Service Manual SAP - KRV184EH SAP-CRV184EH

TECHNICAL & SERVICE MANUAL
SAP-KRV184EH + SAP-CRV184EH FILE NO.
Destination: Europe
Northern Europe
DC INVERTER SPLIT SYSTEM AIR CONDITIONER

Indoor Model No. Product Code No. Outdoor Model No. Product Code No.
SAP-KRV184EH 1 852 099 62 SAP-CRV184EH 1 852 330 16
Indoor Unit Outdoor Unit
AIR CONDITIONER
SAP-KRV184EH SAP-CRV184EH
IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
REFERENCE NO. SM700646

Important! When Transporting
Please Read Before Starting Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your knees
when lifting to reduce strain on your back. Sharp edges or
This air conditioning system meets strict safety and
thin aluminum fins on the air conditioner can cut your
operating standards. As the installer or service person, it
fingers.
is an important part of your job to install or service the
system so it operates safely and efficiently. When Installing
In a Ceiling or Wall
For safe installation and trouble-free operation, you Make sure the ceiling/wall is strong enough to hold the
must: unit’s weight. It may be necessary to construct a strong
Carefully read this instruction booklet before beginning. wood or metal frame to provide added support.
Follow each installation or repair step exactly as shown. In a Room
Observe all local, state, and national electrical codes. Properly insulate any tubing run inside a room to prevent
Pay close attention to all warning and caution notices "sweating" that can cause dripping and water damage to
given in this manual. walls and floors.
This symbol refers to a hazard In Moist or Uneven Locations
or unsafe practice which can Use a raised concrete pad or concrete blocks to provide a
WARNING
result in severe personal solid, level foundation for the outdoor unit. This prevents
injury or death. water damage and abnormal vibration.
In an Area with High Winds
This symbol refers to a hazard Securely anchor the outdoor unit down with bolts and a
or unsafe practice which can metal frame. Provide a suitable air baffle.
CAUTION
result in personal injury or In a Snowy Area (for Heat Pump-type Systems)
product or property damage. Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
If Necessary, Get Help
These instructions are all you need for most installation When Connecting Refrigerant Tubing
sites and maintenance conditions. If you require help for • Use the flare method for connecting tubing.
a special problem, contact our sales/service outlet or • Apply refrigerant lubricant to the matching surfaces of
your certified dealer for additional instructions. the flare and union tubes before connecting them, then
tighten the nut with a torque wrench for a leak-free
In Case of Improper Installation connection.
The manufacturer shall in no way be responsible for • Check carefully for leaks before starting the test run.
improper installation or maintenance service, including
When Servicing
failure to follow the instructions in this document.
• Turn the power off at the main power box (mains) before
SPECIAL PRECAUTIONS opening the unit to check or repair electrical parts and
wiring.
WARNING When Wiring • Keep your fingers and clothing away from any moving
parts.
ELECTRICAL SHOCK CAN CAUSE • Clean up the site after you finish, remembering to check
SEVERE PERSONAL INJURY OR DEATH. that no metal scraps or bits of wiring have been left
ONLY A QUALIFIED, EXPERIENCED inside the unit being serviced.
ELECTRICIAN SHOULD ATTEMPT TO
Others
WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and
tubing are completed or reconnected and checked. CAUTION
• Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these • Ventilate any enclosed areas when installing or testing
instructions when wiring. Improper connections and the refrigeration system. Escaped refrigerant gas, on
inadequate grounding can cause accidental injury or contact with fire or heat, can produce dangerously toxic
death. gas.
• Ground the unit following local electrical codes. • Confirm upon completing installation that no refrigerant
• Connect all wiring tightly. Loose wiring may cause gas is leaking. If escaped gas comes in contact with a
overheating at connection points and a possible fire stove, gas water heater, electric room heater or other
hazard. heat source, it can produce dangerously toxic gas.
2
Table of Contents
Page
1. OPERATING RANGE ................................................................................................................... 5
2. SPECIFICATIONS
2-1. Unit Specifications ............................................................................................................. 6
2-2. Major Component Specifications ....................................................................................... 7
2-3. Other Component Specifications ....................................................................................... 9
3. DIMENSIONAL DATA ..................................................................................................................... 10
4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram ................................................................................................... 12
5. PERFORMANCE DATA
5-1. Temperature Charts ............................................................................................................ 13
5-2. Air Throw Distance Charts ................................................................................................. 14
6. ELECTRICAL DATA
6-1. Electrical Characteristics .................................................................................................... 15
6-2. Electric Wiring Diagrams .................................................................................................... 16
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection ................................................................................................... 17
7-2. Recommended Wire Length and Diameter ........................................................................ 19
7-3. Remote Control Unit Installation Position ........................................................................... 20
7-4. How to Test Run the Air Conditioner ................................................................................... 21
7-5. Remove the Grille to Install the Indoor Unit ........................................................................ 22
8. MAINTENANCE
8-1. Address Setting of the Remote Control Unit ....................................................................... 23
8-2. Disconnecting and Connecting Positive Connector for Outdoor Unit ................................. 24
9. FUNCTIONS
9-1. Operation Functions ........................................................................................................... 25
9-2. Protective Functions ........................................................................................................... 27
3
Page
10. TROUBLESHOOTING
10-1. Precautions before Performing Inspection or Repair ........................................................... 29
10-2. Method of Self-Diagnostics ................................................................................................. 29
10-3. Checking the Indoor and Outdoor Units .............................................................................. 31
10-4. Trouble Diagnosis of Fan Motor ........................................................................................... 32
10-5. Noise Malfunction and Electromagnetic Interference .......................................................... 34
11. CHECKING ELECTRICAL COMPONENTS

11-1. Measurement of Insulation Resistance ............................................................................... 35
11-2. Checking Continuity of Fuse on PCB Ass'y ......................................................................... 36
12. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT
12-1. Characteristics of New Refrigerant R410A ......................................................................... 37
12-2. Checklist before Servicing ................................................................................................... 37
12-3. Tools Specifically for R410A ................................................................................................ 39
12-4. Tubing Installation Procedures ............................................................................................ 39
12-5. In Case of Compressor Malfunction .................................................................................... 40
12-6. In Case Refrigerant is Leaking ............................................................................................ 42
12-7. Charging Additional Refrigerant .......................................................................................... 43
12-8. Retro-Fitting Existing Systems ............................................................................................ 43
APPENDIX INSTRUCTION MANUAL ............................................................................................ 44
4
1. OPERATING RANGE
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 32 °C D.B. / 23 °C W.B. 43 °C D.B.
Cooling
Minimum 19 °C D.B. / 14 °C W.B. -15 °C D.B.
Maximum 27 °C D.B. 24 °C D.B. / 18 °C W.B.
Heating _ D.B. / -15 °C W.B.
Minimum 16 °C D.B.
5
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit SAP-KRV184EH
Outdoor Unit SAP-CRV184EH
Power Source 220 to 240V Single-Phase 50Hz
Voltage Rating 230V
Performance Cooling Heating

Capacity kW 5.15 ( 1.2 to 5.5 ) 6.00 ( 1.3 to 6.4 )
BTU/h 17,600 ( 4,100 to 18,800 ) 20,500 ( 4,400 to 21,800 )
Air Circulation (High) m 3/h 890 920
Moisture Removal (High) Liters/h 2.3 -
Electrical Rating Cooling Heating

Available Voltage Range V 198 to 264
Running Amperes A 7.00 ( 1.20 to 8.40 ) 7.40 ( 1.30 to 9.00 )
Power Input W 1,500 ( 250 to 1,800 ) 1,575 ( 270 to 1,930 )
Power Factor % 93 93
C.O.P. W/W 3.43 3.81
Compressor Locked Rotor Amperes A 20.0 17.5
Features
Controls / Temperature Control Microprocessor / I.C. Thermister
Control Unit Wireless Remote Control Unit
Timer 24-Hour ON or OFF Timer, 1Hour OFF Timer
Fan Speeds Indoor / Outdoor Auto and 3 steps
Airflow Direction (Indoor) Horizontal Manual
Vertical Auto
Air Filter Washable, Anti-Mold
Compressor DC Twin Rotary (Inverter)
Refrigerant / Amount charged at shipment g R410A / 1,300
Refrigerant Control Electric Expansion Valve
Operation Sound Indoor : Hi/Me/Lo/Qt* dB-A 42 / 38 / 30 / 28 41 / 38 / 30 / 28
(*Qt = Quiet mode) Outdoor : Hi dB-A 51 52
Refrigerant Tubing Connections Flare Type
Max. allowable tubing length at shipment m 30
Refrigerant Narrow tube mm (in.) 6.35 (1/4)
Tube Diameter Wide tube mm (in.) 12.7 (1/2)
Refrigerant Tube Kit / Accessories Optional / Air Clean Filter
Dimensions & Weight Indoor Unit Outdoor Unit

Unit Dimensions Height mm 298 670
Width mm 1,065 880
Depth mm 231 285
Package Dimensions Height mm 302 740
Width mm 1,140 1,012
Depth mm 379 380
Weight Net kg 12.0 44.0
Shipping kg 15.0 48.0
Shipping Volume m3 0.130 0.285
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
Heating: Indoor air temperature 20°C D.B.
Outdoor air temperature 7°C D.B. / 6°C W.B.
6
2-2. Major Component Specifications
2-2-1. Indoor Unit
Control PCB
Part No. CB-KRV184EH
Controls Microprocessor
Control Circuit Fuse 250V 3.15A
Remote Control Unit RCS-4MHVPISW4EE
Fan
Type Cross-Flow
Q'ty ... Dia. and Length mm 1 ... D94 / L845
Fan Motor
Type DC Motor
Model ... Q'ty SIC-39CVL-D847-2 ... 1
No. of Poles 8
Rough Measure RPM (Cool / Heat ) 1,200 / 1,200
Nominal Output W 30
Coil Resistance Ohm -
(Ambient Temp. 20 oC)
Safety Device
Type Internal Controller
Over- Current Protection Yes
Over-Heat Protection Yes
Run Capacitor Micro F -
VAC -
Flap Motor
Type Stepping Motor
Model MP24Z3
Rating DC 12V
Coil Resistance Ohm Each Pair of Terminal : 400 +/- 7%
(Ambient Temp. 25 oC )
Heat Exchanger Coil

Coil Aluminum Plate Fin / Copper Tube
Rows 2
Fin Pitch mm 1.3
Face Area m2 0.285
7
2-2-2. Outdoor Unit
Control PCB
Part No. CB-CRV184EH
Controls Microprocessor
Control Circuit Fuse 250V 25A
Compressor
Type DC Twin Rotary (Hermetic)
Compressor Model / Nominal Output C-6RVN93H0M / 1,050W
Compressor Oil ... Amount CC FV50S ... 350
Coil Resistance (Ambient Temp. 20 oC) Ohm R - S : 0.482
S - T : 0.482
T - R : 0.482
Safety Device
CT (Peak current cut-off control) Yes
Compressor Discharge Temp. Control Yes
Operation cut-off control in abnormal ambient Temp. Yes
Overload Relay Model CS-7L115
Operation Temp. Open : 115 oC, Close : 95 oC
VAC -
Crankcase Heater -
Fan
Type Propeller
Q'ty ... Dia. mm 1 ... D420
Fan Motor
Type DC Motor
Model ... Q'ty DAJ12-55J71A-CR ... 1
No. of Poles 8
Rough Measure RPM (Cool / Heat) 820 / 850
Nominal Output W 50
Coil Resistance Ohm RED - WHT : 77.5
(Ambient Temp. 20 oC) WHT - BLU : 77.5
BLU - RED : 77.5
Safety Device
Type Internal Controller
Over- Current Protection Yes
VAC -
Heat Exchanger Coil

Coil Aluminum Plate Fin / Copper Tube
Rows 2
Fin Pitch mm 1.2
Face Area m2 0.510
External Finish Acrylic baked-on enamel finish

8
2-3. Other Component Specifications

• Indoor heat exchanger sensor

(Model:PTM-D51H-S3-2 TH2)
• Indoor air temp sensor • Compressor temp sensor
(Model:PTM-D51H-S3-2 TH1) (Model:TKS293B)
10
200
9
180
Resistance (k ohm)
Resistance (k ohm)
8
160
7
140
6
120
5
100
4
80
3
60
2 40
1
20
10 15 20 25 30 35 40 0
0 10 20 30 40 50 60 70 80 90
Temperature (°C)
Temperature (°C)
• Outdoor air temp sensor

(Model:TKS295B)
• Outdoor heat exchanger sensor
(Model:TKS292B)
40
Resistance (k ohm)
35
30
25
20
15
10
0
-20 -15 -10 -5 0 5 10 15 20
Temperature (°C)
9
5.0 1055.0 5.0 Indoor Unit
Narrow tube dia.6.35(1/4")

SAP-KRV184EH
307.5 450 307.5

1065 95 95
45
3. DIMENSIONAL DATA
298
60
90.5
90.5
7
50 202.4 202.4
10
231 (3)
Wide tube dia.12.70(1/2") Drain hose dia.18
1065
212.5 450 402.5
50
95 95
45
24.5
60 100.5
1055 117.5 117.5
52 23.0 60 .80
298
dia. dia
80
32
196
70
133.8
475 403
49
49
46.5 27.4
Unit: mm
608 136
AIR INTAKE
12
.6
293
23
:18
36
D:
ID
2-I
AIR INTAKE
285
310
334
AIR DISCHARGE
Wide tube service valve

dia.12.70(1/2")
880 80
Narrow tube service valve
dia.6.35(1/4")
670
55
166
18
111
2
145
Unit: mm
11
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor unit Outdoor unit
Compressor
Wide tube Accumulator
service
Wide tube valve
4-way
O.D. Muffler valve
9.52 mm
(3/8 ")
Heat exchanger
Heat exchanger
Capillary
tube for
Electric split flow
Narrow
expansion
tube
valve
service
Narrow tube valve M
Cooling cycle
O.D. Strainer
6.35 mm Heating cycle
(1/4")
Insulation of Refrigerant Tubing

IMPORTANT
Because capillary tubing is used in the outdoor unit, both the
wide and narrow tubes of this air conditioner become cold. To
Insulation
prevent heat loss and wet floors due to dripping of
condensation, both tubes must be well insulated with a Thickness: Thickness:
proper insulation material. The thickness of the insulation Min. 8 mm Min. 8 mm
should be a min. 8 mm.
Narrow tube
After a tube has been insulated,
Wide tube
never try to bend it into a narrow
CAUTION
curve because it can cause the tube
to break or crack.
12
5. PERFORMANCE DATA
5-1. Temperature Charts
Cooling Characteristics Heating Characteristics

1.2 3.5
Low pressure at wide tube service valve
MPa (kgf/cm2G)
High pressure at wide tube service valve

MPa (kgf/cm2G)
(11.2) Outdoor fan speed (34.7)
Low High
23°
C
te mp.
1.1 30°C 3.0 o r air
(10.2) e mp. Indo
or air t (29.6)
20°
C
Indo
17°
C
1.0 27°C 2.5
(9.2)
(24.5)
24°C
9
(8.2) 2.0
(19.4)
25 30 35 40 –5 0 5 10 15 20 25
Outdoor air temperature (°C) Outdoor air temperature (°C)
9 11
Outdoor fan speed
Low High
10
Operating current (A)
Operating current (A)
8 9 °C
p .23
°C tem
.30 air
mp 8 o or °C
r te Ind 20
r ai
27°
oo C
Ind °C
7 7 17
24°
C
6 5
25 30 35 40 –5 0 5 10 15 20 25
Outdoor fan speed

Indoor discharge air temperature ( C)
Indoor discharge air temperature ( C)
Low High
20 55
°C
18 50 .23
mp
r te
oo r ai
16 mp.30°C 45 Ind 20°
C
Indoor air te
17°
14 40 C
27°C
12 35
24°C
10 30
25 30 35 40 –5 0 5 10 15 20 25
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "9-2. Overload prevention during heating.")
:Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27 °C D.B. / 19 °C W.B. Heating: Indoor air temperature 20 °C D.B.
Outdoor air temperature 35 °C D.B. / 24 °C W.B. Outdoor air temperature 7 °C D.B. / 6 °C W.B.
13
5-2. Air Throw Distance Charts
Cooling
Room air temp. : 27°C

Fan speed : High
Horizontal distance (m)
0 1 2 3 4 5 6 7 8 9 10
0
Axis air velocity (m/s)
1
Vertical distance (m)
: Flap angle 0°, : Axis air velocity 0°

Heating
Room air temp. : 20°C

Fan speed : High
Horizontal distance (m)

0 1 2 3 4 5 6 7 8 9
0
1
Axis air velocity (m/s)
Vertical distance (m)
5
14
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Cooling
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
Performance at 230V Single-phase 50Hz
Rating conditions Running amp. A 0.3 6.7 7.0
Power input W 32 1,468 1,500
Rating conditions: Indoor air temperature: 27 °C D.B. / 19 °C W.B.
Outdoor air temperature: 35 °C D.B.
Heating
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
Performance at 230V Single-phase 50Hz
Rating conditions Running amp. A 0.3 7.1 7.4
Power input W 34 1,541 1,575
Rating conditions: Indoor air temperature 20 °C D.B.
Outdoor air temperature 7 °C D.B. / 6 °C W.B.
15
Outdoor Unit : CRV184EH Indoor Unit : KRV184EH
Indoor Unit
EVAPORATOR
REACTANCE
2P-CONNECTOR
WHT 1 1
WHT 2 2
(2P) CONNECTOR <RED>
GRN/YEL
1 1 WHT
2 2 WHT
BLK
BRN
WHT
WHT
WHT
GRN/YEL
TERMINAL BASE TERMINAL BASE
W W W W W W W W W W W W BLK 1 1 BLK
U
OLR1 OLR0 L2 L1 HIC+ HIC+ BD- BD- HIC- HIC+ E-1
W V WHT 2 2 WHT
W W SI-A W RED 3 3 RED
FERRITE
SAP-KRV184EH
4 4
WHT
WHT
BLU
RED
WHT
CORE
25A 5
ACIN1 W BLK
1 2 3 CONTROLLER 6
ACIN2 W WHT
1 2 3 AC1 AC2 SI 1 1 RED 1 1
3P-CONNECTOR
CONNECTOR
E W 1 1 RED 1 1 2 2 WHT 2 2
GRN/YEL N L
2 2 PNK 2 2 3 3 WHT 3 3
(WHT) 1 FLAP 4 4 WHT 4 4
POWER FLAP 3 3 BLU 3
GND
3 5P(WHT) LAMP
CORE
T-RUN/TEST 2
SUPPLY 4 4 BRN 4 4 5 5 WHT 5 5
FERRITE
10P(WHT)
RV0 RV1 3 5 5 YEL 5 5 6 6 WHT 6 6
A-TH COIL/OUTDOOR COMP DCFM MV
6-2. Electric Wiring Diagrams
W W 7 7 WHT 7 7
1 2 3 4 1 2 3 4 1 2 1 2 3 4 5 6 7 1 2 3 4 5 FLAP MOTOR
BLU
8 8 8 8
IND LAMP ASSY
RED
WHT
WHT
1 2 3 4 1 2 3 4 1 2 1 2 3 4 5 9 9 9 9
OVERLOAD RELAY WHT
(OLR) R S T 10 10 WHT 10 10
BLK
YEL
BLU
RED
WHT
BLK
BLK
YEL
RED
GRY
ORG
WHT
BLK
BLK
YEL
YEL
BLK
BLK
CM CONTROLLER
1 2 3 4 5 6 7 1 2
COMPRESSOR ROOM THERMISTOR
COIL
1 2 3 4 5 6 7 1 2
MOTOR RV 1 1 BLK
OUT DOOR
RED 1 1
THERMISTOR
THERMISTOR
THERMISTOR
COMPRESSOR
ROOM/COIL 2 2 BLK
GRN/YEL
2 2
BLK
BLK
MAGNETIC COIL 4P(WHT) 3 3 BLK
BLK
YEL
BLU
RED
WHT
BLK 3 3 DCM
2P-CONNECTOR
7P-CONNECTOR
WARNING
FM
16
WHT 4 4 6P(BLU) 4 4 BLK
RV
YEL 5 5 COIL THERMISTOR
4WAY VALVE BLU 6 6
GRN/YEL FM COIL FAN MOTOR 1 1
ION 2 2
FAN MOTOR 3P(WHT)
3 3
GRN/YEL E
HA
JEM-A
4P(WHT)
BLK
BLK
RED
WHT
1 2 3 4
BLK
1 2 3 4
1 2 3 4
ION
TERMINAL ION ASSY
8FA2-5257-59700-2 8FA2-5257-68200-0
Meaning of Abbreviations
ABBREV. MEANING
1 BLK BLACK
2 BLU BLUE
3 BRN BROWN
4 GRN/YEL GREEN/YELLOW
5 GRY GREY
6 ORG ORANGE
and/or cleaning any electrical parts.
7 PNK PINK
8 RED RED
9 VLT VIOLET
10 WHT WHITE
11 YEL YELLOW
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection
7-1-1. Indoor Unit
WARNING
To prevent abnormal heat
generation and the possibility
of fire, do not place obstacles,
15 cm min. 5 cm
enclosures and grilles in front 5 cm
min. min.
of or surrounding the air
conditioner in a way that may
block air flow.
Front View
AVOID:
direct sunlight. Fig. 1
nearby heat sources that may affect performance of

INDOOR Tubing length (L)
the unit. UNIT
areas where leakage of flammable gas may be
expected.
Elevation
places where large amounts of oil mist exist. difference (H)
OUTDOOR
UNIT
DO:
select an appropriate position from which every corner
of the room can be uniformly cooled. (High on a wall Fig. 2
is best.)
select a location that will hold the weight of the unit.
CAUTION
select a location where tubing and drain hose have
the shortest run to the outside. Indoor unit
Wall
For stable operation of
allow room for operation and maintenance as well as
the air conditioner, do not
unrestricted air flow around the unit. (Fig. 1)
install wall-mounted type
install the unit within the maximum elevation Minimum height
indoor units less than from floor level
difference (H) above or below the outdoor unit and 1.5 m from floor level. 1.5 m
within a total tubing length (L) from the outdoor unit as
detailed in Table 1 and Fig. 2. Floor level
Install the indoor unit more than 1 meter away from
Fig. 3
any antenna or power lines or connecting wires used
for television, radio, telephone, security system, or
intercom. Electrical noise from any of these sources
may affect operation.
Table 1
Max. Allowable Tubing Limit of Tubing Limit of Elevation Required Amount of
Model Length at Shipment Length (L) Difference (H) Additional Refrigerant
(m) (m) (m) (g/m)*
KRV184 10 30 15 25
* If total tubing length becomes 10 to 30 m, charge additional refrigerant (R410A) by 25 g/m.

No additional charge of compressor oil is necessary.
17
7-1-2. Outdoor Unit
NO Exhaust fan
AVOID: Hot air

Heat source
heat sources, exhaust fans, etc. (Fig. 4)
damp, humid or uneven locations.
Outdoor unit
DO:
position the outdoor unit in a protected location
where snow will not blow into it.
choose a place as cool as possible. Fig. 4
choose a place that is well ventilated.
allow enough room around the unit for air intake/ Obstacle above
exhaust and possible maintenance. (Fig. 5a)

provide a solid base (level concrete pad, concrete
Air discharge
Air intake Min. 10 cm Valve Min. Min.
side 2m 2m
block, 10 40 cm beams or equal), a minimum of Min.
25 cm
10 cm above ground level to reduce humidity and
Obstacle
Min. Air discharge Min.
protect the unit against possible water damage and 5 cm
40 cm
decreased service life. (Fig. 5a)
Install cushion rubber under unit's feet to reduce
vibration and noise. (Fig. 5b) Ground
Min. 10 cm
use lug bolts or equal to bolt down unit, reducing Air intake
vibration and noise.
Anchor bolts
Install in a location where no antenna of a (4 pcs.)
television or radio exists within 3 meters.
Min. 10 cm
Air intake
Concrete
or equal
cm
Ab t 10
ou
t4 Abou
0c
m
Fig. 5a
Cushion rubber
Fig. 5b
18
7-2. Recommended Wire Length and Diameter
Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your
local electrical codes. Carefully observe these regulations when carrying out the installation.
Table 2 lists recommended wire lengths and diameters for power supply systems.
NOTE
Refer to the wiring system diagram (Fig. 6) for the meaning of (A), (B) and (C) in Table 2.
Table 2
Cross-Sectional (A) Power Supply Wiring Length (m) (B) Power Line
(m) Fuse or Circuit
Area (mm2) (C) Control Line
2 2
Breaker Capacity
Model 2.5mm 2.5mm
CRV184 25 30 20A
WARNING
WIRING SYSTEM DIAGRAM

Be sure to comply with local codes on running the INDOOR OUTDOOR
wire from the indoor unit to the outdoor unit (size of UNIT (B) UNIT
wire and wiring method, etc.). Terminal Terminal
Each wire must be firmly connected. 1 1
No wire should be allowed to touch refrigerant tubing, 2 2

(C)
the compressor, or any moving part. 3 3
Grounding line
4 4
(A)
L 5
Power supply
WARNING Single-phase 220 to 240VAC 50HZ N 6
Grounding
To avoid the risk of electrical shock, each air line
conditioner unit must be grounded. Fig. 6

For the installation of a grounding device, please
observe local electrical codes.
Grounding is necessary, especially for units using
inverter circuits, in order to release charged
electricity and electrical noise caused by high
tension. Otherwise, electrical shock may occur.
Place a dedicated ground more than 2 meters away
from other grounds and do not have it shared with
other electric appliances.
CAUTION
Be sure to connect the power supply line to the outdoor

unit as shown in the wiring diagram. The indoor unit
draws its power from the outdoor unit.
Do not run wiring for antenna, signal, or power lines of
television, radio, stereo, telephone, security system, or
intercom any closer than 1 meter from the power cable
and wires between the indoor and outdoor units.
Electrical noise may affect the operation.
19
7-3. Remote Control Unit Installation Position
The remote control unit can be operated from either a non-fixed position or a wall-mounted position.
To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places:
In direct sunlight
Behind a curtain or other place where it is covered
More than 8 m away from the air conditioner
In the path of the air conditioner’s airstream
Where it may become extremely hot or cold
Where it may be subject to electrical or magnetic interference
Where there is an obstacle between the remote control unit and the air conditioner (since a check signal is sent
from the remote control unit every 5 minutes)
7-3-1. Mounting on a Wall

Rear side
Before mounting the Remote control unit mount
remote control unit, press

the ON/OFF operation
Press
button at the mounting
Mounting screws
location to make sure that 4 × 16 (included)
the air conditioner
Hole
operates from that Set in
place To prevent loss of the remote control
location. The indoor unit unit, you can connect the remote
should make a beeping control unit to the mount by passing
a string through the remote control
sound to indicate that it unit and attachment hole.
has received the signal.
To take out the remote control unit, pull it forward.
Fig. 7
20
7-4. How to Test Run the Air Conditioner
After turning on power to the air conditioner, use the remote
controller and follow the steps below to conduct the test run.
(1) Set the remote controller in Test Run mode. (Fig. 8a)
a) Press and hold the ION button.
b) Then press and hold the 1HR TIMER button.
c) At the same time, press the ACL (reset) button once.
Use a pointed object such as the tip of a pen to press
the ACL button. ON/OFF
• After a few seconds, " " appears and "oP-1" blinks in operation
the remote controller display area. (Fig. 8b) button
ION
d) Release the 1HR TIMER button. button
e) Release the ION button. 1HR.

TIMER
(2) Start Cooling mode test run by pressing the ON/OFF
button
operation button of the remote controller. (Fig. 8a)
• This starts the fan producing uncooled forced air with
the 4 indicator lamps (OPERATION lamp, TIMER lamp,
QUIET lamp, and ION lamp) on the main unit blinking.
(Fig. 8c)
• After 3 minutes, the system shifts into cooling
operation, and cool air will start to be felt. Cool mode
test run is unaffected by the room temperature.
(3) Press the ON/OFF operation button of the remote
controller again to stop the test run. (Fig. 8a)
(4) Finally press the ACL (reset) button of the remote
controller to release it from Test Run mode to return to ACL
normal mode. (Fig. 8a) (Reset)
button
• " " and "oP-1" will disappear from the remote
controller display area.
Fig. 8a
IMPORTANT
After the test run is completed, be sure to press the ACL
(reset) button to return to normal mode. The air conditioner
will not operate correctly if this is not done.
Fig. 8b
OPERATION lamp
OPERATION
TIMER
TIMER lamp
QUIET
QUIET lamp
ION
ION lamp
OPERATION
Fig. 8c
21
Air intake grille Grille
7-5. Remove the Grille to Install the
Indoor Unit
Basically, these models can be installed and wired
without removing the grille. If access to any internal
part is needed, follow the steps as given below.
Fig. 9a
How to remove the grille
(1) Grasp both ends of the air intake grille, and remove
it by opening towards the front and pulling towards
you. (Fig. 9a)
(2) Remove the 3 screws. (Fig. 9b)
(3) Remove the screw on the right side cover plate and
open the cover. (Fig. 10a) Fig. 9b
(4) Take out the thermistor from the grille. (Fig. 10b) Cover
Thermistor Thermistor
(5) Press the 3 tabs at the top of the grille and the 3
tabs on the front face to separate the grille from the
frame. (Fig. 11a)
(6) Pull the grill toward you to remove it.
How to replace the grille

Fig. 10a Fig. 10b
(1) When installing the grille, place the bottom of the
Tab
grille into the frame first. (Fig. 11b)
Then insert the tabs on the top of the grille and on
the front face into the frame.
(2) Make sure that the grille and frame are firmly fitted
together by engaging the tabs.
(3) Attach the thermistor on the grille. (Fig. 10a)
(4) Close the cover and replace the screw. (Fig. 10a) Tab
(5) Affix the grille with the 3 previously removed
screws. (Fig. 9b)
(6) Install the air intake grille. Fig. 11a
(a) Allow the edge of the air intake grille to slide into
the top of the indoor unit, and then insert it all the
way inside. (Fig. 12a)
(b) Press the bottom right and left corners and center
of the air intake grille to attach it to the indoor unit.
(Fig. 12b)
NOTE
Fig. 11b
Attach so that the round pins at the top right and left
Groove
corners of the air intake grille are inserted into the
grooves at the top right and left of the indoor unit.
Pin
Fig. 12b Fig. 12a
22
8. MAINTENANCE Tab
8-1. Address Setting of the Remote

Control Unit
The address can be set in order to prevent
interference between remote controllers when two
indoor units are installed near each other. The
address is normally set to "A." To set a different
address, it is necessary to change the address on the Fig. 13
second remote controller.
NOTE
Once changed, you cannot restore the original
address setting of the air conditioner.
(1) Switch on the power source.

(2) Break the address-setting tab marked "A" on the
second remote controller to change the address ACL button
(Fig. 13). When the tab is removed, the adress is
automatically set to B (Fig. 14).
(3) Press and hold the remote controller ION button Fig. 14
and 1 HR TIMER button. At the same time, press
the ACL(reset) button. Use a thin object such as
the tip of a pen to press the ACL button. When
this has been done, "oP-1" (test run) appears,
blinking, in the remote controller clock display
area.
(4) Each time the 1 HR TIMER button is pressed, the
display changes as shown below. Press this
button 2 times to change the display to "oP-7"
(address setting). (Fig. 15)
Test run mode
ION ON/OFF
Self-diagnostic mode
button operation
button
Address setting mode
1 HR.TIMER
button
(5) "oP-7" has now been selected for address setting.
(6) Press the ON/OFF operation button on the remote
controller. (Fig. 15) Check that the "beep"
signalreceived sound is heard from the second
indoor unit (approximately 5 times). The sound
you hear is the signal that the remote controller
address has been changed.
(7) Finally press the remote controller ACL (reset)
button to cancel the blinking "oP-7" display. (Fig.
15)
Changing of the second remote controller address is ADDRESS ACL (Reset)
button
now completed.
Fig. 15
23
8-2. Disconnecting and Connecting Positive Connector for Outdoor Unit
One of the two types of connectors illustrated at left is used. Their
basic structure is the same for each.
How to Disconnect
Hold the resin connector cover, and pull the connector off.
You cannot disconnect the connector by pulling the wire since
it is locked inside. Always hold the cover to disconnect. (See
illustration at left.) For the connector without the resin cover,
push the lock in the direction of "2" while pulling it off.
Pull the cover upward
How to Connect
In order to connect, hold the resin cover of the connector and
push it in. Confirm the click sound for the inside lock.
When the cover is pulled upward, the lock is

released with the sequence of 1 and 2.
24
9. FUNCTIONS
9-1. Operation Functions
Emergency operation SENSOR DRY

Emergency operation is available when the remote During DRY operation, the system adjusts the room
controller malfunctions, has been lost, or otherwise temperature and fan speed according to the conditions in the
cannot be used. room, in order to maintain a comfortable room environment.
To operate the system, press the OPERATION button, SENSOR DRY operation
which is also used as the receiver, below the unit display. • DRY operation is as shown in the figure below.
Each time this button is pressed, the OPERATION lamp
changes color to indicate the type of operation. Select the Load
desired type of operation.
COOL HEAT STOP COOL zone

(GREEN) (RED) (Lamp Off)
A zone
B zone
• The set temperature is 2 C below the detected room
temperature in the case of cooling operation, and 2 C Conditions are monitored at all
above the room temperature in the case of heating times when the room temperature
operation. The flap and fan speed settings are AUTO. is below 15 C.
DRY A
The compressor operation frequency varies.
AUTO cooling/heating operation The indoor fan operates with 1/f fluctuation.
Selecting the operation mode DRY B

• When AUTO mode is selected, the microprocessor calculates The compressor operates at a low operating frequency.
the difference between the set temperature and the room The indoor fan operates with 1/f fluctuation.
temperature, and automatically switches to Cooling or
Heating mode. Monitor
Room temp. Set temp. COOL
• Monitoring operation takes place when the room temperature
Room temp. Set temp. HEAT
is below 15 °C, or more than 3 °C below the set temperature.
• As shown by the example in the figure below, with AUTO • When the monitoring range is entered, the compressor stops,
cooling/heating operation, the mode changes between and the indoor fan operates with 1/f fluctuation.
Heating and Cooling mode according to changes in the
relationship between the current room temperature and the NOTE
set temperature. The Sensor Dry operation during the Low Ambient Cooling
Mode (outside air temperature:15 °C or lower) is as follows.
Example
Example of operation in AUTO mode with the set room temperature DRY A and DRY B
at 23 C.
The compressor operates a cycle of 3 minutes ON and 6
Room temp. minutes OFF repeatedly.
Zone A
Zone B
Zone C
Set temp. 23
Zone C
Zone B
More than
1 hour
Within
1 hour
PAM- control
Zone A
Compressor ON OFF ON OFF ON • In order to further improve inverter performance, control is

switched between PWM control at low operation speeds, and
Operation mode Cooling Heating Cooling
PAM control at high operation speeds, making the most
effective use of power.
25
HIGH POWER NIGHT SETBACK
This function acts to raise the power but keeps the AC system in • When NIGHT SETBACK operation is set, the temperature and
the same operating mode. fan speed settings will be adjusted automatically to allow
This function is set with the HIGH POWER button on the remote comfortable sleep.
controller. • When NIGHT SETBACK operation is set, " mark" appears on
(It can be set regardless of the temperature and fan speed the remote controller. The main unit display lamp also becomes
settings.) dimmer.
HIGH POWER operation from remote controller COOL and DRY modes
The unit operates at maximum output for 30 minutes, When the night setback mode is selected, the air conditioner
regardless of the desired temperature. automatically raises the temperature setting 1°C when 30
The fan speed is 1 step above "High." minutes have passed after the selection was made, and then
another 1°C after another 30 minutes have passed, regardless
Frequency
of the indoor temperature when night setback was selected.
MAX This enables you to save energy without sacrificing comfort.
This function is convenient when gentle cooling is needed.
1°C(2°F)
Setting
0 Time temperature 1°C(2°F)
30 min. 5 min.
Press the NIGHT 30 min. 30 min. Time
Start End SETBACK button
NOTE
• When HIGH POWER operation ends, the unit operates at low HEAT mode
Hz for 5 minutes, regardless of the thermostat OFF conditions. When the night setback mode is selected, the air conditioner
• When in DRY mode, operation is in the cooling zone. automatically lowers the temperature setting 2°C when 30
minutes have passed after the selection was made, and then
another 2°C after another 30 minutes have passed, regardless
of the indoor temperature when night setback was selected.
This enables you to save energy without sacrificing comfort.
This function is convenient when gentle heating is needed.
Lamp colors
Setting 2°C(4°F)
OPERATION lamp temperature
2°C(4°F)
HEAT operation Red
DRY operation Orange
COOL operation Green
FAN operation Green SETBACK button
DEFROSTING operation Red and Orange
alternately
TIMER lamp Green
QUIET lamp Green
ION lamp Green
Timer backup
• Operation stops if there are no operator controls for 25 hours or
longer after unit operation switched from OFF to ON by use of
ON timer operation.
26
9-2. Protective Functions
Overload prevention during heating Cold-air prevention during heating

During HEAT operation, the temperature of the indoor heat During heating, the fan speed is set to "LL" (very low) or stopped.
exchanger is used to control the frequency and lessen the load As the temperature of the indoor heat exchanger rises, the fan
on the compressor before the protective device is activated. speed is changed to the set speed.
Set fan speed

Indoor heat exchanger
Indoor heat exchanger High

Approx. A
temperature (°C)
A. Control start
53 At stability of operation
B. Control end
Approx. B
47
a b c d At start of operation
a. Area: Automatic capacity control

LL
b. When Point A has been exceeded, the operation frequency is
reduced by a certain proportion. Stopped
25 30 Approx. 40
c. Area: Frequency increase is prohibited.
d. At Point B and below, overload prevention is ended and Indoor heat exchanger
control is the same as in the a area. temperature (°C)
NOTE
• The fan speed is forcibly changed to "LL" beginning 30 seconds
after the thermostat turns OFF.
Freeze prevention • At stability of operation refers to operation when the room
temperature has approached the set temperature.
During COOL or DRY operation, freezing is detected and • When HEAT operation starts, the indoor fan is stopped until the
operation is stopped when the temperature of the indoor heat temperature of the indoor heat exchanger reaches 20 °C or
exchanger matches the conditions below. higher, or until the room temperature reaches 15 °C or higher.
1. Freeze-prevention operation is engaged when the
temperature of the indoor heat exchanger is below 6 °C.
2. Restart after freeze-prevention operation occurs when the
temperature of the indoor heat exchanger reaches 8 °C or Compressor discharge temperature control
above.
This function controls the operation frequency to prevent the
compressor discharge temperature from rising more than a
Indoor heat exchanger
C
8 specified temperature.
temperature (°C)
A B
6 Compressor discharge temperature (°C)
Approx. A
2 101
*
Approx. B
a b c d 94
a. Area: Automatic capacity control a b c d

b. When the temperature drops below Point A, the operation
frequency is reduced by a certain proportion. a. Area: Automatic capacity control.
c. Area: Frequency increase is prohibited. b. When the temperature rises above Point A, the operation
d. When the temperature reaches Point C or above, freezing frequency is reduced at a specified rate.
prevention is ended and control is the same as in the a area. c. Area: Further frequency increase is prohibited.
* When the temperature drops to below 2 °C (continuously for 2 d. When the temperature falls below Point B, prevention of a rise
minutes or longer), the compressor stops. in frequency is released and the air conditioner operates as in
Once the freeze condition is detected, the air conditioner will a area.
work less than the maximum frequency until it is turned off. * The compressor will stop if the temperature of the compressor
discharge exceeds 120 °C due to shortage of gas or other
NOTE reason.
The Freeze Prevention Control during the Low Ambient
Cooling Mode (outside air temperature:15 °C or lower) is as
follows.
• The compressor stops when the temperature of indoor heat
exchanger becomes less than 2 °C.
• The compressor restarts when the temperature of indoor heat
exchanger becomes 8 °C or higher.
27
Defrost detection and release CT (Peak current cut-off control)
Reverse-Cycle Defrosting • This function prevents the circuit breaker or fuse from operating
to open the circuit. This function works when electrical current
has increased due to an increase in the cooling / heating load,
or to a decrease in the power supply voltage. In these cases,
Defrosting Sequence operation frequency is reduced or operation is interrupted auto-
matically to control the electrical current for operation.
• When the cause of the increase in electrical current is rectified,
the system will resume operation in the original mode.
Heating operation
(A)
Outdoor fan ON Cooling Dry Heating
4-way valve ON
Peak current cut-off trips 22.5
Hz down 14.0 15.0
Frost sensing NOTE Electrical current setting for COOL operation is

used during DEFROST operation.
Defrost detection occurs in either of the following cases:
• The temperature of the heat exchanger remains at
or below the L1 line for 3 minutes after the start of
HEAT operation.
• The temperature of the heat exchanger remains at
or below the L2 line for 120 minutes after the start
Operation Cut-Off Control in abnormal
of HEAT operation. ambient temperature
Outdoor heat
exchanger temp.
0 • The following three protective actions are available to prevent
Ambient temp.
the compressor from operating with abnormal loads.
At that time, they initiate thermo-off (stopping the outdoor unit)
L2
of the air conditioner.
L1
Frosting area
Mode : Cooling
Thermo-off Thermo-on
Cut-off action
t : ambient temp t : ambient temp
Reverse-cycle defrosting operation Low ambient temp. t -22 C t > -18 C
cut-off
Compressor 1 minute after it is stopped,
compressor is ON.
Outdoor fan OFF
Mode : Heating
Indoor fan OFF Thermo-off Thermo-on
4-way valve OFF Cut-off action
t : ambient temp t : ambient temp
Operation lamp Repeatedly switches between red
and orange illumination. High ambient temp. t 25 C t < 24 C
cut-off
Low ambient temp. t -20 C t > -16 C
cut-off
Releasing of defrosting
Outdoor heating exchanger temp. is over 20°C.
Defrosting operation lasts 12 minutes (maximum).
2 minutes after it is stopped, compressor is ON.
4-way valve is ON. Outdoor fan is ON.
NOTE
If the air conditioner is turned off during the defrosting
cycle, it will continue defrosting and turn itself off after
defrosting is completed.
28
10. TROUBLESHOOTING
10-1. Precautions before Performing Inspection or Repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be
careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at
least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
10-2. Method of Self-Diagnostics < Clock display >

Follow the procedure below to perform detailed trouble diagnostics. Test run mode
Self-diagnostics mode
NOTE
1: If the operation lamp blinks every 0.5 seconds immediately when the
power is turned ON, there is an external ROM (OTP data) failure on the
indoor circuit board, or a ROM socket insertion problem, or the ROM
has not been installed.
2: The failure mode is stored in memory even when the power is not ON.
Follow the procedure below to perform diagnostics.
PROCEDURE ON/OFF
operation
After turning on power to the air conditioner, use the remote controller and button
ION
follow the steps below to execute self-diagnostics. button
Step 1: Press and hold the remote controller ION button and 1 HR TIMER
1HR.
button. At the same time, press the ACL (reset) button. Use a TIMER
pointed object such as the tip of a pen to press the ACL button. button
When this has been done, "oP-1" (test run) appears, blinking, in
the remote controller clock display area.
Step 2: Next, press the 1 HR TIMER button once to change the display
from "oP-1" to "oP-3" (self-diagnostics). (The display continues to
blink.)
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.
• The self-diagnostics function utilizes the 3 indicator lamps on the main

unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to
report the existence of sensor trouble or a protective operation. (The
lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.)
Self-diagnostics is completed when the buzzer sounds 3 short beeps.
• A maximum of 3 self-diagnostics reports are displayed, for 5 seconds
each, beginning with the most recent report. Following this display the
lamps turn OFF. In order to view the self-diagnostics results again,
press the ON/OFF button again. ACL
• The 3 lamps remain OFF if no trouble has occurred. (Reset)
button
<IMPORTANT> After self-diagnostics is completed, be sure to press the
ACL (reset) button to return to normal mode. The air
conditioner will not operate if this is not done.
29
(1) Self-diagnostics Lamps
INDOOR UNIT
(1) OPERATION lamp

(2) TIMER lamp
(3) QUIET lamp
ION lamp
OPERATION button
REMOTE CONTROL receiver
• Since the indications cover various units, the corresponding parts listed below may not be present in some models.
Indication on indoor unit .... OFF .... Blinking .... ON (Illuminated)
Quiet Timer Operation
(3) (2) (1) Code Diagnostics item Diagnostics contents
S01 Room temperature sensor failure (1) Sensor open circuit or short circuit
(2) Contact failure at connector or open circuit at terminal crimping location
S02 Indoor heat exchanger sensor failure (short-circuit detection only for the humidity sensor)
(3) Indoor/outdoor circuit board failure
S03 Humidity sensor failure
S04 Compressor temperature sensor failure

(1) Sensor open circuit or short circuit
(2) Contact failure at connector or open circuit at terminal crimping location
S05 Outdoor heat exchanger sensor failure (3) Outdoor circuit board failure
S06 Outdoor air temperature sensor failure
Outdoor electrical current detection Outdoor circuit board failure

S07 failure
Indoor/outdoor communications failure (1) Mis-wiring (2) AC power failure (3) Blown fuse (4) Power relay failure
E01 (serial communications) (5) Indoor or outdoor circuit board failure
(1) HIC or power Tr failure (2) Outdoor fan does not turn. (3) Instantaneous power outage
• HIC circuit failure
E02 • Power Tr (transistor) circuit failure (4) Service valve not opened. (5) Outdoor fan blocked. (6) Continuous overload operation
(7) Compressor failure (8) Outdoor circuit board failure
Outdoor unit external ROM (OTP data) (1) External ROM data failure (2) Outdoor circuit board failure
E03 failure
Peak current cut-off (1) Instantaneous power outage (2) HIC or power transistor failure
E04 (3) Outdoor circuit board failure
• PAM circuit failure
E05 • Active circuit failure (1) Outdoor circuit board failure (2) Outdoor power supply voltage failure
Compressor discharge overheat (1) Electric expansion valve failure (2) Capillaries choked (3) Shortage of refrigerant
E06 prevention activated. (4) Continuous overload operation (5) Outdoor fan does not rotate (6) Outdoor circuit board failure
E07 Indoor fan operating failure (1) Fan motor failure (2) Contact failure at connector (3) Indoor circuit board failure
• 4-way valve switching failure (1) 4-way valve failure (heat pump model only)
E08 • Indoor zero-cross failure (2) Outdoor circuit board failure
E09 No-refrigerant protection (1) Service valve not opened. (2) Shortage of refrigerant
E10 DC compressor drive circuit failure (1) Open phase (2) Outdoor circuit board failure
E11 Outdoor fan operating failure (1) Fan motor failure (2) Contact failure at connector (3) Outdoor circuit board failure
• Outdoor system communications failure

• Outdoor high-pressure SW (1) Mis-wiring (2) Blown fuse (3) Power relay failure (4) Open phase
E12 • OLR operation (5) Outdoor circuit board failure (6) Compressor failure
• Outdoor power supply open phase
• Outdoor coil freezing
E13 Freeze-prevention operation activated. (1) Indoor fan system failure (2) Shortage of refrigerant (3) Low-temperature operation
30
(2) If the self-diagnostics function fails to operate
• No indicators illuminate and the
Check the indoor unit. indoor fan does not rotate.
• Check the power voltage.
Blown
Is the fuse blown?
Normal
Replace the circuit
Replace the controller. board or the fuse.
10-3. Checking the Indoor and Outdoor Units

(1) Checking the indoor unit
No. Control Check items (unit operation)
1 Use the remote controller to operate the • The rated voltage must be present between inter-unit wirings 1 and 2.
unit in "TEST run" mode. To determine • Connect a 5 k ohm resistor between inter-unit wirings 2 and 3. When the
whether the mode is currently in voltage at both ends is measured, approximately 12 to 15V DC must
"TEST run" mode, check the 3 indicator be output and the multimeter pointer must bounce once every 8
lamps on the unit. If all 3 are blinking, seconds.
the current mode is "TEST run." Or instead of measuring the voltage, you can insert an LED jig and
check that the LED flickers once every 8 seconds.
If there are no problems with the above, then check the outdoor unit.
For the "Test run" procedure, refer to 7.4" How to Test Run the Air Conditioner".
(2) Checking the outdoor unit

No. Control Check items (unit operation)
1 Apply the rated voltage between outdoor • The control panel LED (red) must illuminate.
unit terminals 1 and 2.
2 Short-circuit the outdoor unit COM terminal • The compressor, fan motor, and 4-way valve must all turn on.
to the T-RUN terminal.
If there are no problems with the above, then check the indoor unit.
TEST/T-RUN terminals
Using the TEST/T-RUN terminals
T-RUN : Test run (compressor and fan motor turn ON).
TEST/MV : Compresses time to 1/60th (accelerates
operation by 60 times faster than normal).
(TEST)/MV T-RUN COM
(3) Checking the serial communications

Control 1 Control 2 .... OFF .... Blinking .... Illuminated
Initial self-diagnostics Short-circuit terminals 2 and 3 on Short-circuit terminals 2 and 3 on

the indoor unit terminal plate. the outdoor unit terminal plate.
Probable location of malfunction
Quiet Timer Operation Quiet Timer Operation Quiet Timer Operation
(3) (2) (1) (3) (2) (1) (3) (2) (1)
Indoor unit circuit board failure
Outdoor unit circuit board failure

Failure (open circuit, contact failure, etc.)
in the inter-unit wirings
Outdoor unit circuit board failure
Turn the power OFF before performing short circuiting procedures.

Refer to the previous pages when performing system self-diagnostics.
So that the check can be made quickly, indicators blink at first communication after power ON.
Before performing the above checks, perform “TEST run” operation, and check that the rated voltage is output to terminals 1 and 2
on the outdoor unit. If it is not output, there is a failure related to the indoor unit power.
31
10-4. Trouble Diagnosis of Fan Motor
10-4-1. Indoor Fan Motor
This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the
indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.
Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the indoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 1 minute after operation
is started. For this reason, to measure the voltage again, turn OFF the unit once using the
remote controller, and then start the air conditioner again.
[Trouble symptom 1] The fan does not stop when the unit stops. Indoor unit controller trouble.
[Trouble symptom 2] The fan motor does not rotate when the unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor
unit controller (3 locations).
Measurement location Normal value

(1) Vm-Gnd: Between pin 1 and pin 3 DC 230V or more
(2) Vcc-Gnd: Between pin 4 and pin 3 DC 14V or more
(3) Vs-Gnd: Between pin 5 and pin 3 Fluctuation between DC 1.0 to 4.3V
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Indoor unit controller trouble
(Replace the controller .)
(Reference) DC motor connector pin arrangement
Pin 1: Vm (red)
Pin 2: Not used
Pin 3: Gnd (black)
Pin 4: Vcc (white)
Pin 5: Vs (yellow)
Pin 6: PG (blue)
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit
operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the indoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.
(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble.
Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.
32
10-4-2. Outdoor Fan Motor
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
To perform diagnosis, follow the instructions in "(2)Checking the Outdoor Unit" on the previous page and set the
outdoor unit to Test Run mode (compressor ON, outdoor fan motor ON).
Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the outdoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 10 seconds after
operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor
unit power, then follow the instructions in "Checking the Outdoor Unit" and again set the unit to
Test Run mode.
[Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble
[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location Normal value

(1) Vs-Gnd: Between pin 1 and pin 4 DC 230V or more
(2) Vcc-Gnd: Between pin 5 and pin 4 DC 14V or more
(3) Vsp-Gnd: Between pin 7 and pin 4 After fluctuating 4 times between DC 1.0 to 4.3V
(1 sec. ON) and DC 0 V (1 sec. OFF), the DC
motor trips.
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Outdoor unit controller trouble
(Replace the controller .)
(Reference) DC motor connector pin arrangement
Pin 1: Vs (white)
Pin 2: Not used
Pin 3: Not used
Pin 4: Gnd (black)
Pin 5: Vcc (red)
Pin 6: FG (blue)
Pin 7: Vsp (yellow)
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the outdoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.
(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble.
Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.
33
10-5. Noise Malfunction and Electromagnetic Interference
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external
noise, and is likely to cause electromagnetic interference with nearby wireless devices.
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these
effects may still occur. Please pay attention to the points listed below.
(1) Noise malfunction

This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.
Locations most susceptible to noise Trouble Correction
1. Locations near broadcast stations where Either of the following trouble may occur. (The fundamental concept is to make the
there are strong electromagnetic waves 1. The unit may stop suddenly during system less susceptible to noise.)
2. Locations near amateur radio (short wave) operation. - Insulate for noise or
stations 2. Indicator lamps may flicker. distance from the noise source. -
3. Locations near electronic sewing machines 1. Use shielded wires.
and arc-welding machines 2. Move unit away from the noise source.
(2) Electromagnetic interference

This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through
space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.
Locations most susceptible to noise Trouble Correction
1. A television or radio is located near the 1. Noise appears in the television picture, 1. Select a separate power source.
A/C and A/C wiring. or the picture is distorted. 2. Keep the A/C and A/C wiring at least 1 meter
2. The antenna cable for a television or 2. Static occurs in the radio sound. away from wireless devices and antenna cables.
radio is located close to the A/C and A/C 3. Change the wireless device’s antenna to a high-
wiring. sensitivity antenna.
3. Locations where television and radio 4. Change the antenna cable to a BS coaxial cable.
signals are weak.
5. Use a noise filter (for the wireless device).
6. Use a signal booster.
34
11. CHECKING ELECTRICAL COMPONENTS
11-1. Measurement of Insulation Ground wire
Resistance
Clip
The insulation is in good condition if the resistance
exceeds 1M ohm.
Probe
11-1-1. Power Supply Cord
Insulation
Clamp the grounding wire of power cord with the lead tester
clip of the insulation resistance tester and measure the
Fig. 1
resistance by placing a probe on either of the two
power wires. (Fig. 1) Terminal plate
Then also measure the resistance between the
grounding and other power terminals. (Fig. 1)
11-1-2. Indoor Unit Probe
Clamp an aluminum plate fin or copper tube with the

lead clip of the insulation resistance tester and
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2)
Note that the ground line terminal should be skipped
Clip
for the check.
Copper Insulation
tube or tester
11-1-3. Outdoor Unit metallic part
Clamp a metallic part of the unit with the lead clip of
the insulation resistance tester and measure the Fig. 2
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2)
Probe
11-1-4. Measurement of Insulation

Resistance for Electrical Parts
Disconnect the lead wires of the desired electric part Clip
from terminal plate, capacitor, etc. Similarly disconnect Copper

the connector. Then measure the insulation resistance. tube or
metallic part
(Figs. 3 and 4)
Insulation
NOTE tester
Refer to Electric Wiring Diagram. Fig. 3

If the probe cannot enter the poles because the hole is
too narrow then use a probe with a thinner pin. From fan motor,
compressor and
other parts
Metallic Probe
part
Clip
Insulation
tester
Fig. 4
35
11-2. Checking Continuity of Fuse
Fuse
on PCB Ass'y
Remove the PCB Ass'y from the electrical
component box. Then pull out the fuse from the PCB
Ass'y. (Fig. 5)
Check for continuity using a multimeter as shown in PCB Ass'y
Fig. 6.
Fig. 5
Fuse
Fig. 6
36
12. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
12-1. Characteristics of New Refrigerant R410A
12-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its
refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
12-1-2. Components (mixing proportions)

HFC32 (50%) / HFC125 (50%)
12-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the
remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified
amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
Ether-type oil is used for compressor oil for R410A-type units, which is different
CAUTION
from the mineral oil used for R22. Thus more attention to moisture prevention and
faster replacement work compared with conventional models are required.
12-2. Checklist before Servicing

Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ
between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of
extrusion) by using the flare spacer.
A Specification
Diameter of tube D
Flare tool for R410A Conventional flare tool (for R22)
Dia.6.35 (1/4") 0 to 0.5 mm 1.0 to 1.5 mm
Dia.9.52 (3/8") 0 to 0.5 mm 1.0 to 1.5 mm
Size of flare
Spacer
D D
1.2
A A
Flare tool for R410A Conventional flare tool (R22)
37
Tubing precautions
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily
cover the ends of the tubing with caps or tape prior to installation.
Never use 0.7mm-thick copper tubing or tubing which is less than 0.8mm in thickness, since air conditioners with
R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A

No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A

Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire

Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure
to provide ample ventilation during installation work.
Caution in case of R410A leak

Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,
immediately provide thorough ventilation.
38
12-3. Tools Specifically for R410A
For servicing, use the following tools for R410A
Tool Distinction Tool Name

Gauge manifold
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Tools specifically for R410A Vacuum pump with anti-reverse flow (*1)
(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Bender
Tools which can be com- Torque wrench
monly used for R22,
Cutter, reamer
R407C, and R410A
Welding machine, nitrogen gas cylinder
CAUTION
The above tools specifically for R410A must not be used for R22 and R407C.
Doing so will cause malfunction of the unit.
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for
R22-type units can be used for R410A-type. However, they must be used
exclusively for R410A and never alternately with R22 and R407C.
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, sizes of the service ports
and flare nuts of the narrow tube service valve and wide tube service valve have been altered.
12-4. Tubing Installation Procedures

When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE For details on tubing installation procedures, refer to the installation manuals attached to the indoor
unit and outdoor unit.
39
12-5. In Case of Compressor Malfunction
CAUTION
Should the compressor malfunction, be sure to make the switch to a replacement
compressor as quickly as possible.
Use only the tools indicated exclusively for R410A. See "12-3. Tools
Specifically for R410A."
12-5-1. Procedure for Replacing Compressor

(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be

released to the atmosphere, but recovered using the (1) Recover refrigerant
refrigerant recovery unit for R410A.
OK
Do not reuse the recovered refrigerant, since it will contain
impurities.
(2) Replacing Compressor

(2) Replace compressor
Soon after removing seals of both discharge and suction
tubes of the new compressor, replace it quickly. OK
(3) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use a
refrigerant other than R410A. Also do not use oxygen or (3) Check for sealing
any flammable gas.
OK
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the (4) Evacuation
pump oil from flowing back. OK

The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more
(5) Recharge
than 25L/min. and ultimate vacuum pressure rate of
0.05Torr:
Standard time for evacuation
Length of tubing Less than 10 meters More than 10 meters

Time More than 10 minutes More than 15 minutes
40
(5) Recharging Configuration and characteristics of cylinders
Be sure to charge the specified amount of Valve
refrigerant in liquid state using the service port
of the wide tube service valve. The proper
amount is listed on the unit's nameplate.
When the entire amount cannot be charged all at
once, charge gradually while operating the unit in
Cooling Operation.
Liquid
CAUTION
Never charge a large amount
of liquid refrigerant at once to
the unit. This may cause
Single valve
damage to the compressor.
Charge liquid refrigerant with
cylinder in up-side-down position.
When charging with a refrigerant cylinder, use an
electronic scale for charging refrigerant. In this Fig. 1
case, if the volume of refrigerant in the cylinder
becomes less than 20% of the fully-charged Valve
amount, the composition of the refrigerant starts
to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less
than 20%.
Also, charge the minimum necessary amount to
the charging cylinder before using it to charge
the air conditioning unit.
Liquid
Example:
In case of charging refrigerant to a unit requiring
0.76Kg using a capacity of a 10Kg cylinder, the
Single valve (with siphon tube)
minimum necessary amount for the cylinder is: Charge with cylinder in normal position.
0.76 + 10 0.20 = 2.76Kg
Fig. 2
For the remaining refrigerant, refer to the
instructions of the refrigerant manufacturer.
If using a charging cylinder, transfer the specified
amount of liquid refrigerant from the refrigerant NO!
cylinder to the charging cylinder.
Prepare an evacuated charging cylinder Charging
cylinder
beforehand.
CAUTION
To prevent the composition
of R410A from changing,
Liquid
never bleed the refrigerant
gas into the atmosphere
Open Refrigerant
while transferring the cylinder
refrigerant. (Fig. 3)
Do not use the refrigerant if the amount in the Fig. 3

charging cylinder is less than 20%.
41
12-6. In Case Refrigerant is Leaking
CAUTION
Never attempt to charge additional refrigerant when refrigerant has been leaking
from the unit. Follow the procedure described below to locate points of leaks and
carry out repairs, then recharge the refrigerant.
(1) Detecting Leaks

Use the detector for R410A to locate refrigerant leak
points.
(1) Detect leaks
(2) Recovering refrigerant
OK
Never release the gas to the atmosphere; recover
residual refrigerant using the refrigerant recovery unit for
R410A, instead.
Do not reuse the recovered refrigerant because its (2) Recover refrigerant
composition will have been altered.
OK
(3) Welding leaking points
Confirm again that no residual refrigerant exists in the unit
before starting welding.
(3) Weld leaking points
Weld securely using flux and wax for R410A.
OK
Prevent oxide film from forming inside the tubes utilizing
substitution with nitrogen (N2) in the refrigerant circuit of
the unit. Leave ends of tubes open during welding.
(4) Checking for sealing (4) Check for sealing

Use nitrogen gas for the pressurized gas, and never use OK
a refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(5) Evacuation
(5) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air OK
due to a power interruption, the valve will prevent the
pump oil from flowing back.
The equipment may be damaged if moisture remains in
(6) Recharge
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume
more than 25L/min. and ultimate vacuum pressure rate of
0.05Torr:
Standard time for evacuation

Length of tubing Less than 10 meters More than 10 meters
Time More than 10 minutes More than 15 minutes
(6) Recharging
Recharge unit in the same manner explained on the
previous page "(5) Recharging."
42
12-7. Charging Additional Refrigerant
12-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came
with the indoor unit. Charge additional refrigerant in liquid state only.
CAUTION
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow
instructions given in "12-6. In Case Refrigerant is Leaking" and completely carry
out repairs. Only then should you recharge the refrigerant.
12-8. Retro-Fitting Existing Systems

12-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
12-8-2. Use of Existing Tubing

If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead,
completely new tubing must be used.
43
APPENDIX INSTRUCTION MANUAL
SAP-KRV184EH + SAP-CRV184EH
(OI-852-6-4180-797-00-0)
44
01_SAP-KRV184EH_EN.fm Page 2 Friday, September 30, 2005 5:08 PM
Features
This air conditioner is an inverter type unit that automatically adjusts capability as appropriate. Details on these
functions are provided below; refer to these descriptions when using the air conditioner.
• Microprocessor Controlled Operation • Automatic Switching between Cooling and

The interior compartment of the remote control Heating
unit contains several features to facilitate When the remote control’s S/M switch is at the
automatic operation, easy logically displayed for “S” (Single) position
easy use. This unit automatically switches between cooling
operation and heating operation according to the
• Simple One-touch Wireless Remote Control difference between the room temperature and the
The remote control unit has several features to temperature setting.
facilitate automatic operation. When the remote control’s S/M switch is at the
“M” (Multiple) position
• 24-Hour ON or OFF Timer Unlike when the switch is at the “S” position as
This timer can be set to automatically turn the described above, the function for automatically
unit on or off at any time within a 24 hour period. switching between cooling and heating does not
work.
• 1-Hour OFF Timer
This timer can be set to automatically turn off the • Hot Start Heating System
unit at any time after one hour. Right from the start, the air is warm and
comfortable. This system prevents any cold blasts
• Night Setback at the beginning while the heat pump is warming
Pressing this button changes the setting of the up, or even defrosting.
room temperature thermostat, allowing you to set • Automatic Restart Function for Power Failure
the temperature at whatever level that you find Even when power failure occurs, preset
comfortable. programmed operation can be reactivated once
power resumes.
• Automatic and 3-step Fan Speed
Auto/High/Medium/Low • High Power Operation
If not in Auto Operation, the unit operates at
• Air Sweep Control maximum output for 30 minutes, regardless of the
This function moves a flap up and down in the air desired temperature.
outlet, directing air in a sweeping motion around The fan speed is 1 step above “High”.
the room and providing comfort in every corner. • Quiet Operation
The fan rotates slower than the fan speed setting
• Auto. Flap Control to provide a quieter operating sound.
This automatically sets the flap to the optimum
position during heating, cooling, and drying • ION Operation
operation. While it is operating, the unit generates negative
ions that freshen up the air in the room.
• Anti-Mold Filter
This unit is equipped with an anti-mold filter that
inhibits the growth of mold and bacteria.
• Air Clean Filter
An air filter that eliminates unpleasant odors and
cleans the air is available.
Purchase a replacement filter at your local dealer.
(model STK-FDXB)
IMPORTANT
• “Single use” means that only one indoor unit is connected with one outdoor unit in a one-unit-to-
one-unit configuration and that the remote control's S/M switch is at the “S” (Single) position.
• “Multiple use” means that two or more indoor units are connected with one outdoor unit in a
multiple-unit-to-one-unit configuration and that the remote control’s S/M switch is at the “M”
(Multiple) position. (Refer to “Using the Remote Control Unit” on page 10.)
2 OI-797-2-EG
Contents
Page
Features ............................................................................................................ 2
Product Information........................................................................................... 3
Alert Symbols.................................................................................................... 3
Installation Location .......................................................................................... 4
Electrical Requirements .................................................................................... 4
Safety Instructions............................................................................................. 4
Names of Parts ................................................................................................. 5
Using the Remote Control Unit ....................................................................... 10
Operation with the Remote Control Unit ......................................................... 12
1. Automatic Operation .............................................................................. 12
2. Manual Operation .................................................................................. 13
3. Adjusting the Fan Speed........................................................................ 14
4. Fan Only................................................................................................. 14
5. Night Setback Mode............................................................................... 15
6. QUIET Mode .......................................................................................... 16
7. HIGH POWER Mode ............................................................................. 16
8. ION Mode............................................................................................... 16
Special Remarks............................................................................................. 17
Setting the Timer............................................................................................. 18
Using the 1-Hour OFF Timer .......................................................................... 20
Tips for Energy Saving .................................................................................... 20
Adjusting the Airflow Direction ........................................................................ 21
Operation without the Remote Control Unit .................................................... 22
Care and Cleaning .......................................................................................... 22
Troubleshooting............................................................................................... 25
Operating Range............................................................................................. 25
Product Information
If you have problems or questions concerning your Air Conditioner, you will
need the following information. Model and serial numbers are on the nameplate
on the bottom of the cabinet.
Model No. ______________________ Serial No. ____________________
Date of purchase ________________________________________________
Dealer’s address ________________________________________________
Phone number ________________
DECLARATION OF CONFORMITY
This product is marked « » as it satisfies EEC Directive No. 89/336/ EEC, 73/
23/EEC, 93/68/EEC and 92/31/EEC.
This declaration will become void in case of mis-usage and/or from non
observance though partial of Manufacturer’s installation and/or operating
instructions.
Alert Symbols
The following symbols used in this manual, alert you to potentially
dangerous conditions to users, service personnel or the appliance:
This symbol refers to a hazard or unsafe
practice which can result in severe
personal injury or death.
This symbol refers to a hazard or unsafe

CAUTION practice which can result in personal
injury or product or property damage.
OI-797-3-EG 3
Installation Location
• We recommend that this air conditioner be installed properly by
qualified installation technicians in accordance with the Installation
Instructions provided with the unit.
• Before installation, check that the voltage of the electric supply in your home
or office is the same as the voltage shown on the nameplate.
• Do not install this air conditioner where there are fumes or

flammable gases, or in an extremely humid space such as a
greenhouse.
• Do not install the air conditioner where excessively high heat-
generating objects are placed.
Avoid: To protect the air conditioner from heavy corrosion, avoid installing the
outdoor unit where salty sea water can splash directly onto it or in
sulphurous air near a spa.
Electrical Requirements
1. All wiring must conform to the local electrical codes. Consult your dealer or a
qualified electrician for details.
2. Each unit must be properly grounded with a ground (or earth) wire or
through the supply wiring.
3. Wiring must be done by a qualified electrician.
Safety Instructions
• Read this Instruction Manual carefully before using this air
conditioner. If you still have any difficulties or problems, consult your
dealer for help.
• This air conditioner is designed to give you comfortable room
conditions. Use this only for its intended purpose as described in this
Instruction Manual.
• Never use or store gasoline or other flammable vapor or liquid near

the air conditioner — it is very dangerous.
• This air conditioner has no ventilator for intaking fresh air from
outdoors. You must open doors or windows frequently when you
use gas or oil heating appliances in the same room, which consume
a lot of oxygen from the air. Otherwise there is a risk of suffocation
in an extreme case.
• Do not turn the air conditioner on and off from the power mains
CAUTION switch. Use the ON/OFF operation button.
• Do not stick anything into the air outlet of the outdoor unit. This is
dangerous because the fan is rotating at high speed.
• Do not let children play with the air conditioner.
• Do not cool or heat the room too much if babies or invalids are
present.
4 OI-797-4-EG
Names of Parts
Air intakes
INDOOR UNIT
Air outlet
Remote control unit
Drain hose
Refrigerant tubes
OUTDOOR UNIT
Air outlet
This illustration is based on the external view of a standard model.

NOTE
Consequently, the shape may differ from that of the air conditioner which you
have selected.
This air conditioner consists of an indoor unit and an outdoor unit. You can
control the air conditioner with the remote control unit.
Air Intake Air from the room is drawn into this section and passes through air filters
which remove dust.
Air Outlet Conditioned air is blown out of the air conditioner through the air outlet.
Remote Control Unit The wireless remote control unit controls power ON/OFF, operation mode
selection, temperature, fan speed, timer setting, and air sweeping.
Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which
refrigerant gas flows.
Drain Hose Moisture in the room condenses and drains off through this hose.
Outdoor (Condensing) Unit The outdoor unit contains the compressor, fan motor, heat exchanger coil,
and other electrical components.
OI-797-5-EG 5
Unit Display and Operation Button
INDOOR UNIT
IMPORTANT
OPERATION lamp
TIMER lamp
Avoid using radio equipment
QUIET lamp
such as mobile phone near
(within 1 m) the remote ION lamp
control receiver. Some radio OPERATION button
equipment may cause
malfunction of the unit.
If the trouble happens,

disconnect power and restart REMOTE CONTROL receiver
the air conditioner after a few
minutes.
REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit
(transmitter).
OPERATION button When the remote control cannot be used, pressing this button enables
heating and cooling operation.
Each time this button is pressed, the type of operation conducted is indicated
by the changing color of the OPERATION lamp. Press the button and select
the lamp color that suits your preference for operation.
Cooling operation Heating operation Stop
(green) (red) (lamp off)
OPERATION lamp This lamp lights when the system is in the continuous AUTO (red or green),
HEAT (red), DRY (orange), COOL (green) and FAN (green) mode (but no
FAN mode at M of the S/M switch on the remote control unit).
The OPERATION lamp lights up red and orange alternately when the system
is defrosting.
TIMER lamp This lamp lights when the system is being controlled by the timer.
QUIET lamp This lamp lights during operation in the QUIET mode.
ION lamp This lamp lights during operation in ION mode while the indoor unit is
operating.
NOTE The unit’s display lamps are dimmed during operation in the NIGHT
SETBACK mode.
6 OI-797-6-EG
Remote Control Unit (Display)
Displayed when transmitting data
Displayed when indoor unit sensor

is in use
Displayed when setting
temperature
Displayed when temperature is
shown
Displayed when setting timer
Displayed when the

time display is set to
12-hour time.
Symbols
(1) Operation mode (4) Timer

24-hour clock with ON/OFF
AUTO .....................................
program Timer........................
HEAT ......................................
ON Timer................................
MILD DRY ..............................

OFF Timer. .............................
COOL .....................................
1-hour OFF Timer...................
FAN ........................................
(5) NIGHT SETBACK ..................
(2) Fan speed

(6) Confirmation of transmission..
Automatic operation ...............
(7) Auto. flap indication ................

HIGH .....................................
Flap angle indication ..............

MEDIUM.................................
Sweep indication ....................

LOW .......................................
(8) High power operation .............

(3) Temperature setting
16 – 30 °C
When set to 28 °C (9) Quiet operation.......................
temperature indication............
(10) ION operation.......................
OI-797-7-EG 7
Remote Control Unit
Transmitter Sensor
Display (Cover closed)
ION button ON/OFF operation button

1 HR. TIMER button
Temperature setting buttons (TEMP.)
QUIET button MODE selector button

FAN SPEED selector button NIGHT SETBACK button
FLAP button HIGH POWER button
ON TIME Advance button OFF TIME
Advance button
setting setting
buttons Return button Return button
buttons
CANCEL button CLOCK button
SENSOR button Time display selector button
ADDRESS switch ACL button
Temperature display
selector button
NOTE The illustration above pictures the remote control unit after the cover has
been opened.
Transmitter When you press the buttons on the remote control unit, the mark appears
in the display to transmit the setting changes to the receiver in the air
conditioner.
Sensor A temperature sensor inside the remote control unit senses the room
temperature.
Display Information on the operating conditions is displayed while the remote control
unit is switched on. If the unit is turned off, FLAP setting and FAN SPEED
setting are not displayed.
ION button : This button is for turning the negative ions generated during
operation on and off.
ON/OFF operation button This button is for turning the air conditioner on and off.
1 HR. TIMER button : When you press this button, regardless of whether the unit is
(1-HOUR OFF TIMER) operating or stopping, the unit operates for one hour and then shuts
down.
8 OI-797-8-EG
Remote Control Unit (continued)

Temperature setting buttons Press the button to increase the set temperature.
(TEMP.) Press the button to reduce the set temperature.
The temperature setting changes by 1 °C or 2 °F each time one of the TEMP.
buttons is pressed.
QUIET button : When you press this button, the fan rotates slower than the fan
speed setting to provide a quieter operating sound.
MODE selector button Use this button to select AUTO, HEAT, DRY, COOL or FAN mode.
(AUTO) : When this setting is selected, the air conditioner calculates the
difference between the thermostat setting and the room temperature
and automatically switches to the ‘‘COOL’’ or ‘‘HEAT’’ mode as
appropriate except at “M” of the Single/Multiple switch.
(HEAT) : The air conditioner makes the room warmer.
(DRY) : The air conditioner reduces the humidity in the room.
(COOL) : The air conditioner makes the room cooler.
(FAN) : The air conditioner works only as a circulation fan except at “M” of the
Single/Multiple switch.
FAN SPEED selector button : The air conditioner automatically decides the fan speeds.
: High fan speed
: Medium fan speed
: Low fan speed
NIGHT SETBACK button For details, see “5. Night Setback Mode”. When you press this button in the
HEAT, DRY or COOL mode, the mark appears in the display, and the
remote control unit will automatically adjust the set temperature to save
energy.
FLAP button Press this button either to select the setting of the airflow direction to the
auto. flap in each mode or one of the six possible positions manually or to
select the sweep function which moves the flap up and down automatically.
: Auto flap setting: If selected in a heating operation, the flap is set to
position (3) in the following chart. If selected in a cooling or dry
operation, the flap is set at position (7) in the following chart.
: The airflow direction can be set manually. (six positions)
: The flap moves up and down automatically.
NOTE When you press the FLAP button, the air flow direction will be changed one
by one as follows.
SWEEP
HIGH POWER button : If this button is pressed during HEAT, DRY, COOL or FAN operation,
the unit operates at maximum output for 30 minutes, regardless of the
desired temperature.
The fan speed is 1step above ‘‘HIGH’’.
ON TIME/OFF TIME setting No display: The timer does not operate.

buttons : The air conditioner starts at the set time.
: The air conditioner stops at the set time.
: The air conditioner stops and starts, or starts and stops, at
the set times every day. For details, see “Setting the Timer”.
OI-797-9-EG 9
Remote Control Unit (continued)

SENSOR button When you press this button (use a small-tipped object such as a ballpoint
pen), the mark will appear at the display. And the room temperature is
detected by the sensor which is built into the indoor unit and the air
conditioner is controlled accordingly.
NOTE If the remote control is located near a heat source, such as a space heater or in
direct sunlight, press the SENSOR button to switch to the sensor on the indoor unit.
Temperature Display Selector button This switches the temperature display between °C and °F.
Time Display Selector button This switches the time display between 24-hour time and 12-hour time.
ACL button (ALL CLEAR) Puts the remote control unit into pre-operation status. Always press this
button after replacing the batteries and setting the S/M switch.
ADDRESS switch • The address switch changes to prevent mixing of signals from remote
control units when two air conditioners are installed next to each other.
Normally, the address switch is set to A. For more information, please
contact the dealer where you made the purchase.
• Normally, the tabs on the remote control unit should not be bent.
S/M (Single/Multiple switch) • Initially, the S/M switch is set to S (Single).

• Set this switch to M (Multiple) for multiple operation.
• Always press ACL button by a thin object such as the tip of a pen after
setting the S/M switch.
NOTE When multiple indoor units are used and units in other rooms are already operating,
they will be set to the same mode of operation as the operating indoor units.
NOTE The remote control unit sends the temperature signal to the air conditioner regularly at five minute
intervals. If the signal from the remote control unit stops for more than 15 minutes due to the loss of
the remote control unit or other trouble, the air conditioner will switch to the temperature sensor which
is built into the indoor unit and control the room temperature. In these cases, the temperature around
the remote control unit may differ from the temperature detected at the air conditioner’s position.
Using the Remote Control Unit

How to Install Batteries
1. Slide the cover in the direction

indicated by the arrow and remove it.
2. Install two AAA alkaline batteries.
Make sure the batteries point in the
direction marked in the battery
compartment.
3. Use a thin object such as the tip of a
pen to press the ACL button.
ACL button
NOTE • The batteries last about six months, depending on how much you
use the remote control unit. Replace the batteries when the remote
control unit’s display fails to light, or when the remote control cannot
be used to change the air conditioner’s settings.
• Use two fresh leak-proof type-AAA alkaline batteries.
• In replacing batteries, follow the instructions as mentioned in the
sub-section “How to Install Batteries”.
• If you do not use the remote control unit more than 1 month, take out
the batteries.
10 OI-797-10-EG
Using the Remote Control Unit (continued)
How to Use the Remote When using the remote control unit, always point the unit’s transmitter head
Control Unit directly at the air conditioner’s receiver.
Air conditioner
(Indoor unit)
Receiver
Remote control (Transmitter head)
unit
Remote Control Unit The remote control unit may be operated either from a non-fixed position or
Installation Position from a wall-mounted position. To ensure that the air conditioner operates
correctly, DO NOT install the remote control unit in the following places:
DO NOT • In direct sunlight

• Behind a curtain or other places where it is covered
• More than 8 m away from the air conditioner
• In the path of the air conditioner’s airstream
• Where it may become extremely hot or cold
• Where it may be subject to electrical or magnetic noise
• Where there is an obstacle between the remote control unit and air
conditioner (since a check signal is sent from the remote control unit every
5 minutes)
Mounting the Remote Control Before mounting the remote control unit, press the ON/OFF operation button
Unit at the mounting location to make sure that the air conditioner operates from
that location. The indoor unit should make a beeping sound to indicate that it
has received the signal.
Rear side
Remote control
unit mount
Press
Mounting screws
4 x 16 (included)
Set in
Hole
place • To prevent loss of the remote control
unit, you can connect the remote
control unit to the mount by passing
a string through the remote control
unit and attachment hole.
To take out the remote control unit, pull it forward.
When Holding the Remote • When using the remote control unit and during air conditioner operation,
Control Unit the transmitter on the remote control unit should be pointed toward the
receiver on the indoor unit.
• Make sure that there are no objects between the remote control unit and
receiver which could block the signal.
OI-797-11-EG 11
Operation with the Remote Control

Unit
1. Automatic Operation When the remote control’s S/M switch is at the “S” (Single) position
This unit automatically switches between cooling operation and heating
operation according to the difference between the room temperature and the
temperature setting.
When the remote control’s S/M switch is at the “M” (Multiple) position
Unlike when the switch is at the “S” position as described above, the function
for automatically switching between cooling and heating does not work.
STEP 2
STEP 1
NOTE Check that the circuit breaker on the power panel is turned on.
Once mode is selected and the unit is preset by following the steps below,
you can have the air conditioner automatically bring the room to the desired
temperature simply by pressing the ON/OFF operation button.
STEP 1 Press the MODE selector button to .
STEP 2 Press the ON/OFF operation button.
To stop the air conditioner, press the ON/OFF operation button again.
NOTE • To change the temperature setting; press the temperature setting buttons
and change the setting to the desired temperature.
12 OI-797-12-EG
Operation with the Remote Control Unit (continued)

2. Manual Operation
STEP 2
STEP 3
STEP 1
STEP 4
STEP 5
NOTE Check that the circuit breaker on the power panel is turned on.
If the automatic operation settings of the unit do not meet your needs, press
the setting buttons as described below and change the settings as desired.
STEP 1 Press the MODE selector button and select the desired
mode.
For heating operation →
For dehumidifying operation →
For cooling operation →
For fan only operation →
(No FAN mode at M of the S/M switch on the remote control
unit.)
STEP 2 To start the air conditioner, press the ON/OFF operation

button.
STEP 3 Press the TEMP. setting buttons to change the temperature

setting to the desired temperature.
Adjustable temperature range:
30 °C max. or 86 °F max.
16 °C min. 60 °F min.
STEP 4 Set the FAN SPEED selector button to the setting you want.
STEP 5 Press the FLAP button and set the airflow direction as
desired.
(Refer to “Adjusting the Airflow Direction” on page 21.)
To stop the air conditioner, press the ON/OFF operation button again.
OI-797-13-EG 13

NOTE • Choose the best position in the room for the remote control unit, which
also acts as the sensor for room comfort and transmits the operating
instructions. Once you’ve found this best position, always keep the remote
control unit there.
• This appliance has a built-in 5-minute time delay circuit to ensure reliable
operation. When the operation button is pressed, the compressor will start
running within three minutes. In the event of power failure, the unit will
stop.
3. Adjusting the Fan Speed

A. Automatic fan speed Simply set the FAN SPEED selector button to the position.
This automatically sets the best fan speed for the room temperature.
B. Manual fan speed If you want to adjust fan speed manually during operation, just set the FAN
SPEED selector button as desired. [ , , or ]
4. Fan Only
STEP 2
STEP 1
STEP 3
If you want to circulate air without any temperature control, follow these steps:
STEP 1 Press the MODE selector button to switch to the fan mode
.
STEP 2 Press the ON/OFF operation button.
STEP 3 Press the FAN SPEED selector button to select the fan
speed of your choice ( , or ).
NOTE There is no FAN only function at M of the S/M switch on the remote control
unit.
14 OI-797-14-EG

5. Night Setback Mode
Night Setback Mode is used for saving energy.
Press the NIGHT SETBACK button while operation.

The mark appears in the display.
To release the night setback function, press the NIGHT SETBACK button
again.
A. In Cooling and DRY

Mode: ( and ) When the night setback mode is selected, the air conditioner automatically
raises the temperature setting 1 °C when 30 minutes have passed after the
selection was made, and then another 1 °C after another 30 minutes have
passed, regardless of the indoor temperature when night setback was
selected. This enables you to save energy without sacrificing comfort. This
function is convenient when gentle cooling is needed.
1 °C (2 °F)
Setting
temperature 1 °C (2 °F)

SETBACK button
B. In Heating Mode: ( )
When the night setback mode is selected, the air conditioner automatically
lowers the temperature setting 2 °C when 30 minutes have passed after the
selection was made, and then another 2 °C after another 30 minutes have
passed, regardless of the indoor temperature when night setback was
selected. This enables you to save energy without sacrificing comfort. This
function is convenient when gentle heating is needed.
Setting
2 °C (4 °F)
temperature
2 °C (4 °F)

SETBACK button
OI-797-15-EG 15

6. QUIET Mode
QUIET Mode is used to reduce the fan sound of the indoor unit.
Press the QUIET button.

To cancel, press QUIET button again.
• In QUIET Mode, the fan rotates at a slower speed than the fan speed
setting.
• If the unit is already operating with a very low airflow, the fan sound may
not change even if the QUIET button is pressed.
7. HIGH POWER Mode

HIGH POWER mode can be used to increase the output of the indoor unit for
all operation modes except automatic operation.
Press the HIGH POWER button.

To cancel, press HIGH POWER button again.
• When the HIGH POWER button is pressed, the unit operates at maximum
output for 30 minutes, regardless of the desired temperature. The fan
speed is 1 step above “High”.
• HIGH POWER Mode cannot be used when the operation mode is
Automatic Operation.
• QUIET Mode and HIGH POWER Mode cannot be used at the same time.
NOTE • When set to High fan speed during heating operation, the
fan runs at High fan speed even though the mark is
displayed.
• Depending on the operating conditions, the fan speed may
be increased by a small amount only.
8. ION Mode
The ION mode is used during operation to generate negative ions that
freshen up the air in the room.
Press the ION button.

To cancel, press ION button again.
• The indoor unit’s ION lamp lights up while negative ions are being generated.
• ION “on” is the remote control unit’s initial setting.
• The negative ions are generated from the negative ion generator.
16 OI-797-16-EG
Special Remarks
‘‘DRY’’ ( ) Operation
How it works? • Once the room temperature reaches the level that was set, the unit’s
operation frequency is changed automatically.
• During DRY operation, the fan speed automatically runs at lower speed for
providing a comfortable breeze.
• ‘‘DRY’’ operation is not possible if the indoor temperature is 15 °C or less.
Heating ( ) Operation
Heating performance • Because this air conditioner heats a room by drawing in the heat of the
outside air (heat pump system), the heating efficiency will fall off when the
outdoor temperature is very low. If sufficient heat cannot be obtained with
this air conditioner, use another heating appliance together with it.
Defrosting • When the outdoor temperature is low, frost or ice may form on the heat
exchanger coil, reducing heating performance. When this happens, a
microcomputer defrosting system operates. At the same time, the fan on
the indoor unit stops and the OPERATION lamp lights red and orange
alternately until defrosting is completed. Heating operation restarts after
several minutes. (This interval will vary slightly depending upon the
outdoor temperature and the way in which frost forms.)
Cold draft prevention • For several minutes after the start of heating operation, the indoor fan runs
at a lower speed until the indoor heat exchanger coil has warmed up
sufficiently. However, the fan may remain stopped when the room
temperature is low. This is because the COLD DRAFT PREVENTION
SYSTEM is in operation.
Cooling ( ) Operation • Sometimes the indoor unit may not get to the set fan speed such as LOW
and QUIET under cool operation at very low outdoor temperatures due to
the indoor unit being protected from ice or frost.
Power failure during • In the event of power failure, the unit will stop. When the power is
operation resumed, the unit will restart automatically within 5 minutes or 15 minutes
at M position of the S/M switch on AUTO mode by the remote control unit.
Clicking Sound
Clicking sound is heard from • In heating or cooling operation, any plastic parts may expand or shrink due
the air conditioner to a sudden temperature change. In this event, a clicking sound may occur.
This is normal, and the sound will soon disappear.
Remote Control Unit • The remote control unit sends the setting condition signals to the air
conditioner regularly at five minute intervals.
OI-797-17-EG 17
Setting the Timer
NOTE In the descriptions below, the following settings are used for the temperature
and time indicator selector button on the bottom front section of the remote
control.
• Temperature: °C
• Time: AM, PM
1. How to set the present (Example) To set to 10:30 pm.

time
Operation Indication
1. Press the CLOCK button once if The time indication alone flashes.
the time indicator is not flashing.
2. Press the Advance, Return ( , The time can be set in 1-minute

) button until PM 10:30 is increments. Holding down the
displayed. button advances the time rapidly in
10-minute increments.
3. Press the CLOCK button again. This completes the setting of the
current time.
2. How to set the OFF time (Example) To stop the air conditioner at 11:00 am.
1. Press the OFF TIME setting The timer indication is

button once. displayed, and the present OFF
time is shown.
2. Press the Advance, Return ( , The timer indication blinks.

) button until AM 11:00 is The time can be set in 10-minute
displayed. increments. Holding down the
button advances the time rapidly in
3. Wait a few seconds, and then The timer indication stops

the setting is complete. blinking and the present time is
displayed.
18 OI-797-18-EG
Setting the Timer (continued)

3. How to set the ON time (Example) To start operation at 7:10 am.
Operation Indication
1. Press the ON TIME setting The timer indication is

button once. displayed, and the present ON time
is shown.
2. Press the Advance, Return ( , The timer indication blinks.

) button until AM 7:10 is The time can be set in 10-minute
displayed. increments. Holding down the
button advances the time rapidly in
3. Wait a few seconds, and then The timer indication stops

the setting is complete. blinking and the present time is
displayed.
4. How to set DAILY ON/OFF (Example) To start operation at 7:10 am. and stop the air conditioner at 11:00
REPEAT timer am.
10:30 pm. 7:10 am. 11:00 am.

Present time ON OFF
1. Set the timer ON/OFF times as The present time 10:30 pm. and
shown in 2-1, 2, 3 and 3-1, 2, 3. are displayed.
NOTE • The ON/OFF combination timer uses the current time as

the reference, and it is activated starting from whichever
set time comes first.
• With the ON/OFF combination timer, the settings are
repeated every day.
• You can check the timer ON/OFF times after you have set
them by pressing the ON TIME and OFF TIME setting
buttons.
To cancel a timer program • Press the CANCEL button.

• When either an ON or OFF timer is to be canceled, press the button
corresponding to the timer whose program is to be canceled, and then
press the CANCEL button.
• The airflow direction, fan speed and temperature setting can be changed
NOTE
after a timer program has been set even when the unit is stopped. Even
when operation is stopped during an ON timer program, the unit will start
operating when the set time is reached provided that the program is not
canceled.
• When the ON timer and OFF timer are set to the same time, the timer
operates as if it is turned off.
OI-797-19-EG 19
Using the 1-Hour OFF Timer

1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop,
regardless of whether the unit is on or off when this button is pressed.
The indicator in the display indicates that this function is operating.
Setting procedure:
Regardless of whether the unit is operating or stopped, press the 1 HR.
TIMER button.
appears in the display.
Cancellation procedure:
Press the ON/OFF operation button to turn the unit off, wait for the unit to stop
operating, and then press the ON/OFF operation button again.
The 1-Hour Timer function is now cancelled and the unit operates normally.
NOTE • If, while the 1-Hour Timer function is operating, the 1HR. TIMER button is
pressed once to cancel the function and then again, the unit continues to
operate for one hour from that point in time and then stops.
• It is not possible to use the OFF Timer and 1-Hour OFF Timer together.
Whichever function is set last takes precedence. If the 1 HR. TIMER
button is pressed while the TIMER OFF function operates, the OFF Timer
is cancelled and the unit will stop operating one hour later.
2. Operation together with the The 1-Hour OFF Timer setting is given priority over the DAILY ON/OFF
DAILY ON/OFF REPEAT Timer REPEAT setting.
Tips for Energy Saving

Do not • Block the air intake and outlet of the unit. If they are obstructed, the
unit will not work well, and may be damaged.
• Let direct sunlight into the room. Use sunshades, blinds or curtains. If the
walls and ceiling of the room are warmed by the sun, it will take longer to
cool the room.
Do • Always try to keep the air filter clean. (Refer to “Care and Cleaning”.) A
clogged filter will impair the performance of the unit.
• To prevent conditioned air from escaping, keep windows, doors and any
other openings closed.
20 OI-797-20-EG
Adjusting the Airflow Direction

1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your
hands to the left or right.
When the humidity is high, the vertical vanes should be in the front
CAUTION position during the cooling or dehumidifying operation. If the vertical
vanes are positioned all of the way to the right or left, condensation
may begin to form around the air vent and drip down.
2. Vertical The vertical airflow can be adjusted by moving the flap with the remote
control unit. Do not move the flap with your hands. Confirm that the remote
control unit has been turned on. Use the FLAP button to set either the sweep
function or one of the six airflow direction settings.
COOL
DRY SWEEP
FAN
SWEEP
HEAT
A. Sweep function B. Setting the airflow manually

The flap starts moving up and down to Referring to the above illustration, use the
deliver air over the sweep range. FLAP button to set the airflow direction
within the range used during the heating,
C. Auto flap function cooling, or dehumidifying operation.
The flap is set to the recommended
position.
NOTE • The flap automatically closes when the unit is off.

• During the heating operation, the fan speed will be very low and the flap
will be in the horizontal position (position ) until the air being blown out
of the unit begins to warm. Once the air warms up, the flap position and
fan speed change to the settings specified with the remote control.
• Use the FLAP button on the remote control to adjust the position of
CAUTION the flap. If you move the flap by hand, the flap position according to
the remote control and the actual flap position may no longer match.
If this should happen, shut off the unit, wait for the flap to close, and
then turn on the unit again; the flap position will now be normal
again.
• Do not have the flap pointed down during cooling operation.
Condensation may begin to form around the air vent and drip down.
OI-797-21-EG 21
Operation without the Remote

Control Unit
INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps
below.
When the air conditioner is not running

Each time the OPERATION button is pressed, the type of operation
conducted is indicated by the changing color of the OPERATION lamp. Press
the button and select the lamp color that suits your preference for operation.
Cooling operation Heating operation Stop
(green) (red) (lamp off)
OPERATION button
NOTE The temperature is set to the room temperature minus 2°C during the cooling
operation and to the room temperature plus 2°C during the heating operation,
and the fan speed and flap are set to Auto.
Care and Cleaning

1. For safety, be sure to turn the air conditioner off and also to
disconnect the power before cleaning.
2. Do not pour water on the indoor unit to clean it. This will damage the
internal components and cause an electric shock hazard.
Casing and Grille (Indoor Unit) Clean the casing and grille of the indoor unit with a vacuum cleaner brush, or
wipe them with a clean, soft cloth.
If these parts are stained, use a clean cloth moistened with a mild liquid
detergent. When cleaning the grille, be careful not to force the vanes out of
place.
1. Never use solvents, or harsh chemicals when cleaning the indoor

CAUTION unit. Do not wipe the plastic casing using very hot water.
2. Some metal edges and the fins are sharp and may cause injury if
handled improperly; be especially careful when you clean these
parts.
3. The internal coil and other components of the outdoor unit must be
cleaned every year. Consult your dealer or service center.
22 OI-797-22-EG
Care and Cleaning (continued)
Anti-Mold Filter The anti-mold filter behind the air intake grille should be checked and cleaned
at least once every two weeks.
How to remove the anti-mold 1. Grasp both ends of the air Air intake grille
filter intake grille, and remove it
by opening towards the
front and pulling towards
you.
2. Remove the anti-mold filter

attached to the rear of the Anti-mold filter
air intake grille.
Cleaning Use a vacuum cleaner to remove light dust. If there is sticky dust on the filter,
wash the filter in lukewarm, soapy water, rinse it in clean water, and dry it.
How to replace the anti-mold 1. With the FRONT mark of

filter the anti-mold filter at the Anti-mold filter
front, align the two
indentions near the mark
with the hooks at the rear
of the air intake grille, and
then mount the anti-mold
filter.
FRONT mark
Hook
2. Allow the edge of the air
intake grille to slide into the Groove
top of the indoor unit, and
then insert it all the way Pin
Air intake grille
inside.
3. To attach the air intake Air intake grille

grille to the indoor unit,
press its bottom right and
left corners as well as its
bottom center into place.
NOTE Attach so that the round pins at the top right and left corners of the air intake
grille are inserted into the grooves at the top right and left of the indoor unit.
OI-797-23-EG 23
Care and Cleaning (continued)

Air Clean Filter The air clean filter removes dust and dirt from the air, and reduces odors and
smoke from tobacco.
This air clean filter cannot remove harmful gases or vapors nor ventilate
air in the room. You must open doors or windows frequently when you
use gas or oil heating appliances. Otherwise there is a risk of
suffocation in extreme cases.
How to install the air clean The air clean filter needs to be
filter installed behind the air intake grille.
1. Remove the air intake grille.
2. Install the air clean filter in
the position shown in the
figure.
Air clean
3. Remount the air intake grille. filter
How to clean the air clean filter • In general, the filter should be sucked to remove dust in low fan speed of a
vacuum cleaner once every three months.
• If there is heavily grime on the filter, soak the filter in lukewarm water with
neutral detergent diluted 1:500 for 1 to 2 minutes then wash it.
• Rinse the filter in clean water, then let it dry on the towel in room temperature.
NOTE • Do not bend nor give excessive force onto the air clean filter.
• If the filter surface is heavily blocked with dirt or damaged, replace it with new
one. Purchase a replacement filter at your local dealer. (model STK-FDXB)
Cleaning the main unit and • Wipe clean using a soft, dry cloth.
remote control unit • To remove stubborn dirt, moisten a cloth in warm water no hotter than
40 °C, wring thoroughly, and then wipe.
• The air intake grille can be removed in order to wash it with water.
Removing and remounting the Refer to “How to remove the anti-mold filter” and “How to replace the anti-
air intake grille mold filter” on page 23.
When using a footstool or the like, be careful not to let it tip over.
CAUTION
Washing the grille with water • Clean the grille gently using a soft sponge, or the like. Then wipe away any
remaining moisture.
• Neutral detergent may be used to remove stubborn dirt. Then rinse
thoroughly with water and wipe away any remaining moisture.
Cleaning the negative ion Follow the steps below when the
generator generator has become dirty.
For safety, be sure to turn the air

conditioner off and also to disconnect
the power before cleaning.
Remove the dust on the negative ion

generator.
• Use a toothbrush, etc. to dust off the end.
• Use a cotton swab, etc., to clean around Negative ion generator
the generator inside the plastic case, (metal electrodes inside plastic case)
taking care not to touch the electrodes.
NOTE • During use, the negative ion generator and other metal parts may become
discolored: this is normal and not indicative of malfunctioning.
• If the dirt on and around the negative ion generator is left to build up, a
puffing or sputtering sound will eventually be heard. In this case, clean the
generator immediately.
• Do not apply excessive force while performing maintenance.
24 OI-797-24-EG
Troubleshooting
If your air conditioner does not work properly, first check the following points before requesting service. If it still does
not work properly, contact your dealer or service center.
Trouble Possible Cause Remedy
Air conditioner does not run at all. 1. Power failure. 1. Restore power.
2. Leakage circuit breaker tripped. 2. Contact service center.
3. Line voltage is too low. 3. Consult your electrician or dealer.
4. Batteries in remote control unit 4. Replace batteries.

have run down.
OPERATION lamp blinks and air Trouble in system. Contact service center.
conditioner does not operate.
Compressor runs but soon stops. Obstruction in front of condenser coil. Remove obstruction.
Poor cooling (or heating) 1. Dirty or clogged air filter. 1. Clean air filter to improve airflow.
performance.
2. Heat source or many people in 2. Eliminate heat source if possible.
room.
3. Doors and/or windows are open. 3. Shut them to keep the heat (or
cold) out.
4. Obstacle near air intake or air 4. Remove it to ensure good airflow.

discharge port.
5. Thermostat is set too high for 5. Set the temperature lower (or
cooling (or too low for heating). higher).
6. (Outdoor temperature is too low for 6. (Consult your dealer or try to use
heating.) another heat appliance.)
Clicking sound is heard from the air In heating or cooling operation, any This is normal, and the sound will
conditioner. plastic parts may expand or shrink soon disappear.
due to a sudden temperature change.
In this event, a clicking sound may
occur.
OPERATION lamp lights but outdoor 1. The use of cellular phones near 1. Turn off the power then restart the
unit will not run. the air conditioner may cause air conditioner after a while.
disturbance to its normal
operation. 2. Consult your dealer.
Operating Range
The air conditioner is operable within the temperature ranges as listed below:
Temperature Indoor air temperature Outdoor air temperature
COOLING Max. 32 °C DB / 23 °C WB 43 °C DB
Min. 19 °C DB / 14 °C WB –15 °C DB
HEATING Max. 27 °C DB 24 °C DB / 18 °C WB
Min. 16 °C DB – DB/ –15 °C WB
OI-797-25-EG 25
SANYO Electrric co., Ltd.
Osaka, Japan
Oct. / 2005
Printed in Japan (T)

Service Manual SAP - KRV184EH SAP-CRV184EH

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Service Manual SAP - KRV184EH SAP-CRV184EH

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TECHNICAL & SERVICE MANUAL

SAP-KRV184EH + SAP-CRV184EH FILE NO.

DC INVERTER SPLIT SYSTEM AIR CONDITIONER

Indoor Unit Outdoor Unit

REFERENCE NO. SM700646

3. DIMENSIONAL DATA ..................................................................................................................... 10

4. REFRIGERANT FLOW DIAGRAM

11. CHECKING ELECTRICAL COMPONENTS

12. REFRIGERANT R410A:

APPENDIX INSTRUCTION MANUAL ............................................................................................ 44

Power Source 220 to 240V Single-Phase 50Hz

Voltage Rating 230V

Performance Cooling Heating

Electrical Rating Cooling Heating

Dimensions & Weight Indoor Unit Outdoor Unit

Remote Control Unit RCS-4MHVPISW4EE

Heat Exchanger Coil

Heat Exchanger Coil

External Finish Acrylic baked-on enamel finish

Indoor Unit SAP-KRV184EH

• Indoor heat exchanger sensor

• Outdoor air temp sensor

Narrow tube dia.6.35(1/4")

307.5 450 307.5

Wide tube service valve

Indoor unit Outdoor unit

Insulation of Refrigerant Tubing

should be a min. 8 mm.

Cooling Characteristics Heating Characteristics

High pressure at wide tube service valve

Outdoor fan speed

Indoor discharge air temperature ( C)

Room air temp. : 27°C

Horizontal distance (m)

: Flap angle 0°, : Axis air velocity 0°

Room air temp. : 20°C

Horizontal distance (m)

nearby heat sources that may affect performance of

* If total tubing length becomes 10 to 30 m, charge additional refrigerant (R410A) by 25 g/m.

AVOID: Hot air

exhaust and possible maintenance. (Fig. 5a)

WIRING SYSTEM DIAGRAM

Each wire must be firmly connected. 1 1

No wire should be allowed to touch refrigerant tubing, 2 2

conditioner unit must be grounded. Fig. 6

Be sure to connect the power supply line to the outdoor

7-3-1. Mounting on a Wall

remote control unit, press

e) Release the ION button. 1HR.

How to replace the grille

Fig. 12b Fig. 12a

8-1. Address Setting of the Remote

(1) Switch on the power source.

Test run mode

When the cover is pulled upward, the lock is

Emergency operation SENSOR DRY

COOL HEAT STOP COOL zone

Selecting the operation mode DRY B

Compressor ON OFF ON OFF ON • In order to further improve inverter performance, control is