METAL CUTTING BAND SAW

Model: BS-916B / BS-1018B

Operation Manual

1
 Table of contents

1．Safety ................................................................................................................... 3
2．Specification ......................................................................................................... 5
3．Tooth selection ..................................................................................................... 5
4．Operation and adjustments .................................................................................. 7
Starting and stopping machine ............................................................................. 7
Adjusting downward travel of saw arm ................................................................. 8
Changing speed and adjusting belt tension .......................................................... 8
Adjusting blade tension ........................................................................................ 9
Adjusting blade tracking........................................................................................ 9
Adjusting blade guide support arm ....................................................................... 9
Adjusting feed rate ................................................................................................ 9
Adjusting cutting pressure of saw arm .................................................................. 10
Operating and adjusting vise ................................................................................ 10
Coolant ................................................................................................................. 11
Adjusting stock advance stop ............................................................................... 11
Adjusting blade guide roller bearing Carbide blade guide and back-up bearings
............................................................................................................................. 11
Setting up the machine for operating .................................................................... 12
Removing and installing the blade ........................................................................ 12
Lubrication hydraulic system ................................................................................ 13
Gear box ............................................................................................................... 13
Pivot bearings ....................................................................................................... 14
5．Trouble shooting .................................................................................................. 15
6．Electrical connection ............................................................................................ 17
7．Drawing and part list ............................................................................................ 21

2
1. SAFETY

Warnings
Read and understand the entire owner’s manual before attempting assembly or operation.
As with all machinery there are certain hazards with operation and use of the machine. Using the
machine with respect and caution will considerably lessen the possibility of personal injury. However, if
normal safety precautions are overlooked or ignored, personal injury to the operator may result.
This machine was designed for certain application only. We strongly recommend that this machine NOT
be modified and/or used for any application other than for which it was designed. If you have any
questions relative to its application DO NOT use the machine until you contact with us and we have
advised you.
Your machine might not come with a power socket or plug before using this machine, please Do
ask you local dealer to install the socket or plug on the power cable end.

A． USER:
(1).WEAR PROPER APPAREL. No loose clothing, gloves, rings, bracelets, or other jewelry to get
caught in moving parts.No-slip foot wear is recommended. Wear protective hair covering to contain long
hair.
(2).ALWAYS WEAR EYE PROTECTION. Refer to ANSLZ87.1 standard for appropriate
recommendations. Also use face or dust mask if cutting operation is dusty.
(3).DON‟T OVERREACH. Keep proper footing and balance at all times
(4).NEVER STAND NO TOOL. Serious injury could occur if the cutting tool is accidentally contacted.
(5).NEVER LEAVE TOOL RUNNING UNTTENDED.TURN POWER OFF. Don’t leave tool until it comes
to a complete stop.
(6).DRUGS, ALCOHOL, MEDICATION. Don’t operate tool while under the influence of drug, alcohol or
any medication.
(7)MAKE SURE TOOL IS DISCONNECTED FROM POWER SUOOLY. While motor is being mounted,
connected or reconnected.
(8).ALWAYS keep hands and fingers away from the blade.
(9).STOP the machine before removing chips.
(10).SHUT-OFF power and clean the BAND SAW and work area before leaving the machine.

B. USE OF MACHINE:
(1).REMOVE ADJUSTING KEYS AND WRENCHES. From habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it “on”.
(2).DON‟T FORCE TOOL. If you will do the job better and be the rate for which it was designed.
(3).USE RIGHT TOOL. Don’t force tool or attachment to a job for which it was not designed.
(4).SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand
frees both hands to operate too.
(5).MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest
3
performance. Follow instructions for lubricating and changing accessories.
(6).USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories.
The use of improper accessories may cause hazards.
(7).AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before plugging in power
cord.
(8).DIRECTIONOFFEED. Feed work into a blade or cutter against the direction of rotation of the blade or
cutter only.
(9).ADJUST AND POSITION the blade guide arm before starting the cut.
(10).KEEP BLADE GUIDE ARM TIGHT, A loose blade guide arm will affect sawing accuracy.
(11).MAKE SURE blade speed is set correctly for material being cut.
(12).CHECK for proper blade size and type.
(13).STOP the machine before putting material in the vise.
(14).ALWAYS has stock firmly clamped in vise before starting cut.
(15).GROUNDALL TOOLS. If tool is equipped with three-prong plug, it should be plugged into a
three-hole electrical receptacle. If an adapter is used to accommodate a two prong receptacle, the
adapter lug must be attached to a known ground. Never removed the third prong.

C. ADJUSTMENT: Make all adjustments with the power off, in order to obtain the machine. Precision
and correct ways of adjustment while assembling, the user should read the detailed instruction in this
manual.

D.WORKING ENVIRONMENT:
(1).KEEP WORK AREA CLEANS. Cluttered areas and benches invite accidents.
(2).DON „T USE IN DANGEROUS ENVIRONMENT. Don’t use tools in damp or wet locations, or expose
them to rain. Keep work area well-lighted.
(3).KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance
from work area.
(4).DON‟T install & use this machine in explosive, dangerous environment.

E. MAINTENANCE:
(1).DISCONNECT machine from power source when making repairs.
(2).CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to ensure that it will operate properly and perform its intended function
check for alignment of moving parts, binding of moving parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
(3).DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits,
cutters, ect.
(4).MAKE SURE that blade tension and blade tacking are properly adjusted.
(5).RE-CHECK blade tension after initial cut with a new blade.
(6).TO RPOLONG BLADELIFEALWAYS releases blade tension at the end of each work day.

4
(7).CHECK COOLANT DAILY. Low coolant level can cause foaming and high blade temperatures. Dirty
or week coolant can clog pump, cause crooked. Cust, low cutting rate and permanent blade failure. Dirty
coolant can cause the growth of bacteria with ensuing skin irritation.
(8).WHEN CUTTING MAGNESIUM NEVER use soluble oils or emulsions (oil water mix) as water will
greatly intensify any accidental magnesium chip fire. See your industrial coolant supplier for specific
coolant recommendations when cutting magnesium.
(9). TO PRNMT corrosion of machined surfaces when a soluble on is used as coolant pay particular
attention to wiping dry the surfaces where a soluble on is used as coolant, pay particular attention to
wiping dry the surfaces where fluid accumulates and does not evaporate quickly, such as between the
machine bed and vise.

2. SPECIFICATION

Model BS-916B BS-1018B

Motor 1.5 Kw (3PH) 1.5 Kw (3PH)

Circular 90°
229 mm 254 mm

Rectangular 90° 127x406 mm 457x127 mm

Capacity
Circular 45°
150 mm 150 mm

Rectangular 45° 150x190 mm 150x190 mm

35 60 88 115 MPM 35 60 88 115 MPM
60 Hz 114 196 288 377 FPM 114 196 288 377 FPM
Saw blade speed 29 50 73 95 MPM 29 50 73 95 MPM
50 Hz 95 164 239 314 FMP 95 164 239 314 FMP

Blade size 27x0.90x3075 mm 27x0.90x3280 mm

N.W/G.W 290/348 kgs 310/385 kgs

Packing size 174x86x115 cm 183x83x115 cm

3. TOOTH SELECTION
For maximum cutting efficiency and lowest cost per cut, it is important to select the blade with the
number of teeth per inch (TPI) for the material being cut. The material size and shape dictate tooth
selection.

5
 TOOTH SELECTION

You need to consider:

1. The width of the cut. That is the distance in the cut that each tooth must travel from the point enters
the workpiece until it leaves the workpiece, and you need to consider.
2. The shape of the workpiece.
● Squares, Rectangles, Flats (Symbol:■)
Locate the width of cut on the chart. (inches on the outer circle and millimeters on the inner circle.)
Select the tooth pitch on the ring marked with the square shape which aligns with the width of cut.
EXAMPLE:6”(150mm) Square, use a 2/3 Vari-Tooth.
● Round Soilds (Symbol:●)
Locate the diameter of your workpiece on the chart. Select the pitch on the ring marked with the
round shape which aligns with the size of stock you are cutting.
EXAMPLE: 4” (100mm) round use a 3/4 Vari-Tooth.
● Tubing, Pipe, Structural (Symbol: O H ^)
Determine the average width of cut by dividing the area of the workpiece by the distance the saw
blade must travel to finish the cut. Locate the average width of cut on the chart. Select the tooth
Ditch on the ring marked with the tubing and structural shape which aligns with the average width
you are cutting.
EXAMPLE: 4” (100mm) outside diameter, 3” (75mm) inside diameter tubing. 4” (100mm)
NOTE: The band speed and cutting rate recommendations presented on this chart are approximations
and are to be used as a starting point for most applications. For exact sawing parameters’ consult your
saw blade supplier.

TELLTALE CHIPS
Chips are the best indicator of correct feed force. Monitor chip information and adjust feed accordingly.
Thin or powered chips-increase feed rate or reduce band speed.

6
Burned heavy chips-reduce feed rate and/or band speed.

Curly silvery and warm chips-optimum feed rate and band speed.

Electrical connections
Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This
machine must be properly grounded to help prevent electrical shock and possible fatal injury
Disconnect machine from power source before changing any voltage components !
Confirm that power available at the saw’s location matches that for which the saw is wired. Refer to the
electrical wiring diagram supplied with your machine for instructions on how to connect saw to power
source.

4. OPERATION AND ADJUSTMENTS

Starting and stopping machine A C B D E F
1. Raise the saw frame to the up position.
2. The machine is started by pushing the start button (B)
Fig.2. And it will continue to run until the saw arm is in
the down position at the end of the cut, or when the
emergency stop button (C) is pushed.
3. When in emergency push button (C), to stop the
machine. After removing the trouble release emergency
button .re-start the machine by pushing the start button
(B).
4. When using the coolant turn the select button (A) to
the right.
5. To adjust the feeding rate when in cutting, turn the
volume valve (D) clockwise for faster feeding, counter
clockwise for slower feeding. When valve (D) has been
Fig.3
properly adjusted, turn the control valve (E) to handle saw action.
6. An automatic shut-off limit switch is provided to stop the motor when the cut is completed. The limit
switch
(D) is controlled by a lever (C) Fig.3, which contacts the top of the hydraulic cylinder (E) shutting off the

7
 motor and coolant pimp.
7. If the motor stops before the cut is completed or continues to run after the cut is completed, the limits
switch (D) Fig.3. Can be adjusted up or down by loosening the two screws.

Adjusting downward travel of saw arm

The downward travel of the saw arm should be adjusted so
that when the saw is in the extreme downward position, the
teeth of the blade are 1/16 below the tab-le surface.
If an adjustment is necessary loosen lock nut (A) Fig.4.
And turn stop screw (B) in or out until the correct adjustment
Fig.4
is made. Then tighten lock nut (A).

Changing speed and adjusting belt

tension
Your machine is provided with a range of four speeds,
to change speeds, proceed as follows:
1. Disconnect the machine from the power source.
2. Release tension on the belt by loosening the tension lock
knob (A) Fin.5. And letting the motor swing forward. Fig.5
3. Loosen belt guard screw (D) Fig.6.
4. Shift the belt (G) Fig.7. To the desired grooves on the
pulleys. When the belt is or the largest step of the motor
pulley (E) and the smallest step of the gearbox pulley (F)
the speed with be 275 feet per minute. When the belt is on
the smallest step of the motor pulley (E) and the larges step
of gear box pulley (F) the speed will be 50 feet per minute.
Fig.6
5. Adjust belt tension by pivoting the motor to the rear until
there is approximately 1/2” deflection of the belt at the
center span of the pulleys using light finger pressure. Then
tighten tension lock knob (A) Fig.5. And inspect its function
frequently.

NOTE:
There is an interlock switch on pulley cover; the machine
will Fig.7
stop when the cover is opened. Do not remove this switch
for any reason, and inspect its function frequently.

8
Adjusting blade tension
To tension the blade, lift up the left wheel cover and turn
the blat tension handle (A) Fig.8, clockwise. A pointer and
tension scale (B) is located underneath the wheel. The
scale is graduated to indicate tension of 20,000, 30,000
and 35,000 pounds per square. inch (psi). For car-bon
blades (similar to the one supplied with the machine) the
blade should be tensioned at 20, 000 psi. For bi-metal Fig.8
blades, the blade should be at 30,000 psi. Always release
blade tension at the end of each work day to prolong blade
life.

Adjusting blade tracking

Make sure the blade is tensioned correctly before
checking or adjusting. The blade is tracking properly when
the back of the blade is just lightly touching the wheel
flanges of both wheels while the machine is dunning. If the
blade is not touching the wheel flanges tighten or loosen Fig.9
screw (A) Fig.9. Until the blade tracks properly.

Adjusting blade guide support arm

The blade guide support arm (A) Fig.10, should be set as
close to the workpiece as possible. To move the sup-port
arm, first loosen clamp knob (B).move the support arm (A)
into relationship with the workpiece. When you are sure the
Fig.10
support arm will not interfere with the workpiece, first
tighten knob (B).

Adjusting feed rate

When the feed rate control knob is turned clockwise as far
as it will go the saw frame will not move down, but it can be
raised the up position. By turning the feed rate control knob
counterclockwise, the flow of oil from the cylinder is
regulated and determines the speed at which the saw frame
Fig.11
will lower and the blade will feed through the work. Too
many factors are involved to make tabulated data practical on feed rates. As a general rule, an even
downward pressure without forcing the blade gives best results. Avoid forcing the blade at the starts as
this may shorten blade life and produce a bad cut. By inspecting the chips while the cut is being made
will indicate whether the feed rate is correct. Fine powdery chips indicate the feed is too light; the teeth
9
are rubbing over the surface instead of cutting. Burned chips indicate excessive feed, which cause the
teeth to break off as the blade overheats. The ideal feed rate is indicated by chips that have a free curl
and this will give the fastest cutting time and longest blade life.

Adjusting cutting pressure of saw arm

The cutting pressure of the saw arm has been set at the factory and should not need further adjustment.
If adjustment should ever become necessary, lower the saw arm to the horizontal position. Loosen
locknut (A) Fig.11. until the pressure is increased or decreased.

Operating and adjusting vise

The workpiece is placed between the jaws with the amount to be cut-off extending out past the blade.
Your machine is equipped with a “quick action” vise jaw
which allows you to instantly position the moveable vise jaw
(B) Fig.12. Simply turn hand wheel (A) counterclockwise 1/2
turn and move the vise jaw (B) to the desired position. Then
tighten the vise (B) against the workpiece by turning hand
wheel clockwise. The vise can be adjusted to cut any angle
from a straight 90 degree cut-off to a 45 degree angle by
loosening the two spring-loaded clamps handles (one
located on each vise jaw), positioning the vise jaws to the
desired angle and tightening the tow spring-loaded handles.
Fig.12
The right vise jaw is provided with positive stops to instantly
position the jaw at 90 or 45 degrees. To check and adjust the
positive stops proceed as follows:
1. Pivot the right vise jaw (C) Fig.13. All the way to the right,
and lock spring loaded clamp handle (D)
2. Using a combination square (E), place one end of the
square against the vise jaw and the other end against the
blade as shown in Fig.13. Check to see if the vise jaw is
90 degrees to the blade. Fig.13
3. If an adjustment is necessary loosen clamp handle (D)
Fig.14. Loosen set screw (F) and turn adjusting screw (G)
until the vise jaw is 90 degrees to the blade. NOTE: turn
screw (G) from the opposite end, through the face of the
vise jaw. End of screw (G) should contact stud of clamp
handle (D) when vise jaw is 90 degrees to the blade.
Then tighten set screw (F). Fig.14
4. If an adjusting is necessary, loosen clamp handle (D) Fig.14. Loosen set screw (K) should contact
stud of clamp handle when vise jaw is 45 degrees to the blade. Then tighten set screw (H).

10
5. Pivot the right vise jaw (C) all the way to the left as shown
in Fig.15, and lock spring loaded clamp handle. (D)
6. Using a combination square (E), place one end of the
square the vise jaw and the other end against the blade,
as shown in Fig.15. And check to see if the vise jaw is at
45 degrees to the blade.

Coolant
The use of proper cutting fluid is essential to obtain maximum
Fig.15
efficiency from a band saw blade. The main cause of tooth
failure is excessive heat build-up. This is the reason that
cutting fluid is necessary for long blade life and high cutting
rates. Cutting area and blade wheels should be kept clean at
all the time. The rate of coolant flow is controlled by the stop
valve lever (B) Fig.16 which directs the coolant onto the blade
at (C). The lever (B) is shown in the off position.
Fig.16
Adjusting stock advance stop
The stock advance stop is used mainly when more than one
piece of work is to be cut to the same length. Simply position
the stop (A) Fig.17 the desired distance away from the blade.
The stop may be repositioned by loosening lock screw (B)
and moving the rod (C) in or out accord-ingly. Then tighten
lock screw (&). Fine adjustment to the stop can be made by
loosening nut (D) and turning stop screw (A). To move the
stop (A) out of the way, loosen set screw (E) and move arm
(F) to the down position.
Fig.17

Adjusting blade guide roller bearings,

carbide blade guides and back-up bearings
Before making the following adjustments make sure the blade is
tracking and tensioned properly:
1. The back of the blade (A) Fig.18, should ride against the
back-up bearing (B). To adjust, loosen set screw (C) and
move the bearing (B) up or down until it lightly touches the
back of the blade.
2. The saw blade (A) should also ride between and lightly
Fig.18

11
 touch the two blade guide roller bearings (D) and (E) Fig.18.
The front bearing (E) Fig.18 and 19 is
mounted on an eccentric and can easily be adjusted to suit
blade thickness by loosening set screw (F) and turning shaft
(G) Fig.19.
3. The carbide blade guides (H) Fig.18, should also be adjusted
so they lightly touch the blade by loosening screws (K).
4. The blade guide roller bearings, carbide blade guides and
back-up bearing on holder (L) Fig.18 and 19 should be
adjusted in the same manner. Fig.19

Setting up the machine for operation

1. Select the proper speed and blade for the type of material you are cutting.
2. Make sure the blade tension is adjusted properly.
3. Raise the saw frame and close the feed ion/off knob (E) Fig.20.
4. Place the stock (B) Fig.20, between the vise jaws. Adjust the stock for the desired length of cut and
tighten the vise clamping and wheel (C).
5. Make sure the blade guide arm (D) Fig.20, is adjusted as close as possible to the workpiece.
6. Turn the machine on and adjust the coolant flow.
7. Turn the feed rate control knob (A) Fig.20, counterclockwise until the saw blade begins to lower at the
desired rate of speed.
8. Proceed to cut through the workpiece. The motor and coolant pump will shut off upon completion of
the cut.
9. After adjusting the down speed (A), the saw frame position and down movement are controlled by
on/off knob.

Fig.20 Fig.21

Removing and installing the blade

When it is becomes necessary to replace the blade. Proceed as follows:
1. Disconnect the machine from the power source.
2. Raise the saw frame about 6” and close the feed on off knob (E) Fig.21, by turning it clockwise as far

12
 as it will go.
3. Move the blade guide arm (B) to the right, as shown in Fig.21.
4. Loosen two screws (D) and open upper blade guard (F) Fig.21.
5. Open both wheel covers (A) Fig.21, and clean the swarf out of the machine.
6. Release blade tension by turning the blade tension hand
wheel (C) Fig.21 counterclockwise.
7. Remove the blade from both wheels and out of each blade
guide.
8. Make sure the teeth of the new blade are pointing in the
right direction. If necessary, turn the blade inside out.
9. Place the new blade on the wheels, in the blade guides
Fig.22
and adjust blade tension and blade guides.

Lubrication hydraulic system

The hydraulic system on this machine consists of a hydraulic
cylinder which is operated by a needle valve, the saw frame
is raised be hand and as this is done, oil passes to the
underside of the piston. The restricted flow is regulated by
the feed rate control knob and governs the speed that the
saw frame lowers. If it ever becomes necessary to fill the
hydraulic cylinder with oil, proceed as follows:
1. Place the saw frame in the down position.
2. Remove plug (A) Fig.22 from the top of the hydraulic
system and replace with a suitable hose fitting (B) Fig.23.
connect a clear hose (C) to the fitting, as shown. Fig.23
3. Put approximately one quart of Mobil-DTE (light) oil, available in one-quart of cans into a container (D)
Fig.23 place hose (C) in the container (D) making sure end of hose is submerged in the oil, raise and
lower saw arm until the bubbles disappear from inside the clear hose (C).
4. Remove hose fitting (B) Fig.23 and replace plug (A) Fig.22.

Gear box
The gear box should be drained and refilled after the 50
hours of use and thereafter every 5 months, with mobile
synthetic gear oil, SHC-636, ISO viscosity grade 680. This oil
meets or exceeds American gear manufacturers association
(A.G.M.A) #8 Compounded cylinder oil specification. To
change the gear box oil, proceed as follows:
1. Run the machine for 10 minutes to warm up the gear box.
2．Disconnect the machine from the power source.
Fig.24

13
3. Raise the saw arm to its maximum position and close the feed
rate control knob.
4. Drain the gear box by removing screw (A) Fig.24.
5. Replace screw (A) Fig.24 and lower the saw arm
to its lowest position.
6. Remove oil breather nut (B) Fig.25.
7. Fill the gear box with oil through the oil hole (B) until
the oil reach 1/3 volume in the oil window. Then
replace oil breather nut (B).

Fig.25
Pivot bearings
Occasionally lubricate the pivot bearings using waterproof grease at the two zerk fittings (C) Fig.24.

14
5. TROUBLE SHOOTING

Symptom Possible Cause(s) Corrective Action

1. Materials loosen in vise. 1. Clamp work securely.

2. Incorrect speed or feed. 2. Adjust speed or feed
3. Blade teeth spacing too large. 3. Replace with a small teeth spacing
blade
4. Material too coarse 4. Use a blade of slow speed and small
teeth spacing
Excessive Blade
5. Incorrect blade tension 5. Adjust to where blade just doesn’t
Breakage
slip on wheel
6. Teeth in contact with material 6. Place blade in contact with work
before saw is started. after motor is starred
7. Blade rubs on wheel flange. 7. Adjust wheel alignment
8. Miss-aligned guide bearings. 8. Adjust guide bearing]
9. Cracking at weld. 9. Weld again, note the weld skill

1. Teeth too coarse 1. Use finer teeth

2. Decrease speed
2. Too much speed
3. Decrease spring tension on side of
3. Inadequate feed pressure saw
4. Reduce speed, increase feed
4.Hard spots or scale on material
Premature Blade pressure
5. Work hardening of material 5. Increase feed pressure by reducing
Dulling
6. Blade twist spring tension
6.Replace with a new blade, and
7. Insufficient blade
adjust blade tension

8. Blade slide 7. Tighten blade tension adjustable

knob
8. Tighten blade tension

1. Blade guides worn 1. Replace

Unusual Wear on 2. Blade guide bearing not adjust 2. Adjust as per operators manual
Side/Back of Blade properly
3. Blade guide bearing bracket 3.Tighten

15
 Symptom Possible Cause(s) Corrective Action

1. Use finer tooth blade

1. Tooth too coarse for work
2. Decrease pressure increase speed
2. Too heavy pressure; too slow
3. Clamp work piece securely
Teeth Ripping from
speed
Blade
4. Use coarser tooth blade or brush or
3. Vibrating work-piece
remove chips
4. Gullets loading

1. Blade tension too high 1. Reduce tension on blade

2. Drive belt tension too high 2. Reduce tension on drive belt
Motor running too 3. Blade is too coarse for work 3. Use finer blade
hot 4. Blade is too fine for work 4. Use coarse blade
5. Gears aligned improperly 5. Adjust gears so that worm is in
center of gear

1. Feed pressure too great 1. Reduce pressure by increasing

2. Guide bearing not adjusted spring tension on side of saw
properly 2. Adjust guide bearing, the clearance
3. Inadequate blade tension can’t greater than 0.001
4. Dull blade 3. Increase blade tension by adjust
5. Speed incorrect blade tension
Bad Cuts (Crooked)
6. Blade guides spaced out too much 4. Replace blade
7. Blade guide assembly loose 5. Adjust speed
8. Blade truck too far away from wheel 6. Adjust guides space
flanges 7. Tighten
8. Re-track blade according to
operating instructions.

1. Too much speed of feed 1. Decrease speed of feed

Bad cuts (Rough) 2. Blade is too coarse 2. Replace with better blade
3. Blade tension loose 3. Adjust blade tension

1. Cut is binding blade 1. Decrease feed pressure

Blade is twisting
2. Too much blade tension 2. Decrease blade tension

16
6. ELECTRICAL CONNECTION (BS-916B BS-1018B)

230V-50HZ-1PH CE

17
 EL

400V-50HZ-3PH CE

18
 　1.5

0.75

220V-60HZ-1PH

19
KM1 KM2
0.75

220V-60HZ-3PH

20
7. PART LIST (Model: BS-916B BS-1018B)
Part No. Description Q'ty Part No. Description Q'ty
1 Hand wheel 1 31 Bolt M10x20 1
2 Screw M6X8 1 32 Idle wheel cover 1
3 Key 5X15 1 33 Knob 2
4 Lead screw 1 34 Screw M6x12 4
5 Slide base 1 35 Screw M6x12 12
6 Screw M10X25 4 36 Spring pin 5x25 4
7 Washer 4 37 Washer 4
8 Guide plate 2 37.1 Screw M10x30 4
9 Thread ring 1 38 Rear support 1
10 Belleville spring 13 39 Beam 1
11 Ring 1 40 Screw M8x20 4
12 Bearing 1 41 Nut M12 1
13 Slide stand 1 42 Screw M12x40 1
14 Washer 1 43 Screw M12x30 1
15 Bolt M12X20 1 44 Scale 1
16 Pressure spring 1 44.1 Rivet 2x5 4
17 Bracket 1 45 Screw M6x12 2
18 Screw M10X65 1 46 Washer 2
19 Screw 2 47 Guard 1
20 Washer 2 48 Press plate 2
21 Nut M12 2 49 Hoop 1
22 Shaft 2 50 Rear support 1
23 Screw M10x65 1 51 Screw M8x20 6
24 Spring washer 6 52 Nut M8 6
25 Idle wheel box 1 53 Washer 1
26 Bushing 1 54 Adjustable konb 1
27 C-retaining ring 2 55 Seat 1
28 Bearing 2 56 Middle plate 1
29 Spacer 1 57 Press plate 1
30 Idle wheel 1 58 Washer 5
21
Part No. Description Q'ty Part No. Description Q'ty
59 Screw M6x20 5 87 Screw M5x12 4
60 Clamp guide 2 88 Shaft cover 1
61 Shaft A 2 89 O-ring 1
62 Shaft B 2 90 Seal 1
63 Bearing 1 91 Screw M8X20 4
64 Bearing 12 92 End cap 1
65 Ring 2 93 O-ring 1
66 Front support 1 94 Shaft 1
67 Bolt M10x60 1 95 Key 10X50 1
67.1 Washer 10 M8x45 2 96 Nylon pad 1
68 Hex. head screw 2 97 Bearing 1
69 Washer 1 98 Ring 1
70 Seat 1 99 Worm wheel 1
70.1 Block 1 100 Bearing 1
71 Nut M12 1 101 Gear box 1
72 Pressure spring 1 102 Screw M6x12 4
73 Brush shaft 1 103 Cover 1
74 Steel brush 1 104 Asbestos pad 2
75 Spacer sleeve 1 105 Oil indicator 1
76 Screw M6x8 1 106 Screw 1
77 Front support 1 107 O-ring 1
78 Bolt M12x20 1 108 Bearing 1
79 Drive wheel 1 109 Worm 1
80 Key 3 110 Bearing 1
81 Blade 1 111 Ring 1
82 Screw M10x20 1 112 Seal 1
83 Drive wheel box 2 113 Cover 1
84 Wheel cover 1 114 Screw M8x20 1
85 Screw M6x12 115 Motor 1
86 Cover 116 Ring 2

22
Part No. Description Q'ty Part No. Description Q'ty
117 Pivot shaft 1 142 Pin 1

118 Motor plate 1 143 Cylinder upper bracket 1

119 Bolt M8x45 4 144 Washer 3

120 Nut 4 145 Screw M8x30 3

121 Washer 8 146 Hydraulic cylinder 1

122 Pulley cover 1 147 Screw M8x16 1

123 Screw M8x20 2 148 Washer 1

124 Motor pulley 1 149 Pivot shaft 1

125 Belt ulley 1 150 Spring bracket 1

126 Key 1 151 Nut M12 2

127 Waher 4 152 Bolt M8x30 2

128 Screw M8x20 4 153 Washer 2

129 Belt 1 154 Tension spring 1

130 Pulley cover 1 155 Spring 1

131 Hand wheel 1 155.1 Spring cover 1

132 Key 1 155.2 Screw M8x20 2

133 Screw M6x8 1 155.3 Washer 2

134 Washer 1 155.4 Nut M8 2

135 Acme screw 1 156 Knob 2

136 Bracket 1 157 Washer 2

137 Screw M5x8 1 158 Screw M10x30 1

138 Acme nut 1 159 Washer 1

139 Pin 1 160 Vice fixed plate 1

139.1 Connecting plate 1 161 Screw M12x70 1

139.2 Nut M8 2 162 Nut M12 1

139.3 Bolt M8x20 2 163 Screw M12x35 1

139.4 Washer 2 164 Washer 1

140 Retainer 1 165 Bushing 1

141 Base 1 166 Vise jaw bracket(front) 1

141.1 Scale 1 167 Screw M10x30 2

23
Part No. Description Q'ty Part No. Description Q'ty
168 Press plate 1 193 Electrical panel 1

169 Incline support 1 194 Screw M5x15 4

170 Screw M8x25 2 195 End cover 2

171 Washer 2 196 Connecting beam 1

172 Cover plate 1 196.1 Protector 1

173 Nut M24X1.5 2 197 Protect cover 1

174 Washer 2 198 Washer 4

175 Position set bracket 1 199 Screw M8x20 4

176 Nut M10 2 200 Screw M4x16 4

177 Screw 2 200.1 Power cord 1

178 Bolt M10x35 3 201 Control box 1

179 Shaft 1 202 Stand 1

180 Bearing 2 203 Bolt M8x30 8

181 Washer 1 204 Washer 8

182 Bracket 1 205 Nut M8 8

183 Screw M8x40 3 206 Bolt M8x30 8

184 Shaft 1 207 Washer 16

185 Handgrip 1 208 Nut M8 8

186 Ring 1 209 Cover 1

187 Screw M6X12 1 210 Washer 4

188 Washer 1 211 Screw M6x20 4

189 Abnormal-shaft 1 212 Cooling pump 1

190 Control box 1 213 Hose 1

191 Nut M8 2 214 Coolant tank 1

192 Screw M8x30 2

24
Drawing (Model: BS-916B BS-1018B)

25
26
27
Note: This manual is only for your reference. Owing to the continuous improvement of the machine,
changes may be made at any time without obligation on notice. Please note the local voltage for
operating this machine.

28