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    Ultimaker 2+ - Repair Manual - TFM Coupler

    Uploaded by

    miruna apostol
    The document provides instructions for replacing the TFM coupler in a 3D printer hot end. It describes disassembling the hot end by removing the Bowden tube, fan bracket, and spacer to access the degraded TFM coupler. A new coupler is then inserted along with the spacer. The hot end is reassembled by securing the fan bracket and print head housing. The Bowden tube is reinserted and secured with a clamp clip.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ultimaker 2+ - Repair Manual - TFM Coupler

    Uploaded by

    miruna apostol
    61 views9 pages
    The document provides instructions for replacing the TFM coupler in a 3D printer hot end. It describes disassembling the hot end by removing the Bowden tube, fan bracket, and spacer to access the degraded TFM coupler. A new coupler is then inserted along with the spacer. The hot end is reassembled by securing the fan bracket and print head housing. The Bowden tube is reinserted and secured with a clamp clip.

    Original Description:

    manual

    Original Title

    Ultimaker 2+ - Repair manual - TFM coupler

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    The document provides instructions for replacing the TFM coupler in a 3D printer hot end. It describes disassembling the hot end by removing the Bowden tube, fan bracket, and spacer to access the degraded TFM coupler. A new coupler is then inserted along with the spacer. The hot end is reassembled by securing the fan bracket and print head housing. The Bowden tube is reinserted and secured with a clamp clip.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    61 views9 pages

    Ultimaker 2+ - Repair Manual - TFM Coupler

    Uploaded by

    miruna apostol
    The document provides instructions for replacing the TFM coupler in a 3D printer hot end. It describes disassembling the hot end by removing the Bowden tube, fan bracket, and spacer to access the degraded TFM coupler. A new coupler is then inserted along with the spacer. The hot end is reassembled by securing the fan bracket and print head housing. The Bowden tube is reinserted and secured with a clamp clip.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 9

    Repair manual

    Replacing
    the TFM coupler
    Instructions

    The TFM coupler is a key component of the hot end. It allows filament
    to flow smoothly through it from the Bowden tube and towards the
    nozzle. The coupler is made from TFM which is able to withstand high
    temperatures.

    However, after extended use, the TFM coupler can degrade due to the
    heat. When this happens, the bottom part of the coupler can look burnt
    and the exit hole surface will become rough. This can increase friction
    on the filament, leading to extrusion problems.

    It is recommended to check and replace the TFM coupler when it


    shows signs of degradation. If experiencing extrusion issues, it is also
    advised to check the coupler and replace it if necessary. The following
    steps describe how to correctly replace the TFM coupler.

    Caution: Make sure the filament is removed, the Ultimaker is


    turned off and power supply disconnected before you start
    the replacement. Ensure the nozzle is cooled to avoid burning
    yourself.

    Equipment/supplies needed

    Tools
    • 2.0 hex screwdriver
    • Blue tape
    • Print head alignment aid

    Parts
    • 1x 2278 - TFM isolator coupler

    Time
    • 15 minutes

    Page. 1 /9
    Disassembly

    1. Remove the clamp clip 2. Remove the Bowden tube


    • Place the print head in the front-right corner. • Press down on the white tube coupling collet.
    • Remove the blue clamp clip. • At the same time, pull the Bowden tube upwards, out of the print
    head.

    Tip: It is advised to perform the Atomic Method before proceeding


    with the next steps. Filament stuck in between the hot end parts can
    act like glue, making it very difficult to disassemble the parts.

    Full instructions on how to perform the Atomic Method can be found


    on Ultimaker’s Resource pages.

    Page. 2 /9
    Disassembly

    3. Remove the thumb screws 4. Remove the fan bracket


    • Now put the print head in the middle of the printer for easier • The fan bracket is attached with two M3x4 bolts on either side of
    access. the hot end.
    • Loosen the four thumb screws and take them out of the print head. • Use the hex screwdriver to remove all four bolts.
    • Put some blue tape around the three parts of the print head
    housing. This ensures that the parts stay together.

    Page. 3 /9
    Disassembly

    5. Open the hot end holder 6. Remove the spacer and the TFM coupler
    • Loosen the two M3x10 bolts that are in the top aluminum plate. • Take the spacer from the TFM coupler.
    • Remove this plate to access the hot end parts. • Pull the TFM coupler out of the hot end isolator.

    Tip: The TFM coupler fits tightly in the hot end isolator. If necessary
    use the hex screwdriver to push it out.

    Page. 4 /9
    Reassembly

    1. Place the new TFM coupler and spacer 2. Secure the hot end parts
    • Put the new TFM coupler in the hot end isolator. • Place the hot end holder top on the cooling rib.
    Make sure it is fully inserted. • Secure with the two M3x10 bolts.
    • Place the spacer on top of the TFM coupler.

    Page. 5 /9
    Reassembly

    3. Attach the fan bracket to the hot end 4. Align the print head housing and the hot end
    • Align the fan bracket with the hot end. • Remove the tape from the print head housing.
    • Secure the fan bracket to the hot end with the four M3x4 bolts. • Move the hot end upwards to align it with the housing parts.

    Caution: If the nozzle touches the sides of the hole in the fan
    bracket, the heat will spread throughout the complete bracket.
    This will make it harder for the Ultimaker 2+ to maintain its
    temperature during printing, which can lead to quality issues or
    error messages.

    Tip: To ensure that the nozzle is precisely in the middle of the hole in
    the fan bracket, first only loosely secure each of the four bolts. Look at
    the bottom of the print head to align the nozzle, then tighten the four
    bolts completely.

    Page. 6 /9
    Reassembly

    5. Attach the print head housing to the hot end 6. Tighten the thumb screws
    • Insert the four thumb screws. • Completely tighten the two thumb screws in the back by hand.
    • Screw them into the bottom aluminum plate, but only very loosely • To tighten the front two thumb screws, use the print head
    secure them. alignment aid. Place the tool in between the aluminum plates of
    the hot end.
    • Tighten the front two thumb screws until the tool fits securely
    Tip: Make sure that all cables run neatly side by side and the fan wires between the plates, but can still easily be removed.
    are not behind the back two thumb screws.

    Caution: The print head alignment aid is very important to set


    the correct pressure on the hot end. Securing the print head too
    loosely may lead to leakages, while overtightening the thumb
    screws will decrease the lifespan of the TFM coupler.

    Page. 7 /9
    Reassembly

    7. Insert the Bowden tube 8. Ensure the Bowden tube is correctly inserted
    • Press down on the tube coupling collet in the print head. • Let go of the tube coupling collet and gently pull the Bowden tube,
    • Push the Bowden tube all the way in. along with the tube coupling collet, approximately 2 mm upwards.
    • Hold the tube coupling collet up with your fingernail.
    • While holding the tube coupling collet up, push the Bowden tube
    down again.

    Note: This step ensures that the end of the Bowden tube connects
    correctly to the TFM coupler. This prevents room between the
    parts as well as play on the Bowden tube.

    Page. 8 /9
    Reassembly

    9. Secure with the clamp clip


    • Place the blue clamp clip around the tube coupling collet to secure
    the Bowden tube.

    Page. 9 /9

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