE_INTERRUPTS Interrupt processing
52804 ISO_ENABLE_DRYRUN Processing skip during DRYRUN
52806 ISO_SCALING_SYSTEM Basic system
ISO Turning
Data lists
D.1 Machine data

52808 ISO_SIMULTAN_AXES_START Simultaneous drill position approach for all programmed
axes
52810 ISO_T_DEEPHOLE_DRILL_MODE Deep-hole drilling with chip breaking / removal of chips
ISO Turning
Data lists
D.2 Setting data
D.2 Setting data
Table D-1

Axis-specific
43120 DEFAULT_SCALE_FACTOR_AXIS Default axial scaling factor with active G51
43240 M19_SPOS Position of the spindle on programming M19
42890 M19_SPOSMODE Positioning mode of the spindle on programming M19
Channel-specific
42110 DEFAULT_FEED Default value for path feed
42140 DEFAULT_SCALE_FACTOR_P Default scaling factor for address P
42150 DEFAULT_ROT_FACTOR_R Default angle of rotation R
42160 EXTERN_FIXED_FEEDRATE_F1_F9 Fixed feeds with F1-F9
42162 EXTERN_DOUBLE_TURRET_DIST Tool distance of double turret head
Channel-specific cycle setting data

55808 ISO_T_RETRACTION_FACTOR Factor for retraction speed (0...200%)
55810 ISO_T_DWELL_TIME_UNIT Evaluation of the dwell time
ISO Turning
Data lists
D.3 Variables
D.3 Variables
Identifier Type Description

$C_A REAL Value of the programmed address A in the ISO Dialect mode for cycle programming
$C_B REAL Value of the programmed address B in the ISO Dialect mode for cycle programming
.... .... .....
$C_G INT G number for cycle calls in the external mode
$C_H REAL Value of the programmed address H in the ISO Dialect mode for cycle programming
$C_I[ ] REAL Value of the programmed address I in the ISO Dialect mode for cycle programming
and macro technology with G65/G66. Maximum 10 entries are possible in the block for
the macro programming. The values are present in an array in the programmed se‐
quence.
$C_I_ORDER[ ] REAL For description see $C_I[ ], used to determine the programming sequence
$C_J[ ] REAL For description see $C_I[ ]
$C_J_ORDER[ ] REAL For description see $C_I[ ], used to determine the programming sequence
$C_K[ ] REAL For description see $C_I[ ]
$C_K_ORDER[ ] REAL For description see $C_I[ ], used to determine the programming sequence
$C_L INT Value of the programmed address L in the ISO Dialect mode for cycle programming
.... .... ....
$C_Z INT Value of the programmed address Z in the ISO Dialect mode for cycle programming
$C_TS STRING String of tool identifier programmed under the address T
$C_A_PROG INT Address A is programmed in a block with cycle call
0 = not programmed
1 = programmed (absolute)
3 = programmed (incremental)
$C_B_PROG INT Address B is programmed in a block with cycle call
0 = not programmed
.... .... ....
$C_G_PROG INT Shell cycle is programmed via a G function
$C_Z_PROG INT Address Z is programmed in a block with cycle call
0 = not programmed
$C_TS_PROG INT A tool identifier has been programmed under the address T
TRUE = programmed, FALSE = not programmed
$C_ALL_PROG INT Bit pattern of all programmed addresses in a block with cycle call
Bit 0 = address A
Bit 25 = address Z
Bit = 1 address programmed
Bit = 0 address not programmed
$P_EXTGG[n] INT Active G code of the external language
ISO Turning
Data lists
D.3 Variables
Identifier Type Description

$C_INC_PROG INT Bit pattern of all incremental programmed addresses in a block with cycle call
Bit 0 = address A
Bit 25 = address Z
Bit = 1 address incremental programmed
Bit = 0 address absolute programmed
$C_I_NUM INT Cycle programming: Value is always 1, if the bit 0 is set in $C_I_PROG.
Macro programming: Number of I addresses programmed in the block (max. 10).
$C_J_NUM INT For description see $C_I_NUM
$C_K_NUM INT For description see $C_I_NUM
$P_AP INT Polar coordinates 0 = Off 1 = On
$C_TYP_PROG INT Bit pattern of all programmed addresses in a block with cycle call
Bit 0 = A
Bit 25 = Z
Bit = 0 axis is programmed as INT
Bit = 1 axis is programmed as REAL
$C_PI INT Program number of the interrupt routine programmed with M96
ISO Turning
Alarms E
E.1 Alarms
When error states are detected in the cycle, an alarm is generated and the cycle execution is
interrupted.
The cycles output the messages in the message line of the control system. These messages
do not interrupt the machining.
The alarms with the numbers from 61000 to 62999 are generated in the cycles. This large range
is further subdivided according to alarm responses and cancel criteria.
Table E-1 Alarm number and alarm description
Alarm No. Product brief Cause Explanation/remedy

General alarms
61001 Incorrect thread lead CYCLE376T The thread lead is not specified
correctly
61003 No feed programmed in the cycle CYCLE371T, CYCLE374T, CY‐ No F word programmed in the call‐
CLE383T, CYCLE384T, CY‐ ing block before the cycle call, see
CLE385T, CYCLE381M, CY‐ Siemens standard cycles.
CLE383M, CYCLE384M, CY‐
CLE387M
61004 Configuration of geometry axis not CYCLE328 The order of the geometry axes is
correct false, see Siemens standard cy‐
cles
61101 Reference plane defined incorrect‐ CYCLE375T, CYCLE81, CY‐ See Siemens standard cycles
ly CLE83, CYCLE84, CYCLE87
61102 No spindle direction programmed CYCLE371T, CYCLE374T, CY‐ Spindle direction M03 or M04
CLE383T, CYCLE384T, CY‐ missing; see Siemens standard
CLE385T, CYCLE381M, CY‐ cycles
CLE387M
61107 First drilling depth defined incor‐ First drilling depth is opposite to
rectly total drilling depth
61603 Groove shape defined incorrectly CYCLE374T Value for groove depth equal to 0
61607 Start point programmed incorrectly CYCLE376T The start point lies outside the ma‐
chining area.
61610 No infeed depth programmed CYCLE374T Infeed value = 0
ISO alarms
61800 External CNC system missing CYCLE300, CYCLE328, CY‐ Machine data for external lan‐
CLE330, CYCLE371T, CY‐ guage MD18800 $MN_MM_EX‐
CLE374T, CYCLE376T, CY‐ TERN_ LANGUAGE or options bit
CLE383T, CYCLE384T, CY‐ 19800 $MN_EXTERN_LAN‐
CLE385T, CYCLE381M, CY‐ GUAGE is not set.
CLE387M
ISO Turning
Alarms
E.1 Alarms
Alarm No. Product brief Cause Explanation/remedy

61801 Incorrect G code selected CYCLE300, CYCLE371T, CY‐ In the program call CY‐
CLE374T, CYCLE376T, CY‐ CLE300<Value> an impermissible
CLE383T, CYCLE384T, CY‐ value has been programmed or an
CLE385T incorrect value has been specified
in the cycle setting data for the G
code system.
61802 Incorrect axis type CYCLE328, CYCLE330 The programmed axis is assigned
to a spindle.
61803 Programmed axis not available CYCLE328, CYCLE330 The programmed axis is not avail‐
able at the control system. Check
MD20050-20080.
61804 Progr. Position exceeds the refer‐ CYCLE328, CYCLE330 The programmed intermediate po‐
ence point sition or the current position lies
behind the reference point.
61805 Value programmed absolute and CYCLE328, CYCLE330, CY‐ The intermediate position is pro‐
incremental CLE371T, CYCLE374T, CY‐ grammed with absolute as well as
CLE376T, CYCLE383T, CY‐ incremental values.
CLE384T, CYCLE385T
61806 Incorrect axis assignment CYCLE328 The sequence of the axes is incor‐
rect.
61807 Incorrect spindle direction pro‐ CYCLE384M The programmed spindle direction
grammed contradicts the spindle direction in‐
tended for the cycle.
61808 Final drilling depth or single drilling CYCLE383T, CYCLE384T, CY‐ Total drilling depth Z or single drill‐
depth missing CLE385T, CYCLE381M, CY‐ ing depth Q missing in the G8x-
CLE383M, CYCLE384M, CY‐ block (first call of cycle)
CLE387M
61809 Drilling position not permitted CYCLE383T, CYCLE384T, CY‐
CLE385T
61810 ISO G Code not possible CYCLE383T, CYCLE384T, CY‐
CLE385T
61811 ISO axis identifier not permitted CYCLE328, CYCLE330. CY‐ The calling NC block contains an
CLE371T, CYCLE374T, CY‐ impermissible ISO axis identifier.
CLE376T, CLE383T, CY‐
CLE384T, CYCLE385T
61812 Value(s) in the external cycle call CYCLE371T, CYCLE376T, The calling NC block contains an
defined incorrectly impermissible numeric value.
61813 GUD value defined incorrectly CYCLE376T An incorrect numeric value has
been entered in the cycle setting
data.
61814 Polar coordinates not possible CYCLE381M, CYCLE383M, CY‐
with cycle CLE384M, CYCLE387M
61815 G40 not active CYCLE374T, CYCLE376T G40 was not active before cycle
call.
ISO Turning
Glossary
Absolute dimensions
A specification for the target of axis motion is defined by a dimension that refers to the origin of
the currently active coordinate system. See also -> incremental dimension.
AC (adaptive control)
A process variable (e.g. path- or axis-specific feedrate) can be controlled as a function of
another measured process variable (e.g. depending on spindle current). Typical application:
Maintenance of constant chip removal volume during grinding.
Acceleration and jerk limit

To achieve an optimal acceleration factor for the machine while preserving the mechanical
parts, the machining program offers the option of switching between instantaneous (inertia-
free) and constant (jerk-free) acceleration.
Access rights
The blocks of a CNC program are protected via the following 7-level system of
access-authorization restrictions:
● Three password levels, one each for the system manufacturer, the machine manufacturer
and the user;
● Four key-operated switch settings which can be evaluated via the PLC.
Activation / deactivation
Working area limitation is a means of limiting the axis motion over the restrictions set by the limit
switch. A pair of values can be specified for each axis with which the protection zone is
delimited.
Address
Addresses are fixed or variable identifiers for axes (X, Y, ...), spindle speed (S), feedrate (F),
circle radius (CR), etc.
Analog input and output modules

Analog input and output modules are sensors for analog process signals.
Analog input modules are used to convert measured analog values into digital values, so that
they can be processed in the CPU. Analog input modules convert digital values into
manipulated variables.
ISO Turning
Glossary
Archiving
Exporting files or directories to an external memory medium.
Asynchronous subprogram
● A part program that can be started with an interrupt signal (e.g. "Rapid NC input signal")
asynchronously (i.e. independently) while a part program is active.
● A part program that can be started with an interrupt signal (e.g. "Rapid NC input signal")
asynchronously (i.e. independent of the current program status).
AUTOMATIC or Automatic mode

Operating mode of the control system (block sequence according to DIN): Operating mode of
NC controls in which a -> part program is selected and continuously executed.
Auxiliary functions
Auxiliary functions can be used to transfer -> parameters in part programs to the -> PLC,
whereupon reactions defined by the machine manufacturer are triggered.
Axes
CNC axes are set according to their functionality as follows:
● Axes: Interpolatory path axes
● Positioning axes: Non-interpolating infeed and positioning axes with axis-specific feedrates;
these axes can be traversed beyond the block limits. Positioning axes need not be involved
in the machining of the tool and they contain, e.g. tool feeder, tool magazine etc.
Axis identifier
According to DIN 66217, axes are denoted using X, Y, and Z for a clockwise, rectangular -
> coordinate system.
-> Rotary axes that rotate around X, Y and Z, to which the identifiers A, B and C are assigned.
Additional axes parallel to the mentioned ones can be denoted with other letters.
Axis/spindle replacement
An axis/spindle is permanently assigned to a specific channel via machine data. This
assignment via machine data can be reset with program commands and the axis/spindle can
be assigned to another channel.
B spline
The points programmed for the B spline are not interpolation points but simply "checkpoints".
The generated curve only runs near the checkpoints, not directly through them (optional 1st,
2nd or 3rd order polynomials).
ISO Turning
Glossary
Backlash compensation
Compensation of the mechanical backlash of the machine, e.g. the backlash compensation of
the spindles. The backlash compensation can be input separately for each axis.
Backup
A copy of the memory contents (hard disk) stored on an external device for the purpose of data
backup/archiving.
Base axis
Axis whose setpoint value or actual value is used in the calculation of the offset value.
Basic coordinate system

Cartesian coordinate system which is mapped through a transformation onto the machine
coordinate system.
The programmer works in the -> part program with the axis names of the basic coordinate
systems. The basic coordinate system exists in parallel to the -> machine coordinate system if
no -> transformation is active. The difference between the two systems lies only in the axis
identifiers.
Baud rate
The speed at which the data transfer takes place (bits/s).
Block search
The block search function can be used to go to any convenient point in a part program at which
the machining is to start or continue. This function is intended for testing the part programs or
for continuing the machining after an interruption.
Booting
Loading the system program after power on.
C axis
An axis which the tool uses to describe a controlled rotary or positioning movement.
C spline
The C spline is the most well-known and widely used spline. The spline runs along a tangent
and along the axis of curvature through all interpolation points. 3rd order polynomials are used
for this.
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Glossary
Channel structure
The -> programs of the individual channels can be processed simultaneously or
asynchronously with the channel structure.
Circular interpolation
In circular interpolation, the -> tool traverses between defined contour points at a definite
feedrate during the machining of the workpiece on a circular path.
Clearance control (3D), sensor-driven

The positional shift for a certain axis can be controlled as a function of a measured process
variable (e.g. analog input, spindle current...). This function can be used to maintain a fixed
distance automatically so as to fulfill certain technological requirements of the relevant
machining.
CNC programming language

The CNC programming language is based on DIN 66025 with high-level language extensions.
The CNC programming language and the high-level language extensions support the definition
of macros (sequenced statements).
COM
Part of the numerical control system for the implementation and coordination of communication.
Command axis
Command axes are started from synchronized actions as a reaction to an event (command).
Command axes can be positioned, started and stopped fully asynchronous to the part program.
Compensation axis
Axis with a setpoint or actual value modified by a compensation value.
Compensation memory
Data storage area in the control system, in which the tool offset data is stored.
Compensation table
Table of interpolation points. It delivers the offset values of the offset axis for the selected
positions of the basic axis.
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Glossary
Connecting cables
Connecting cables are either pre-assembled cables or cables that are pre-assembled, ready-
to-use two-wire cables that have a connector at both ends. Connecting cables are used to
connect the -> CPU to a -> programming device or another CPU with use of an -> "interface".
Continuous-path mode
The purpose of the continuous-path mode is to avoid an excessive acceleration of the -> path
axes at the block limits of part programs, which may affect the operator, the machine or other
assets of the plant. The continuous-path mode is expected to influence the transition to the next
block in the NC program and to maintain the path velocity as uniformly as possible.
Contour
Contours of a workpiece.
Contour monitoring
The following error is monitored as a measure for contour precision within a defined tolerance
range. Thus, for instance, an overloading of the drive can lead to a sequential fault, which is no
longer acceptable. An alarm is output and the axes are stopped in this case.
Correction value
The distance between the axis position and the desired programmed axis position measured
with a position encoder.
CPU
Central Processor Unit -> programmable logic controller
Cycle
Protected subprogram for executing machining operations which are always repeated at the -
> workpiece.
Cycle support
The available cycles are listed in the "Cycle support" menu in the "Program" operating area.
The required parameters for the assignment of the values are displayed in plain text after the
desired execution cycle has been selected.
Data block
● The unit of data used in the -> PLC which can be accessed via -> HIGHSTEP program.
● Unit of data in the -> NC: Data blocks that contain data definitions for global user data. This
data can be initialized directly during its definition.
ISO Turning
Glossary
Data word
Data unit inside a -> PLC data block having a size of 2 bytes
Deletion of distance-to-go
Command in a part program with which the machining is stopped and the distance-to-go is
deleted.
Diagnostics
● Operating area of the control.
● The control system contains a self-diagnostics program and test routines for service: Status,
alarm and service displays.
DRF
Differential Resolver Function. This is a function of an NC in which an incremental work offset
is created in the automatic mode in conjunction with the electronic handwheel.
Dynamic feedforward control

The "Dynamic acceleration-dependent feedforward control" function can be used to fully
overcome the contour inaccuracies that result from secondary faults. The feedforward control
function enables an extremely high degree of machining accuracy at high tool path velocities.
The feedforward control function allows selection or deselection of all axes with just one part
program.
Editor
The editor is used to create, change, add, connect and insert programs/texts/blocks of a
program.
Electronic handwheel
The selected axes can be operated simultaneously in manual mode with an electronic
handwheel. The handwheel clicks are evaluated by the increment analyzer.
Exact stop
If exact stop is programmed, the position specified in the block is approached accurately and
- if necessary - very slowly. To reduce the startup speeds, -> exact stop limits are defined for
rapid traverse and feedrate.
ISO Turning
Glossary
Exact stop limit

After all the path axes reach their exact stop limits, the control system reacts as if they have
reached the end point exactly. The -> part program continues with the machining from the next
block.
External work offset

Work offset specified by the -> PLC.
Fast retraction from contour

When an interrupt occurs, a motion can be initiated via the CNC machining program, enabling
the tool to be quickly retracted from the workpiece contour that is currently being machined. The
retraction angle and the retraction path can also be parameterized. An interrupt routine can be
carried out after a rapid retraction.
Feedrate override
In feedrate override, the current feedrate entered in the operator panel or specified by the PLC
is overlaid on the programmed feedrate (0 - 200%). A feedrate override is also possible by
means of a programmable percentage value (1 - 200%) in the machining program.
A feedrate correction can also be applied by synchronous actions regardless of the program
currently running.
Fixed machine point

Point that is defined uniquely by the machine tool, e.g. the reference point.
Fixed-point approach
The machine tool can be used to approach defined fixed points such as tool change points,
loading points, palette change points etc. The coordinates of these points are stored in the
control system. If possible, the control system approaches these axes at -> rapid traverse.
Frame
A frame is an arithmetic rule, with which one Cartesian coordinate system is converted to
another Cartesian coordinate system. A frame consists of the components -> work offset ->
rotation -> scaling and -> mirroring.
Geometry
Description of a -> workpiece in the -> workpiece coordinate system.
Geometry axis
Geometry axes are used to describe a 2- or 3-dimensional range in the workpiece coordinate
system.
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Glossary
Global main program / subprogram

Each global main program / subprogram can be stored only once under its name in the
directory. However, the same name can be used several times in one and the same directory.
Ground
The term "Ground" is used for all electrically inactive, interconnected parts of one part of the
system or a resource which cannot result in dangerous touch voltage in the event of errors.
Helical interpolation
The "Helical interpolation" function is especially suitable for machining female or male threads
with form cutters and for milling lubricating grooves. The helix comprises two movements:
Circular movement in the plane
Linear movement vertical to this plane
High-speed digital inputs/outputs

Example: High-speed CNC program routines (interrupt routines) that can be started via digital
inputs. Digital CNC outputs (SINUMERIK 840D sl) can be used to trigger switching functions
operated by high-speed programs.
HIGHSTEP
Combination of different programming features for the -> PLC in the range S7-300/400.
I/O module
I/O modules are used to establish a connection between the CPU and the process. I/O modules
are:
Digital input and output modules
Analog input and output modules
Simulator modules
Identifiers
According to DIN 66025, identifiers (names) of variables (arithmetic variables, system
variables, user variables), of subprograms, of vocabulary words and of words can contain
several address characters. These characters have the same meaning as the words in the
block syntax. Identifiers must always be unique. Different identifiers should always be used for
different objects.
Inch measuring system

Measuring system with which the distance traversed and fractions thereof are specified in
inches.
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Glossary
Inclined axis
Fixed angular interpolation with allowance for an inclined infeed axis or grinding wheel by
specifying the angle. The inclined axes are programmed and displayed in the Cartesian
coordinate system.
Inclined surface machining

The "Inclined surface machining" function supports drilling and milling operations on workpiece
surfaces that are inclined with reference to the coordinate planes of the machine. The position
of the inclined surface can be defined via the oblique position of the coordinate system (refer
to FRAME programming).
Increment
The end point for the traversing of axes is defined by the distance to be covered and a direction
that refers to a point already reached. See also -> Absolute dimension.
Specification of the length of the travel path in increments. The number of increments can be
stored either in the -> setting data or it can be selected with the keys 10, 100, 1000 and 10 000.
Initialization block
Initialization blocks are special -> program blocks. These contain values that must be assigned
before executing the program. Initialization blocks are the preferred choice for initializing
previously defined data or global user data.
Initialization files
An initialization file can be created for each -> workpiece. Different instructions for variable
values that are valid exclusively for a workpiece, can be stored in the initialization file.
Intermediate blocks
Movements with a selected tool offset (G41/G42) can be interrupted by a limited number of
intermediate blocks (blocks without traversing movements at the compensation plane). The
tool offset can be calculated correctly while using intermediate blocks. The number of
intermediate blocks that can be read in advance by the control system can be set in the system
parameters.
Interpolation cycle
The interpolation cycle is a multiple of the basic system cycle. The interpolation cycle is used
to specify the cycle time that is required to update the setpoint interface with the position
controls. The resolution of the velocity profiles is determined with the interpolation cycle.
ISO Turning
Glossary
Interpolator
Logical unit of the -> NCK which can be used to determine the intermediate values for the
movements of the individual axes to be executed on the basis of the target positions specified
in the part program.
Interpolatory compensation
Interpolatory compensation is a means of compensating the leadscrew error (SSFK) and
measuring system error (MSF) that result from the production process.
Interrupt routine
Interrupt routines are special -> subprograms which can be started by events (external signals)
in the machining process. Here, the block of the part program just processed is interrupted and
the axis position at the interruption point is stored automatically. See -> ASUP
Interrupts
All -> messages and alarms are displayed in plain text on the operator panel. The alarm text
contains the date, time and a suitable symbol for the cancel criterion.
Alarms and messages are displayed separately according to the following criteria:
● 1. Alarms and messages in the part program
Alarms and messages can be displayed directly from the program as plain text.
● 2. PLC alarms and messages that involve the machine can be displayed directly from the
PLC in plain text format. No additional function blocks are required for this.
Inverse-time feedrate
In the SINUMERIK 840D sl controls, the speed of the axis motion can be specified (G93)
instead of the feedrate for traversing the distance stored in a block.
JOG
Operating mode of the CNC (in the setup operation): The machine can be setup in the JOG
mode. The individual axes and spindles can be traversed in steps (in the JOG mode) with
direction keys. Other functions offered by the JOG mode are -> Reference point approach, ->
REPOS (reposition) -> Preset -> (actual value specification).
Keyswitch
S7-300: In the S7-300, the key-operated switch is the mode selector switch in the -> CPU. The
key-operated switch is operated with a removable key.
840D sl: The key-operated switch on the -> machine control panel has four positions to which
the operating system of the control system has assigned appropriate functions. Each key-
operated switch has three differently colored keys which can be removed in the specified
positions.
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Glossary
Languages
The texts of the user interface, system messages and alarms are available in five system
languages: English, German, French, Italian and Spanish. The user can always select two of
the languages listed in the control system.
Leadscrew error compensation

Compensation for the mechanical inaccuracies of a spindle involved in the feed movement.
Errors are compensated by the control system on the basis of the measured deviations that are
stored in the control system.
Linear axis
In contrast to a rotary axis, a linear axis describes a straight line.
Linear interpolation
In the linear interpolation, the tool moves along a straight line to the end point during machining
of the workpiece.
LookAhead
The "LookAhead" function is a means of optimizing the machining speed through looking
ahead using a parameterizable number of traversing blocks.
LookAhead for contour violations

The control system recognizes and reports the following types of collision:
The travel path is shorter than the tool radius.
The width of the internal corner is smaller than the tool diameter.
Machine control panel

A control panel in the machine tool having operator controls such as keys, rotary switches, etc.,
as well as simple displays such as LEDs. The machine control panel is used for direct control
of the machine tool via the PLC.
Machine coordinate system

Coordinate system based on the axes of the machine tool.
Machine zero
A fixed point on the machine tool to which all measuring systems (derived from it) refer.
ISO Turning
Glossary
Machining channel
The channel structure can be used to reduce downtime by executing motional sequences
simultaneously. Thus, for instance, the gantry of a loader can execute its movements during the
machining. In this case, the CNC functions as an autonomous control system which performs
operations like decoding, block preparation and interpolation independently.
Macros
Several instructions in different programming languages can be combined with each other in
one instruction. This abbreviated sequence of instructions is called in the CNC program under
a user-defined name. The instructions are executed one after the other with the macro.
Main block
A block that is preceded by ":" and that contains all parameters required to start the processing
of a -> part program.
Main program
A -> part program that is denoted by a number or a name in which other main programs,
subprograms or -> cycles can be called.
Main run
Part program blocks that have been decoded and prepared via block preparation, are
processed in the "main run".
MDA
Control operating mode: Manual Data Automatic = manual date input in automatic mode.
Individual program blocks or block sequences with no reference to a main program or
subprogram can be input in MDA mode; these are processed immediately on actuating the NC
start key.
Memory reset
The following -> CPU memories are erased by a memory reset operation:
● -> Work memory
● Read/write area of the -> load memory
● -> System memory
● -> Backup memory
ISO Turning
Glossary
Metric or inch dimensions

Position and thread lead values can be programmed in the machining program in inches. The
control is always set to the basic system independently of the programmed unit of
measurement (G70/G71).
Metric units system

Standardized system of length units in millimeters, meters, etc.
Mirroring
Mirroring changes the sign of the coordinate value of a contour with reference to an axis.
Mirroring can be executed simultaneously for several axes.
Mode group
All axes/spindles are assigned at a randomly specified time to a single channel. Each channel
is assigned to a mode group (BAG). The same -> mode is always assigned to the channels in
a mode group.
Motion synchronization
This function can be used to trigger actions that run simultaneously (synchronously) with the
machining. The starting point of the actions is defined by a condition (e.g. the status of a PLC
input, the time that has elapsed since the start of a block). The start of motion-synchronized
actions is not linked to block limits. Examples for typical motion-synchronized actions include:
Transfer of M- and H-(auxiliary) functions at the PLC or distance-to-go delete for certain axes.
NC
"Numerical Control" = numerical control system; contains all components of the control system
of the machine tool: -> NCK, -> PLC, -> HMI, -> COM.
NCK
Numerical Control Kernel: Component of the NC control system, which executes -> part
programs and essentially coordinates the movements at the machine tool.
Net, Network
A net or network is the connection of several S7-300 and other automation or HMI devices such
as programming devices via -> connecting cables. The interconnected devices exchange data
across the network.
ISO Turning
Glossary
NURBS
Motion control and path interpolation are executed in the control system internally on the basis
of NURBS (non-uniform rational B splines). Thus, there is a standard procedure (SINUMERIK
840D sl) for all operating modes as an internal control function.
OEM
The scope of the implementation of individual solutions (OEM applications) for the SINUMERIK
840D sl was developed for machine manufacturers, who want to create their own user
interfaces or who want to integrate process-oriented functions in the control system.
Online tool offset

This function can be used for grinding tools only.
The reduction in the size of the grinding wheel through dressing is transferred to the relevant
active tool as tool offset and is immediately effective.
Operating mode (CNC)

Operator control concept for SINUMERIK control systems. The following operating modes are
available: -> JOG, -> MDI and -> AUTOMATIC.
Oriented spindle stop

Stops the spindle at a defined orientation angle, e.g. for the execution of additional machining
operation at the specified position.
Override
Manually adjustable or programmable feature of the control system, with which the users can
superimpose the programmed feedrates and speeds to adjust them to their special tool or
material.
Part program
A sequence of instructions to the NC control whose combination is supposed to create a certain
-> workpiece by executing certain DO operations on a specified -> raw part.
Part program management

The "part program management" function can be organized corresponding to the ->
workpieces. The number of programs and data to be managed depends on the capacity of the
control memory and can also be configured via machine data settings. A name consisting of a
maximum of 16 alphanumeric characters can be assigned to each file (programs and data).
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Glossary
Path axis
Path axes are all the machining axes of a -> channel that is controlled by the -> interpolator in
such a way that they start together, accelerate at the same time and reach their end position at
the same time.
Path feedrate
The path feedrate acts on the -> path axes. It represents the geometrical sum of the feedrates
of the participating -> path axes.
Path velocity
The maximum programmable path velocity depends on the input resolution. The maximum
programmable path velocity at a resolution of, say, 0.1 mm is 1.000 m/min.
PCIN data transfer program

PCIN is a routine for transfer and reception of CNC user data, such as part programs, tool
offsets etc. over a serial interface. The PCIN program runs on standard commercial PCs under
MS-DOS.
PLC
Programmable Logic Control -> programmable logic controller. Component of -> NC:
Programmable control system for executing the control logic of the machine tool.
PLC program memory

The PLC user program, the user data and the PLC main program are stored together in the PLC
user memory of the PLC. The PLC user memory can be expanded to 128 KB.
PLC programming
The PLC is programmed using the STEP 7 software. The STEP 7 programming software is
based on the WINDOWS standard operating system and contains the functionality of STEP 5
programming with innovative enhancements and developments.
Polar coordinates
A coordinate system, in which the position of a point in the plane is defined with a defined axis
from the perspective of its distance from the coordinate origin and the angle formed by the
radius vector.
Polynomial interpolation
Polynomial interpolation is a means with which a very large range of curve characteristics
including straight line, parabola and exponential functions can be created.
ISO Turning
Glossary
Positioning axis
An axis that executes auxiliary movement in the machine (e.g. tool magazine, palette
transport). Positioning axes are axes that do not interpolate with -> path axes.
Preprocessing memory, dynamic

The traversing blocks are prepared before their execution (pre-processed) and stored in a
"preprocessing" memory. Block sequences can be executed from this memory at a very high
speed. Blocks can be loaded in the preprocessing memory continuously during the machining.
Preprocessing stop
Program command The next block in a part program is executed only if all the earlier prepared
blocks stored in the preprocessing memory have been processed.
Preset
The machine zero point can be redefined in the machine coordinate system by means of the
preset function. No axis is traveled during preset; instead, a new position value is input for the
current axis position.
Programmable frames
New starting points of a coordinate system can be defined dynamically with programmable ->
frames when the program is running. One differentiates between absolute definitions in which
new frames are used, and additive definitions in which the definition is undertaken with
reference to an existing starting point.
Programmable logic controller

Programmable logic controllers (PLC) are electronic control systems whose functions are
stored in the control system as a program. Hence, the structure and wiring do not depend on
the control functions. Programmable logic controllers are designed exactly like a computer, i.e.
they consist of a CPU with memory, I/O modules and an internal bus system. The selection of
the I/O modules and the programming language depends on the technology used.
Programmable working area limitation

Limiting the traversing range of the tool to defined, programmable limits.
Programming key
Characters and character strings with an accurately defined meaning within the programming
language for -> part programs (refer to programming manual).
ISO Turning
Glossary
Protection zone
Three-dimensional zone inside a -> working area which the tool cannot reach (can be
programmed via MD).
Quadrant error compensation

Contour errors in quadrant transitions that are caused by frictional losses on the guide rails can
be corrected to a large extent with the quadrant error compensation. A circularity test is used
to define the parameters of the quadrant error compensation.
Rapid traverse
The maximum rapid traverse rate of an axis is, for instance, used to traverse a tool from the idle
position to the -> workpiece contour or to retract the tool from the workpiece contour.
Reference point
Point on the machine to which the measuring system of the -> machine axis refers.
Reference point approach

If the position measuring system used is not an absolute encoder, then reference point
approach must be started so that the actual values delivered by the measuring system match
the machine coordinate system values.
REPOS
1. Repositioning to the contour, triggered by the operator
REPOS can be used to reset the tool to the interruption point with direction keys.
2. Programmed repositioning to the contour
A selection of approach strategies is available in the form of program commands:
Approaching the interruption point, approaching the starting block, approaching the last
block, approaching a point on the path between block start and interruption point.
Revolutional feedrate
The axis feedrate is set in the channel as a function of the main spindle speed (programming
with G95).
Rigid tapping
This function is used for tapping without compensating chuck. In this case, the spindle is
controlled as an interpolatory rotary axis with the effect that the threads are drilled up to the final
drilling depth, e.g. in tapping of blind holes (precondition: Spindle is operated as axis).
ISO Turning
Glossary
Rotary axis
Rotary axes are used to rotate the tool or workpiece by a certain angle.
Rotary axis, continuously turning

The traversing range of a rotary axis can be set either to a modulo value (can be adjusted via
machine data) or as endlessly turning in both directions, depending on the relevant application.
Endlessly turning rotary axes are used, e.g. for non-circular machining, grinding and winding
jobs.
Rotation
Component of a -> frame which defines a rotation of the coordinate system through a specific
angle.
Rounding axis
Rounding axes enable the workpiece or tool to turn by a certain angle that is stored in the
indexing grid. The rounding axis is "in position" when the latching is reached.
R-parameters
R-parameters. The programmer can assign or query the values of the R-parameters, if
necessary in the -> part program.
S7 configuration
"S7 configuration" is a tool for defining the parameters of modules. "S7 configuration" can be
used to set different -> parameter sets of the -> CPU and the I/O modules in the -> programming
device. These parameters are loaded to the CPU.
S7-300 bus
The S7-300 bus is a serial data bus that supplies the appropriate voltage to the modules, and
that is used by these modules for data interchange. The modules are interconnected via plug-
in bus connectors.
Safety functions
The control system has constantly active monitoring functions with which errors in the -> CNC,
the programmable control system (-> PLC) and the machine can be detected early enough to
avoid damages to the workpiece, tool or machine to a large extent. The machining is interrupted
and the drives are stopped when a fault or error occurs. The cause of the error is recorded and
an alarm is output. At the same time, the PLC is notified that a CNC alarm has been triggered.
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Glossary
Safety Integrated
Effective, according to EU Directive >>89/392/EEC<<, >> Safety class 3<<according to
EN-954-1 (in this standard, classes B. 1-4 classes are defined) for the safety of operators and
machines, integrated in the control system for safe installation and testing.
Failure safety is guaranteed. This safety function is also effective during individual faults.
Scaling
Component of a -> frame through which axis-specific changes are made.
Set
All files that are required for the programming and execution of a program are denoted as sets.
A section of a -> part program which ends with "LineFeed" (line break). A distinction is made
between -> main blocks and -> subblocks.
Setting data
Data that supplies information on the features of the machine to the control system; the method
is defined in the system software. Unlike -> machine data, setting data can be modified by the
user.
Softkey
A key whose name is displayed in one part of the screen. The selection of the softkeys that are
displayed is adjusted automatically to the relevant operating state. The freely programmable
function keys (softkeys) are assigned to certain functions that are defined via the software.
Software limit switch

The limits of the traversing range of an axis is defined with software limit switches and this
prevents the carriage from coming in contact with the hardware limit switches. Two pairs of
values can be assigned per axis, and these can be activated separately via the -> PLC.
Speed limitation
Maximum/minimum (spindle) speed: The maximum spindle speed is limited by the values that
are specified either in the machine data by the-> PLC or the -> setting data.
Spindles
The spindle functionality is a construct with two levels:
Spindles: Speed or position-controlled spindle drives, analog digital (SINUMERIK 840D sl)
Auxiliary spindles: Speed-controlled spindle drives without encoder, e.g. for power tools.
ISO Turning
Glossary
Spline interpolation
The control system can generate a smooth curve with spline interpolation, for which a small
number of interpolation points are necessary along a programmed contour.
Standard cycles
Standard cycles are used to program DO operations that are repeated frequently:
● For drilling/milling
● For measuring tools and workpiece
The available cycles are listed in the "Cycle support" menu in the "Program" operating area.
The required parameters for the assignment of the values are displayed in plain text after the
desired execution cycle has been selected.
Station number
The station number represents the "contact address" of a -> CPU or a -> programming device
or any other intelligent I/O module if these communicate with each other via a -> network. The
station number is assigned to the CPU or the programming device with the S7 tool
-> "S7 configuration".
Subblock
Block preceded by "N" containing information about a machining step, e.g. a position
specification.
Subprogram
A sequence of instructions of a -> part program which can be called multiple times with various
output parameters. Subprograms are always called from the main programs. Subroutines can
be locked against unauthorized export and unauthorized viewing. -> Cycles are subprograms
from the type perspective.
Synchronization
Instructions in -> part programs for coordinating working cycles in different -> channels at
certain machining points.
Synchronized actions
● Auxiliary function output
Technological functions ( -> auxiliary functions) can be output by the CNC program to the
PLC during the machining of a workpiece. These auxiliary functions can, for instance, be
used to control ancillary equipment on the machine (quill, gripper, chuck etc.).
● Fast auxiliary function output
The acknowledgement times of -> auxiliary functions can be reduced and unnecessary
machining process for executing less critical switching functions can be avoided.
ISO Turning
Glossary
Synchronized actions can be combined to build programs (technology cycles). Axis programs
can be started in the same IPO cycle, e.g. by scanning digital inputs.
Synchronized axes
Synchronized axes require the same time to traverse the path as -> geometry axes.
Synchronous spindle
Accurate synchronism of an angle between a master spindle and one or more slave spindles.
This way, the flying transfer of a workpiece from Spindle 1 to Spindle 2 is possible in turning
machines.
In addition to speed synchronism, relative angle positions of the spindles can also be
programmed, e.g. "floating" or the position-oriented transfer of inclined workpieces.
Several pairs of synchronous spindles can be implemented.
System variables
A variable that exists even though it was not programmed by -> part program programmers. It
is defined by the data type and the variable name with the sign $. See also -> User-defined
variable.
Teach-in
Teach-in is a means of creating and correcting part programs. The individual program blocks
can be input via the keyboard and executed immediately. The positions approached with the
direction keys or the handwheel can also be stored. Additional information such as G functions,
feedrates or M functions can be entered in the same block.
Tool
A tool that is used to shape a workpiece. Tools are, e.g. turning tools, milling cutters, twist drills,
laser beams, grinding wheels, etc.
Tool offset
A tool is selected by programming a T function (5 digits, integer) in the block. Every T number
can be assigned up to 9 cutting edges (D addresses). The number of tools that are managed
in the control system can be parameterized.
The tool length compensation is selected by programming D numbers.
Tool radius compensation

A contour is programmed on the basis of the assumption that a tool is used with a tool tip. As
this is not always the case in practice, the radius of curvature of the used tool is specified so that
an allowance is considered by the tool. The center of curvature is guided to the contour which
is equidistant with an offset that corresponds to the radius of curvature.
ISO Turning
Glossary
Transformation
If programming is done in one Cartesian coordinate system and execution is done in another
non-Cartesian coordinate system (e.g. with machine axis as rotary axis); then inclined axes and
5-axis transformation are used in connection with transmit.
Transmit
This function can be used to mill outside contours on rotating parts, e.g. four-sided parts (linear
axis with rotary axis).
3D interpolation with two linear axes and one rotary axis is also possible. The advantages of
Transmit simplify programming and improves the efficacy of the machine through complete
machining: Turning and milling can be executed on the same machine without rechucking.
Traversing range
The maximum possible traversing range for linear axes is ± 9 decades. The absolute value
depends on the selected resolution for the data input and position control, and on the used unit
of measurement (inch or metric).
User interface
The user interface (UI) is the human machine interface (HMI) of a CNC. It appears on the
screen and has eight horizontal and eight vertical softkeys.
User memory
All programs and data, such as part programs, subprograms, comments, tool offsets, work
offsets/frames, as well as channel and program user data, can be stored in the shared CNC
user memory.
User-defined variables
Users have the option of defining variables for their own purposes in the -> part program or in
a data block (global user data). The variable definition contains the specification of the data type
and the variable name. See also -> System variable.
Variable definition
A variable is defined by specifying a data type and a variable name. The variable name can be
used to access the value of the variable.
Velocity control
The control system can execute a look-ahead evaluation over several blocks (-> LookAhead)
to achieve an acceptable traversing speed during movements that require only very small
adjustments of position in a block.
ISO Turning
Glossary
Vocabulary words
Words with a certain notation and a defined meaning in the programming language for -> part
programs.
Work memory
The work memory is a memory offering free access (RAM or Random Access Memory) in the
-> CPU which the processor accesses while executing the application program.
Work offset
Specification of a new reference point for a coordinate system by referring to an existing zero
point and a -> Frame.
1. Settable
SINUMERIK 840D sl: There is a parameterizable number of adjustable work offsets for each
CNC axis. Each work offset can be selected via G functions; the selection is exclusive.
2. External
All movements that define the position of the workpiece zero can be superimposed by an
external work offset, which
is either defined by a handwheel (DRF movement) or
the PLC.
3. Programmable
The TRANS instruction can be used to program work offsets for all path and positioning axes.
Working area
Three-dimensional zone in which the tool tip can be moved due to the physical design of the
machine. See also -> Protection zone.
Workpiece
The part that is produced/machined on the machine tool.
Workpiece contour
Programmed contour of the -> workpiece to be made/machined.
Workpiece coordinate system

The origin of the workpiece coordinate system is the -> workpiece zero. For working cycles that
are programmed in the workpiece coordinate system, the dimensions and directions refer to
this system.
Workpiece zero
The workpiece zero is the origin of the -> workpiece coordinate system. It is determined based
on its distance from the machine zero point.
ISO Turning
Glossary
ISO Turning
Index
A G
Absolute/incremental dimensioning, 50 G code
Additional function, 65 Display, 14
G code system A, 15
G00, 18, 21, 23, 135
B Linear interpolation, 23
G01, 23, 135
Basic coordinate system, 45, 46
G02, 135
Block skip level, 17
G02, G03, 24
G03, 135
G04, 55, 136
C G05, 121, 136
Checking the return to the reference point, 35 G05.1, 136
Checkpoint, 58 G07.1, 30, 136
Circular interpolation, 24 G10, 136
Comments, 16 G10.6, 109, 137
Compressor, 123 G12.1, 137
Compressor function, 123 G12.1, G13.1, 32
Constant cutting rate, 63 G13.1, 137
Coordinate system, 45 G17, 136
Cutting of multiple-start thread, 40 G18, 136
Cutting of thread with variable lead, 42 G19, 136
Cylindrical interpolation, 30 G20, 135
G20, G21, 53
G21, 135
D G22, 136
G23, 136
Decimal point, 15
G27, 35
Deep hole drilling and grooving in the transverse
G28, 34, 137
axis, 89
G290, 13, 137
Diameter and radius commands for the X-axis, 52
G291, 13, 137
Drilling cycle front face, 102
G30, 35, 137
Drilling cycle side surface, 102
G30.1, 137
DryRun mode, 123
G31, 109, 137
Dwell time, 55
G31, P1 - P4, 110
G33, 37, 39, 40, 135
G34, 42, 135
E G35, 135
Error Messages, 171 G36, 135
G40, 135
G40, G41/G42, 57
F G41, 135
G42, 135
F function, 18
G50.2, 137
Finishing cycle, 84
G51.2, 137
Function program interruption, 124
G52, 137
G53, 45, 137
ISO Turning
Index
G54, 136
G54 P{1...48}, 136
G54 P0, 136 I
G55, 136
Input inch/metric, 53
G56, 136
Interpolation commands, 21
G57, 136
Interrupt program with M96/M97, 111
G58, 136
Involute interpolation, 29
G59, 136
ISO dialect mode, 13
G60, 137
G65, 137
G65, G66, G67, 114
G66, 136
L
G67, 136 Linear feed per minute, 20
G68, 135 Linear interpolation, 23
G69, 135
G70, 84, 137
G71, 78, 137 M
G72, 82, 137
M function, 65
G73, 137
M functions for stopping operations, 65
G74, 88, 137
M functions that can be used in many ways, 68
G75, 89, 137
M00, 65
G76, 90, 137
M01, 65
G77, 135
M02, 65
G78, 135
M30, 65
G79, 135
M96, 111
G80, 136
M96, M97, 124
G80 to G89, 93
M97, 111
G83, 96, 136
M98, M99, 105
G83 or G87, 99
Macro program call, 114, 121
G83, G87, 97, 98
Macro programs, 114
G84, 101, 136
Maximum programmable values for axis
G85, 102, 136
movements, 14
G87, 96, 136
Modal call, 116
G88, 101, 136
Multiple repetitive cycles, 77
G89, 102, 136
Multiple-thread cutting cycle, 90
G90, 50, 135
G91, 50, 135
G92, 46, 137
G92.1, 47, 137
O
G93, 20 Operating modes
G94, 20, 135 Switching over, 13
G95, 20, 135
G96, 135
G96, G97, 63 P
G97, 63, 135
Path feed, 18
G98, 136
Pattern repeat cycle, 88
G98/G99, 95
Polar-coordinates interpolation, 32
G99, 136
Positioning, 21
H
HMI, 130
ISO Turning
Index
R
Rapid retraction, 109
Rapid traverse, 18, 21
Reference point selection, 35
Revolutional feedrate, 20
S
S function, 63
Second additional function, 68
Setting data
List, 168
Siemens mode, 13
Simple call, 114
Skip block, 17
Skip level, 123
Specification of several M functions in one block, 68
Spindle function, 63
Straight facing cycle, 75
Subprograms, 114
T
Tapping cycle, 78, 83
Transverse axis, 82
Tapping cycle front face, 101
Tapping cycle side surface, 101
Thread cutting, 37
Thread cutting cycle, 71
Thread cutting function, 37
Time inverse feed, 20
Tool length compensation, 56
Tool nose radius compensation, 57
Tool offset data memory, 56
Tool offset functions, 56
Transverse-taper turning cycle, 76
ISO Turning
Index
ISO Turning

Sinumerik Sinumerik 840D SL ISO Turning: 1 2 3 4 5 A B C D E

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Sinumerik Sinumerik 840D SL ISO Turning: 1 2 3 4 5 A B C D E

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Preface

Software Version V4.92

Siemens AG A5E47432465B AA Copyright © Siemens AG 2001 - 2019.

Note regarding the General Data Protection Regulation

5.6.3 Compressor in the ISO dialect mode ...................................................................................123

1.2 Warranty and liability for application examples

1.3 Industrial security

Further information is provided on the Internet:

2.1.1 Siemens mode

2.1.2 ISO dialect mode

2.1.3 Switching between the modes

2.1.4 Display of the G code

2.1.5 Maximum number of axes/axis identifiers

2.1.6 Define G code system A, B or C

2.1.7 Programming the decimal point

ISO dialect Rotate

Table 2-1 Different conversion factors for IS-B and IS-C

Address Unit IS-B IS-C

2.1.9 Skip block

2.2 Prerequisites for the feed

2.2.1 Rapid traverse

2.2.2 Path feed (F function)

Figure 2-1 Linear interpolation with 2 axes

Figure 2-2 Circular interpolation with 2 axes

2.2.3 Linear feed (G94)

2.2.4 Inverse-time feed (G93)

2.2.5 Revolutional feedrate (G95)

3.1.1 Rapid traverse (G00)

Table 3-1 G functions for positioning

G function Function G group

Positioning with (G00)

G00 with linear interpolation

G00 without linear interpolation

Figure 3-1 Rapid traverse with 2 non-interpolating axes

Figure 3-2 Programming example

Linear interpolation (G00)

3.1.2 Linear interpolation (G01)

Feed F for path axes

Figure 3-3 Linear interpolation

Figure 3-4 Programming example

3.1.3 Circular interpolation (G02, G03)

Figure 3-5 Circular interpolation

Table 3-2 Commands for executing the circular interpolation

Element Command Description

Figure 3-6 Direction of rotation of the arc

Programming of circular movements

The circular motion is described by the:

Figure 3-7 Circular interpolation with the specification of the radius R

Figure 3-8 Circular interpolation over several quadrants

Center of arc (10000, 2700)

3.1.4 Contour definition programming and insertion of chamfers and radii

Figure 3-9 3 straight lines

ISO dialect mode

3.1.5 Involute interpolation (G02.2, G03.2)

G02.2: Travel on an involute in clockwise direction

3.1.6 Cylindrical interpolation (G07.1)

Table 3-3 G functions for switching the cylindrical interpolation on/off

G function Function G group

A, B, C: Address for the rotary axis

;= Direction of thread lead

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